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MCAT - Cost of Quality Analysis (1) .XLSX Ks

The document analyzes the cost of quality for an MCAT preparation process. It found that 66.7% of the 18 samples analyzed were defective, missing the target specification of 100 with a lower specification limit of 98 and upper limit of 102. The process was only achieving 33% of its shift production target of 10,000 units due to the high defect rate. This resulted in a total cost of poor quality of $20,000,000 based on the production target and a per unit rework cost of $10.

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Muhammad Jazib
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19 views2 pages

MCAT - Cost of Quality Analysis (1) .XLSX Ks

The document analyzes the cost of quality for an MCAT preparation process. It found that 66.7% of the 18 samples analyzed were defective, missing the target specification of 100 with a lower specification limit of 98 and upper limit of 102. The process was only achieving 33% of its shift production target of 10,000 units due to the high defect rate. This resulted in a total cost of poor quality of $20,000,000 based on the production target and a per unit rework cost of $10.

Uploaded by

Muhammad Jazib
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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MCAT Cost of Quality Analysis

Prepared by: Khalifa Salem


Date: 02/04/2021

CTQ Dimension being analyzed:


SPECIFICATIONS
Target: 100
LSL: 98
USL: 102
Fraction Defects Able to be Reworked: 1.00
Fraction Defects Not Reworkable: 0.00

% DEFECTIVE
Number of Samples: 18
Number Defective: 12
Fraction Defective: 0.667
Precent Defective (Fraction x100) 66.7%

PRODUCTIVITY ANALYSIS (are we meeting demand?)


Average Cycle Time: 2.75
Work Hours Per Shift 8
Total Break Time Per Shift (non productive) 0.5
Productive Hours Per Shift 7.5
Minutes Per Shift: 450
Seconds Per Shift: 27000
Annual Production Days 300
Shift Production Target 10000
Actual Units Produced Per Shift (based on cycle time) 9818.18
RFT (Right First Time Units) = Units Produced * (1 - Fraction Defective) 3272.73
Percent of Shift Target Achieved 0.33

COST OF QUALITY ANALYSIS (based on production target)


Per Unit Rework Cost $ 10.00
Per Unit Scrap Cost $ -
Realized Rework Cost (based on target) $ 20,000,000.00
Realized Scrap Cost (based on target) $ -
TOTAL COST OF POOR QUALITY $ 20,000,000.00
(units)
inches
inches
inches

# Samples
# Defects
Fraction Defective
Fraction Defective

seconds
Hours
Hours
Hours
Minutes
seconds
Days / yr
units
units
units
Ideal = 1.00

dollars
dollars
dollars
dollars
dollars

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