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ACM-200 Web Operating Instructions

The ACM-200 cable tension meter is calibrated for use on various aircraft cable diameters and measures tension in pounds. Before each use, verify the serial number and calibration, and ensure the pointer is at zero. To operate, select the correct cable diameter setting, engage the meter onto the cable, note the pointer reading, and refer to the calibration chart to determine the tension in pounds. The memory lock feature allows taking readings where the dial cannot be seen. The meter should be recalibrated every 12 months or if dropped or the pointer does not reset to zero. Recalibration involves adjusting the zero point if needed and performing a dead weight calibration using known suspended weights.

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179 views4 pages

ACM-200 Web Operating Instructions

The ACM-200 cable tension meter is calibrated for use on various aircraft cable diameters and measures tension in pounds. Before each use, verify the serial number and calibration, and ensure the pointer is at zero. To operate, select the correct cable diameter setting, engage the meter onto the cable, note the pointer reading, and refer to the calibration chart to determine the tension in pounds. The memory lock feature allows taking readings where the dial cannot be seen. The meter should be recalibrated every 12 months or if dropped or the pointer does not reset to zero. Recalibration involves adjusting the zero point if needed and performing a dead weight calibration using known suspended weights.

Uploaded by

Emmanuel Boche
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Operating Instructions

ACM-200
Aircraft Cable Tension Meter
The ACM-200 is shipped calibrated and ready to use on 1/16", 3/32", 1/8", 5/32", 3/16”, and 1/4” diameter aircraft cables.

Before each use:

• Verify that the serial number on the instrument and the calibration chart match, as readings may vary among instruments.
• The pointer must be resting at 0 on the dial. If the pointer is not resting at 0, the calibration should be checked.
• Check that the calibration and certification are current.

OPERATION

1. Memory lock system must be "off." To


set in the "off" position push the OPERATING INSTRUCTIONS FOR
memory lock button down fully, so that ACM-200 CABLE TENSION METER
the red flag is not showing (reference
Figure 1).
2. Determine the diameter of the cable to
be checked. For example, in Figure 1
the cable diameter to be tested is 3/32".
Refer to the calibration chart on the
back of the instrument and rotate the
riser so the number 2 faces you and
clicks into place. This automatically
aligns the back of the riser with the two
flanged reference pivots.
3. Open the closure bar by gently pushing
it through the handle. This raises the
reference pivots. Reference Pivots
4. With the closure bar open, engage the
meter onto the cable. Position the cable 3/32
under the two reference pivots and over
the top of the riser. Squeeze the handle Rotating
back to the “closed” position.
5. With the meter now locked onto the
cable, note where the pointer is on the
dial. Refer to the calibration chart on Memory Lock Button
the back of the instrument and locate Closure Bar
the column for the cable diameter size
you are testing. Then find the row in
this column with the number closest to
the one the pointer is on.
6. Follow this row all the way to the left until
you come to a number in the “TENSION
IN LBS” column—this number is the true
tension of the cable.
7. For example, in Figure 1 the pointer
indicates “30” on the dial. Locate the
number 30 in the 3/32” column. Follow Figure 1
this row to the “TENSION IN LBS”
column where you see the number 40.
Thus, in this example the true cable tension
is 40 lbs.
MEMORY/POINTER LOCK FEATURE

1. Use the memory lock to make a tension reading where the dial cannot be seen. Insert the ACM in the hidden area.
Open meter and clip flanges over cable. Close meter securely. Push the memory lock button UP as far as
possible, exposing the red flag. Remove the ACM from the cable and note the reading. To clear the reading and
return the pointer to zero, push the memory lock button on top of the instrument fully down.
2. If the memory lock button is pushed up when meter is not in use, you may see the needle move from 1/2 to 1 1/2
dial increment lines. If the memory lock feature is used correctly very little of this motion is transferred to the
actual readings taken. The full-scale accuracy will still be well within 4%.
3. Tension on aircraft cables may vary substantially with differences in temperature, stretching or manufacture. For
greater accuracy it is recommended that several readings be taken at different locations on the cable and these
readings averaged, to compensate for varying cable thicknesses.

When to recalibrate:

a. Pointer does not reset at 0 with memory lock "off."


b. Instrument has been dropped.
c. For use on aircraft, the ACM-200 must be calibrated at intervals not to exceed 12 months.
Check that the calibration and certification are current.

RECALIBRATION

Tensitron provides immediate turnaround service(s) for its instruments needing repair and/or re-certification.
All values tested are traceable to national standards and serviced instruments meet or exceed all civilian and
military specifications. A certification form listing all calibration data and values is included with each
instrument.

If recalibration is done in the “field”, follow the procedures below.

1. Photocopy the blank calibration chart, Figure 2, in preparation for gathering new values.
2. If pointer is not resting at the 0 position on the dial, unscrew the socket plug located on the bottom left of
the instrument body. Using a small screwdriver, gently adjust the zero adjust screw until the pointer
indicates 0. After adjustment apply torque-seal or paint to lock the screw head.
3. To simulate tension loads on cables, suspend a 5’ length of aircraft cable from overhead. Next, apply
known weights to the bottom of your cable in the increments you wish to test. This type of calibration
procedure is called a Dead Weight Calibration. Note: Tension on a cable can be defined as the exact
value of a suspended weight from the cable. For example, a 100 lb weight hanging freely from a cable will
tension the cable to exactly 100 lbs. Torque (in Newtons,
inch lbs or foot lbs) refers to the rotational forces
required to lift a known weight a predetermined
distance. While torque values can be converted into
tension values, only the dead weight calibration system
should be used.
4. Determine the correct riser for the cable diameter to be
tested by referring to the calibration chart. Rotate the
riser so that the correct number or letter faces you and
clicks into place. This automatically aligns the back of
the riser with the two flanged reference pivots.
5. Insert the instrument onto the tensioned cable making
certain that all three contact points (the two outer
flanged reference pivots and the center riser) contact the
cable. Figure 2
6. Note where the pointer is on the dial and enter the new value onto your calibration work sheet. We
suggest taking several readings at different locations along your cable and averaging the results before
entering the new value.
7. Repeat this process for each cable diameter and tension values, making certain that your new
calibration chart has been signed, dated and attached to the instrument.
8. If tension value is considered “critical”, remove the cable from the aircraft and perform a dead weight
calibration.

Note: If calibration results differ greatly from the original calibration, or if minimum or maximum values
cannot be indicated on the instrument dial, return to Tensitron for service.

TENSITRON, INC.
733 S. Bowen Street
Longmont, CO 80501
USA

Phone: 303-702-1980
Fax: 303-702-1982

Email: tensionmeters@tensitron.com
Web Site: www.tensitron.com

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