HUAWEI Rectifier Installation and Configuration

Work Instruction

Performance Engineering Revision: 00

Revision History

Revision Date of Issue/ Revised Revision Details

Revision Section

01 09/10/2022 All New Document Created

Document Authorisation

Prepared Reviewed Approved

Name James Lyimo Mohamed Kakiva

Designation Power Specialist Engineering Manager

Date 09/10/2022 10/10/2022

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 HUAWEI Rectifier Installation and Configuration

Work Instruction

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Content………………………………………………………………………………………………………………………………………...…………....2

Introduction……………………………………………………………………………………………………………………………………………...….3

Tools Required………………………………………………………………………………………………………………………………...…………….3

Minimum Materials Required…………………………………………………………………………………………………….…………….………..3

Installations……………………………………………………………………………………….………………………………………….……….……..4

Armoured Cable Termination

DI/DO Signal Cable Termination

Battery Installation and termination

DCDB Power Termination

Configurations………………………………………………………………………………………………………………………….…………………..7

Initial Controller Setup

Connect of SMU to PC

Change PC LAN Settings

Change Controller IP Address

TCP Configuration

Updating Site Information

Advanced Controller Setup

Batteries Related Settings

Rectifier Settings

External Alarm Configuration ………………………………………………………………………………………………………………...………..12

Rectifier System Failure

Alarm Configuration Tree

Change Polarity of DO Alarm Ports

Parameter Configuration for External Alarms……………………………………………………………………………………………………….15

Hybrid Configuration…………………………………………………………………………………………………………………………………….16

Gen Start

Gen Stop

End…

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 HUAWEI Rectifier Installation and Configuration

Work Instruction

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 HUAWEI Rectifier Installation and Configuration

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Introduction.
We have introduced new type of rectifier in HT network, HUAWEI. Since this is new systems
with different features, it comes this document with instruction on how to install and
configure it.

Tools Required.

Toolbox Laptop LAN Cable(Straight)

Climping Tool Clampmeter Hoe

Minimum Materials Required.

70Sqmm Ring Cable Lugs CUT6 LAN Cable 16/25Sqmm Armoured Cable

Requirement, quantity, and length to be confirmed

Other.

✓ -Medium size Cable tie, 1Pkt

✓ -Insulation tape
✓ -Sealing foam

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 HUAWEI Rectifier Installation and Configuration

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Installations.

After delivering of the cabinet at site and place it on slab, wire termination follows. Under this
section, will review termination of both armoured cable and alarm cable.

Armoured cable termination

On the rectifier, there is AC input CB where power cable from generator is terminated at.
Below is where and how the cable is terminated.

On

Circuit Breaker Off

Armored cable from DG

Note: “The circuit breaker is on where indicators are red and

off when they are green. It`s operated by either pushing in or
pulling out”.

Caution: Before any attempt to power on the rectifier, ensure that the cabinet is properly
grounded. Cooling fan connected and working.

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Alarm and other signal cable termination.

On (UIM05B1) Mian panel, there are dry contact ports from where the DI/DO alarm and sensor
termination is done.

Used for input or output Used for

depending on configuration Used for Output only Used for Input Sensors, come
done only e.g., Gen pre-installed
running signal

Here: -
Port (SIG1)
1-Used for DG Remote Start (DO)
2-Rectifier System Failure to BTS(DO)
3-BTS Battery Low to BTS(DO)
4-Battery High temp TO BTS(DO)
Port (SIG2)
2/DIN4-Gen Running Signal wire from gen running
relay in DG

Batteries Installation and Termination.

Battery compartment can accommodate up to three strings of lead acid batteries or nine
strings of Leoch 48V 100Ah lithium-ion batteries. Cabinet has three shelves for batteries
storage, each shelf is installed with DB with 125A CBs.
Arrange the batteries in the cabinet and use the pre-installed link wire from DBCBs to
terminate. After battery installed, secure them with ant theft screw which as well comes with
the cabinet.
Leoch LiIon Batt

Cabinet Battery
Terminal

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DCDBs Power Termination

DC power cable from the rectifier load circuit breaker is extended to the bottom and
terminated at point where DCDB for customer will tape power from.

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Configurations.
On commissioning, below explained configuration need to be carried out. Configuration will
involve initial setup of the controller, parameter setup and alarm ports configurations.

Initial Controller Setup

The SMU/ Controller comes with default settings which includes, password and IP address.
These you might need to change them to recommended setup as explained under this
section.

Default parameter change.

IP Address: 192.168.0.10 , this will be changed to 192.168.100.102

User Name : Admin , remains as it`s

Password: Changeme , this will be changed to Helios123

First time log into controller will require the use of the default parameter mentioned above.

1. Connect the SMU to your laptop using a straight LAN cable

2. Change laptop network as below and press OK.

Navigate to web and type

in IP as then proceed
unsafe to login window.

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>On the login window, access

the controller using the default
login credential as shown.

admin
Proceed to next step: Changing
Changeme Password.

Add Photo.

3. Change Controller IP Address as below.

>After Login, navigate to System

Settings tab (1)>Network Config
(2). On Local Area Connection,
change the IP Address
Information to look as in the red
box.
>Save configuration by clicking
Submit button (3).

4. TCP Configuration: This will enable controller to communicate with Teltonika Router if
Installed.

>Navigate to System Settings tab

(1)>TCP-Modbus Config (2). TCP-
Modbus Settings, change the TCP
Information to look as in the red
box.
>Save configuration by clicking
Submit button (3).

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5. Updating Site Information

>Navigate to System Settings tab
(1)>Site Config (2). Site ID, change
the Site Information to look as in the
red box i.e., Putting in Site ID_Site
Name
>Save configuration by clicking
Submit button (3).
Advanced Controller Setup

1. Installed Batteries Related Settings.

>Navigate to Monitoring tab

(1)>Digital Power (2)>Battery
Group (3)>Running Parameter (4)
“Depending on the number of
batteries installed and
recommended parameter as per
battery manufacture/specs,
update the information as seen in
Red Box and table below”
>Save configuration by clicking
Submit button (5).

Battery Type Parameter to Set Battery Type Parameter to Set

Lead Acid/C Lead Acid/C
North Star 56.4 Refer to SOP North Star 54.5
Leoch 56.4 Leoch 54.5
Lead Crystal 56.4 Lead Crystal 54.5

Lithium Ion Lithium Ion

Delta(4OAh) 56.7 Delta(4OAh) 55.3
Delta(100Ah) 56.4 Delta(100Ah) 55.3
Shoto(50Ah) 56.4 Shoto(50Ah) 53.5
Shoto(100Ah) 56.4 Shoto(100Ah) 53.5
Leoch(100Ah) 54.0 Leoch(100Ah) 51.5

>Navigate to Monitoring tab

(1)>Digital Power (2)>Battery Group
(3)>Running Parameter (4)
“Under temperature compensation,
set parameter in Red Box a per
battery manufacturer
recommendation /specs”
>Save configuration by clicking
Submit button (5).

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>Navigate to Monitoring tab

(1)>Digital Power (2)>Battery Group
(3)>Running Parameter (4)
“BLVD Parameters, set parameter in
Red Box as seen”
>Save configuration by clicking
Submit button (5).

>Navigate to Monitoring tab

(1)>Digital Power (2)>Battery
Group (3)>Running Parameter (4)
“Temperature Protection
Parameter, set parameter in Red
Box as seen” :Very High Temp
Protection Voltage, is voltage the
system will run with at time of
high temp Scenario.
>Save configuration by clicking
Submit button (5).

>Navigate to Monitoring tab

(1)>Digital Power (2)>Battery
Group (3)>Running Parameter (4)
“Charge Parameter, set
parameter in Red Box as per the
SOP or as recommended”
>Save configuration by clicking
Submit button (5).

>Navigate to Monitoring tab

(1)>Digital Power (2)>Battery
Group (3)>Running Parameter (4)
“Other Parameters, set
parameter in Red Box as seen
i.e., put in correct dates”
>Save configuration by clicking
Submit button (5).

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2. Rectifier Settings (Performance parameter)

>Navigate to Monitoring tab

(1)>Digital Power (2)>Rectifier
Group (3)>Running Parameter (4)
“Basic Parameter, set parameter
in Red Box as seen i.e., other
settings are as per table below
>Save configuration by clicking
Submit button (5).

Battery Type Parameter to Set Battery Type Parameter to Set

Lead Acid/C Volt Lead Acid/C Volt
North Star 57.6 North Star 54.5
Leoch 57.6 Leoch 54.5
Lead Crystal 57.6 Lead Crystal 54.5

Lithium Ion Lithium Ion

Delta(4OAh) 56 Delta(4OAh) 55.3
Delta(100Ah) 56 Delta(100Ah) 55.3
Shoto(50Ah) 55 Shoto(50Ah) 53.5
Shoto(100Ah) 55 Shoto(100Ah) 53.5
Leoch(100Ah) 55 Leoch(100Ah) 51.5

External Alarm Configuration

Alarm Lay Out.
Alarm and signal cable termination from rectifier to BTS is done at SMU card where there is
crone block.

Under this section, it will be elaborated in summary how each of the alarm and signal In/Out
from SMU is configured in the controller.
From rectifier, HT we monitor three alarms which are High Battery Temperature, Rectifier
System Fail as well as BTS Battery Low. Termination on crone block is done as above, though
someone can choose to configure any Alarm relay for certain alarm output.

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To open alarm menu: Navigate System Settings (1)>Alarm Parameters (2-3)>Site Unit (4). On
site Unit, click the dropdown menu and select equipment type in where you want to configure
alarm.
Rectifier System Failure Alarm
We want this alarm to be triggered under situation where one or more modules fail, AC SPD
Fail, Mains Fail, High Temperature in the cabinet.
Configuration is done in Rectifier Group i.e., after clicking the drop down, select Rectifier
group and Confirm (5).

(6)

Here there are abundant of option to chose but for our purpose, we will select only few as
function to the Rectifier system Failure.

After selecting an input to the rectifier system failure,

It follows that the function need to be assigned to a
relay. Here, relay One is chosen for rectifier alarm.
After clicking select, the tab on the right will open,
click the dropdown and select YES to activate the
relay with the rectifier missing signal.
Similar is done to the rest of the Select(circled)
Click OK After to save changes
After everything is done, save all changes clicking
Submit(6) button.
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After above example, below tree will summarize where to find each function for the relays.

Rectifier System Failure

BTS Battery Low

Battery High Temp

3. Changing Polarity of DO Alarm Relays.

Navigate: Monitoring>Sampling Equipment>UIM>DO Parameters> From here, you can

change polarity of any relay as either NO/NC.
Then Submit to save the changes.

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Parameter Configuration (For External Alarms)

It`s fact that some of the output alarm work with the system monitoring system operating
parameter e.g., temperature and bus voltage.
Here it will be elaborate where the settings for Bus low voltage and High Temperature
threshold.
Bus Voltage Threshold

Monitoring>Digital Power>DC Output Distribution>Running Parameter, put the settings as in

large triable then click submit.
You may as well refer to SOP or SPA for the settings.

Battery/Cabinet Temperature Threshold

Navigate:Monitoring>Sampling Equipment>UIM>Running Parameter, put the settings as in

large red rectangle then click submit.
You may as well refer to SOP or SPA for the temperature threshold settings.

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Hybrid Configuration.
Under this section you will be introduced to how and where hybrid configuration is done. As
other common system operates, here we will configure to start generator by Voltage and stop
by Time.
Genset Start

To activate the generator, start by voltage function:

Navigate: Monitoring>Genset Summary>Running Parameter>On Start Genset by Voltage,
enable this feature by clicking the dropdown and select Enable.
Then Click Submit to save changes. Proceed with below

Proceed and set the voltage at which you want the generator to start at. Consult SPA for this
setting.
Genset Stop

Navigate: Monitoring>Genset Summary>Running Parameter>On Timed Genset On/Off,

enable this feature by clicking the dropdown and select Enable, set the Hrs of which you
want DG to Run after hybrid exit before it stops then Submit to save the changes.
Note: Generator will stop only when the batteries are full charged, and the gen run signal is
active
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