T4 Portable Multigas Detector

T4
Portable Multi-gas Detector
User & Operator Manual

M070044/Eng
Issue 6 April 2022
Prologue Contents Set-up Operation Service and Specification Accessories Troubleshooting Appendices Warranty
maintenance

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Contents
PROLOGUE5
T4 Overview 5
Safety Information 6
Unpacking 9
1. Set-up 11
1.1 Prior to use 11
1.2 T4 orientation 11
1.3 Charging & battery indications 11
1.4 Fitting the calibration/bump test plate 12
1.5 Fitting the external filter plate 13
1.6 +ve Safety™ 13
1.7 Quick view 14
2. Operation 16
2.1 Turning on 16
2.2 Home screen 18
2.3 Alarms 18
2.3.1 Low battery alarm 18
2.3.2 Instantaneous alarm 18
2.3.3 Short term exposure limit alarm (STEL) 19
2.3.4 Time weighted average alarm (TWA) 19
2.3.5 TWA Resume function* 19
2.4 Alarm and Status Icons 20
2.5 Accepting and Clearing Alarms 20
2.6 Sensors 20
2.6.1 Oxygen sensor 21
2.6.2 Long-Life Oxygen sensor 21
2.6.3 Electro-chemical sensors 21
2.6.4 Pellistor sensors 21
2.6.4.1 Pellistor saver mode 21
2.7 T4 menu icons 22
2.8 Accessing T4 menu functions 23
2.8.1 Home screen 23
2.8.2 Information Screen 23
2.8.3 Manual Zero 24
2.8.4 Peak Mode 24
2.8.5 Bump Test 25
2.8.6 Calibration 26
2.8.7 STEL (Short term exposure limit) 27
2.8.8 TWA (Time weighted average) 28
2.8.9 Shutdown 28
2.9 Data Logging 28
2.10 Event logging 28

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2.11 Bump Test 29

2.12 Calibration 29
2.13 New Sensor Calibration/Service 30
2.14 T4 Aspirator Plate 30
3. Service and maintenance 32
4. Specification 33
5. Accessories 34
6. Troubleshooting 35
6.1 T4 Fault / Warning / Information Descriptions 35
6.1.1 Service Faults 35
6.1.2 Fault/Warning/Information Messages 35
7. Appendices 40
7.1 Sensor Limitations 40
7.2 Crowcon contacts 40
8. Warranty 41

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PROLOGUE
T4 Overview
Thank you for purchasing T4. At Crowcon we recognise the need for reliable and robust personal monitors which are sized
to be worn and simple to use.
T4 is a portable monitor capable of detecting up to 4 gases in a compact and wearable design. Focused on users and fleet
managers alike, T4 offers application focused solutions giving greater operating time and reduced set up time.
T4 is classified for use in hazardous areas and gives loud and bright audible and visual alarm indications as well as a vibrate
alert. The front mount display is backlit for ease of use, and the simple single button solution makes using and training quick
and easy.

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Safety Information
T4 is a hazardous area certified gas detector and as such must be operated and maintained in strict accordance with the
instructions, warnings and label information included in this manual. T4 must be operated within the limitations stated.
• Read and understand all instructions in the operation section of this manual prior to use.
• Before use ensure that the equipment is in good condition, the enclosure is intact has not been
• damaged in any way.
• If there is any damage to the equipment do not use, contact your local Crowcon office or agent
• for repair/replacement.
• Do not disassemble or substitute components as this may impair intrinsic safety and invalidate
• safety certification.
• Only genuine Crowcon replacement parts must be used; substitute components may invalidate certification and
warranty of the T4 and accessories, reference “Service and Maintenance” section for details.
• No live maintenance is permissible.
• Observe all warnings and instructions marked on the unit and within this manual.
• Observe site health and safety procedures for gases being monitored and evacuation procedures.
• Understand the screen display and alarm warnings prior to use.
• If this product is not working properly, read the troubleshooting guide and/or contact your local
• Crowcon office or agent, for details reference the ‘Crowcon Contacts’ section of the manual
• Ensure maintenance, service and calibration is carried out in accordance with the procedures in
• the manual and only by trained personnel.
Charging & Communication (Um = 9.1V)
• The T4 re-chargeable battery must only be charged in non-hazardous (safe) areas.
• Only connect to T4 in a safe area for charging or communications.
• T4 must not be charged or have communication to the device, at ambient temperatures outside
• the range 0°C to +40°C.
• T4 has been certified and marked Um = 9.1V therefore, if charging T4 via the T4 Charger Cradle use only Crowcon
supplied AC Adaptor. Otherwise this may impair intrinsic safety and invalidate safety certification.
• T4 has been certified and marked Um = 9.1V therefore, if charging T4 via the T4 10 way charger use only Crowcon
supplied AC Adaptor. Otherwise this may impair intrinsic safety and invalidate safety certification.
• Alternative charging and communication cable assemblies types “power cable”, “communication cable”, “power and
communication cable”, “vehicle power cable”, ”cradle power and communications” and “cradle charger“ are suitable for
use with T4.
• Refer to Power & Communication Cables Technical Data” manual (M07996) for further details.
• These devices are intended for use in normal atmospheric conditions of temperature –20 °C to +55 °C; pressure 80 kPa
(0,8 bar) to 110 kPa (1,1 bar); and air with normal oxygen content, typically 21 % v/v (volume/volume).
• T4 ‘Type 1’ (as indicated on the certification label) may be used in Zones 0, 1 and 2, for Group llA, llB and llC gases and
vapours and for Temperature Classes T1, T2, T3 and T4. (see Certification label below).
• T4 ‘Type 2’ (as indicated on the certification label) may be used in Zones 1 and 2, for Group llA, llB and llC gases and
vapours and for Temperature Classes T1, T2, T3 and T4. (see Certification label below).

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Certification label
The certification marking is as follows

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• T4 is certified for use in ambient temperatures in the range -20°C to +55°C (-4 to 131°F).
I ECEx
I EC 60079-0: 2017, 7th Edition
Explosive atmospheres – Part 0: Equipment - General requirements
IEC 60079-1:2014 7th Edition (T4 Type 2 only)
Explosive atmospheres – Part 1: Equipment protection by flameproof enclosures “d”
IEC 60079-11:2014 6th Edition
Explosive atmospheres - Part 11: Equipment protection by intrinsic safety “i”
Ex db ia IIC T4 Gb -20°C ≤ Ta ≤ +55°C (T4 Type 2)
IECEx ULD 15.0002
ATEX & UKCA
 N 60079-0: 2018
E
Explosive atmospheres – Part 0: Equipment - General requirements
 N 60079-1:2014 (T4 Type 2 only)
E
Explosive atmospheres – Part 1: Equipment protection by flameproof enclosures “d”
E N 60079-11:2012
Explosive atmospheres - Part 11: Equipment protection by intrinsic safety “i”
II 2 G Ex db ia IIC T4 Gb -20°C ≤ Ta ≤ +55°C (T4 Type 2)
DEMKO 15 ATEX 1411
UL21UKEX2261
North American UL
Gas detector use in hazardous locations Class 1 Division 1, Groups A, B, C and D only as to
intrinsic safety.
UL 913
UL 60079-0:2013
UL 60079-11:2013
Canadian (cUL)
Gas detector use in hazardous locations Class 1 Division 1, Groups A, B, C and D only as to intrinsic safety
CSA C22.2 No. 60079-0
CSA C22.2 No. 60079-11

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Unpacking
Your T4 will have been inspected and quality checked before it left our manufacturing facility.
It will be configured as a standard unit with standard settings as shown in the table below and any changes to suit your
specific site requirements can be made utilising Portables Pro 2.0 PC Application and the Communications Cable, part
number CH0103.

T4 Standard Configuration Settings:

Alarm levels/type* H2S (Hydrogen Sulphide)

Low Alarm = 5 PPM
Rising alarm
Latched
High Alarm = 10 PPM
Rising alarm
STEL = 10 PPM
TWA = 5 PPM

CO (Carbon Monoxide)
Low Alarm = 30 PPM
Rising alarm
Latched
High Alarm = 100 PPM
Rising alarm
STEL = 100 PPM
TWA = 30 PPM
Rising alarm
Latched
O2 (Oxygen)
Low Alarm = 19% Vol
Latched
High Alarm = 23.5% Vol
Rising
LEL
Low Alarm = 20% LEL Rising alarm
Latched
LEL
Rising alarm
High Alarm = 40% LEL
(all T4s are shipped having been calibrated with 2.2% Vol CH4)
Calibration Interval 180 days

Bump Test Disabled

Bump Interval 180 days

+ve Safety™ Enabled

Autozero Autozero Confirm

Lock on calibration due Disabled

Lock on bump due Disabled

Home Screen Flipped Disabled

*Other regional defaults are available

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Box contents
• T4 checked and calibrated
• Quick start guide
• Calibration/Bump test plate for gas testing T4 – tubing can be bought separately in 1 m (3 feet
• lengths)
• Calibration report
• Declaration of Conformity The following items are optional:
Optional items
• T4 cradle charger – part number T4-CRD
• T4 ten way charger – part number T4-TWC
• T4 sensor filter plate – part number T4-EXT-F
• T4 Aspirator Plate – part number T4-ASP-CAP
Portables Pro 2.0 software
• Communications cable – part number CH0103
• T4 Vehicle charger – part number T4-VHL (ATEX/IECEx/UL Version)
T4-VHL-BR (INMETRO Version)

• T4 I-Test – part number – IT-T4-11Z-ZB-1 (ATEX Version)
IT-T4-11Z-ZB-2 (UL Version)
IT-T4-11Z-ZB-3 (INMETRO Version)

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1. Set-up
1.1 Prior to use
Before use, T4 should always be checked for any signs of physical damage.
T4 uses a Lithium Ion (Li-ion) battery pack and should arrive with sufficient charge to be used straight out the box. However,
if this is the first time of use, the battery will require charging to attain the full operating time (see Charging & battery
indications on page 13). For battery run times, see the table on page 46

1.2 T4 orientation
Figure 1: T4

1.3 Charging & battery indications

Charging should only take place in non-hazardous (safe) areas. To charge T4, simply plug it into either the desktop charging
unit 1 or the ten-way charging unit 2 (see Figure 2 below). Ensure T4 fits firmly on to the power connector of whichever
charging unit is used.
Figure 2: Charging options

2
1

Referring to Figure 3 below, when T4 is powered off and placed in a charger, the +ve Safety™ LED will indicate charging

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status. Whilst T4 is charging the LED will flash red, then when fully charged the LED will flash green 2.
Figure 3: Battery Charge Status
1 2

T4 battery icon contains a maximum of 3 segments and will indicat e charging by sequentially filling the battery segments
and repeating this process. When fully charged all three segments will be displayed.
When T4 is powered up and placed in a charger, the battery icon will indicate charging status but the +ve Safety™ LED will
indicate +ve Safety™ status, NOT charging status.
If T4 is switched on whilst charging, after approximately 30 minutes of being on charge T4 will automatically power down
and continue charging, showing the battery charging icon in the bottom right of the screen.
Whilst T4 is not charging the battery icon segments, indicate the battery’s state of charge. These are only shown when T4 is
not placed in a charger.
When fully charged and all three segments are shown 1 , the battery typically has a maximum of 18 hours run time* (see
Figure 4 below). When T4 changes from three to two segments 2 the battery typically has a maximum of 12 hours run
time. When T4 changes from two segments to one, the battery typically has a maximum of 8 hours run time 3 . When the
battery icon is flashing with no segments 4 the battery typically has a maximum of 30 minutes run time before the battery
will be depleted.
Instruments fitted with Long-Life O2, CO & H2S sensors typically has a maximum of 35 hours run time.
Figure 4: Battery Charge Status

1 2 3 4

I Should T4 be deep discharged, the charging indication will not be shown until T4 has been charging for 1
hour and the operator button has been pressed. Store the battery in a fully charged state and recharge at
least once every 6 months.
I Should T4 be deep discharged, ensure Long-Life Oxygen sensor (if fitted) has been re-biased before use.
Refer to ‘Section 2.6 – Sensors’ guidance on re-biasing LLO2 sensor.

*Note: A T4 with no flammable sensor fitted typically has a maximum run time of 50hrs. The run time between segment changes will be longer than
described above but when the battery icon is flashing with no segments the battery typically has a maximum of 30 minutes run time before the
battery will be depleted.

1.4 Fitting the calibration/bump test plate

T4 is supplied with a calibration/bump test plate that can be used to carry out a daily bump test or a regular calibration.
Place the cap into the groove on the left hand side of the T4 first 1 , ensuring the flat part of the cap faces the bottom of
the T4 and the text is the correct way up, then click the right hand side in place 2 .
Refer to sections 2.8.5 and 2.8.6 for instructions on how bump test and calibrate utilising the calibration/ bump test plate via
the T4 menu.
Please note that automated bump testing and calibration of T4 is also possible via the dedicated T4 I-Test bump and
calibration station. Please refer to manual M070002 I-Test User & Operator Manual for further details.
Bump testing and calibration can also be undertaken utilising the Portables Pro 2.0 software and the calibration/bump test
plate.
Once the gas test is complete, be sure to remove the calibration/bump test plate for general use as this will
I

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prevent gas reaching the sensors and may prevent T4 responding to gas.

I The calibration/bump test plate must not be used in a hazardous area and is for safe
area use only

Figure 5: Fitting the calibration/bump test plate

1.5 Fitting the external filter plate

The external filter plate is an optional accessory incorporating filters that allow gas to pass through but protect the sensors
from dirt and debris. The filter plate will protect the sensors making it easier to maintain T4. Place the filter plate into the
groove on the left hand side of the T4 first, ensuring the flat part of the plate faces the bottom of the T4, then click the right
hand side in place.

Figure 6: Fitting the external filter plate

The filter plate is suitable for use in a hazardous area.

The filter plate has been designed to operate with the charging accessories and does not need to be removed when
inserting T4 in to the desktop charger, the ten-way charger or the T4 vehicle charger.

I The filter plate should be replaced if the filters are damaged by substances that could
affect the flow of gas to the sensors, like paints, grease or oils.

1.6 +ve Safety™

+ve Safety™ is a quick and easy indication of the operating status of T4, this status is indicated by a front mounted LED.
When the +ve Safety™ LED is illuminated green, this indicates that the unit is functioning as required and no further action
is necessary, such as bump testing or calibration. This enables users and supervisors to easily see that the employee is safe
and following work procedures.
When the +ve Safety™ LED is illuminated red this indicates that one of the following situations has occurred and will require
user action:
• Battery is critically low: The battery has a maximum of 30 minutes runtime before it will be completely depleted. This
will be accompanied by additional alerts signifying a low battery, see Section 1.3.
• Bump test is required: Bump test has failed or exceeded the due date required to meet site
procedures. The bump test due date can be reviewed via the information menu, see Section
2.8.2.

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• Calibration is due: Calibration has failed or exceeded the due date required to meet the site procedure.
The calibration due date can be reviewed via the information menu,
see Section 2.8.2.
• T4 is in gas alarm: This could be a high or low gas alarm, or a STEL or TWA alarm.
T4 display will indicate which alarm type has been activated by
the relevant icon being displayed on the screen, see Section 2.3.
• T4 fault: 
T4 must be reviewed by trained personnel for repair as T4 has
detected an internal fault.
An appropriate fault warning will also have been shown on the display
Figure 7: +ve Safety™ indicators

1.7 Quick view

The configuration details of T4 can be reviewed even if T4 is not powered by momentarily pressing the operator button.
The device will emit an audible blip and the LED’s to the right of the display will flash red once, the serial number of T4 will
then be displayed for 10 seconds, T4 will then turn off.
To review all configuration items the operator button must be pressed to scroll through the available screens.
The configuration items that may be displayed are as follows:
• Serial number
• Firmware Version
• Configured User
• Sensors configured lower alarm levels (alarm 1)
• Sensors configured upper alarm levels (alarm 2)
• STEL configured alarm levels (if a toxic sensor is fitted)
• TWA configured alarm levels (if a toxic sensor fitted)
• Calibration Due Date
• Bump Due Date
• Instrument Date and Time

I The is shown on all screens indicating that quick view is being accessed.

The battery status is also shown on each screen .

If +ve Safety™ is configured, the +ve Safety™ LED will also illuminate for the duration of the quick view review, showing the
status of the instrument (see Section 1.6)

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The screen then displays the Crowcon splash screen.

The screen then displays the T4 serial number.

The screen then displays the T4 firmware version.

This screen displays the T4’s configured user name.

This screen displays the sensors configured lower alarm levels.

This screen displays the sensors configured upper alarm levels.

If a toxic sensor is fitted this screen displays the STEL configured alarm levels
(see Section 2.3.3).

If a toxic sensor is fitted this screen displays the TWA configured alarm levels
(see Section 2.3.4).

This screen displays the date the T4’s next calibration is due

This screen displays the date the T4’s next bump test is due.
I This screen will only be displayed if bump test is configured via Portables Pro
2.0.

This screen displays the T4’s date and time

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2. Operation
! Before turning T4 on, ensure it is in ‘clean air’ (i.e. outside, in normal air, away from any plant process or
suspected gas location). This will allow T4 to be zeroed using clean air as the base point. If T4 is zeroed
in contaminated air a false gas reading can result, or the zero could fail.

2.1 Turning on
I T4 will not respond to gas until the startup sequence is complete.
In ‘clean air’, turn on T4 by holding down the operator button for 3 audible short blips followed by one longer tone. T4 will
warm up and go through a series of automatic processes as follows:

Firstly a test screen will be displayed showing all the possible LCD segments and icons turned on.

If T4 is switched on within 8 hours of being switched off, the following screen will be displayed for
10 seconds allowing T4 to retain TWA, STEL and peak readings (see Section 2.3.5 for more details
on this feature). Simply press the operator button to retain, or do not click the operator button
and allow countdown to expire.

The screen then displays the Crowcon splash screen.

This screen then displays the user’s company splash screen/slogan.

I T
 his screen will only be displayed if splash screen
is configured via Portables Pro 2.0.

This screen then displays the T4 serial number.

This screen then displays the T4 firmware version.

This screen then displays the T4’s configured user name.

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This screen then displays the sensors’ configured lower alarm levels.

This screen then displays the sensors’ configured upper alarm levels.

If a toxic sensor is fitted this screen then displays the STEL configured alarm levels
(see Section 2.3.3).

If a toxic sensor is fitted this screen then displays the TWA configured
alarm levels (see Section 2.3.4)

This screen then displays the date the T4’s next calibration is due.

This screen then displays the date the T4’s next bump test is due.
I This screen will only be displayed if bump test is configured via Portables Pro
2.0.

This screen then displays the T4’s date and time.

If configured to do so, the last screen is the autozero screen.

I This will operate as configured via Portables Pro 2.0.

The instrument will then revert to the normal operation ‘home screen’.

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2.2 Home screen

After a successful start up sequence the screen will display the home screen as shown below 1 and (if configured)
the +ve Safety™ LED will be illuminated green indicating T4 is operating correctly.

I The image shown is the home screen of a T4 fitted with 4 sensors.

The same screen is also shown in ‘home screen flipped’ mode’ 2 , if this has been configured via Portables Pro 2.0.
Figure 8: Display screen after successful start up

2.3 Alarms

1 Gas type & unit 2 Gas level 3 Home screen symbol 4 Battery level indicator

T4 has the following types of alarm:

• Low battery
• Instantaneous
• Time weighted average (TWA)
• Short term exposure (STEL)

2.3.1 Low battery alarm

T4 will indicate a low battery alarm when the battery has a maximum of 30 minutes remaining
life.

I This warning should be acknowledged immediately by pressing the operator

button

The sounder will then emit an audible double blip every 5 seconds and the display will flash the battery empty icon .
In addition, if configured to do so (see Section 1.6), the +ve Safety™ LED will change state and illuminate red.
When the low battery alarm is displayed the operator should finish their current activity and move to a safe area before the
30 minutes battery life expiries.

2.3.2 Instantaneous alarm

T4 will go into alarm immediately if the level of any gas configured to be detected, exceeds acceptable limits. A minimum
and maximum level is set for oxygen, whilst the remaining gases will cause an alarm for rising gas levels.
T4 will indicate an alarm state ‘1’ or alarm state ‘2’ according to which configured gas level has been exceeded.
When T4 is in instantaneous alarm the appropriate ‘bell’ alarm symbol or will flash repeatedly on the screen to
indicate which level of alarm has been triggered, the gas type and unit icon will flash to indicate which gas has triggered the
alarm, the sounder will emit a tone, alarm LEDs will flash red and blue, and the T4 will vibrate.

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I If +ve Safety™ is configured the +ve Safety™ LED will also be illuminated red. The LED will return to
green when the instantaneous alarm is cleared.

2.3.3 Short term exposure limit alarm (STEL)

For each toxic gas being monitored T4 stores information about the gas levels detected to determine the average exposure
over a 15 minute running period. If the average levels detected over the defined period of time exceed predetermined levels,
T4 will go into alarm (STEL is not monitored for the duration of a bump test or calibration). The STEL alarm level can be
configured via Portables Pro 2.0.
In the alarm state, the STEL symbol on the screen will flash indicating the STEL levels have been exceeded, the sounder
will emit a tone, alarm LEDs will flash red and blue, and the T4 will vibrate.

I If +ve Safety™ is configured the +ve Safety™ LED will also be illuminated red. The LED will return to
green when the STEL alarm is cleared.

2.3.4 Time weighted average alarm (TWA)

For each toxic gas being monitored T4 stores information about the gas levels detected to determine the average exposure
over an 8 hr running period. If the average levels detected over the defined period of time exceed predetermined levels,
T4 will go into alarm (TWA is not monitored for the duration of a bump test or calibration). The TWA alarm level can be
configured via Portables Pro 2.0.
In the alarm state, the TWA symbol on the screen will flash indicating the TWA levels have been exceeded, the sounder
will emit a tone, alarm LEDs will flash red and blue, and T4 will vibrate.

I If +ve Safety™ is configured the +ve Safety™ LED will also be illuminated red. The LED will return to
green when the TWA alarm is cleared.

2.3.5 TWA Resume function*

TWA Resume allows TWA, STEL and peak readings to be retained after T4 has been switched off for a period of time, for
example while an operator travels to a new location. This prevents recent toxic exposure history from being lost and the
associated risk of the operator exceeding safe exposure levels.
If T4 is switched off for less than 15 minutes and the TWA Resume function is selected (see below), T4 will retain the STEL,
TWA and peak gas values when powered back on.
If T4 is switched off for more than 15 minutes but less than 8hrs, and the TWA Resume function is selected (see below), T4
will retain the TWA and peak gas values when powered back on but the STEL values will be cleared.
If T4 is switched off for more than 8hrs the TWA Resume function will not be available in the start up sequence and T4 will
clear the TWA, STEL and peak gas values when powered back on.
The TWA Resume function can be activated during the start up sequence.

Upon start up, following the test screen, if T4 is switched on within 8 hours of being switched off,
the screen shown right will be displayed for 10 seconds allowing the user to ‘resume’ if required.
Simply click the operator button.

If T4 is now being used by a new operator and the TWA Resume function is not required do not click the operator button
and allow countdown to expire. This will reset the STEL, TWA and peak values back to zero.
*Patent pending - UK Patent Application Number 1501699.1

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2.4 Alarm and Status Icons

The alarm status is represented by the icons shown in the table below:

Icon Description Action

OK Status OK No action required
Fault status Refer to Section 6 for
troubleshooting
Long term exposure alarm (TWA) Follow site procedure
Short term exposure alarm Follow site procedure
(STEL)
Alarm 1 Follow site procedure
Alarm 2 Follow site procedure

2.5 Accepting and Clearing Alarms

The operation of alarms in terms of how they are cleared is dependent upon the alarm type and also the configuration
option, which can be changed via Portables Pro 2.0.
The options are ‘latched’ and ‘non-latching’ and the functionality is described in the table below.

I Alarm 2 cannot be configured and behaves as a latched alarm.

Configuration Instantaneous Alarm 1 Instantaneous Alarm 2
Setting
(Alarm 1 only)
Latched An instantaneous alarm 1 An instantaneous alarm 2 can
can be cancelled by pressing the be
operator button but only when cancelled by pressing the
the gas level has dropped below operator
the alarm level button but only when the gas level
has
dropped below the alarm level
Non-latching An instantaneous alarm 1 will An instantaneous alarm 2
not be latched and will return to can be cancelled by pressing the
a nonalarm state without user operator button but only when the
acceptance once the gas level gas level has dropped below the
has dropped below the alarm alarm level
level

I While in alarm, T4 will continue to record levels of all the gases being monitored

2.6 Sensors
T4 is available with the following sensor options:
• Oxygen Sensor
• Long-Life Oxygen Sensor
• Carbon Monoxide Sensor (Electro-chemical)
• Hydrogen Sulphide Sensor (Electro-chemical)
• Flammable gases sensor (Pellistor)
•

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T4 also offers a Hydrogen immune carbon monoxide sensor if required.

2.6.1 Oxygen sensor

This sensor is in the form of an electro-galvanic fuel cell which is an electrical device used to measure the concentration of
oxygen gas in the ambient air. Set as default with both higher and lower alarm levels.

2.6.2 Long-Life Oxygen sensor

This sensor’s technology is different to regular O2 sensors, so needs to be continuously powered to maintain its accurate
readings, known as being ‘biased’. This means that it draws power even when turned off, so it is ready to accurately detect
when turned back on.
To ensure the sensor is always reading accurately, always keep the T4 charged and avoid it from shutting down with low
battery.
Once the device shuts down from low battery, there will be approximately 4 days before the sensor loses its bias. If the
sensor loses its bias, it will need to be left to charge for about 3 hours to fully regain its bias (known as ‘soak’) and for the O2
readings to settle and be accurate.
If the device is switched on after the sensor has lost its bias, but before the 3-hour period for the sensor to fully settle, the
device will enter a 1-hour period to ensure the sensor has biased enough to function safely. This will be displayed as “</>”
under the gas/range name for the O2 channel.

2.6.3 Electro-chemical sensors

Electrochemical gas sensors measure the volume of a target gas by oxidising or reducing the target gas at an electrode and
measuring the resulting current.

2.6.4 Pellistor sensors

Pellistor sensors (or catalytic beads) are specifically designed to sense explosive gases. The detecting element consists of
small “beads” of catalyst loaded ceramic whose resistance changes in the presence of gas.
T4 flammable gas sensor (pellistor) is configured and calibrated at the factory to detect methane.

I T4 flammable sensor must only be calibrated with methane.

However T4 can be configured to detect other flammable gases. The flammable gas to be detected and the correction factor
can be changed in T4 via the PC Application, Portables Pro 2.0. (Pellistor only)
The table below shows the flammable gases T4 (Type 2) can be configured to detect. (Pellistor only)

Flammable Gas Correction Factor Response Time T90

Hydrogen 0.72 < 10 seconds
Methane 1.00 < 20 seconds
Propane 1.83 < 30 seconds
Butane 1.83 < 30 seconds
Pentane 2.22 < 30 seconds

2.6.4.1 Pellistor saver mode

Pellistor sensors can suffer degradation if powered while exposed to flammable gas concentrations greater than 100% LEL,
and also if exposed to high levels of H2S or silicones. To reduce degradation T4 employs a Pellistor saver mode.

When the flammable gas exceeds the pellistor saver threshold, the detector will turn off the
sensor for a minimum period of 200 seconds .
When pellistor saver mode is activated the user must immediately move to a clean air 1
environment. 1

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After the defined period the sensor can be re-activated by a single click of the operator button
2 once the instrument is in a clean air environment.v

2
After a stabilisation time 3 , if the gas level still exceeds the threshold then the sensor will be
turned off and the cycle starts again.

While in saver mode and the subsequent stabilise time, the gas level displayed on the LCD screen will indicate over range.
As the sensor has been exposed to a gas level sufficient to cause a sensor over-range T4 should be gas tested to ensure no
lasting damage has occurred.

2.7 T4 menu icons

The following menu functions on the T4 display can be selected:

Icon Title Action

Home Return to Home page

I Information Displays unit status/configuration

Z Zero Performs a sensor zero

Peak Mode Displays peak gas readings

B Bump Performs a bump test

C Calibration Performs a Calibration

STEL (Short Term Exposure Displays the current STEL value

Limit)
TWA (Long Term Exposure Limit) Displays the current TWA value

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2.8 Accessing T4 menu functions

▶ With the home screen displayed, double click the operator button 1 to access the menu functions 2 .

▶ Single click the operator button repeatedly to scroll right until the required menu icon is displayed and then double click
the operator button to select the function.
▶ As a safety feature if gas is detected whilst in a menu, T4 will revert back to the home screen to ensure the gas readings
are displayed. This will not occur if T4 was in bump test mode, calibration mode or peak mode

2.8.1 Home screen

When this icon is selected, the Home screen will be displayed.

2.8.2 Information Screen

The information screen displays the T4 status/configuration.

▶ With the home screen displayed, double click the operator button to access the menu
functions screen.
▶ Single click the operator button repeatedly to scroll right until the i menu icon is displayed
and then double click the operator button to select.

The screen will display the same sequence of screens as when Quick View is selected, please refer to Section 1.7 for details.

In addition the Information screen will also display any identified fault;
this fault will be indicated by a warning icon on the home screen.
Accessing the information screen will provide further details of the
identified fault.

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2.8.3 Manual Zero

I A manual zero should only be carried out in ‘clean air’.
The manual zero function allows T4 to be zeroed at any time.

▶ With the home screen displayed, double click the operator button to access the menu
functions screen.
▶ Single click the operator button repeatedly to scroll right until the Z menu icon is displayed
and then double click the operator button to select.
▶ The zero countdown screen will then be displayed.
▶ X To perform a manual zero, press the operator button before the countdown finishes.

I I f the operator button is not pressed before the countdown is complete, T4 will not
perform a manual zero and will automatically return to the home screen.

A successful zero of a channel will display a tick on the screen as can be seen, T4 will then
automatically return to the home screen.
An unsuccessful zero will display a cross in the failed channel, T4 will then automatically return
to the home screen.

2.8.4 Peak Mode

The peak mode function allows peak gas readings to be viewed at any time.
The peak mode function can also be utilised for pre-entry checks, where T4 is to be lowered into a confined space.

▶ With the home screen displayed, double click the operator button to access the menu
functions screen.
▶ Single click the operator button repeatedly to scroll right until the menu icon is displayed
and
then double click the operator button to select.V
▶ The screen opposite will then be displayed showing the peak readings for each gas.
▶ After a few seconds the clear countdown screen will be displayed.
▶ If you wish to clear the peak levels recorded, press the operator button once.
▶ If the operator button is not pressed the display will continue to show the peak readings and
the peaks will not be cleared.
Peak readings will continue to be shown until the user exits peak mode.
Peak mode can also be useful during pre-entry checking of a confined space. Peak mode can be selected and T4 lowered
into the area to be checked. When T4 is subsequently removed the peak gas readings will be displayed on the screen. Any
alarm can be cancelled and the display will continue to indicate the peak gas reading.
To exit the peak mode function the operator button must be double clicked to return to the menu screen
and then double clicked again to return to the home screen.

I Ensure that T4 is returned to the home screen after the peak function is no longer
required, this will ensure T4 is displaying current gas readings and not peak values.

I Peak readings are cleared to clean air nominal values.

I Peak readings are not monitored for the duration of a bump test or calibration.

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2.8.5 Bump Test

I T
 4 bump test via menu must be performed utilising quad gas containing CO, H2S, O2 and
CH4 for a fully populated T4.

I The applied test gas must contain gas concentrations capable of exceeding the configured alarm
level 1 for each gas.

I B
 ump strategy must be enabled for the bump test to operate via the menu function, this can be
configured utilising Portables Pro 2.0.

I A bump test can also be performed via Portables Pro 2.0 or via I-Test.
I I f utilising gas extraction do not place the extraction outlet closer than 20cm to the calibration/bump
plate as this may result in an incorrect bump test result.
The bump test function allows T4 to be bump tested at anytime.

▶ Ensure the calibration/bump test plate is fitted and the gas supply attached but not providing
gas, before selecting the bump test function.
▶ With the home screen displayed, double click the operator button to access B the menu
functions screen.
▶ Single click the operator button repeatedly to scroll right until the menu icon is displayed and
then double click the operator button to select.
▶ The bump test countdown screen will then be displayed.
▶ To initiate a bump test, press the operator button before the countdown is complete
▶ The apply gas countdown screen will then be displayed and the test gas must now be
applied.

I I f the operator button is not pressed before the countdown is complete, T4 will
not perform a bump test and will automatically return to the home screen.

When T4 detects the applied test gas the countdown screen will be replaced with the bump
test gas reading screen, this will continue to show the gas readings until the bump test result is
displayed.

I I f the test gas is not supplied before the end of the countdown the bump test
will fail, the bump test will be set to due and, if configured, the +ve Safety™ LED
will be illuminated red.
▶ If the bump test is successful a tick will be displayed for each gas that passes, if the bump
test is not successful a cross will displayed for each gas that fails.

▶ The remove gas countdown screen will then be displayed, the test gas must be turned off
and the bump/calibration plate removed.

▶ The updated bump test date due screen will be displayed following a successful bump test.

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▶ If the bump test was not successful the bump due now screen will be displayed and, if
configured, the +ve safety LED will be illuminated red.
▶ During the bump test as gas is applied the instantaneous alarms will be activated as the gas
level exceeds the configured alarm level.
▶ This will be indicated by the appropriate ‘bell’ alarm and gas type and unit icon flashing
repeatedly but the sounder, LED’s and vibrator will be disabled during the bump test.
▶ A short period after the completion of the bump test the sounder, LED’s and vibrator will be
enabled.
▶ Press the operator button to cancel the alarm.

2.8.6 Calibration
I T
 4 calibration via the menu must be performed utilising Crowcon quad gas of thefollowing values
H2S = 15ppm, CO = 100ppm, O2 = 18% VOL and CH4 = 50% LEL (2.2% VOL)

I ‘Allow calibration’ must be enabled for the calibration to operate via the menu function, this can be
configured utilising Portables Pro 2.0.

I A calibration can also be performed via Portables Pro 2.0 or via I-Test.
I I f utilising gas extraction do not place the extraction outlet closer than 20cm to the calibration/bump
plate as this may result in an incorrectly calibrated T4.
The calibration function allows T4 to be bump tested at anytime.

▶ Before starting, ensure the calibration/bump test plate is not connected and that the
instrument is in clean air.
▶ With the home screen displayed, double click the operator button to access the menu
functions screen
▶ Single click the operator button repeatedly to scroll right until the C menu icon is displayed
and then double click the operator button to select.
▶ The calibration countdown screen will then be displayed.
▶ To initiate a calibration press the operator button before the countdown is complete.

▶ The zero countdown screen will then be displayed and a zero will be performed when the
countdown is complete.

▶ A successful zero of a channel will display a tick on the screen.

▶ ‘X’ If the zero is unsuccessful a cross will be displayed for each gas that fails, the calibration
will fail and, if configured, the +ve safety™ LED will be illuminated red.

▶ If the zero is successful, the apply gas countdown screen will be

▶ Fit the calibration/bump test plate and apply the calibration gas.

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▶ When T4 detects the applied test gas the countdown screen will be replaced with the
calibration gas reading screen, this will continue to show the gas readings until the
calibration result is displayed.

I I f the test gas is not supplied before the end of the countdown the calibration
will fail, the calibration will be set to due and, if configured, the +ve Safety™
LED will be illuminated red.
▶ If the calibration is successful a tick will be displayed for each gas that passes, if the
calibration is not successful a cross will displayed for each gas that fails.

▶ The remove gas countdown screen will then be displayed, the test gas must be turned off
and the bump/calibration plate removed.

▶ If the calibration was successful the updated calibration due date will be displayed.
▶ If the calibration failed, T4 will display the calibration due screen and, if configured, the +ve
Safety™ LED will be illuminated red.
▶ During the calibration as gas is applied the instantaneous alarms will be activated as the gas
level exceeds the configured alarm leve.l
▶ This will be indicated by the appropriate ‘bell’ alarm and gas type and unit icon flashing
repeatedly but the sounder, LED’s and vibrator will be disabled during the calibration.
▶ A short period after the completion of the calibration the sounder, LED’s and vibrator will be
enabled.
▶ Press the operator button to cancel the alarm.

2.8.7 STEL (Short term exposure limit)

The STEL function allows the current STEL value to be displayed.
For further details on the function of the STEL alarm refer to Section 2.3.3.
▶ With the home screen displayed, double click the operator button to access the menu
functions screen.
▶ Single click the operator button repeatedly to scroll right until the menu icon is displayed
and then double click the operator button to select.
▶ The STEL current value screen will then be displayed.
▶ T4 will revert back to the home screen automatically after 30 seconds or the operator button
can be double clicked to return to the menu screen and then double clicked again to return
to the home screen.

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2.8.8 TWA (Time weighted average)

The TWA (or long term exposure limit) function allows the current TWA value to be displayed.
For further details on the function of the STEL alarm refer to Section 2.3.4.
▶ With the home screen displayed, double click the operator button to access the menu
functions screen.
▶ Single click the operator button repeatedly to scroll right until the menu icon is displayed
and then double click the operator button to select.
▶ The TWA current value screen will then be displayed.
▶ T4 will revert back to the home screen automatically after 30 seconds or the operator button
can be double clicked to return to the menu screen and then double clicked again to return
to the

2.8.9 Shutdown
▶ To turn T4 off, press and hold the operator button. A 5 second countdown will start. Hold
the button down until the countdown has finished and T4 will shut down. If you release the
button before the countdown has finished, T4 will resume operation. Once off, place on
charge if required see Section 1.3.

2.9 Data Logging

The data log records gas levels for all sensors and has capacity of 45,000 logs (125hrs @10 sec intervals).
All data logs can be downloaded from T4 via Portables Pro 2.0.

2.10 Event logging

Event logging records significant events occurring during T4 operation.
The event log has a capacity of at least 1000 events.
Events include: Power on/off
• Power on/off • Calibration Events/Status • Insert Into I-Test station
• Alarm 1 Activation • Bump Test Events/Status • Time Change/Set
• Alarm 2 Activation • Zero Events/Status • Event Log Upload
• STEL Alarm Activation • Low Battery • Faults
• TWA Alarm Activation • User Change • LLO2 Bias Status
• Operator Acknowledgments • Pellistor Saver Mode

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2.11 Bump Test

Crowcon recommends regular bump tests to confirm sensor operation. This involves applying a known composition of
the correct gas to each sensor to verify sensor response and alarm function. Organisational specific Health and Safety
regulations should be adhered to, and a number of flexible and simple solutions are available.
T4 implements a speedy bump test in which gas is applied to trigger alarm level 1.
T4 bump strategy can be configured via Portables Pro 2.0.
A bump test can be performed on T4 in one of the following ways:
• Via T4 menu and utilising the calibration/bump test plate (see Section 2.8.5)
• Via Portables Pro 2.0 utilising the calibration/bump test plate
• Via the I-Test gas station where all testing is fully automated.
I-Test is an intelligent stand alone gas test and calibration solution, suitable for small and large fleet users alike, I-Test
offers simple fully managed testing with data capture as well as the ability to update configurations.
Please refer to I-Test User & Operator Manual M070002
If any channel fails speedy bump then T4 should be calibrated, please refer to Section 2.8.6.

I F
 rom the 1st November 2010, EN60079-29 part 1 has been harmonised under the ATEX directive
94/9/EC. Therefore to comply with the ATEX directive, portable apparatus sensing flammable gases
should have a functional check with gas before each day of use. Other testing regimes may be
employed depending on local circumstances.

2.12 Calibration
Calibration should be carried out if any channel fails a bump test or if T4 has exceeded its calibration
due date.
A calibration can be performed on T4 in one of the following ways:
• Via T4 menu and utilising the calibration/bump test plate (see Section 2.8.6)
• Via Portables Pro 2.0 utilising the calibration/bump test plate
• Via the I-Test gas station where all testing is fully automated.
I-Test is an intelligent stand alone gas test and calibration solution, suitable for small and large fleet users alike, I-Test
offers simple fully managed testing with data capture as well as the ability to update configurations.

I I -Test is suitable for regular periodic calibrations but Portables Pro 2.0 must be utilised for
calibration when sensors or PCB’s have been replaced.
Please refer to I-Test User & Operator Manual M070002.
T4 calibration due dates are automatically updated upon a successful calibration; the factory default
interval is set at 180 days.
Calibration should be undertaken with the appropriate Crowcon supplied gas cylinder or equivalent.

I The flammable sensor (Pellistor) should always be calibrated with methane gas.
If the calibration fails this may be indicative of a more serious sensor issue, including the need to replace sensors. The T4
should then be serviced.

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2.13 New Sensor Calibration/Service

Servicing or the fitment of a new sensor can only be undertaken by a suitably trained technician using Portables Pro 2.0
software and the appropriate gas.
In addition calibration should be performed as required by local or organisational regulations. Inthe absence of suitable
evidence, such as a field assessment by a competent person, Crowcon recommend regular service and calibration every 6
months.

2.14 T4 Aspirator Plate

The aspirator plate can be used in scenarios where sampling from an area may be required.
The hand aspirator bulb (part number AC0504) will also be required.
Fit the aspirator plate 1 into the groove on the left hand side of the T4 first ,ensuring the flat part of the cap faces the
bottom of the T4 and the text is the correct way up, then click the right hand side in place .
Figure 9: Attaching the Aspirator Plate

The hose end of the hand aspirator bulb must then be attached to the aspirator plate port @ on the right hand side (as
viewed from the front) adjacent to the arrow head on the aspirator plate.
Figure 10: Attaching the Hand Aspirator

The fitment of the plate should then be checked to ensure a gas tight seal has been achieved. The bulb should be depressed
whilst blocking the adjacent port with a finger; the T4 may at this point indicate an alarm on the O2 sensor this is due to the
pressure effect on the oxygen sensor. The hand aspirator bulb should not return to the rounded shape if a gas tight seal has
been achieved. If the bulb does return to is normal shape, reposition the aspirator plate and repeat this test.
Allow the O2 sensor to stabilise before continuing.
The sample hose must then be attached to the aspirator plate on the left hand side (as viewed from the front) adjacent to
the base of the arrow on the aspirator plate.

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Place the sample tube into the area to be sampled and depress the aspirator bulb. Allow the bulb to return to its rounded
shape and then depress the bulb again. Repeat this process to get a constant sample flow to the sensors.
Every depression of the aspirator bulb should pull the sample approximately 25cm up the tube. Therefore to sample from a
5 meter hose – at least 20 aspirations will be required, however a minimum of 1 minute is recommended to ensure a stable
sample is read.
The maximum length of the sample hose allowable is 30m.
It should be noted that for sample hose lengths greater than 5m the oxygen sensor may initially go into a falling alarm state
for approximately 1 minute, due to pressure effects, before settling back down to read accurately.

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3. Service and maintenance

T4 is designed to require minimal service and maintenance. As with all electrochemical sensors however, these will require
periodic replacement.

I E
 nsure maintenance, service and calibration are carried out in accordance with the procedures in the
manual and only by trained personnel.
For further service or maintenance, contact your local Crowcon agent or regional office (see Section 7.3).

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4. Specification
Detector type T4
Gases* O2, O2 Long Life, H2S, CO*, FLAM Pellistor, FLAM MPS
Size (d x l x w) (excluding clip) 35mm x 135mm x 80mm (1.4 x 5.3 x 3.1 inches)
Weight 4 gas 282g (9.9oz)
Alarms Audible>95dB
Visual – all angle dual red/blue LEDs Vibrating alert
+ve Safety™
Display Front mount with optional 180 degree flip for ease of view
Data logging 125hrs @ 10 second intervals (Approximately 45,000 logs)
Event logging Alarm, over range, calibration, bump, on/off, TWA, (Approximately 3500 events)
Battery Rechargeable lithium-ion battery
Up to 18 hours runtime (Standard Sensor Options)
Up to 35 hours runtime (LLO2 Options)
Typical charge time 5.5 hours
Operating temperature -20°C to +55°C
Storage 25°C to +65°C (-13°F to +149°F)
Humidity 10 to 95 % RH
Ingress protection Independently tested to IP65 and IP67
Approvals IECEx : Ex db ia IIC T4 Gb -20°C ≤ Ta ≤ +55°C (T4 Type 2)

ATEX & UKCA : II 2 G Ex db ia IIC T4 Gb Tamb -20°C to +55°C (T4 Type 2)

UL USA: Use in hazardous locations Class 1 Div 1 groups A,B,C,D only as to

intrinsic safety
Canadian: CSA CSA C22.2 No. 60079-0
CSA C22.2 No. 60079-11
MED Directive 2014/90/EU

Compliance CE, FCC and ICES-003

Complies with EMC Directive 2014/30/EU
Communications Interface Data connection for use with Portables Pro 2.0 PC Application
Charging options T4 Cradle Charger with multi-region power supply
T4 10 Way Charger with multi-region power supply
T4 Vehicle Charger with auxiliary input adaptor
*CO H2 Immune sensor option available
Sensors may be degraded at the higher temperatures subject to individual sensor specification

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5. Accessories
Part Number Description

T4-CRD T4 Cradle Charger with multi-region power supply

T4-TWC T4 10 Way Charger with multi-region power supply

E011166 T4 10 Way Charger multi-region power supply

T4-VHL T4 Vehicle Charger with auxiliary input adaptor

T4-VHL-BR INMETRO T4 vehicle charger, includes vehicle charging adaptor

CH0106 Vehicle Charger auxiliary input adaptor

CH0103 USB communications lead (not powered)

CH0104 USB communication and power lead

T4-EXT-F T4 Sensor Filter Plate

T4-CAL-CAP T4 calibration/bump test plate

T4-ASP-CAP T4 Aspirator Plate

AC0504 Hand aspirator bulb

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6. Troubleshooting
6.1 T4 Fault / Warning / Information Descriptions

6.1.1 Service Faults

If T4 detects an internal fault that requires T4 to be returned for servicing ‘Service’ message as
shown will be displayed on the screen, where ‘XX’ represents a specific fault ID code.
If T4 displays a service fault message T4 will not operate normally and must be returned to a
service centre for further investigation and repair. No user intervention is possible.

6.1.2 Fault/Warning/Information Messages

T4 may indicate a fault or warning that requires user to intervention to resolve, or T4 may provide additional information on
instrument status.
The table below provides further details on these faults, warnings and information messages including the fault message/
symptom, the cause and the user action required.
Fault codes as listed in the table below are not displayed in the display message in all cases, but any active fault code can
be viewed via the information screen as detailed in Section 2.8.2.

Fault / Warning/Fault Pantalla/imagen Status/Cause Operator

Warning Action
ID
71 “BATTERY LOW” Battery Low Click operator button
“ID71” T4 battery has to clear warning.
The battery icon will typically a maximum Charge T4 as soon
also be flashing with 30 minutes run time as possible.
no segments. before the battery will
be depleted.
0 “BATTERY EMPTY” Battery Exhausted Recharge T4 battery.
“FAULT00” T4 battery is
The battery icon will exhausted & T4 will
also be flashing with auto shutdown 15
no segments. seconds.

73 “CHARGER Charger Shutdown If T4 requires

SHUTDOWN” T4 has been placed charging no action
“ID 73” on charge whilst T4 required, T4 will
is powered on for a auto switch off and
prolonged period. T4 continue charging.
will auto shutdown If T4 is removed from
after 15 seconds to the charger it will not
to prevent circuit auto switch off and
damage. continue operating
normally.
21 “TIME LOST” Time & Date Lost T4 time and date
(Displayed during start T4 has detected its must be reset to
up) internal time and date ensure correct
has been lost operation.
This can be reset
utilising Portables
Pro 2.0 or by placing
T4 into I-Test.

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Fault / Warning/Fault Pantalla/imagen Status/Cause Operator

Warning Action
ID
74 “BUMPDUE” Bump Locked Perform a bump test
“LOCKED” A bump test is due (or a calibration) on
and T4 is configured T4 to ‘unlock’ for
to lock on bump due. normal operation.

25 “CAL DUE” Calibration Locked Perform a calibration

“LOCKED” Calibration is due and on T4 to ‘unlock’ for
T4 is configured to normal operation.
lock on calibration due

‘X’ Zero Failure Ensure T4 is in ‘clean

Whilst in ‘zero menu’. Displayed if the result air’ and repeat the
of a sensor zero was zero operation.
(The warning ID code
for each specific a fail. T4 must be
gases is shown in the The ‘X’ indicates which returned to a service
adjacent column) sensor has failed the centre for further
zero (in the example investigation and
all gases failed the repair if the zero is
26 H2S zero). not successful when
27 O2 repeated.
28 CO
29 LEL
‘X’ Autozero Abort Ensure T4 is in ‘clean
Whilst in ‘autozero Displayed if an air’ and repeat the
function’. autozero was aborted zero operation.
(The recorded warning due to T4 detecting T4 must be
ID code for each gas being present returned to a service
specific gases is outside acceptable centre for further
shown in the adjacent limits. investigation and
column) The ‘X’ indicates which repair if the zero is
sensor has failed the not successful when
42 H2S zero (in the example repeated
43 O2 all gases failed the
44 CO zero).
45 LEL

‘X’ Bump Failure Repeat the bump

Whilst in ‘bump menu’. Displayed if the result test operation.
(The recorded warning of a bump test was a T4 must be
ID code for each fail. The ‘X’ indicates returned to a service
specific gases is which sensor has centre for further
shown in the adjacent failed the bump test investigation and
column) (in the example all repair if the bump
gases failed the bump test is not successful
81 H2S test). when repeated.
82 O2
83 CO
84 LEL

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Fault / Warning/Fault Pantalla/imagen Status/Cause Operator

Warning Action
ID
‘X’ Calibration Failure Repeat the
Whilst in ‘calibration Displayed if the result calibration operation.
menu’. of a sensor calibration T4 must be
was a fail. returned to a
(The recorded warning service centre for
ID code for each The ‘X’ indicates which
sensor has failed the further investigation
specific gases is
calibration (in the and repair if the
shown in the adjacent calibration is not
column) example all gases
failed the calibration). successful when
34 H2S repeated.
35 O2
36 CO
37 LEL
66 ”BUMP DUE” Bump Test due Undertake a bump
“NOW” T4 bump test is test on T4.
(Displayed during start overdue. This will clear the
up) bump due warning.

67 “CAL DUE” Calibration Due Undertake a

“NOW” T4 calibration is calibration on T4.
(Displayed during start overdue. This will clear the
up) calibration due
message.

“WARNING” Hardware Warning Click operator button

“ID 50” T4 has detected to clear warning.
This will then be hardware fault with a T4 must be returned
followed by the ‘home specific gas channel. to a service centre
screen’ displaying: for further
‘---‘ for the gas in investigation and
fault. repair.
(The fault ID code for
the specific gases is
shown in the adjacent
column)
50 H2S
51 O2
52 CO
53 LEL

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Fault / Warning/Fault Pantalla/imagen Status/Cause Operator

Warning Action
ID
“WARNING” Sensor under range Ensure T4 is in ‘clean
“ID 58” Indicates the sensor is air’ and undertake a
reading under range. zero operation.
This will then be
followed by the ‘home T4 must be
screen’ displaying returned to a service
“ ” for the gas in centre for further
under range. investigation and
repair if the message
(The fault ID code for
seen persistently.
the specific gases is
shown in the adjacent
column)
58 H2S
59 O2
60 CO
61 LEL
“ ” Sensor over range Exit hazardous area
For the gas in over Indicates that the immediately, over
range. sensor is reading over gassing of sensors
range. can cause long term
(The fault ID code for damage.
the specific gases is
shown in the adjacent T4 should be gas
column) tested to ensure no
lasting damage has
77 H2S occurred.
78 O2
79 CO
80 LEL
85 “FAULT” ID Sensor and Sensor PCB T4 must be
version configuration returned to a service
mismatch centre for further
Indicates that the investigation and
configured sensors, repair if the message
does not match the seen persistently.
sensor PCB within the
device.
I.e. ECAD-000114
Sensor PCB fitted with
Pellistor, LFO2 or CO/
H2S Dual.
Alternatively, both
dual and single toxic
configured for ECAD-
000227 Sensor PCB

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Fault / Warning/Fault Pantalla/imagen Status/Cause Operator

Warning Action
ID
86 “FAULT” ID O2 Sensor unbiased. Charge device for
a minimum of one
hour and power-
Indicates that the cycle device. O2 bias
Lead-Free O2 sensor should be re-gained
fitted to the device and instrument
has lost its ‘bias’ returns to main gas
potentially due to a screen on start-up.
depleted battery.
See section 2.6.1.
If fault persistently
appears T4 must be
returned to a service
centre for further
investigation.

87 “FAULT “ ID Pellistor Flam T4 must be

configured but none returned to a service
detected. centre for further
investigation and
repair if the message
Indicates that a
seen persistently.
configured Pellistor
Flam sensor has not
been detected within
the device.
1 “WARNING” Firmware Fault Click operatorbutton
“ID 01” T4 has detected an to clear warning.
unexpected internal T4 has recovered
firmware fault. to safe state. T4
must be returned to
a service centre for
further investigation
and repair if the
message seen
persistently.
14, 15, 16, “WARNING” Configuration Failure Click operator button
17, 18 “ID 14” T4 has detected a to clear warning.
(the warning ID shown configuration read or T4 has recovered to
write failure. safe state.
could be one of the
T4 must be
codes in the adjacent returned to a service
column) centre for further
investigation and
repair if the message
seen persistently.
22, 23 “WARNING” Logging Fault Click operator button
“ID 22” T4 has detected it is to clear warning.
(the warning ID shown unable to store data in T4 has recovered to
could be one of the the data or event log. safe state.
codes in the adjacent T4 must be
column) returned to a service
centre for further
investigation and
repair if the message
seen persistently.

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7. Appendices
7.1 Sensor Limitations
The detector is not suitable for use in ambient temperatures above 55°C and electrochemical toxic gas sensors may be
degraded, reducing life at these temperatures. Water should not be allowed to collect on the sensors as this may impede gas
diffusion. Use with care in wet or humid environments where water may condense on the sensors, and check response after
use.
Persistent exposure to high levels of toxic gas can shorten the life of toxic sensors. Toxic sensors may also be cross-sensitive
to gases other than their specific target gas, and hence the presence of other gases may cause the sensor to respond. If
unsure, contact Crowcon or your local agent.
Use of high power radio transmitters in close proximity to the detector may exceed RFI immunity levels and cause erroneous
indications. If such problems are experienced, remove antennae to a reasonable distance from the detector (e.g. 30 cm).
Standard units detect flammable gases using a catalytic flammable sensor which operates in the presence of oxygen. It is
advisable to check the oxygen concentration as well as the flammable gas concentration before entering a confined space.
Oxygen levels below 10% will reduce a flammable gas reading.
The performance of catalytic sensors may be permanently degraded if exposed to silicones, sulphur containing gases (such
as H2S), lead or chlorine compounds (including chlorinated hydrocarbons).

7.2 Crowcon contacts

UK: Crowcon Detection Instruments Ltd
172 Brook Drive, Milton Park, Abingdon, Oxfordshire, OX14 4SD
+44 (0) 1235 557700 sales@crowcon.com
US: Crowcon Detection Instruments Ltd
1455 Jamike Avenue, Suite 100, Erlanger, KY 41018
+1 800 527 6926 salesusa@crowcon.com
SG: Crowcon Detection Instruments Ltd
Block 194 Pandan Loop, #06-20 Pantech Industrial Complex, Singapore, 128383
+65 6745 2936 sales@crowcon.com.sg
CN: Crowcon Detection Instruments Ltd
Floor 3, Building 7, No.156, 4th Jinghai Rd, BDA, Beijing, P.R. China. 101111
+86 10 6787 0335 saleschina@crowcon.com

www.crowcon.com

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8. Warranty
This equipment leaves Crowcon’s factory fully tested and calibrated. If within the warranty period of two years from
despatch, the equipment which includes battery and common sensors (see sensor chart below) is proved to be defective by
reason of faulty workmanship or material, we undertake at our option either to repair or replace it free of charge, subject to
the conditions below.
Battery Warranty
All batteries degrade in performance over time and usage. For the purpose of this warranty it is considered that two years
use equates to 500 full charge / discharge cycles (fully empty to full) and users should expect to see no greater than a 20%
decline in run time after either this time or number of cycles, whichever is sooner.
Sensor Warranty

Part Number Warranty Expected Life

Oxygen 3 years 3 years

Flammable (pellistor) 2 years Up to 5 years in air

Carbon monoxide 2 years >2 years

Hydrogen sulphide 2 years >2 years

Oxygen (Long-Life) 5 years >5 years

Warranty Procedure
To facilitate efficient processing of any claim, contact your local Crowcon agent/distributor, a Crowcon regional office
or our global customer support team (English working language) on +44 (0)1235 557711 or customersupport@crowcon.
com to obtain a returns form for identification and traceability purposes. This form may be downloaded from our website
‘crowconsupport.com’ and requires the following information:
• Your company name, contact name, phone number and email address.
• Description and quantity of goods being returned, including any accessories.
• Instrument serial number(s).
• Reason for return.
T4 will not be accepted for warranty without a Crowcon Returns Number (CRN). It is essential that the address label is
securely attached to the outer packaging of the returned goods.
The guarantee will be rendered invalid if the detector is found to have been altered, modified, dismantled, tampered with, or
has not used Crowcon spares for replacement parts (including sensors) or has been serviced or repaired by any party not
authorised and certified by Crowcon to do so. The warranty does not cover misuse or abuse of the unit including use outside
of specified limits.

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Warranty Disclaimer
Crowcon accept no liability for consequential or indirect loss or damage howsoever arising (including any loss or damage
arising out of the use of the detector) and all liability in respect of any third party is expressly excluded. This warranty does
not cover the accuracy of the calibration of the unit or the cosmetic finish of the product. The unit must be maintained in
accordance with the instructions in this manual.
The warranty on replacement consumable items supplied under warranty to replace faulty items, will be limited to the
unexpired warranty of the original supplied item.
Crowcon reserves the right to determine a reduced warranty period, or decline a warranty period for any sensor supplied for
use in an environment or for an application known to carry risk of degradation or damage to the sensor.
Our liability in respect of defective equipment shall be limited to the obligations set out in the guarantee and any extended
warranty, condition or statement, express or implied statutory or otherwise as to the merchantable quality of our equipment
or its fitness for any particular purpose is excluded except as prohibited by statute. This guarantee shall not affect a
customer’s statutory rights.
Crowcon reserves the right to apply a handling and carriage charge whereby units returned as faulty, are found to require
only normal calibration or servicing, which the customer then declines to proceed with.
For warranty and technical support enquiries please contact:
Customer Support
Tel: +44 (0) 1235 557711
Fax: +44 (0) 1235 557722
Email: customersupport@crowcon.com

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UK Head Office Singapore Office

172 Brook Drive, Milton Park, Abingdon, Block 194 Pandan Loop, # 06-20 Pantech Business
Oxfordshire, OX14 4SD Hub, Singapore, 128383

+44 (0) 01235 557700 +65 6745 2936

Crowcon Detection Instruments Ltd. Crowcon Detection Instruments Ltd. (Singapore

Office)

USA Office China Office

1455 Jamike Avenue, Suite 100, Erlanger, KY, Floor 3, Building 7, No.156, 4th Jinghai Rd, BDA,
41018, USA Beijing, P.R. China. 101111

800-527-6926 (800-5-CROWCON) +86 (0)10 6787 0335

Crowcon Detection Instruments Ltd. (USA Office) crowcon.com.cn

Crowcon Detection Instruments Limited Company

(China Office)
India Office
Dyna Business Park, 5th floor
Plot A – 5, Street no. 1, MIDC Andheri (east) Middle East Office
Mumbai – 400 093, India 48 Sheikh Zayed Road, City Tower 2, 8th Floor,
Dubai, UAE
+91 (0) 22 6101 1234
+971 (0) 4345 1980
Crowcon Detection Instruments Ltd (India Office)
Crowcon Detection Instruments Middle East

Crowcon reserves the right to change the design or

specification of this product without notice.

© 2023 Crowcon Detection Instruments Limited