a Oficine FAMUP decnano gn eponebit pele possbl esas cote al iro tux s mpuail ad ea & sama 0 ascioe Si roevano ree a oe Soros maze qste mociche che aano necessre oul ona proguacare le caratarstiche een ee Aors FAMUP décinont tut rxponsabité dévtant Govertles bexsciudes cotenvs dens fp. scales sont dues & rer Simpinae Ode ‘Sect nme cr en ss as mechs pean mr meri san at eon uso carcanqye exrensolue ce cos mares machines. le Firma FAMUP dominm! enet erarimotung fr ever Ungeraihaten nile von DrcoderUbereagingetevion Des echt au Anderungan abt teat, (ie doe nuch one wenetone Maral niet beers. Messer. FAMUP cecne any responsable pessble oor orn fe rans aro df ping o tars accra Masser, FAMUP reson ESSE ERE Sty thy meateaton w fr machine, whch hy oie recess and uel witout rjice aes owracraes. 0s Fabvcanio FAMUP dena ods # qualquer resgenabide pr poesia nnatioes conte no mana de IsugSa so aruivis 8 amos do ingens ou de Sei caus © oe Sass meas mann on eon sis om Pa ac Lutes FAMUP dena toca responatiid ant pols reacties corns ene Manual de nsrccons erties a rors de kre ode recto Ca EeSS ENS vaaldencho a clecuer ev aus auras mciiacones qua esto recess tle, sn Compronetr is craclestcas oars es miss FAMUP D1 RUFFATI SA e viaaniaco, 2 ZIND.= L0G. ROUATA $8060 AN QUIRINO PORDENONE TALIA Sedi- Frm a ‘5. Quirino Tt 0434-91681) eackvarter Buco fl 0434-55900 Prodcton mat frp@eninio sree su arp5.19. Pneumatic circuit components Figure 62 Pneumatic circuit aa oe. © 73) (& (&) (DB) 2B) 2B) @OAOO®OO®®& ©OoO®© ‘Operating instructions book MCP 100 € — Part V - (09/99) 5.13. -65.13. Pneumatic circuit components Pneumatic circuit Figure 61 VISTA DA "B” i Dry i ae == Input pretond Input blowing >» ) | a & 3) VISTA DA "A" ’ K 9 ®¢ Ce Oe Operating instructions book MCP 100E — PartV - (09/99) Ae5.13. Pneumatic circuit components Pneumatic circuit Figure 60 Cone bowing Si praseureton = SPOOL VALVE » @O© (OPTIONAL) @® cae PA \ —Pipe Rilsan D.4/6 ~@ (Operating instructions book MCP 100 E — Part V ~ (09/99)5.13. Pneumatic circuit components Drwng. N° 105-109-00 Sheet N°3 Pos Code NO Description on Ne 48 | 405-1068-0 Hydraulic circuit dataplate 1 49 | 105-657-1 Hydro-pneumatic control panel ca- | 1 bleway 50 | V14B517A-Q2700 | End plate 1 si | 105-664-0 Hydro-pneumatic control panel ca- | 1 bleway cover TUBE KIT ELASTOLAN EXC 12x9 BLACK a From FAL to tool release cylinder 500 | 1 TUBE KIT ELASTOLAN EXC 8x70 BLACK N From FAIL to solenoid valve assembly T=50 | 14 0 From FAL to pressure gauges t=50 [1 TUBE KiT ELASTOLAN EXC 6x8 BLACK AB From pressure and blower solenoid valve to] L=600 | 2 3-way valve c From 3-way valve to spindle 7 = From pressure gauges fo solenoid valves i FG From pressure gauges to solenoid valves 2 1 From tipping solenoid vaive to tipping eylin- 2 der ™ From pre-loading solenoid valve to spindle | _L=500__| 1 Operating instructions book MCP 100E - PartV — (09/99) Ape5.13. Pneumatic circuit components Drwng. N° 105-109-00 Pos Code Ne Description oa 25 | 16010 1019 Pressure gauge D50 0-12 BAR l 26 | 520305 Bracket X R11 1 27 | 0669 10 17 Spool valve (blue) 3/8” 1 28 | 811300 A1MD Filter regulator -auto. drain with 5 1 Micron filter bow! 29 | CAPS Protection hood X PMM 2 30 | L117 300 MPRD Oil mist lubricator nozzle 1 31 | PMMi0A’ Brass membrane pressure switch 2 32 | R72M2GKRMN | Pressure regulator 1/4” spring150 3 33 | Tesc2800 Tee valve 1/4” 1 34 | V14B511P B313A | Solenoid valve supert20 mult. bist. | 1 5/2 SO/SO V.24/CC 35 | V14B517A B313A | Solenoid valve supert20 5/2 3 SO/MO MONO V.24/CC. 36 | 160101003 Pressure gauge D40 0-4 BAR 1 37_| 160101005 Pressure gauge D40 0-12 BAR 1 38 | 8804117 Pressure gauge D40 0-6 BAR 1 39 | 2651 3/8" Aluminium washer 2 40 | 18001 989 Bracket set 1 41 | 92671491 Plug M10Xt 1 42 | 92671492 3-way distributor Until 1 43 | 92671488 Non-return valve 3 44 | 92671493 Straight couplinge 0 6 M10x1 1 45 | 410-843-0 Air dataplate 1 46 | 410-842-0 Pressure gauge dataplate 1 47_| 405-1069-0 Solenoid valve datapiate 1 513-2 ‘Operating instructions book MCP 100 E — Part V — (09/99)5.13. Pneumatic circuit components 5.13. Pneumatic circuit components Drwng.N° 105-109-00 [Sheet N° 1 Pos Code Ne Description on 1 | 105-656-0 Hydraulic/Pneumatic control panel l 2 | 20103/8" Elbow fitting M-M 1 3 | 2020 1/8" Elbow fitting M-F 3 4 | 20703/8" Tee fitting F-F-M 1 5 | 20903/8" Tee fitting M-M-F 1 6 | 25203/8"-3/8" Conical reducer connector 3 7 | 2520 1/8"-1/8" Conical reducer connector 3 8 | 2530 1/4"-1/8" Conical reducer connector 1 9 | 2530 1/8"-3/8" Conical reducer connector 1 10 | 1074 Bronze silencer 1/4” 4 11 | 30153/8" Hex. socket cyl. male plug 1 12 | 3015 1/4" Hex. socket cyl. male plug 4 13 | 421452 Joint - Bracket 2 14 | 51803/8" ‘Quick connector 1 15 | 2060 3/8" Tee fitting F-M-F 1 16 | 65108 1/4" Straight male coupling 1 17 | 6510 103/8" ‘Straight male coupling 2 18 | 2901 17-1/4" Mesh silencer 4 19 | 65208 1/4" Male swivel elbow fitting 9 20 | 65208 3/6" Male swivel elbow fitting 1 21 | 6510 12 3/8" Straight male coupling 1 22 | 6520 10 1/4" Male swivel elbow fitting 1 23 | 6520 10 3/8" Male swivel elbow fitting 1 24 | 65258 1/4" Male swivel elbow fitting 3 Operating instructions book MCP 100E — PartV — (09/99) 512-15.12. Pallet Changer Pallet Changer Figure 59 IQ OQ Hey @ ‘Operating instructions book MCP 100E - PartV ~ (09/99) Area5.12, Pallet Changer Pos Drwng. N° 105-014-00 Code Ne 105-011-0 405-—064—0 92331298 ‘Sheet N°2 Description Pallet table roller race Cam wheel shaft Roller FG 15x35 405-221-1 92231192 405-293-0 Pallet release shaft Scraper ring Retaining screw 405-179-1 Pallet release shaft bush 405-188-0 Underpallet slide disk 405-185-2 405-365-0 Lower cover Gib shaft pin 405-183-1 92231161 Wedge O-ring ‘405-203-1 922331155 92321031 405-207-1 Roller spacer Roller RSTO—10 Poppet plunger cover Compression spring 730 "Poppet plunger 92231190 Scraper ring 92331152 Roller STO-16 405-205-0 92331276 105-008-0 410-198-0 Roller spacer Idle pin Central pallet support Pallet table lateral cam 5.12, -2 ‘Operating instructions book MCP 100 E — Part V ~ (09/99)5.12, Pallet Changer 5.12. Pallet Changer Sheet N°1 Description Internal spring support 405-202-1 405-223-0 405-2001 105—020—0 405-220-1 105-002-1 405-199-1 105-016-0 405-198-0 105-003-0 405-187-0 Spring spacer Spring external support Spring compression ringnut Underpallet slide Pallet table spigot (Cylindrical) ‘Pallet table spigot (Hexagonal) Pallet centring bush Pallet table Pallet table cam Gib lateral guide Pallet table clamping gib Upper guard spacer Gib shaft Gib shaft bush a Pallet table disk Pallet table safety block Pallet stop piece Pallet clamp Pallet central support guard 405-192-2 14 405-191-1 2 15 | 405-193-1 Upper guard ] 2 16 | 92231194 ‘Scraper ring 2 2 2 405-196-0 405-226-0 405-212-1 105-012-0 105-007-3 Pallet support Operating instructions book MOP 100E - PartV — (09/99) 2‘Operating instructions book MCP 100E — PartV — (09/99) 5.11. -35.11, Z Axis Drwng. N° 415-154-01 Pos Description on Me | 21 | 405-034-0 Bearing flange 22 405-040-2 Mechanical stop 1 23 | 92361055 Roller guideway “MRB 2 35-1318-W2-G1-V3" Schneeber- ger 92961062 Plastic plug type “MRK 35 D.15" 66 Schneeberger 25 405-037-2 92331050 ‘Screw support Bearing “6205-27" SKF Grub screw pad Oil scraper type “G-255 DX e SX Dis. 405239/240-0" VAJ 58601192 92241004 29 | 405-780-1 Lower mechanical stop Operating instructions book MCP 100 E — Part V — (09/99)5.11. Z Axis Drwng. N° 415-154-01 Description 92811680 Motor 16/20Nm 30000Rpm 1FT6084-1AF71-1AH1 with brake “Pin D. 6X50 UNI 7284 Upper cam guide (Z Axis) Lower cam guide (Z Axis) 92856119 Cams type T1216-4/TA 405-473-1 RH guideway upper lock 405-472-1 "RH guideway upper lock lock 405-067-5 RH guideway lower lock 405-068-5. LH guide lower lock 405-030-3 ~ Rubber guide protection cover 405-127-1 Lower protection support 405-109-0 Column enclosure 405-870-1 405-033-2 Motor support 405-258-0 Motor flange 92470977 Joint “GS 38/45 98SHA-GS 6.0-24X45 6.0-32X45" Rotex 92360999 Vertical screw 405-041-1 Screw ring nut 405-035-0 Ring nut spacer 92331265 60 degree bearing pair “BSB030062-DUMEP7QS58"RHP Operating instructions book MCP 100E — PartV — (09/99) caYaxis Pallet Changer 5.10. Yaxis Pallet Changer ® ( \ * &--@a@ @ @ y ) Cyiner eyes cam VQ) Mmayeecam 7) Tool change Gam Code 145— 186-0 Postion 2 yee cam “ool eone bowing 2) Cam Cade 145-178-0 Pos.2 (Pe. ‘Cam operation 145-007-00 57-4 (Operating instructions book MCP 100 E — Part V — (09/99)5.7. Tool changer ISO 40 (24~30 Tools) Tool changer ISO 40 (24-30 Tools) Figure 53 Operating instructions book MCP 100E — Part V — (09/99)5.7. Tool changer ISO 40 (24-30 Tools) Drwng. N° 145-007—01 Sheet N°2 Code no Description 92611002 145-059-0 92611032 92611037 92631054 92841595 145-176-0 192691002 92341012 145-060-0 ‘Screw M4x10 UNI 5931 Stop screw Screw M6x14 UNI 5831 Screw M4x16 UNI 5831 Washer Schnorr 6 Limit switch SNO3-R12-502 Changer cam MC70-100 Screw M4x10 UNI 5927 Ball diameter 4mm Tool changer CUT 41-V-60-110-D 130-428-1 7 92651016 145-186-0 Tool unlock cam Tab 6x6x20 UNI 6604/A Changer cam MC70-100 (Operating instructions book MCP 100 E — Part V — (09/99)5.7. Tool changer ISO 40 (24-30 Tools) 5.7. Tool changer ISO 40 (24-30 Tools) Drwng. N° 145-007-01 Code No Description Brakemotor MGM BA-71B6 6 PO- uB14 92811057 Screw M6X20 8.8 UNI 5931 | Microswitch support bracket Collets arm Bp40-D-A-500 Scerw M6X25 UNI 5931 92611039) 145-058-1 92540002 92611041 145-053-0 92651042 92811045 Locking washer Tab 8x7x80 UNI 6604/A Reduction unit RMI SOPP 1/40 PAM 71 B14LB 145-051-0 145-177-0 Drive shaft Reducer spacer 11 | 145-052-0 Drive sprocket 12 | 145-054-0 Cam drum 13 | 92691101 ‘Screw M5x10 UNI 5923 9 Counter washer Taper bush TLK 200-24X50 TolloK Screw M8x30 UNI 5931 130-227-0 92691419 92611073 145-055-0 92331137 92651625 20 | 145-056-0 21 | 145-057-0 22 | 92641922 Operating instructions book MCP 100E — Part V — (09/99) Idle whee! Bearing 25x52x18 SKF 4205 ATNS (O-ring UNI 7437 52 Idle wheel support Changer sprocket — Conical pin 6x25 UNI 7824 57-15.6. Tool changer ISO 40 (30 tools) Tool changer ISO 40_(30 tools). Figure 52 oe = | | Pe) 7, aC) ‘Operating instructions book MOP 100E — PartV — (09/99) Fneo5.6. Tool changer ISO 40 (30 tools) Tool changer ISO 40 (30 tools) 5.6.-65.6. Tool changer ISO 40 (30 tools) Tool changer ISO 40 (30 tools) Figure 50 Operating instructions book MCP 100 E = Part — (09/99) a5.6. Tool changer ISO 40 (30 tools) Drwng. N° 145-014-00 Pos 70 145-094-0 92811054 92611069 92631052 92631010 145-095-0 92691434 Description Tool selection proximity switch support Reduction unit RMI 40 FL A1:18 Brakemotor MGM BMS 63A 4P m0.12Kw Indexer CF3 65P-6-270 Colombo Filippetti Washer M5 UNI 6592 Nut M6 UNI 2733-65-4D Indexer pinion ‘Taper bush Tollok type TLK 109 19x415.6. Tool changer ISO 40 (30 tools) ‘Sheet N°3. 92151050 92531143 410-544-1 Pos Code Ne Description Ome as | 410-704-1 Tilting guide ji - 47 | 92611087 Screw M8x60 UNI 5931 Proximity switch Siemens M12 3RG4011-0AGOO Double chain ISO 3/8” X 7/32" Gear for tool holder wheel 410-563-0 410-534-1 92691109 410-692-0 92341006 410-562-1 ‘410-561-0 410-564-1 92651500 145-064-0 92651498, Tool magazine support ‘Tool holder support shaft Too! holder cup “ISO 40” Screw MEx6 UNI5923. Too! holder spring Ball D.6 Tool holder whee! ‘Too! holder wheel shaft ‘Seeger ring D8 UNI 7435, Tool holder shaft wheel Seeger ring D10 UNI 7435 92611083 92611043 ‘Screw M8x45 UNI 5931 Screw M6x30 UNI 5931 92691291 92631013 Screw M&x60 UNI 5925 Nut M8 UNI 5589 92611035, 66 | 410-733- Electro-pneumatic assembly brac- ket 67 92611073 ‘Screw M8x30 UNI 5931 92631054 Screw M6x12 UNI 5931 Washer M6 UNI 6592 Operating instructions book MCP 100 E — Part — (09/99) =5.6. Tool changer ISO 40 (30 tools) Drwng. N° 145-014—00 410-535-1 22641068 410-571-1 92611007 92841607 410-570-1 415-063-0 Description Tool holder support shaft Pin 5X20 UNI 1707 Tool holder stop support Screw M4x25 UNI 5931 Limit switch NO1-R-550 Tool tting stop Tool holder cone centring 145-099-0 Tool number bracket 92611011 92611205, 410-703-0 145-067-0 ‘Screw MSx10 UNI 5931 ‘Screw M6x25 UNI 5931 Bowl pin locking washer Tool holder plug 410-660-0 Reduction unit adjustment block 92611215 92631008 ‘Screw M6x50 UNI 5739 Nut UNI 5788 145-093-0 Indexer plate 145-097-1 92641087 410-566-1 Tool presence proximity switch bracket Cylindrical pin 10x40 UNI 1707 Cylinder coupling 410-569-1 92631018 92631060 410-567-1 410-568-1 Tool holder tipping plug Nut M10 UNI 5588 ‘Washer M10 UNI 6592 Cylinder coupling shaft terminal Cylinder coupling shaft5.8, Tool changer ISO 40 (30 tools) 5.6. Tool changer ISO 40 (30 tools) Drwng. N° 145~014-00 Sheet N°1 Code Ne Description 92611051 Screw M6X50 8.8 UNI 5931 92641075, 92611071 92631058 410-545-0 Cylindrical pin 6x30 UNI 1707 Sorew M8x25 UNI5931 Washer M8 UNI 6592 Tool holder flange spacer 2 | 145-082-0 Front magazine disk 3 | s26t1054 Screw M6X40 8.8 UNI 5931 4 a | 410-710-0 Tool tipping guide polyzen plate | 8 | 145-063-1 Tool holder wheel 6 | 92651643 ‘Seeger ring D. 100 UNI 7437 1 | 7 | 92331077 Bearing 55X100X21 6211 2Z 2 8 92691417 Locknut CUP 55X2 13 | 410-665-0 Magazine shaft bearing spacer 14 | 92611402 ‘Screw M4x10 UNI 5933 6 15 | 92331284 Threaded pin washer 22X12X10 8 KRV 22 PP 16 92611205 ‘Screw M6x16 UNI 5739 4 7 92171362 Cylinder ISO C95SDB 50-60-Y6 1 Proximity sensor D-AS4L ‘Sensor support BT-05 Flow regulator AS2201F-02-08S 18 | 410-581-1 Cup tipping cylinder support 19 | 145-072-0 Too tilting cylinder shim 20 145-068-0 Cylinder adapter shaft 21 92611079 ‘Screw M8x35 UNI 5931 ‘Operating instructions book MOP 100E ~ PartV ~ (09/99) 5.6,-15.8. Tool changer ISO 40 (24 tools) Tool changer ISO 40 (24 tools) Figure 49 55.-8 Operating instructions book MCP 100 E — Part V ~ (09/99)5.5. Tool changer ISO 40 (24 tools) Figure 48 dtecoSiman jel4t0—1"4-Oe.dst ee aie Se ees Operating instructions book MCP 100E ~ PartV ~ (09/99) 55-7 dscosiman _sus10-114-0d5.5. Tool changer ISO 40 (24 tools) Tool changer ISO 40 (24 tools) Figure 47 \ \ \\ et "ode F a dacosiman /810-114-00.0e 55-6 Operating instructions book MCP 100 E ~ Part V ~ (09/99)5.5. Tool changer ISO 40 (24 tools) Figure 46 Pocket tumover dtl sacosiman i/610-114—0a.6t Operating instructions book MCP 100E — PartV — (09/99)5.5. Tool changer ISO 40 (24 tools) Drwng. N° 410-144—00 Pos Code No Description 69 | 92651498 ‘Seeger ring d.8 UNI 74354 70 | 410-564-1 Tool holder shaft wheel 71 92651500 Seeger ring d.10 UNI 7435, 72 | 410-710-0 Too! tipping guide polyzen plate 73 | 92611402 Screw TSPEI M4X10 UNI 5933 7a | 92611047 ‘Screw TCEI M6X40 UNI 5931 75 | 92631010 Nut M6 UNI 2733-6594D 92611087 Screw TCEI M8X45 UNI 5931 77 | 92611073 ‘Screw TCEI M8X30 UNI 5931 Operating instructions book MP 100 E — Part V — (09/99)410-568-1 Code Ne Description Cylinder coupling shaft terminal 1 Sheet N° 3 5.5. Tool changer ISO 40 (24 tools) Qu Ne 92611037 92811017 92611206 ‘Screw TCE! M6x16 8.8 UNI 5931 Reduction unit STM RMI 28FL 1/15 PAM 80/9 ‘Screw TE M5x20 8.8 UNI 5739 410-810-0 92611011 92631052 410-812-1 92611017 410-809-1 92651009 410-704-1 926110. 92531142 415-396-0 410-811-0 ool selection proximity switch support Screw TCEI M5x10 8.8 UNI 5931 Washer MS 4.8 UNI 6592 Toolselection cam ‘Screw TCEI M5x20 8.8 UNI 6931 Indexer plate “Tab A 5x5x40 UNI 6604 Tool titing guide jib Indexer CF340P-3-270 Colombo Filippetti Screw TCEI M5x12 8.8 UNI 5931 Indexer pinion Double chain ISO 3/8” x 7/32" 410-534 192691109 410-544-1 1 Gear for tool holder wheel Too! holder cup “ISO 40" Screw STEI M8x6 UNI 5923 410-692-0 Tool holder spring 92341006 Ball D.6 410-562- 410-561-0 1 Tool holder wheel Too! holder wheel shaft Operating instructions book MCP 100E = Part ~ (09/99) 5.5.5.8, Tool changer ISO 40 (24 tools) Drwng. N° 410-144—00 Code No ‘Sheet N° 2 Description Tool holder stop support 410-825-0 29 | 92611011 92611043 92631008 92611215 © 92631013 410-571-1 92841607 Screw TCEI M4x25 8.8 UNI 5931 Limit switch NO1-R-550 Tool titing stop Tool holder cone centring Kit tool number angle tab ‘Screw TCEI MSx10 8.8 UNI 5931 ‘Screw TCEI M6x30 8.8 UNI 5931 Nut M6 UNI 5588 7 Tool holder plug Reduction unit adjustment block Screw TE M6x50 8.8 UNI 5739 Nut M8 UNI 5589 410-666-1 37 | 92691421 410-659-0 92151050 410-569-1 92631018 92641087 410-566-1 Tool presence proximity switch bracket ‘Taper bush Tollok TLK 250 L. 14X25 Tool reference pin Pin 10X40 UNI 1707 Cylinder coupling Proximity switch Siemens M12 3RG 4011-0AGOO Tool holder tipping plug Nut M10 UNI 5588 92631060 410-563-0 Washer M10 4.8 UNI 6592 Tool holder support shaft ‘Operating instructions book MCP 100 € — Part V — (09/99)5.5. Tool changer ISO 40 (24 tools) 5.5. Tool changer ISO 40 (24 tools) [Sheet N° 1 Drwng. N° 410-144—-00 Pos Code Ne Description 410-525-1 ‘Tool magazine support 92631054 410-728-0 Washer M6- Front magazine disk 410-703-0 Bow! pin locking washer 410-524-2 92651643 92331077 92691417 92611071 Tool holder wheel Seeger ring d 100 UNI 7437 | Bearing 55X100X21 6211 2Z 92631058 410-545-0 92611205 15 | 92331284 ‘Threaded pin washer 22X12X10 KRV 22 PP 16 | 92691221 Screw STEI M8x60 UNI 5925 17 | 92171362 Cylinder ISO C95SDB 50-60 + sensor 18 | 410-581-1 19 | 92611079 ‘Screw TCE! M8x35 UNI 5931 410-535-1 Tool holder support shaft 92811018 Brakemotor MGM Type BMS 6344 4P B14.0,12Kw 92641068 Pin 5X20 UNI 1707 Operating instructions book MCP 100E - PartV — (09/99) 55.-15.4. Spindle head Spindle head Figure 45 HIDE / 7 Oe S 3583 Ls aA C i 19) ba n4 Operating instructions book MCP 100 E — Part V — (09/99)5.4. Spindle head Spindle head Figure 44 Operating instructions book MCP 100E —- PartV — (09/99) neg5.4. Spindle head Drwng. N° TE70E0002 Sheet N°2 Pos Code wo Description an 22 92171010 Tool release solenoid valve assem- Be bly 23 | 92151500 Ball joint 1 24 | 130-52; Perno forcella sbloccaggio utensile 1 ‘Operating instructions book MCP 100 E — Part V - (09/99)5.4. Spindle head 5.4. Spindle head Drwng. N° TE7OE0002 Code Ne 92811876 145-081-0 92470985 92841596 145-076-0 92171367 [Sheet N°1 Description ‘Spindle motor Type “ALPHA T15/12000 A06B—0857—B927/3241" ‘Spindle motor support Joint type “GS 48/60 P S8HA—GS 6.0—48X56 6.0—-60X56" Rotex O-Ring 119 ‘Spindle RPM 10000 ISO 40 (Preca- rico. variabile) | Limit switch Type “SNO2—R12——502” Euchner Tool release cylinder support Cylinder CDQ2 B 125-40 DC + Hinge 791585 SMC 130-341-0 Tool release cylinder clevis 92151050 405—665-1 Proximity Type “M12 3RG4012—OAGO1" Siemens Tool presence proximity switch support 130-421-0 Tool release proximity switch sup- port 92331284 115-005-0 115-004—1 Idle pin Type “KRV—22—PP" INA Clevis shaft washer ‘Tool release clevis shaft Bush 25X35X25 Tool release clevi “Z" Axis microswitch support Operating instructions book ‘MOP 100 E — PartV — (09/99)5.3. Spindle ISO 40 3000 ~ 10000 rpm Figure 43 SpindleISO 40 | g Operating instructions book MCP 100 E — Part V — (09/99) 5.3.5.3. Spindle ISO 40 3000 ~ 10000 rpm 5.3. Spindle ISO 40 3000 — 10000 rpm Drwng. N° 125-087-00 410-336-0 410-414-0 Sheet N°1 Description “Deublin” rotary manifold Collet drawbar SSR 40 ANSI Collet SSK 40 ANSI Drawbar AZ B40 ISO 7388/2 type B (BT 40) (Version 2) Sealing air inlet 1/8” re 0.5 1BAR) Or GAS (Pressu- 410-413-01 100-813-0 100-812-0 Collet drawbar SKI 40 ANSI (Version 1) Drawbar AZB 40 ISO 7388/2 Type B Piston spring Piston screw Piston Piston mounting ‘SPINDLE MANU- FRONT REAR GAMFIOR 125-087-0 VEX757CE1T VEX70SQCE3 VEXB07CE1T VEX75SQCE3 ‘OMLAT ‘410-507-0 125-087-0 VEB757CE1T VEB757CE1T VEB857CE1T \VEB857CE1T GFAS ‘410-507-0 125-087-0 VEX759CE1TDL VEX757CE1 VEX85/NS9CE1TDL| _VEX757CE1L Operating instructions book © MCP 100 E = Partv ~ (09199) 5.3,5.2, Chip cleaning and removal system Chip cleaning and removal system Figure 42 52-2 | ‘Operating instructions book MCP 100 € — Part V ~ (09/99) .5.2. Chip cleaning and removal system 5.2. Chip cleaning and removal system Drwng. N° code 405-175-0 92641240 93446006 405-000-1 405-227-1 405-268-1 405-160-1 405-229-1 405-230-1 405-021-01 Description Clip14-24-36 Hose APERSPIR Standard base Underpallet Coolant tank Chip conveyor Side hose Qu Operating instructions book MCP 100 E = PartV ~ (09/99) 52-15.1. Lubrication circuit Figure 41 po ELECTRICAL CABINET (Operating instructions book MCP 100E — PartV ~ (09/99) 5.1.-35.1. Lubrication circuit Drwng.N° 415 - 026-00 ‘Sheet N° Pos Code ne Description ou 14 | 92069 Straight hose end fitting o 4 1/8" 18 | 3292098 Plug 1/8 16 | 6237 4-way double distributor 1/8” 1 17 esto | Rapid hose connector 0 6 S| 18 | 93441020 Flexible hose 223.4,8-Sv 850 mm 19 | 93441010 Flexible hose 1 SAE 100 RS6-1/4" Sv, 870 0 6 20 | 405-287-0 Double 4 2 21 | AD-00-16-104 | Coupling 2 22 | 92671389 Coupling Fb 1/8” 2 51-2 Operating instructions book MOP 100 E — Part V — (09/99)5.1. Lubrication circuit Lubrication circuit Drwng. N° 415 - 026-00 Code No 92671402 93006 3084248 3234045 TABLES DIAGRAMS AND DRAWINGS [Sheet N°1 Description Control unit 3.Lt 350 cm%/min 380 Volt ‘Company: DROPSA Pressure switch 3-way block 1/8" G Hose connector a 6 - 1/8°G Bicone connector for tube 6 6 Hose connector 0 8 - M10x1 Unilateral 3-way distributor M10x1 Plug M10xt 125030 3083133 Copper seal 0 8x4x1 Straight 1-way valve 0.30- M10xt Bicone connector for tube o 4 Hose nut 9 4 M8x1 Hose connector o 4 - 5/16" 90° dispenser end fitting 1/8” M5/16°F Dispenser end fitting 9001/8" M5/16°F ‘MCP 100 E = Part ~ (09/99)4.4, Maintenance instructions: special maintenance 4.4.4, ‘Transparent guard (door) replacement Replacement and maintenance of the side and front door transparent guards must be performed exclusively by specialised and authorised personnel This operation must be carried out with the machine stationary in full compliance with current safety and health standards. Guards must be replaced with polycarbonate sheets only Polycarbonate to be used comprises: © LEXAN 9030 » Company: G.E. © MAKROLON ....... Company: Bayer material specified above Tests performed by Famup demonstrate For reasons of safety use exclusively the type of polycarbonate compatibility of this material with operator safety standards Famup declines all responsibility for use of materials other than as in and which may 4.44.-8 ‘Operating instructions book MOP 100 E — Part IV — (09/99)Maintenance instructions: special maintenance DEUBLIN rotary manifold replacement. Disassembly. Detach the electrical and hydraulic connections Use a straight key to secure shaft 1 (Figure 40) and loosen nut 2 until manifold 3 can be removed. DEUBLIN replacement Figure 40 Assembly. Replace manifold 3, tighten nut 2 while holding shaft + in place. Reconnect the electrical and hydraulic lines, Pallet change spring replacement Pallet change spring replacement is not required immediately as spring replacement constitutes a hazardous In the event of malfunctions, contact Famup technical services operation and requires specialised personne! Replacing proximity sensors. Use proximity sensors of identical specifications to the originals. ‘The position of the proximity sensors is shown in the relevant diagram. Changing microswitches. Replace the microswitches with componets of identical specifications to the originals, ‘The position of the microswitches is shown in the relevant diagram. Operating instructions book MCP 100E —~ Part IV ~ (09/99) 4.43. -74.4, Maintenance instructions: special maintenance 10. If necessary, scrape the motor support seat 11. Fit the motor with relative half—coupling Replacing the tool clamping belleville springs. Remove tol holder (1) from the spindle © Switch off the machine, * Remove the spindle cartridge according to the instructions in the manual CAUTION! beware of the spindle unit falling from the head. Place the spindle cartridge on the workbench Remove the hatt-coupling Loosen screws (2), and remove bush (3) Remove keys (4) Remove the tool clamping collet (5) according to the instructions in the manual Remove the seal cap (6). Withdraw the tie—rod Withdraw springs (8) from their seats Insert the new springs and relative spacers Insert the tie—rod and fit the tool clamping collet (6). Position keys (4) in their seats Fit bush (8) and tighten the key fixing screws (2) Fit the seal cap (6). Fit the hatt—coupling cece ere eececee Too! clamping belleville springs replacement. ee (Operating instructions book MCP 100 E — Part IV — (09/99)4.4. Maintenance instructions: special maintenance 3. Raise the head by moving the Z axis to withdraw the cartridge completely ‘To assemble the spindle follow the above procedure in reverse order. Cartridge replacement Figure 38 Q Ensure that the cartridge does not fall from block B. Remove the motor fixing screws Remove the motor with relative half~coupling Mount the new spindle cartridge according to the above procedure in reverse order Ensure planarity of the table with respect to the spindle using the dial gaug> mounted on the spindle If necessary, scrape the head contact surfaces with the spindle cartridge Ensure planarity and coaxial alignment of the motor support seat on the head by fiting a dial gauge on the spindle cartridge shaft Noe oo Operating instructions book MCP 100E — Part IV ~ (09199) Free4.4, Maintenance instructions: special maintenance Collet replacement B Assembly. A Lubricate collet surfaces using grease type METAFLUX 7085 Before fitting the collet, apply beads of Loctitie medium thread locking compound, Mount the collet against the limit switch so that the spring inside the spindle is pre-loaded and the collet is adjusted correctly. Spindle cartridge replacement. To disassemble the spindle assembly, proceed as follows: For maintenance in elevated positions use suitable safety ‘equipment such as ladders, helmets etc. Always discharge residual energy from the machine Use portable lamps for maintenance to the machine interior, in dark zones and in the event of insufficient lighting 1. Fix wooden block B (Figure $8) between the table and the spindle 2. Loosen screws A (Figure 38) fixing the spindle cartridge to the head ‘Operating instructions book MCP 100 E — Part IV — (09/99)4.4, Maintenance instructions: special maintenance Replacing the too!—holder. Remove any tools from the magazine side tool carrier and the spindle side tool carrier. © Bring the tool—holder to be replaced to a vertical position To replace tool—holder (1) © Remove screws (2) . (Figure 36) © Detach the tool—holder from its seat by pulling it outwards (arrow). Replacing the tool magazine air cylinder seals Figure 36 tH 4 WI A ANSI collet replacement Every 2,000,000 release cycles, replace the collet Disassembly After removing the tool holder, insert a hex key (N°8) in seat 1 (Figure 97) of the collet and rotate counterclockwise to loosen while holding the shaft in place by means of hole 2 or the tool drive pin. (Operating instructions book MCP 100E — Part IV ~ (09/99) re4.4, Maintenance instructions: special maintenance Replacing the tool magazine air cylinder seals . To change the seals of air cylinder (4) : . Remove the guard from the head — Slacken screws (1). (Figure 35) * Slacken screw (2). Remove screws (3) . Withdraw cylinder (4). Replacing the too! magazine air cylinder seals __‘Figure 35 ae: (Operating instructions book MCP 100 E - Part IV — (09/99)Vu 4.4. Maintenance instructions: special maintenance 4.4. Maintenance instructions: spe 44d. Instructions for maintenance operations that require specific technical skills The machine is equipped with guards and covers which must be re-installed after all repair and maintenance work. Check that the work cycle, the tools and the machine equipment are in the same position as before the job. In particular, make sure that the part that has been repaired or serviced is now working Properly. 4.4.2. Emergency situations during maintenance work During maintenance work moving parts of the machine may accidentally trip the limit switches, which will cause an emergency machine shut-down, If this occurs the pushbutton next to the machine ON button illuminates Press and hold at the same time as the ON button to tum on the machine and move the axis manually away from the limit switch in the opposite direction. Never move the axis towards the limit switch to avoid risk of damage to the machine 4.4.3. Frequent maintenance for components subject to wear ‘The following section regards machine parts that are subject to significant wear: ‘Tool chan. r nt ‘Tool magazine air cylinder Replacing the tool—holder. ANSI collet replacement, it ridge replacement Replacing the tool clamping belleville springs. Deublin rotary mar ment Pallet change spring replacement ing proximity sensors Replacing micros\ ‘Transparent. lacement weer eer ccce ‘Spare part codes are listed in the tables in chapter “tabelle, diagrammi e schemi, ‘Too! changer arm replacement To replace the tool changer arm, simply remove the taper bush securing it to the shaft After fitting a new arm, adjust as described in paragraph 4.3.7. Operating instructions book MCP 100E — Part IV — (09/99) Ao4.3. Maintenance instructions: scheduled maintenance 4.3.13. Check conveyor tension periodically Grease the hinged conveyor every 150 h of operation Clean the tank filters every 2000-3000 h of operation Change the gearmotor oil every 12 months of 5000 h of operation, For more information on the chip conveyor system referto the manufacturer's user manual supplied with the machine and the manual “Electric system and automation — Parts 1 and 2”. Tool and/or part data probes (if fitted) ‘The measurement probes on the machine are of various types: Measurement probe for machine tool presetting and tool presence check. (Sonda tipo TS 20 Renishaw) Probe for inspection of the part and for part origin searching during work cycle. (Sonda tipo MP 12 Renishaw) Probe for manual measurement of the following functions : (Sonda tipo NISSIN) © Part origin search in Z axis. Origin search in hole/shatt © Origin search of four sided part with rotation of reference system. For more information refer to the relative manufacturers’ user manuals which are supplied with the machine and the manual “Electric system and automation — Parts 1 Operating instructions book MCP 100E = Part IV ~ (09/99) 43.13. -17FAN UP 43. Maintenance instructions: scheduled maintenance (ET © The filters must be cleaned periodically; the interval between each cleaning operation depends on the hours of machine duty and the dust levels in the air. In normal conditions the filter should be cleaned every 40 hours of duty. Air cooling plant filter Figure 34 4.3.12. Chip conveyor plant (i fitted) ‘The chip conveyor is hooked up to the electrical cabinet by means of a cable connector. A Switch the machine off before inserting the connector. The chip conveyor is controlled only in manual mode, using the relative 3—position selector. Position 1 is stable, and controls the forward rotation of the conveyor; position 0 stops the conveyor. Position 2 automatically re—centres to 0 and serves to move the conveyor in reverse, and is normally only used in the event of an alarm for blocked conveyor. Forward movement of the chip conveyor has a pause—work cycle, to allow the chips to dry before being officaded into the collection bin. The chip conveyor is equipped with two removable partition panels inside the tank. These are used to decant the coolant liquid If the coolant flow increases one or both of the panels may be removed as required. MAINTENANCE ‘Operating instructions book MCP 100 E — Part IV — 43.12 -16 )perating instructions bool al (09/99)4.3. Maintenance instructions: scheduled maintenance 4.3.10. 4.3.11. Replenish oil level in tank. Bleed air from circuit. Clean or change filter oe ‘The type of oil, the quanitity and the method for filing the tank are shown in the table in sub-heading 4.3.1 For all other information refer to the lube system instruction manual, published by the lubrication system manufacturer and supplied with the machine. Location of the lubrication plant Figure 33 Lubricant—coolant plant © Clean the fiers on the chip conveyor or on the coolant tank. ‘© Replenish the coolant level (see the liquid level indicator on the tank or onthe chip conveyor) whenever required by the machining work you are performing, Air conditioning plant The electrical cabinet at the rear of the machine is equipped with a forced air ventilation system. The cabinet is cooled by an air flow of 50 m3/h which is generated by two axial flow fans. For optimal efficiency of the cooling plant the intake filter located behind its protective grille. (see Figure 34) must be kept clean.. ‘Check the filter element frequently and, if it is contaminated with dust, proceed as follows: © Disassemble protective grille A. © Withdraw filter B. © Clean the filter with a compressed air jet. Ifthe filter is clogged with oily residues itis advisable to renew itto avoid overheating and seizure of the fan motor. Operating instructions book MOP 100E — Part iV ~ (09/99) 43.11. - 15° 4.3. Maintenance instructions: scheduled maintenance ye spin The procedure comprises mechanical and electronic adjustments via the NC and must be performed exclusively by FAMUP personnel In this case contact FAMUP technical services. A {In the event of spindle motor coupling or motor replacement, the ‘Mechanical clearance adjustment * Recovery is possible for mechanical clearances of up to 0.04 mm by modifying ma- chine parameters. Machine parameter modifications procedures are specified in the NC manual supplied. 4.3.8. Restarting the machine after a prolonged period of inactivity After prolonged shut-downs, make a careful inspection of the condition of various parts of the machine before starting it. Inspections required: Q Check, clean or replace all fters on the machine. Electrical cabinet air fitter. NC enclosure filter. Spindle motor fer. Coolant pump fier. ‘Any other fiers on the machine. Q Check and, if necessary, replace the fuses in the electrical system. Q Check ail the electrical connections, in particular check the cables connecting motors, drives, contactors and position sensing devices (encoders, optical rules). Check thermal circuit breakers and reset if necessary. Q Check levels and replenish lubricant and coolant. © Lubricate and grease all parts of the machine that require lubrication. © Change the oilin the range change gear box, if present on your machine, Q Start the machine and the NC unit. f there are no anomalies, perform the manoeuvres described in the manual. 4.3.9. Lubrication plant ‘The machine is equipped with an automatic centralised DROPSA “Dragon” series lubrication plant for lubrication of the ball sleeves and recirculating balll screws. ‘The control unit is located at the side on the electrical caibnet and mounted on the pneumatic circuit panel. The following operations must be performed everyi 600-1000 h of duty: Ferry ‘Operating instructions book MCP 100 E — Part iV — (09/99)VUE 4.3. Maintenance instructions: scheduled maintenance Anguli Tool magazine angular adjustment M.U. Adjustment m ari ynly when the magazine is EMPTY. Remove the front disk of magazine A (Figure 32) Remove chain B by slackening the fixing screws of indexing drive C. Loosen the fixing screws on tool holder wheel D Lower the too! holder in the vertical position to fit against the tool tipping stop F Tighten the fixing screws on tool holder wheel D Refit the front disk on magazine A eeeeee Too! magazi nsionin: Remove the front disk of magazine A (Figure 32) Loosen the support screws on gearmotor C Tension the chain by means of screw G Tighten the screws on gearmotor C Refit the front disk on magazine A weeee ‘Spindle position adjustment Adjustment is performed by FAMUP. Operating instructions book MCP 100E ~ Part IV - (09/99) 43.7. -134.3. Maintenance instructions: scheduled maintenance Adjuster cam N°1 Figure 31 Lo) Too! unlock cylinder cam | XS Ne if { Position 1 Pos. 2 i Se AY = 4 { }; Head down permissive i | La SE J Postion? Pos. 1 < Pos. 3 1 HI Position 3 Cam operation . Cam N‘1 controls the tool unlocking solenoid valve. Cam N‘2 controls the head down cycle. Cam N"3 controls the tool change cycle and the spindle cone blower cycle. Adjusting cam N°1, Cam N"1 consists of two half—~cams which (in the case of 60 Hz power supply) allow for adjusting the tool unlock timing and the period for which the spindle clamps stay open, i.e. the time required for extracting the old tool cone and fitting the new one. Operating i fc MCP 100 E — Part IV — Ae )perating instructions book art IV = (09/99)4.3. Maintenance instructions: scheduled maintenance Detail 1, tool arm rest position microswitch Figure 30 © The machine can now be re-started ‘To adjust the tool arm, proceed as follows: © Load the tool onto the spindle, © Loosen the taper bush. © Rotate the arm manually until the collet is coupled with the tool cone flange. FAMUP tests all machines with a power rating of 380V 50 Hz. This results in a tool change cycle time of 1.7 seconds (depending on wear, tool weight, etc.) Ifthe power supply is 60 Hz the cycle time is 1.4 seconds (depending on wear, tool weight, etc.) Adjust the timings of the tool change unit accordingly at installation with adjuster cam Nt (see Figure 31). Operating instuctions book MCP 100E — Part iV — (09/98) a43.7. Adjustments Machine adjustment operations: . . . . Tool arm adjustment ‘Too! magazine angular adjustment ‘Too! magazine chain adjustment Spindle orientation adjustment Backlash adjustm ‘Tool arm adjustment. EMPTY. In the event of a power failure or accidental collision, the tool arm can be moved manually as follows: Turn off the main power switch Loosen the arm rotation motor by slackening key completely Tool arm setup Figure 29 . Insert hex key "B" (6 mm) in the relative hole and rotate counterclockwise to return the tool arm to the rest position lf required, ensure the correct position of the drum cams which must be in the mi- croswitch activation position (to confirm the arm rest position). ‘Operating instructions book MCP 100 E — Part IV — (09/99)4.3. Maintenance instructions: scheduled maintenance 43.6. Pallets Information on the pallet change management can be found in the manual “Electric system and automation ~ Parts 1 and 2°. ‘The pallet can also be removed during processing to enable replacement or adjustments, Never refit the pallet in the seat opposite its original location. ‘Assembly in the incorrect position could cause collision of the two pallets during changeover procedures. 1) PROCESSING ON PALLET 1 PALLET 2 IN STANDBY POSITION 2) LPROCESSING ON PALLET A PALLET 2 IS REMOVED FOR REPLACEMENT 3)DO NOT RE-ASSEMBLE THE PALLET IN THE OPPOSITE LOCATION TO THE ORIGINAL Operating instructions book MCP 100E ~ Part iV ~ (09/99) 436. -43. Maintenance instructions: scheduled maintenance ©) Ifno emergency state message is displayed: switch off the machine in accordance with the instructionsin the heading "Procedure for powering down the machine”. End of test - Contact Famup Service department. ) Exit from the emergency state by following the instructions in the heading "Staring the machine after an emergency stop’. Testi side door interlock, a) Unlock the key operated latches, b) Open the door. ©) _ Ifan emergency message is displayed on the VDU screen, go ahead to item 5). 4) Ifno emergency sate message is displayed on the screen: switch off the machine in accordance with the instructions in the headingo 3.1.7. End of test - Contact Famup Service department. ) Close the door and lock it with the key. 1) Exit the emergency state by following the instructions in the heading. 3.1.6. ‘Test: Photocell barrier Before each work shift, or when the machine is powered-up, you must check that the photocell barrier Is working properly. @) Bring the test object (supplied together with the barrier) into the controlled zone, and move it slowly downwards (or upwards) first in the centre of the zone and then close to both the projector and the receiver. b) _ Checkthatin every phase of movement of the test object, the red LED on the receiv- er remains illuminated, ‘The photocell barrier does not require any special maintenance; itis advis- / able, however, to periodically clean the projector and receiver lenses. This will prevent an excessive build-up of dust disturbing the transmission and reception of the beams, which could cause the machine to stop. The lenses must be cleaned using a clean damp cloth; after cleaning the Plexiglas, itis advisable to spray it with an antistatic product. Inevery case, never use abrasive, corrosive solvents or alcohol, which could damage the lenses; do not use woolen cloths, otherwise static charges may build up. For additional useful information, refer to the manufacturer's Instruction and Manual supplied with the machine. : (Operating instructions book MOP 100 E — Part IV — (09/99)4.3. Maintenance instructions: scheduled maintenance ‘Always shut off the power supply before performing maintenance or repairs. These operations must be carried out exclusively by specialised personnel. Cleaning Warning: constant cleaning of the transparent screen ensures optimal lighting performance. To clean the unit use a cloth dampened with a domestic cleaning product. Ensure that the product used is not harmful to painted surfaces or plastic. Disposal (On expiry of unit validity, the equipment must be disposed of in compliance with current local legistation on waste disposal. A Faulty halogen lamps are considered special waste Periodic inspections of emergency and safety devices nsible for i rt ial must be carried out before ne Is pl 2 and t ls. This trial will test the following commands: © The emergency stop pushbutton. © The interlock on the rh. and I.h. doors. © Photocell barrier Before starting the test, ensure the following: ©The machine is switched on and running, © There are no workpieces on the part holder table. © The Zaxisis in the working position. The Z axis must be in the lower hat ofits stroke, The Manual/Automatic selector is set to Automatic. Procedure: ke 1 So. 2) Press the emergency stop pushbutton b) fan emergency state message is displayed on the VDU screen, go ahead to point 4. (Operating instructions book MCP 100E ~ Part IV — (09/99) 435-743. 43.4, Maintenance instructions: scheduled maintenance © Fitthe clean fiter (or new version). © Fitthe top cover (2) with the relative fixing screws © Connect the water outlet hose (1). ‘Do not dispose of the. cont A\ ‘sed waste disposal specialists. ‘The procedure described above must be executed in fullto prevent chips ircula $k of serious damage to the ma- chin Table light Safety warning Used only in environments not subjectto the risk of explosion. The minimum distance from flammable objects must be 0.5 m. For class 1 equipment the protection cable must be connected to the lighting casing. Never touch the glass screen while the light is switched on to avoid the risk of burns. Replace the screen in the event of defects or damage. Assembly Ensure that the lighting device is placed in a stable position on a flat surface (for example with fixing screws). Before switching on ensure that the mains voltage corresponds to the rated voltage specified on the dataplate. Bulb replacement Proceed as follows: Caution: use exclusively bulb types as recommended by the manufacturer. eo) @: Re—assemble the light in reverse order Use a clean cloth when handling bulbs. Articulated joint adjustment All joints are adjustable with the exception of that directly connected to the seat of the reflector. Each joint can be adjusted to guarantee on one side perfect movement of the light and on the other to lock the joint in the required position. ‘Operating instructions book MCP 100 E — Part IV — (09199)4.3. Maintenance instructions: scheduled maintenance 4.3.2, Coolants Allinformation regarding the cooling circuits are found in the manual “Electric system and automation — Part 1” and the various system manufacturer manuals. 4.3.3. Cleaning and/or changing filters are cleaning them ) hips: use only eauloment such as vcuum cleaners and brushes. Do The coolant line fiter is installed above the water tank or chip conveyor. Clean or replace the filter when the red section of the optic indicator covers the entire field or when the message ‘Filter clogged” is displayed on screen for fillers with electric indicators (optional). Filter cleaning and cartridge replacement procedure [A Always wear gloves for this operatior Filter cartridge replacement Figure 28 2-1 a = For other information regarding use of oils, refer to chapter 1.3. of this manual, r placing a collection tank below the filter to avoid leakage onto the floor, proceed as follows Disconnect the water outlet hose (1). Loosen the six screws on the top cover (2). Withdraw the filter cartridge from its seat (3) Clean the cartridge with an air jet or replace if worn (4) Clean the cartridge seat with a water jet to eliminate residual chips at the base of the container (5) Operating instructions book © MCP 100E — Part IV — (09/99) Ae4.3, Maintenance instructions: scheduled maintenance AN ANSI collet lubrication To maintain constant tool clamping force, every 20000 release cycles or 2000 hours of ‘operation, spray via the coupling cone with grease tye METAFLUX 7082 or METAFLUX MOLY SPRAY 7085. ‘Automatic lubrication. Lubrication of the leadscrews and relative recirculating ball sleeves on the X Y and Zaxes is performed at regular intervals as programmed on the NC unit. ‘Automatic lubrication Figure 27 1 __- Filler plug LEVEL Drain plug Operation | LIT Recommended lubricar PUMP DROPSA Typ 7 Gear pump with electric motor SERIES =; Dragon CAPACITY = 500 ce MAX. P. : 30 bar PUMP AND LUBRICATION SYSTEM CHARACTERISTICS For information on the lubrication system and pump, consult the relative manufacturer's instruction manual supplied with the machine. 7 ‘Operating instructions book MOP 100 E — Part IV — (08/99)FA\ilup Cam lubrication co DROPSA lubrication 4.3. Maintenance instructions: scheduled maintenance Figure 26 Recommended lubricants, 1303498 UNI 7164 eae | (Figure 27) | indexer brication 3 | tool magazi | Permanent hr == ne gearmo- | brleation | | tor {| 7] Grease] | 8000 [Grma—[Beacon2 [Avania |] xMa | Epa grease Ro || ‘To grease the tool holder drive chain, use graphitye grease Molykote G—n plus as use of normal grease risks penetration and mixture with iron filaments, Operating instructions book MCP 100E —- Part iV ~ (09/99) AnFAMuP ee Ns 43. ZAXIS GREASE NIPPLES XAXIS GREASE NIPPLES ~ RIGHT SIDE | Y AXIS GREASE NIPPLES For further information refer to manual “Electric system and automation — Parts 1 and 2” ‘Operating instructions book MCP 100 E — Part IV - (09/99)4.3. Maintenance instructions: scheduled maintenance 4.3. 434. Maintenance instructions: scheduled maintenance Lubrication Machine lubrication is divided into two systems: Manual lubrication. The slideblocks on guideways X, Y, and Z are equipped with grease fitings. The position of the grease fittings and the recommended grease type are shown in the following chart Each slideblock requires 10 g of grease, we therefore recommend that you continue to pump in grease until it starts to bleed out; this indicates that sufficient grease has been injected. The tool changer cams must be greased in the points and according to the methods specified in the figure and the following table. ‘Aiso the tool changer chain must be lubricated with a brush dipped in oil, as shownin the next table and figure. Lubricate the guideways every three months, using the following grease nipples. indicati dalle frecce Recommended greases: BRAND iSO 3498 MOBIL ESSO ‘SHELL VANGUARD | _CLASSEA XM Beacon 2 ‘Mobilplex 47 | Aivania grease: Ko 2 2 ‘Operating instructions book ‘MCP 100 E — Part V — (09/99) 43.1.-14.2. Scheduled maintenance program 4.2.5. Hydraulic parts. [ Frequency | ~~ Companenis Ta Re Description of intervention ‘00h | Automatic DROPSA| Check Restore the level of ollin the tank | 1000 h gearcase | screw lubrication OOH [Automatic DROPSA| Check Bleed the residual air 1000 h gearcase screw lubrication ‘Automatic DROPSA| Check Clean or replace filter. gearcase lubrication 42.6. Electric parts a Description of intervention 40h [Airconditioning sys-| Cleaning | Clean the suction fiter located behing tem the protection grid 1000 h | Air conditioning sys- | Replacement Filter replacement tem 5000h | Proximity switch | Replacement Replace if damaged “[__Table ight | Replace bulb Replace bulb if blown [300 h* | Electrical cabinet fil-| Check | Check, clean and if necessary replace ter the fitter. 300 n* CN Titer Check | Check, clean and if necessary replace | the fiter. 3000 h* | Thermal cut-out_| Inspection Inspect calibration BOOh | Electric system | Inspection _| Check all the electric connections, the motor connecting cables, the drive, remote control switch, and position in: dicating device connecting cables \ 20000 | Microswitches | Replacement | Replace i damaged ‘B00 h* | Cleaning of electric | Check Check and clean box * Depending on environmental pollution. Operating instructions book MCP 100E —~ Part IV ~ (09/99) aoe Gs42, Scheduled maintenance program 4.2.3. Tool magazine and tool changer Frequency ‘Components Type a tere ‘Description of intervention 7000h | Tool tipping fork | lubrication Lubrificate with grease T7000 | Toot heider drive | lubrication Oilwith a brush chain 3000 h | Toolsupport collet | _ Check Grease the adjuster i | Tool changer arm | Adjust | Adjust according to manual instruc- | tions Tool magazine ‘Adjust | Adjust tool magazine angle according ‘to manual instructions j Tootholder drive | Adjust Tension the chain according to the chain manual instructions | Frequency ‘Components ayes ation Description of intervention 7000h | Coolant feed fiter | Cleaning | Clean the filter and replace the car- | tridge if necessary | ‘"BO0Oh lubrication refrigera- | Cleaning | Clean the filers on the chip conveyor | tion system and on the coolant tank 7000 h | lubrication refrigera-) Cleaning | Restore the right quantity of coolant “| | tion system | [Boon | Chip conveyor unit [| eset Check the belt stretch 50h | Chip conveyor unit | Grease Grease the hinged belt | 2000 — | Chip conveyor unit) Check Clean the tank fiters | | 3000 h | 172) Chip conveyor unit [Replacement | Replace the reduction gear oil months cor 5000 | h 4.2.4.-2 ‘Operating instructions book MCP 100 E ~ Part IV ~ (09/99)4.2. Scheduled maintenance program 4.2. Scheduled maintenance program Head assembly, spindle and Z axis Component. "ion “ape otinterven- ] ‘Baserpiion of intervention oooh |X Z axes lubrication | Lubricate the guidance systems by guidance systems means of guide shoe lubricators 2000h | Tool collets lubrication | Lubricate by spraying grease through | the coupling cone 70000h | Tool clamping cup | Replacement | Replace the cup-springs as describe springs in the appendix 30000h | Recirculation ball- | Check Replace if play is present bearing screws end play [10000h | Spindle radial and | Check Replace if play is present | end play 4.2.2. Gruppo tavole, asse X e asse Y. { Frequeney | Components “Beseripion af ntewerion TOoOH [XY zZ axes Lubricate the guidance systems by guidance systems means of guide shoe lubricators 7O00h | Rotating tables unit | _ Check Check ol fiter | 7000h | Rotating tables unit | Topping up Topping up with ofl 1 2000 — | Rotating tables unit | Replacement Oil replacement ] 3000 h | T0000h | Telescopic timing | _ Check Check for gasket wear case 30000 h | Recirculation ball- | Check Replace if play is present bearing screws end play Operating instructions book MCP 100E — Part IV ~ (09/99) 4.2.2,4.1. Safety standards 4.1.1. Safety Test hours allsafety and emergency devices must be checked to ensure correct operation and efficiency Parts subject to checks comprise : Q After initial machine start-up and subsequently at intervals of 500 ~Guard safety interlocks Limit switch interlocks Condition of lexan doors and guards Condition of tool magazine guard Condition of guards on chip conveyor (if fitted) Condition of guard on Y axis and machine rear Efficiency of emergency pusbuttons Operating instructions book MGP 100 & — Part WV ~ (09198)4.1. Safoty standards = 4. GENERAL MAINTENANCE 4.1. Safety standards The following section lists instructions regarding maintenance, cleaning and adjustments for set-up and assembly and disassembly operations. 1rson in charge of this ‘To perform maintenance, proceed as follows: ‘Always switch off the machine prior to maintenance Ensure that suitable notices are placed in the vicinity of the machine indicating maintenance work in progress Ensure that there is adequate clearance around the machine to facilitate maintenance work Flooring around the machine must be non-slip. For special repaits, contact Famup for advice For maintenance operations in elevated positions use suitable safely equipment such as ladders, helmets etc. Always discharge residual energy from the machine Use a portable lamp for operations on the machine interior or in dark zones in the event of insufficient lighting Set the main switch to “O” before maintenance to electrical components Locate and read all warning symbols on the machine. Do not modify, tamper wth cr remove warning notices at any time Never insert electrical or hydraulic by-pass devices unless specified by the manufacturer Never use machine movements to tighten nuts, screws or other components. Keop clear of moving parts in the event of operating the machine in manual mode. Never attempt to remove chips while the machine is running Never make electrical adjustments with the machine switched on; if necessary observe current safety standards and the test points as indicated by the manufacturer ‘The machine is fitted with guards and covers which must be refitted immediately following repairs Operating instructions book MCP 100E ~ Part IV — (09/99) 44-1