re carodnce those a person o Gets UDC 621.824.44:001.4 DEUTSCHE NORM October 1991 Involute spline joints Principles Supersedes March 1986 eulton {In keeping with current practice in standards published by the Intemational Organization forStendardization ($0).acomma ‘has been used throughout as the decimal marker Contents Pose 1 Scope and field of application 2. Symbols and quantities 3. Spline parameters 341 30° pressure angle 32 37,6" and 45° pressure angles 4 Modules 5. Centring and ts 51 Flank centring .... 5.2 Diameter centring for 20° pressure angie splines 1 1 22 2 22 4 4 4 4 1 Scope and field of application Involute splines as specified in this standard are used for shattUhud joints which are sliding. fixed or cen De sisassempled. ‘They have stub teeth and permit toraue transmission and. centring, while keeping manufacturing caste low. ‘The main characteristic by which tooth systems of this tyoe are cistingulshed Ie the prascure angle, which may be 30”, 37,5" of 45° 80° pressure angle splines have been most widely accepted. ‘The specifications ofthis standard are based on the follow- ing 4) The basie rack profile shall be antioal forall pitenes, i.e.all profiles are formed according to the same prin- ciples, ‘The teeth shall normally be centred by the flank, except for a pressure angle of 3o° wnore clamoter centring is permitted, ‘Addendum modimestion ehall be applied for 20° prot Sure angle splines to obtain favourable basic dimen: sions, ‘The system of fs is defined by lower (hub space width) ‘end upper (shaft tooth thickness) deviations related to tolerance classes which can be selected as naceseery. Ie takes into account the influence of tooth system deviations on the flank clearance obtained, which is ‘typical of spline joint, Standards DIN 5480 Parts 2 to 16 cover 30° pressure angle spines. They epeeity dasign aos, a syetom of fit, th dimensions (end tolerances) of gauges, and give specitioa- tions for standard hobs and broaches to be used in gear manufacture, 87,5" and 45° pressure angle splines ate given preference ‘mainly in the automotive industry because they permit the use of noncutting menufacturing methods, which are less expensive. For such splines, American standards are aq mora Barn Fas ra Sslsne HGH TENE Tt Gain SNe 8 Side ft 61° Tolerance system .- 82 Limits of size .. 83. Form clearance 7. Designation 8. Indications on drawings 1. Indications given en the drawing itself 22 Data given in a separate table 83. Example : ‘applied. Should it be necossary to spocity 87° and 45° proo- ‘sure angle splines with meiric dimensions in the future, appropriate standards will be prepared as part of the IN 5480 serise, on the basis of the nominal dimensions. specified in ISO 4188 :1981 and the system oflimite and tks a8 specified here. 2. Symbols and qua e bottom clearance ce form clearance ore form clearance of basic rack profile a pitch diameter ay tip diameter base diameter root diametor reference diameter root form circle diameter coffoctive root circle clameter space width tooth tip chamfer width for broached hubs tooth alignment variation tooth deptn eddendum of basic rack profile addendum of basic rack protile of too! docendum of basle rack profile ‘codendum factor radial height of tooth tip chamfer or ff tooth tip raciusing tooth depth of basic rack number of teeth spanned for base tangent length measurement module pitch de dep ‘Continued on pages 2 to 10 DIN 5480 Parl? Engl Price group 7 ‘Ssl3 eC?Page 2 DIN 5480 Part 1 s tooth thickness: % addendum modification costficient am ‘addendum modification 2 umber of teeth A external centring Aart oviation of root diameter Ace upper deviation of space width Ag ower deviation of tooth thickness Axe eviation factor for test dimension Me Ate eviation factor for test dimension Mi ay tease tangent length deviation factor Dit (mezsuring) ball or pin diameter ke radial run-out e maximum cize i internal centring K minimum size Me tet dimension over pins for external spines Mi, ‘testdimensionbetween pinsforinternalsplines N hub Tr imensional tolerance w shaft w base tangent length We base tangent length over k teeth or spaces @ prossure angle a root filet radius on roo! flat radius of basic rack profile Refers to Subscript tooth tip space wicth upper it tooth root lower limit tooth thickness form circle diameter tooth tip chamfer oftectivo diameter bosie rack profile tool shat hub eo 3 Spline parameters 1 80° pressure angle (sce table 1) | spline joint is defined by the basic rack profile, the refer- ‘ence diameter, dg, and the number of teeth, z 1a Basle rack profile See figure 1 and table 1. 34.2. Reference diameter Selection of basie dimensions ct spline joints snallbe soas ‘to ensure that the shaft cross section available for torque transmission is not weekened by the spline profile to a areater extent than ie necossary for pushing a rolling bear- ing to & saeting located behind the spline shaft without exerting any force. Forsplines wth whatever type of centring, this requirements fuifiled by making the reference diameter dg equal to the bore diemeter of the baring and previding for an acequate ‘addendum modification for hub and shaft For values of mi not exceeding 1,75mm and of dy below 40 mm, the reterence diameters are graded by 1mm incre- ments 34.8 Numbers of teeth ‘The numbers of teeth shall be so chosen that the addendum modifications associated with the reference diameter remain within the range 2y-nt = -005- m to +045 m, 80 that the mean normal pressure angles lie around 30”. as _appropriate for self-centring ensure adequate manufactur: ing eccutacy and low normal pressure. ‘Topermit even numbers of teeth orto avoid prime numbers, this requirement need not be complied with if, exceeds 045 and 2, isnotless than 60.In such cases,the mean pres- sure angle is only slightly higher ‘An addendum modification of 0,5-m corresponds 10 2 ‘changa in the number of teeth by 1 Depending on the ref- ‘erence diameter concerned, calculation of the number of ‘tooth byusing the formulze givenin table iresultceitnerine umber of tgeth having an addendum modification within the stated limits (ue ~0.05 and + 0.45) or in two adjacent numbers of teeth with addendum mositicetione of ~0,05 and 4£0,48, the smaller numbor of tooth being assigned to the "upper, and the larger number of teeth to the lower imiting value. In auch oases. for tooth numbers less than 20, prof ference is given to the maximum value, ie, -+0,45, whilst for tooth numbers of 20 or more, an even number of teeth is preferred as feciltating the production of dual teeth (sce figure 2) ¢o that the addtenaum modification can assume the minimum value, Le.~0.08, I the number of spaces of spline shatts or hubs with cual ‘teeth is odd, the tabulated values given in DIN S420 Parts 3 to 18 need be converted using the following formulae. Mie = (Mt, eunte ~ Dy) 608 2+ Dy ae Alen Ak cos ine Abi erable 608 where + ie the angle in radians: is the now, odd number of spaces. In 2ecordance with DIN 3960, M; is to be given a negative sign. Mz = (7016 ~ 45) + cos (ni(2 + 7)) +45 = 30,2008mm Atle = 13 cos (2I(2-7)) =4.27 Figure 1. Definition of Me ‘spline ehaft DIN §480—WAS2 ¥ 2 x $0 x T (1d) x HB x 8@ In the above designation, 7 (14) denotes that there ar seven dual teeth = 14 single teeth) onthe shett. fine hubis to have coven cual teoth, this ic to be indicated a¢ 7 N (14). 9.2 97,5° and 45° pressure angles Pressure angles of 37,5" and 45" are preferred for produc- tion by cold rolling, The principal characteristics by whichDIN 5400 Part! Page 3 Figure 2 Basle rack tooth profile Tedle 1, Spline parameters Parameters S0%pressure angle splines Module ™ 05-0,6-0,75-0 8-1-1,25-1.5-1,75-2-2,5-3-4-5-6-8-10 Pitch > men Number of teeth Shatt ty Hub [ma ‘Addendum modification Shatt x, -m 0,08: m 10 +045: 98 Hub gem | —xy-m=+008-m to-045 mi ‘Addendum ap 045m Dedencum jee | 055+ 0,60 «ma 0,68 +m hea | (ereaching) (hobbing) (generated by shaping) Tooth depth he higp + ip Botiom clearance e hp — hp Root filet radius oe | on6-m Tooth tip chamfer eth for broached hube fraxe__| 0,18 -m (see DIN 5480 Part 16) Pitch diameter a me Base diameter a, | m-2-cosa Roterence ciameter dz | m2 +2x1-m0 + 41-m, diameters graced accorcing to series of preferred rhurnbers as in DIN 323 Part 1 and roling bearing bore dlamotors, gradad by ‘men increments for values ofc below dormm and m not exceeding 1,75 mm. Hub tp dlamater yg | map 4 2x2-m+09-m Hub root diameter dip | ra2q + 2aa-m — Qh (eee clause 6) Hub root form circle diameter dnzmex | <— (das + 2cmin) Shaft tip ciameter dy | m2, +2xy-m409-m Shaft root diamoter dj | maz) + 2x1-m— 2h (see clause 6) Shatt form ciecle diameter dattmas | < Idye + 2cemin Formclearanceotbasicrackprotile csp | 0,02 mt 0.07 «ra oz (roaching) (hobbing) (generated by shaping) Form clearance as marutactured Crain Seo subeiause 6.3. Hub tooth thickness % m+ 2x m tan Hub space wiath @ |s Sha tooth thickness s ms Bp 2x om tane z Forelectronic data processing purposes the signs forthe numberof iesth and the addendum modification ofinternal gears as specified in DIN980 have been used in the above formulae. e.the minus sign has been employed for all hub diameters and tect aimensione.in tho tablos givon in DIN 5480 Parte 3 to 18 relating to 30" preeaure angle splines, the diameters and ‘est dimensions of the hubs have been stated as absolute values, or ae to be understood as euch, to avcid contusion.Page4 DIN 6480 Part 1 those aro dletinguichad from the 30° pressure angle system are: @) the addendum modification cannot be applied; the teterence diameter, therefore, cannot be taken as the basis for specifying other parameters for splines with 6 to 100 teeth: the tooth number is tobe oraded in steps of one tooth: b) more efficient self-centring (see DIN 5486 Part 1); ©) improved cold rolling behaviour: 4) reduced loadbearing capacity owing to an increased likelihood of fracture (see DIN 5466 Part 1) ©) tools for cold forming spline shatts of any desired pres- sure angle are single-purpose tools the tooth profiles of ‘which are matched to the behaviour of the comsonent ‘when formed in terms of generating module, generating Dressure angle and addendum, 4 Modules 90° and 975° pressure angle solines are designed ‘or moduies 065; (0.6); (0,75); O8; (1); 1,28; (15); (478): 2; (25); 3: (@); 8: (6); 8 (10). anc 45" pressure angle splines ‘or modules 0.25; 05; (0,7); (1): 1.25: (1.5): (175): 2: (25). ‘The module series used here is that specified in Inter- national Standard ISO 54 ° 1977 and also complies with ‘module series 1 end Il a3 specified in DIN 780 Part 1. The bracketed modules shall be avoided as far as possile, 5 Centring and fits ‘The specications of this standard follow the principles of the hole-basis system of fits... cifferant fits are obtained by associating shafts of various tolerance classes to hubs ofa single tolerance class, See subclause 6.1 and the Expla- hnatory notes for the shafl-basis system of fits 5.4 Flank centring {nthe case of iank centred ints, both the driving and cen- ‘ting functions are performes by the tooth flanks. The tip and root diameters of the shaft ate displaced by at least the bottom clearance, ¢, from the respective dlameters of the hub (see tigure 3), it and centring accuracy are a function of the deviatons of space width and tooth thickness and the quailty of the splining obtained or specified. See DINS486 Part tfor imits of centrability “The fit is characterized by the clearance between the ft of the shaft and hub flank clearance).See Explanatory notes given in DIN 5480 Part 14 for the connection between toler- ances on space width and tooth thickness, measuring methods, spine quality and effective flank clearance. ‘The basic dimensions ofthe root diameters of lank centred joints have been specified assuming fixp to be equal to (085-m. Thoir doviatione includo the maximum possiole ‘Value of hp (= 0,85.) and ihe deviations ofthe root diam- eters complying with the maximum deviations of space widths OH and 11a recommended in DIN 5430 Part 14,an3 they determine the sie of he connecting dlameters wher new manufacturing methods and free tool run-out are used, The root diameters (which depend on the manufacturing [processes used) of hobbed shatte chall bo calculated Dy subtracting 0,1 +m, and thatof shaped hubs (shafts) by add= ing oF subtracting of 02-m trom the theoretical roct clametor. Similarly, the absolute values of the deviations shall be reduced by a value equal 100, oF 0,2 0m; see example in subsiause 83. See table 2 for recommended tolerences for the root and tip diameters. The precise root diameter devietlon for hubs and shafts chal be caloulated with the aid of the formulee given in CHIN Figure 3. Flank centring DIN 5490 Part 16,with cue consideration being given to the ‘space width and tooth thiokness deviationa, the special characteristics of the manufacturing method used, and, where necessary. with the desired machining allowance takon into secount, 5.2 Diameter centring tor 30° pressure angle splines ‘The elements of diameter-centredijoints centre themselves by way cf their major clameters (hub root ciameter and shaft tip diameter (external centring)) or of their minor diameters (hub tip diameter and shatt root diameter (inter ‘nal centring).The eplining berves only for driving purposes and has therefore to be given adequate tlank clearance to ensure a proper performance of the spline joint (see figuroe 4 and 5). Fit and accuracy of centring are a function ofthe ISO toler _ance chosen forthe centring clameters (00 DIN 6456 Pert), The reference diameter and the hub tip diameter are to be taken as the basic dimensions for centring diameter-cen- ‘red joints \When the numbers of teeth are lvsible,the centring faces ‘can be widened by giving the shaft multiole-widih teeth anc ‘the hub muliple-width spaces, or by gving the shaft mul pple-widtn spaces and the hub multipie-width teeth s9 that, for example, when transverse loading predominates (see DIN 5466 Part 1), the spline jeint can be made capable of sustaining heavier loading; elo it allowe diameter centring to be adopted when smell modules are involved. ‘Owing to the close tolerances being assigned to the cen- ‘ring diameters, and in order limit the (anavoidable) axial dieplacoment of tho contring diametor anc the spline ele iments, diameter-centred joints reguire extra care in manu facture Theiruse, therefore, naeds to beconfinedto special applications. See table 2 for recommended tolerances for root and tip diameters. 5.2.4 Extemal centring In the case of external centring, the fit is characterized by the following: 2) the clearance between hub root diameter and shaft tip Ciameter.both of which are given the same basic dimen: sions, dp, 18. dg: and |dig| Become de: Figure 4 External centringTeble 2. Recommended tolerances for root and tip diamet DIN 5480 Part Page 5 | Diameter centring Flank centring Extemal centring?) | Internal centring?) Hub tip diameter. dye Hn Hit 47 ‘Shaft up diameter, day htt he bt Hub root diameter, dra Aug = +02 +m + 173-Aq)") 47 Hi4 ‘Shatt root diameter, dix Augy =~O2-m +179 al) pt he 1) Reterred to the basic dimensions as specified in subclause 6:1 (for tabulated values, see DIN 8480 Parts 9 to 13) 2) For side fit of spine joints: 9H/Se, ) the flank clearance, which in view ot the centring action (of the sido fit, aways has to bo made positive and eut- ficiently large to avoid a recundant definition of the ° ‘The Looth tips of externally centred shatshave to be avena chamfer with a minimum height fx, equal to.0,1-m inorder {0 prevent interteronce with the rub roct. 5.22 Internal contring ‘The fit is characterized by the following: 4) the clearance between hub tip diameter and shatt root diameter, coth ofwhich are given the same basic dimen- sion, diz bd Becomes |dya|; ) the lank clearance, which,in view ofthe centring action of the sige Malays is to be mace postive and autticionty large to avoid a redundant definition of the centring Figure 5. Internal centring 6 Side fit In the case of spline joints, all shaft teeth are engaged simultaneously with all hb epaces; hence.the clearance of the side fits influenced by spiine profile deviations to a much greater extent tranin the case cfmating gears. also ‘depencs on which tooth enters which space, Inspection with gauges used in accordance with the princi= ples of gauging, however permits determination of whether the hub and shaft protlles are within the limite required to obtain the desired flank clearance. Thus itis ensured that the flank clearance also is within the specified limits For prototype production, a future edition of this standard will give information on the extent to which the accuracy of spline element dimensions (particularly itch) wilinfuence the flank clearance, 6:1 Tolerance system The profteimits critical forthe flank clearance re statedin terms of space width and tooth thickness deviations. The specific mating concitions for pline joints are allowed tor by the following factors. The tolerances on hub space width are denoted by capital letters and those on shaft tooth thickness, by lower-case letters, to allow the fit between shaft and nub to 50 de- ‘eribed in accordance withthe principles ofthe ISO system oF te. ‘Table of DIN 5480 Part td, March 1986 edition, specitiesthe upper tooth thickness and loner tooth space deviations, ‘also the space width and tooth thickness tolerances. It ‘serves to calculate all deviations for any required tolerance class and tolerance position. The number of upper tooth thickness deviations hes been extended to cover tolerance position v on the positive side in order to allow transition and interference fits to be obtained using the hole-basie syater, The lower space width deviations cover tolerance positions M to co 68 to permit epecial epalications,transi- tion and interference fs 10 be obtained using the shatt- basis system also. When transition anc interference fits are involved, it le essential to check whether the method adopted for pro- ducing the shaft splining ensures the minimum form clearance at the shaft spine root to be obtained. It may be necessary for tha nub addendum to be reduced or for the hub to designed with tooth tip chamfer or for @ single purpose tool ae specified in DIN 5480 Part 16 to be used for splining tne shaft 62 Limits of size Inspection ofthe minimum fit clearance isto be made using 2 fully toothed GO geuge and that af the dimensions may be carried out either by NOT GO sector gauges or by single ‘measurements. DIN 6480 Parts 3 to 13 specify the basic dimensions and test dimensions for 30” pressure angle splines, their deviations being calculated on the basis of those spooitiod in DIN 5480 Part 14, The GO deviations of the test dimensions for composite gauges andthe NOT GO deviations ofthe test dimensions for sector gauges are to be calculated by means of the established formulae (see DIN 3960), The GO and NOT GO ceviations of he test dimensions for single measurements are also to be calculated using these {ormutee. As an alternative, they may be caleulated using the deviation factors specified in OINS480 Parts 31072; he ifterencesin the results obtained maybe ignored The test dimensions shall be used witn due consideration being fven to the characteristics of the tit resulting for the meesuring method and spline quality. See DIN 6480 Part 14 for turer detailsPage 6 DIN S480 Part 6.3 Form clearance ‘The form clearance cris the difference between the effective root diameter used by the spline element and the root form circle diameter generated by the tool Le. 1 ora dxe= a 3 et) ‘The minimum for clearance, cy nin ensures adequate excess lencth of the root involute, so that proper contact (no inter- fetence) of the involute flanks of hub and shaft is guaranteed (296 table 3), even i the run-out, Fe, (= 2 Cp pig) FOaChOE ite maximum permissible valu In the case of transition and interference fits, the information provided in the finale paragraph of subciause 6.1 shall be observed Table 3. Form clearances (with modules expressad in mm) Faférence! Form clearance, cpg: in wm diameter, inmm Modules Modules Modules 06 101.5 178 104 51010 Upto 12 25 28 - Over 12upto 25 28 2 36 Over 25up to 80 32 36 40 Over 0 up to 100 36 40, 45 Over 100 up to 200 40 45 50 Over 200 up to 400 45 | 50 56 Over 400 50 56 63 ‘The designation of spline joints shall include the following detail: ee to DIN 480; b) code letter denoting type of centring (only for diameter centring for «= 20") (A ~ external; I~ internal); ©) toforence diameter (or pitch dlameter for a = 87:5" and 45°) ) module; @) pressure angle); 4) number of teeth Yor dual teeth, see subclause 3.1.2); 9) diameter ft (only for diameter centring): hy side fit To identity the components (hub, shaft) the symbol N (hu) or W (shaft) shall be prefixed, Examples: 2) Designation of ¢ flank centred spline joint, with a reference diameter, ds, of 120mm, ¢ module, m:, of Smm,a pressure angle, «, of 80°, a number of teeth, z, of 38, and a SH SF side fit DIN 5480~120 x 3 x 50 x 88 x 9H Bf epiine joint Designation of spline hub: DIN 5480~N 120 x 3 x $0 x 38 x 9H spline hud Designation of s spline shatt: DIN 5480—W 120 x 3 x 30 x 38 x Bf spline shaft ) Designation of an externally centred opine joint, with reforonco diameter ds,0t 120 mm,a module, m,of3 mm, a pressure 2,01 30", numbor of teeth, 2, of 38, an H7 h6 ft of centring olameters, dp, and a 9H Ge side fit: DIN 6480 A 120 x 8 x 30 «98 x H7 AB = OH Se spline joint Designation of spline hub: DIN 5480— NA 120 x S x 30x $8 x HT x 9H spline hub Dosignation of spline shaft: DIN 5460—WA120 « 3 x G0 x 38 x M6 x Be epline ohatt ©) Designation of an externally centred spline joint as specified under b), but with dual teeth in the shaft: DIN 5480— A 120 « 3 « 30 x 19 (38) x HT HB x SH Se spline joint Designation of spline hub: DIN 5480—NA 120 x 3 x 90 x 19 (88) » H7 9H epline hub Designation of spline shaft DIN 5480~ Wa 120 « 3 x 30 19 (Ga) xh x 9e spline shaft 5) Earior designations not including the prossure angle always relate to a 30° pressure ancl.DIN 8480 Part! Page 7 4) Designation ofan internally contred epline joint, witha reference diameter, dy, ot120 mm,a module,mot 8mm,a pressure ‘angle, c, of 30%, number of teeth, 2, of 38, an H7h6 fit of contring diameters dz, and a 9H 9: C DIN 5480—1 120 » 3 x90 x 38 x H7 h6 x 9H Oe epline joint Designation of spline hub: DIN 5480~NI 120 x 3 x 30x 98 x HT x 9H spline hub Designation of a spline shatt: DIN 5480 WI 120 x 3 x 30 x 38 x RG x Ge opiine shaft 8 Indications on drawings 8.1. Indications given on the drawing itself © Tip ciametere dy and da, with tolerance incication, ® Root diameters diy and dg, with tolerance indication. @ spline tengtn © Surface roughness parameters) if require. 8.2 Data given in a separate table 1 Indication whether hub or shat 2 Reterence diameter, ds. 3 Module, m. 4 Pressure angle, a. 5 Number of teeth, 2 (see subclause 3.13 for dual teeth). 6 Basic rack profile ~ tate DIN 5480 In tho ocee of thank eontring: add external centring (A) or internal centring () In the ease of diameter centring, 7 Addendum modification, xm. 8 Tolerances 841 Tolerance zone for space width or tooth thicknoes piue indication of DIN number (DIN 6480). 182 Profile inspection ‘The following shall be stated under this heading designation of te GO gauge, also designation of NOT GO gauge where neceeeary (eee DIN 5480 Pert 15) 83 Space wath and tooth thickness measurement ‘The following shall be stated under this heading: ‘base tangent lenath, WV, over R epaces (teeth) or the test simonsion M; (IM,) between (ever) pln diemeter Dy: for ~ the basic dimension, = the GO limit of size tor single measurements, = the NOT GO limit of size 84 Further tolerances to mest functional requirements If required, for exampie, Information shail be glven regarcing the run-out toleranes or permitted tooth alignment var ation, fs 2 Designation of mating spline element, @ 4 ct i DINSug0- | WI20<30.38%88 a Rurvout o- undercut ae Figure 6. Indications on drawingsPage 8 DIN 5480 Part 1 8.3 Example eee emcee eran eet acute amtameretten ana ai = Socios a er z aa 1 a Pressure angle. « 30° Pressure angle, | 30° Number of teeth, 2 - 38 ‘Number of teeth, 38 ‘Space width tolerance ] DIN 5480 ~ 9H ‘Tooth thickness tolerance DIN 5480 - oF 80 plus gauge DIN 5480- @0120 |} G0 ring gauge | pi seao - erv20 92038 x 8H x LOS 28 30% 98 » Bf x LOS NOT GO gauge DINs400-H120 || NOT GO gauge DIN 5480 — HA20 82098 x 9H xLOS x8730x98 x fx LOS Baio asic rest dimension —(simension seen dimension | bell Space width, We, — -M, between pins 5 wet Wis 1 aeeween Bite: Tiny 109,169 oveerteein "ley, | 62,866 wi 109288 Ko 59,601 ‘Supplementary datum, F, 0085 Supplementary detum, fi 022 Theoratical oot diameter di, 1204076 Theoretical root alameter dy, | 11340195 plus deviation Aaa plus deviation Ae | Broached Brosened Aigg= 055 -m) din 120 (hp = O55) - Generated by shaping Generated by shaping ip = O85 +m) din 12060 (hip = 065-1) = 11280 Hobbed Hodbed Giip = 080 0m) dg hp = 980m) dey aiga0 Mating spline otorant xyz Mating spline element BoDIN 5480 Patt Page 9 Standards referred to DIN. 923 Part 1 Preferred numbers and preferred numbor serieg; basi, ealoulated and rounded values DIN 780 Part 1 Module series for gears: madules for spur gears DIN 2360, Concepts and parameters for the determination of involute spur gears (eylindrical gears) and spur (gear pairs (cylindrical gear pairs) DIN 5466 Part 1 Calculation of loadboaring capecity of spline joints; principles DIN 5480 Part 2 Involute spline joints: 20° pressure angle; survey DIN 5480 Part 3 Involute spline joints; 20” pressure angle; basic dimensions and test dimensions for modules 0.5. 0,8, 0,75, 0,8 and 1 DIN 5480 Part 4 Involute spline joints: 30° pressure angle; basic dimensions and test cimensioné for module 1,25 DIN 6480 Part § Involute spline joints; 30" prassure angle; basic dimensions and test dimensions for modules 15 and 1,75, DIN S480 Part 6 ‘volute apline joints; 20° pressure angle: basic dimensions and test dimensions for module 2 DIN 5480 Pert 7 Involute spline joints; 80° pressure angle: basic almeneions and test dimensions for module 2.5, DIN 5480 Pert & Involute spline joints; 30" pressure angle; besic dimensions and test dimensions for module 3 DIN 5480 Part 9 Involute spline joints; 20° pressure angle; basic dimensions ang teet dimensions for module 4 DIN 5480 Pert 10 Involute spine joint; G0” pressure angle; basic dimensions and test dimensions for module 5 DIN 5480 Pert 11 Involute spline joints: G0° pressure angle; basic dimensions and test cimensions tor module 6 DIN 5480 Part 12 Involute spline joints; 30° pressure angle; basic dimensions and test dimensions for module 8 DIN 5480 Part 19 Involute spline joints; 20" pressure angle: basic dimensions ang test cimensions for module 10 DIN 5480 Part 14 __nvolute spline joints; 30" preseure angle; side fits and tolerances: DIN 5480 Part 16 —_—_Involute soline joints: Inspection and gauging for lank centrad spline elements DIN 5480 Part 16 Involute spline joints; 30 prascure angle; nebs, pinion-type cutters and broaches 80 64:10774) Modules and diemetral pitches for cylindrical gears for general engineeting and for heavy engi: roaring 180 4156: 19814) Straight cylindrical involute spline joints; metric module, side fit; generalities, dimensions and inspection |S0 4156/DAD1:19894) Straight cytinarical volute spline joints: metre module, side fit: inspection Previous editions DIN 5480 Part 1:12.86, 09.74,03.86. Amendments ‘Ina following amendments have been made to the Merch 1986 edition 42) Tolerances or deviations recomimencied for root diameter of hub ang shaft have beon amended or introduced ') The theoretical root diameters calculated on the basis of lp 0.55: ne have been adopted as basic dimensions of root dlameters of tlank-cantred joint. ) The standard has been editorially r , Explanatory notes ‘The 20° pressure angle system as specified inthe standards of the DIN 5480 series has been further developed because it has proved its value in every respect and is widely used in Germany and abroad. This also the eystom on whieh the national standerds ofthe majority ofthe former Comecon member countries are based.The:30" system as specified in SO <15Shas not boon adopted because the system specified in the standerds ofthe DIN 5480 series Is better able to meet requirements in terms of design and of eost-etfoctiveness, ‘The system soecified in 'SO 4188 has been devised disregarctng the potental conversion probloms it requires that pecially made tools be used and Increases the risk of delivery errors ‘The principal advantages of tne 20° eystem adopted here ao compated with 180 4156 are as folons. 4) Thebasic dimensions of splines have been specified to sult the standard diameters provicing foradcenaum modifications, \which permite optimal utlization ofthe shaft cross section and ease of mounting of rolling bearings (see eubclauce 3.1.2). b) The reference to standard clameters limits the totel number of Joint, further limitation being achieved by specifying preferred mocives. The characteristics given in clauses, tems a) and b), are dosigns to pormit standardized. and hence econominal, manufacture of splines conforming to the DIN 5480 standard series ) Obtsinable from Ausiandsnormenvermitling im DIN, BurggratenstraBe 6,0-1000 Berlin 30.Pago 10. DIN S480 Part €) Tho ropresontation of the addendum and dedenaum of hub anc chatt is based on the basie rack profile specified in DIN 5480, the addenda always being equal to 0,45 -m.The profes developed with the minimum of the form clearance ‘are obtained when using tools as specified in DIN 5450 Part 16. Representation of the lengths of engagement of rack type generating tools, on the otherhand. is based on the reference profiles specified in150 4156, co that the aadendse ofthe hubs andthe corresponding etfective rect oirele diameters of the ‘hatte are reduced in ci20 a8 a function of the number of teeth, For2= 6 0 100,the hub addenda assume values of ,28 re t0.0,48-m, so that according to ISO 4186, the common tooth dapth Is equal to 0.78. to 099-m. Inthe standards of the DIN 5480 cories, the hole-basis syetom of its provides for clearance, transition andinterference fits, ‘to meet practical needs. ©) The permitted addendum mocification range allows preference to be given to even numbers of teeth, this facitating the ‘menufacture of multinie-width teeth and multiple-width spaces, primarily of dual teeth on the shaft and dual spacesin the hhub. In this way. the centring faces of ciemeter centred joints are widened, which enhances theireffectiveness when used {98 bearing or siding eurtaces. qi International Patent Classification F160 1106