Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Table of Content
1. Executive Summary 2
2. Project Details 10
2.1. Project Cost Details 11
2.2. Product 14
2.3. Production Capacity and Utilisation 15
2.4. Raw Material 15
2.5. Financial Summary In Graphs 16
2.6. Project Evaluation 23
2.7. Per Unit Cost Sheet 24
6. Technology Consideration 48
6.1. Production Process 48
6.2. Safety Requirement 51
6.3. Required Manpower 51
7. Sector Analysis 53
7.1. Review and Outlook, 2020 Bangladesh Garments and Textile Industry 53
8. Financial Projection 63
14. Annexure 79
14.1. Calculation of Financial Ratios 79
14.2. Abbreviation of the Financial Terms 80
Project Profile 1
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
1. Executive Summary1
Chapter Highlight
● A dyeing and printing company incorporated in 2009.
● Worked as backward linkage to the Group.
● The Company belongs to Four H Group.
● The Company has fabrics dyeing and knitting units. However, it does not have a yarn
dyeing facility of its own. The proposed project is a yarn dyeing project which has a
daily 17 MT production capacity.
● In 2020, total exports of the Four H Group crossed USD 250.0 million registering
7.8% growth compared to 2019.
● Four H Dyeing & Printing Ltd. is awarded A3 and ST-3 credit ratings.
● The successful project at 80% capacity utilization is expected to generate BDT
1,223.2 million sales and BDT 331.2 million net profit.
Four H Dyeing and Printing - The Journey Starts Eleven Years Ago
Four H Dyeing and Printing Ltd. is a dyeing and printing company, incorporated in 2009. It
provides backward linkage support to its sister concerns for knitting, dyeing and printing
facility. The Company belongs to Four H Group. Within eleven years of operation, it is
considered one of the important dyeing factories in the sector. Four H Dyeing & Printing Ltd. is
a modern, automatic and International-standard located in Chittagong on Kalarpool, Chapara,
Patiya on the bank of river Karnafully. The site covers 2400 decimal land area and allows a total
built-up area of 1200 Decimal with existing 600 decimal of production area. The project site is
surrounded by a river and a paddy field. From the port the site can be reached in 20-30 minutes
by water way and 50-60 minutes by road way. The site is about ten kilometers from Agrabad,
which constitutes the old commercial area of the city. Mr. Gauhar Siraj Jamil is the key sponsor
of the Group, who is also Managing Director of Four H Dyeing and Printing. The Group has two
regional offices located at New York and Hong Kong. The Vision of the Four H Group is:
Four H Vision is to materialize the global opportunity by Manufacturing products of
international standards and to become customer friendly competitive suppliers of highly
valued global brands.
In 2020, total exports of the Four H Group crossed USD 250.0 million registering 7.8% growth
compared to 2019. Four H Group accommodates 24,445 staff in different levels. Many reputed
clients in its credit list. Quality, compliance and accountability helped the Group to achieve this
success within only 17 years of operation.
1
Throughout the report the financial amount is in BDT million except mentioned otherwise.
Project Profile 2
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
At present, the Company has daily 30 MT finished fabrics dyeing capacity. It also has a daily 35
metric ton knitting capacity along with all over painting facilities. However it does not have a
yarn dyeing facility.
Management has planned to establish a yarn dyeing factory. To earn cost competitiveness it
looks for a new capital expenditure plan. To meet the existing gap and future requirement of
the Group, it would require daily 17 MT yarn dyeing production capacity.
The BMRE project will have a daily 17 MT yarn dyeing production capacity. The BMRE Project
also requires 200 Decimal land which is also procured and transferred to the Company name.
The BMRE Project will create another total 254 Individuals.
The objective of this Project Profile to assess viability and objectivity of the yarn dyeing of
capital expenditure plan.
Four H Group
Backward Linkage Forward Linkage
30 MTD Polly
22 MTD
Knitting Unit WIP Cartoon Items
421
35 MTD Labeling
Lines
Fabrics Dyeing 25 MTD Packaging
RMG
Unit WIP Unit Gum Tape
17 MTD 128 Vehicles all
Yarn Dyeing Unit WIP Logistics together
All Over Printing
Project Profile 3
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Key Sponsor
Mr. Gauhar Siraj Jamil
Project Profile 4
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 5
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 6
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Loan Requirement
Project Profile 7
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
The Project is considered a strong and highly recommended value added Group as well as to
the economy. The Feasibility Report says, after successful implementation of the Project will be
a great value addition to the Group. To give another vibe to the market and enjoy the economy
of scale, it is required a large investment with support of long-term bank finance.
Project at a Glance
Particular Details
Project Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Arakan Road, Ward #06, Chapra, Kalarpool, Patiya,
Project Site Chittagong
Project Area 200.0 Decimal
Project Premise: Own or Rented Own
Four H Group, 778, D. T. Road, Ashkarabad,
Corporate Office Double Mooring, Chittagong
Legal Entity Private Limited Company
Industry Manufacture of Garments Yarn Dyeing
Chairman: Mrs. Shahara Chowdhury
Key Sponsors Managing Director: Mr. Gauhar Siraj Jamil
Date of Incorporation 02 September 2007
Year of Establishment 2009
Project Profile 8
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 9
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
2. Project Details
Chapter Highlight
● Total project is in 200.0 Decimal land, transferred to the company.
● Production capacity is Daily 17 MT Yarn Dyeing in different categories
● Managing Director: Gauhar Siraj Jamil
● Finished Goods:
○ Yarn Dyeing For Knitted Fabric
○ Nylon Dyeing for Elastic
○ Polyester Dyeing for Elastic
○ Cotton Plus Polyester Dyeing for Sewing Thread
● Raw Material: Dyeies, Chemical and distilled water
● Debt : Equity :: 70% : 30%
● Total Employment Generation: Total 254 Individual
After succeeding the first initiative, the Sponsors has taken another landmark project. The
Group has ample foreign order, strong group support, strong fund support from external
borrowing. Moreover, the sponsors have huge equity earnings from Retained Earning.
Moreover, at this moment, the Group has strong backward linkage support (Dyeing & Printing,
Accessories and packaging) which can help the Group gaining price benefit. In this ground
point, a project profile and viability assessment report was prepared to make another phase of
investment of the yarn dyeing facility.
Project Profile 10
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 11
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Imported Machinery
The imported machinery and equipment will be Yarn Dyeing Machine, Automatic Package
Winder Machine, Overhead Crane, RF Dryer, Hydro Extractor, Part F and Winding Machine .
Total machinery price is valued BDT 613.3 million. Beside Machinery, Erection and Installation,
LC Charge, Insurance and C&F Charge also included.
Project Profile 12
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 13
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
2.2. Product
The Project Company will produce four kinds of products.. These are given below:
Types of Products
Annual
Products Unit Daily Capacity Capacity
Yarn Dyeing For Knitted Fabric KG 12,000 3,600,000
Nylon Dyeing for Elastic KG 500 150,000
Polyester Dyeing for Elastic KG 1,000 300,000
Cotton Plus Polyester Dyeing for Sewing
Thread KG 3,500 1,050,000
Total 17,000 5,100,000
Project Profile 14
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 15
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
● Softener
● Dye stuff for Cotton
● Brightener
● Brightener
● Polyester Levelling/Dispersing
● Polyester Buffer
● Dye stuff for Polyester
● Polyester Softener
● Neutralizer for Polyester
● Hydrose
● Caustic Soda for Polyester
● RC Agent
Project Profile 16
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 17
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 18
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 19
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 20
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 21
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 22
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Evaluation Sheet
Particular Average 2022 2023 2024 2025 2026
Capacity Utilization 80% 70% 75% 80% 85% 90%
Sales 1,223.2 1,063.5 1,148.2 1,224.9 1,301.5 1,378.1
Net Profit 331.2 191.5 264.2 330.5 399.3 470.7
Net Cash Flow 137.7 57.5 106.0 141.0 175.2 208.9
Cash Available for Debt
Service or EBITDA 714.2 611.9 669.1 716.3 763.2 810.2
Debt Service 479.7 478.4 479.0 479.7 480.3 481.0
Total Asset 2,396.2 2,537.4 2,432.2 2,361.9 2,325.9 2,323.5
Gross Profit Margin 41.7% 38.5% 40.6% 41.9% 43.1% 44.1%
EBIT Margin 40.3% 37.0% 39.2% 40.6% 41.8% 42.9%
EBITDA Margin 58.3% 57.5% 58.3% 58.5% 58.6% 58.8%
Pre-tax Profit Margin 31.3% 21.2% 27.1% 31.7% 36.1% 40.2%
Net Profit Margin 26.6% 18.0% 23.0% 27.0% 30.7% 34.2%
Return on Equity 22.6% 21.8% 23.8% 23.6% 22.6% 21.4%
Return on Capital
Employed 14.7% 7.9% 11.3% 14.7% 18.1% 21.4%
Cash Conversion Cycle 61 Days 59 Days 60 Days 61 Days 62 Days 62 Days
Fixed Asset Turnover 0.7 X 0.5 X 0.5 X 0.6 X 0.8 X 0.9 X
Debt to Equity Ratio 0.8 X 1.9 X 1.2 X 0.7 X 0.3 X 0.1 X
Debt Service Coverage
Ratio 1.5 X 1.3 X 1.4 X 1.5 X 1.6 X 1.7 X
Times Interest Earned
Ratio 6.6 X 2.3 X 3.2 X 4.6 X 7.3 X 15.6 X
NPV 1,224.7
IRR 19.3%
Payback Period 4.6 Year
Benefit to Cost Ratio 2.5 X
Daily Break-even Point in
Unit 10,157
Annual Break-even Point
in Amount (Million) 914.7
Break-even Capacity
Utilization 59.7%
Project Profile 23
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 24
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Chapter Highlight
● Land development under progress.
● Soil test already completed.
● CDA Plan is under process.
● Civil construction has been started recently.
● Machinery import requires another 9 to 10 months.
● Trial production requires one year.
Project Profile 25
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 26
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 27
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Chapter Highlight
● Long-term Project Loan is BDT 1,647.0 Million.
● Non-funded Loan is for Raw Material Import of BDT 77.2 Million.
● Working Capital Loan is BDT 98.1 Million.
Project Profile 28
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Tenure 1 Year
Rate of Interest 9.0%
Project Profile 29
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Chapter Highlight
● Established in 2003 having only 86 machines.
● Total 1.0 million sq ft work floor of the company in its own premises.
● Total 5 MW power back up capacity.
● Highly reputed client group in its credit list.
● In 2020, total exports of the Four H Group crossed USD 250.0 million registering
7.8% growth compared to 2019.
● Maintaining 100% compliance.
● At present 13 different companies in the Four H Group.
● Experienced top management who have at least two decade sectoral experience.
Established in 2003, Four H host as integral group concern linked at vertically and horizontally
in an industry premises configure with all of necessary infrastructure and facility such as
factory building having in total of one million square feet working floor, 5000 KW per hour
capacity are power back up. ETP to calm a group as an industrial assurance and reveal other
Project Profile 30
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
like inspection room for its buyer and their representative, it has some design and development
section with top of the line and master expertise and computer added marking system.
To help this in the tailoring expertise in the minimizing re-suggest of fabric optimizing and
ensuring identical re-production including sample. It includes advance electric system to
generate market for cutting fabric. Confirming and locally as well as globally accepted a
factories and labor laws a vision and invention. Four H Group graded a height of ethical and
group practices for its nearly 20,000 employees and staff members. It maintains a very high
order of industry relation. Four H provide it’s vigorous and environment of security. Four H
Group provides hygienic canteen and supreme medical facilities, care for maternity privilege &
childcare for the working of children. And of course it provides other compensation and
remittance.
Four H offer an atmosphere, face and comfortable to successfully fight occupation, hazard the
situation like fire incident operational skills and share common attitude towards right
rationality and productivity, the optimistic capacitate laboratory to conduct highly calibrated
test protocol to ensure unlimited standard of dyeing quality its buyer seek for. It has testing
facilities like spectrophotometer, rubbing, fastness, both dry and wet condition, perspiration,
color and washing fastness, stretch and recovering of spandex fabric etc. It has input water
treatment facility a testimony to Four H is share responsibility to the environment all of its
dyeing refuses are properly challenges into this 100 Quebec meter of per hour capacity. A few
an treatment plan of most contemporary technology with large dehydration it clam a view end
chemically and biologically before realizing that back into the ecosystem in a safe manner.
On the way to itself judging the friendly nest to the workers government has awarded
4H best knitwear factory in Bangladesh export trophy winner GOLD and SILVER in
05-06/06-07/08-09 and Govt. certified as most complaint company with WRAPS
accredited, Sedex registered, Organic certified. Four H Group is fully vertical to fit the
export demand of using highly sophisticated machine of world’s most luxurious and
demanding brands. It is manufacturing all righting of knit fabric such as single and
double jersey, cotton elastane, rib cotton elastane, interlock, thermal and many more .
Project Profile 31
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Four H GROUP has a fully equipped environment friendly dyeing factory. Four H dyes all of its
fabric by itself. This factory having more than 400 thousand square feet of working space has
more updated and mostly Germany origin state of the earth machinery lines in store split,
stander, compactor as well as squeezer. Four H dyes & finish tubular as well as open width.
Presently about 30 tons of knit fabric being dyed here per day and it’s now a way to having
daily capacity of 40 tons the end of the year.Its dyeing unit is equipped to offer overstep
solution. Four H has established to his own plant with its international standard packing
materials such as corrugated carton, polybag, gum tape and the line. It produces other
accessories elastic, label and many more. Four H is capable in printing in all specification
ranging from flat screen development in 10-12 color it can print about 7500 garment in
placement and 3000 KG of knitted fabric every day.
Project Profile 32
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Being certified of Oeko-tex standard 100 product class 1 and as well as maintain global organic
textile standard. Four H pride on carried forward its mission of garment carrying out of
strangling making quality of fabric yard by yard and using marker generated by computerized
marking system . Four H address is cutting rule salutation subsequently molding of fabric and
other staffing materials follows. There after line operation start a swing floor are designed with
highly configure with factory specification and here 216 lines of globally reputed brand sewing
machine. Having most contemporary support devices and other special feature to an able Four
H of making any kind of underwear and intimate wear are extremely restricted CT PAT
designated.
Project Profile 33
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Invariable heating in quality bottom line being back here complain to desired code of conduct
accordingly export cargo are shipped under a constant surveillance. Four H has a very long
wide and solid client at portfolio to EUROPE, USA, CANADA, and the Middle East, Japan.
Registering a nearly average export growth of over 15% since inception, Four H has reported
export USD $232 million in the year of 2019.
Project Profile 34
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Yes, the finest raw material and accessories, entering quality in diverse, competitive price, on
time delivery, environmental promises, and employee friendliness as well. The profession of
dynamic professionalism led by the leader providing through commitment and performing had
given Four H a very powerful inner happening ultimate growing. Remaining in a full front
meeting at the driver stage and standard.
Project Profile 35
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 36
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 37
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 38
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 39
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 40
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Partner
Total 20,000 100.0%
Project Profile 41
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 42
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 43
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 44
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 45
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Organizational Chart
Project Profile 46
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Required Manpower
After successful commercial operation, the Factory would require roughly 1,500 individual
manpower in different categories. The major group of manpower is factory labour.
Project Profile 47
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
6. Technology Consideration
Chapter Highlight
● In broad category, the project has after four tire production process: soft winding,
batching, hydro extraction and dryer.
● Total power required 1500 KVA.
● It will maintain compliance and due diligence.
Project Profile 48
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 49
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 50
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Required Manpower
No of Salary in Total Salary
Sl No Department Designation Employee BDT in BDT
1 Yarn Dyeing Manager 1 120,000 120,000
2 Yarn Dyeing Assistant Manager 1 90,000 90,000
3 Yarn Dyeing Executive 4 60,000 240,000
Project Profile 51
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 52
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
7. Sector Analysis
7.1. Review and Outlook, 2020 Bangladesh Garments and Textile Industry2
Introduction
2020 is going to be a crucial year for the Bangladesh garments and textile industry. As the
industry is going through a transformation phase some major organizational changes are on
the card in the upcoming days. Starting in the late 1970s, expanding heavily in the 1980s and
finally booming in the 1990s, Ready Made Garments industry has created a success story for
Bangladesh. Turning up as a gigantic industry within a short span of time, RMG sector has
become the backbone to the economy of the country as the largest source of export earnings
(84%) and employment (20 million). Bangladesh RMG sector has a goal to achieve 50 Billion
export targets by year 2021 that will cover 8-10% of total apparel export of the world market.
Currently the country holds approximately, 7% of that with 34-billion-dollar export. However,
at current growth pace the target is not possible to achieve. This article tries to put light on the
current scenario of the garments and textile industry of Bangladesh and portray the outlook in
2020.
2
Maeen Md. Khairul Akter, Managing Editor, Textile Focus
Project Profile 53
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
The sector profile shows that the total no. of garments factories registered under BGMEA is
4621 now. If we analyze the trend of change in the no of factories from chart-1, the number of
new factories being added every year is decreasing. There was a big drop in the number of
industries in 2013-14 when accord and alliance came in to action. After that every year the on
average around 75 new industries being added in total. Furthermore, we have seen that around
200 industries has been shut down in the recent times which indicated the newly added
industries fully compliance and they are here to stay. So, though the number of new industries
every year is decreasing but the quality of the newly launched industries are far better taking
Bangladesh in the next level as a role model of green industries and sustainable practices.
Overall, the total number of LEED-certified garment factories in Bangladesh is 90 now,
including the 24 platinum rated buildings, according to the USGBC. Although the buyers are
Project Profile 54
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
not paying any extra money for green buildings, such initiative still helps a lot in branding and it
is necessary for our own survival.
Another important thing to notice is the number of workers being stagnant at 4 million for a
few years now working directly in garments industries according to BGMEA. It indicates that
the total number of workers per production unit is not increasing rather may be in the
decreasing side. One explanation can be adoption of some semi-automatic processes in the
production line resulting in less manpower requirement. Overall, this is not a bad thing for the
industry and also the workers as they are being paid six times more than a decade before.
Another major thing to look for is the value addition. Value addition is increasing day by day as
industries are becoming more self-sufficient in backward linkage industries specially in knit
sector. in woven sector the industry is still dependent on foreign sources for fabrics which
reduces the value addition scopes. Matter of hope is that the denim sector is rising heavily of
late. According to major denim manufacturers of the country, they used to produce denim
trousers for $5.50 and $7.0 a piece earlier, but now the price range has gone up to $10 to $11.
Bangladesh exports denim goods worth more than $3 billion a year and has already overtaken
China to become the top denim supplier to the EU. The production capacity of the 31 denim
mills in Bangladesh is more than 40 million yards a month against a demand for nearly 70
million yards. The rest of the demand is met through imports from countries like China, India,
Pakistan, and Turkey. According to manufacturers, new technologies used in washing and
polishing as well as the increasing use of finer fabrics and design are allowing Bangladesh to
add more value to denim items.
Project Profile 55
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
According to major denim manufacturers of the country, they used to produce denim
trousers for $5.50 and $7.0 a piece earlier, but now the price range has gone up to
$10 to $11 resulting in greater value addition.
Analysis of the table-2 depicts cluster based product’s export growth this year. It can be seen
that both in knit and woven segment articles made from made-made and synthetic fibre have
registered huge growth. Woman’s or girls’ anoraks, wind-cheaters, etc. of man-made fibers
recorded the highest growth of 44%. Even in the knit segment products like jerseys and
pullovers made of man-made fibers are the top with 29.25% growth. In contrast, some cotton
based articles registered very low growth. Specially men’s and women’s trousers, blouses and
pullovers made from cotton and other materials (than man-made and synthetic) has recorded
negative growth. This analysis clearly indicates buyers’ transformation from cotton based to
non-cotton based products in the recent past. And it can be surely forecasted that the trend
will be the same in the upcoming years. One big reason may be the innovations in man-made
and synthetic fibres and products; today non-cotton products are as much (or in some cases
more) comfortable as cotton based products. Also today consumers are more aware about the
hazardous environmental impacts of cotton cultivation. Another negative point about the
synthetic products was concerned with its non-biodegradability. This is a crucial point in the
future business decisions for the entrepreneurs as most of the back ward linkage industries are
cotton based. So, if the trend continuous we will be again dependent on foreign products and
lose huge scope of value addition.
Project Profile 56
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Analyzing further more from table-3, it can be seen that exports to the traditional market has
been stable in the FY 2018-19 but in the last 6 months there is a negative growth. Canada and
the non-traditional markets registered highest growth at 22.44% and 21.77% respectively in
the last FY 2018-19. But even these markets recorded a negative growth in the last six months
at -12.18% and -5.13% respectively. It will be very difficult to off-set this negative row may be
due to the corona virus epidemic in China. Many export orders will be halted or delayed due to
a seize in imports from China.
Project Profile 57
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
In the EU market Hungary, Cyprus, Portugal, Malta and Sweden registered highest growth,
whereas the bigger markets like Germany, UKI, Spain, France and Italy registered very low
growth. In the non-traditional market India, China, Japan, South Korea and South Africa
recorded the highest growths. In this market segment only Turkey registered negative growth
at -27.02% and another potential market for Bangladeshi apparel Russia registered 14.17%
growth. so, overall indication from this analysis is that, more market innovation is required to
sustain the export market as the regular markets like EU and USA are shrinking day by day
mostly due to their near shoring and even on shoring business strategies taken off late.
Project Profile 58
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
One research project has been taken by the ministry of textiles and jute, government of
Bangladesh to forecast the need of textile and garments professionals in the upcoming years in
Project Profile 59
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
the Bangladesh market. They have depicted that the industry will need around 25000
professionals in the upcoming years but there was no study on what are the core skills that the
professionals have to acquire to sustain the labor market. So, it is a high time for our country to
heavily invest in skill development by designing appropriate training and education programs
throughout the institutions.
SWOT
From the above mentioned analysis and Textile Focus research a SWOT analysis of the
Bangladesh textile and garments industry for the year 2020 and onward is outlined below.
Project Profile 60
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Conclusion
Project Profile 61
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Bangladesh textile and apparel industry is standing at a cross road facing difficult challenges.
But this is also true that opportunity resides at the opposite of the challenges. It’s a high time
for the industry take appropriate steps to step over the hurdles and avail the opportunities in
offering in plenty in the global market. Still Bangladesh is regarded as one of the best choices
for most of the buyers as safe and secure source of ready made garments. And as our capability
of designing and product development improves industry will start making more value added
products, the trend of which is already evident. Today Bangladesh is the home of highest
number of green factories which adds to our positive image as a sustainable partner of global
business. And most importantly, non-compliance factories are gradually pushed out of the
market which is also a good sign in the longer run. We need better factories, not a lot of
factories. This comprehensive study of the review and outlook has been aimed to help our
valued readers to have a proper glimpse of the industry conveniently so that it helps them
visualizing their future plans. Textile Focus team hopes for the best and continues to work as a
sustainable development partner of the garments and textile industry hand to hand.
Project Profile 62
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
8. Financial Projection
Chapter Highlight
● The Project has 10 years operating life.
● Operating period is considered 300 days.
● Long-term loan tenure is 5 years.
● IDCP is 18 months.
● Cost of project loan and working capital loan is 9.0% and 9.0%.
● At 100% capacity utilization, the total projected production mix is BDT 1,531.9
million.
● At 100% capacity utilization, the total projected consumption mix is BDT 447.0
million.
Financial Assumption
Particular Detail
Operating Period 300 Day
Inventory Conversion Period 94 Day
Receivable Collection Period 7 Day
Payable Deferral Period 0 Day
Loan-term Loan Tenure 5.0 Year
Interest During Construction Period 18 Month
Cost of Debt- Project 9.0%
Cost of Debt- Working Capital 9.0%
Average Income Tax Rate 15.0%
Average Cash Dividend Rate 5.0%
Project Profile 63
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Cost of Project
Particular Amount Percent
Land and Land Development 230.5 9.0%
Building and Civil Construction 1,111.2 43.2%
Imported Machinery 613.3 23.8%
Electrical Cost 149.9 5.8%
Mechanical Cost 122.9 4.8%
Furniture and Fixture 30.0 1.2%
Vehicle and Transport 50.0 1.9%
Fire Hydrant & Equipment 15.0 0.6%
Decoration 30.0 1.2%
Contingency 0.0 0.0%
IDCP 222.3 8.6%
Project Cost Excluding IDCP 2,352.8 91.4%
Project Cost Including IDCP 2,575.1 100.0%
Sources of Funding
Particular Amount Percent
Project Loan 1,647.0 64.0%
IDCP 222.3 8.6%
Shareholders' Equity 705.8 27.4%
Shareholders' Loan 0.0 0.0%
Sources of Funding 2,575.1 100.0%
Funded Working Capital Loan 98.1
Funded Working Capital Equity 32.7
Production Mix
Per Unit
Sales Annual
Daily Annual Price Sales
Products Unit Capacity Capacity (BDT) (BDT) Percent
Yarn Dyeing For Knitted Fabric KG 12,000 3,600,000 213 765.0 49.9%
Nylon Dyeing for Elastic KG 500 150,000 255 38.3 2.5%
Polyester Dyeing for Elastic KG 1,000 300,000 213 63.8 4.2%
Cotton Plus Polyester Dyeing for
Sewing Thread KG 3,500 1,050,000 633 664.9 43.4%
Total 17,000 5,100,000 1,531.9 100.00%
Project Profile 64
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Chapter Highlight
● In the first five years projected sales are BDT 1,063.5 million to BDT 1,378.1 million.
● Net Profit is ranged BDT 191.5 million to BDT 470.7 million.
● In the first year, total Balance Sheet size is projected BDT 2,537.4 million of which
92.9% fixed asset and 7.1% current asset.
● In the first year, Shareholders' Equity is projected BDT 880.4 million.
Income Statement
Particular 2022 2023 2024 2025 2026
Sales 1,063.5 1,148.2 1,224.9 1,301.5 1,378.1
Cost of Goods Sold 654.1 681.6 711.1 740.7 770.3
Gross Profit 409.4 466.6 513.8 560.8 607.8
-Administrative Expense 16.1 16.1 16.2 16.2 16.3
-Selling Expense 0.0 0.0 0.0 0.0 0.0
Operating Expense 16.1 16.1 16.2 16.2 16.3
Net Operating Profit 393.3 450.5 497.6 544.6 591.6
Financial Expense 167.9 139.7 108.8 74.9 37.8
Pre-tax Profit 225.4 310.8 388.9 469.7 553.8
Income Tax Expense 33.8 46.6 58.3 70.5 83.1
Net Profit 191.5 264.2 330.5 399.3 470.7
Project Profile 65
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Balance Sheet
Constructi
Particular on Period 2022 2023 2024 2025 2026
Asset:
Property, Plant and
Equipment, Net 2,575.1 2,356.5 2,137.9 1,919.2 1,700.6 1,481.9
Non-current Asset 2,575.1 2,356.5 2,137.9 1,919.2 1,700.6 1,481.9
Project Profile 66
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Investing Activities:
Capital Expenditure -2,575.1 0.0 0.0 0.0 0.0 0.0
Net Cash Inflow (Outflow)
from Investing Activities -2,575.1 0.0 0.0 0.0 0.0 0.0
Financing Activities:
Issuance of Shares 725.1 0.0 0.0 0.0 0.0 0.0
Increase (Decrease) in
Long-term Loan 1,869.3 -310.4 -339.3 -370.9 -405.4 -443.2
Increase (Decrease) in
Shareholders' Loan 0.0 0.0 0.0 0.0 0.0 0.0
Increase (Decrease) in
Short-term Loan 57.9 40.2 6.2 6.4 6.4 6.4
Cash Dividend 0.0 -36.3 -36.3 -36.3 -36.3 -36.3
Net Cash Inflow (Outflow)
from Financing Activities 2,652.3 -306.5 -369.4 -400.8 -435.3 -473.1
Net Increase (Decrease) in
Cash 0.0 57.5 106.0 141.0 175.2 208.9
Cash, Beginning Balance 0.0 0.0 57.5 163.5 304.5 479.8
Project Profile 67
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Equity Statement
Particular 2022 2023 2024 2025 2026
Beginning of The Year 725.1 880.4 1,108.3 1,402.6 1,765.6
Net Profit 191.5 264.2 330.5 399.3 470.7
Issuance of Share 0.0 0.0 0.0 0.0 0.0
Cash Dividend 36.3 36.3 36.3 36.3 36.3
Ending of The Year 880.4 1,108.3 1,402.6 1,765.6 2,200.0
Project Profile 68
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Chapter Highlight
● Total required working capital loan is estimated BDT 98.1 million.
● Shareholders will also participate in working capital if required.
● Non-funded working required is BDT 77.2 million for raw material importing.
Project Profile 69
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 70
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Chapter Highlight
● Total Gross Block valued BDT 2,575.1 million.
● Annual debt service valued BDT 480.1 million.
● Major debt service is come from long-term loan service around 97.6%.
● COGS to Sales is 61.5%.
● Out of manufacturing cost 47.4% raw material, 10.0% labor and 42.6% factory
overhead.
● Total long-term loan will be paid off in 20 quarterly installments in 5 years.
Project Profile 71
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 72
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Rate of Depreciation
Depreciation
&
Amortization Economic
Particular Rate Life
Land and Land Development 0.0% Infinity
Building and Civil Construction 5.0% 20.0 Year
Imported Machinery 10.0% 10.0 Year
Electrical Cost 13.3% 7.5 Year
Mechanical Cost 13.3% 7.5 Year
Furniture and Fixture 15.0% 6.7 Year
Vehicle and Transport 15.0% 6.7 Year
Fire Hydrant & Equipment 20.0% 5.0 Year
Decoration 20.0% 5.0 Year
Contingency 20.0% 5.0 Year
IDCP 20.0% 5.0 Year
Project Profile 73
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 74
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Chapter Highlight
● NPV of the Project is BDT 1,224.7 million.
● IRR of the Project is 19.3%.
● Payback Period is 4.6 Year.
● Benefit to Cost Ratio is 2.5 X.
● Break-even Capacity Utilization is 59.7%.
Project Viability
Particular Result
NPV 1,224.7
IRR 19.3%
Payback Period 4.6 Year
Benefit to Cost Ratio 2.5 X
Daily Break-even Point in Unit 10,157
Annual Break-even Point in Amount (Million) 914.7
Break-even Capacity Utilization 59.7%
Project Profile 75
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 76
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 77
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Strength Weakness
● Having good client portfolio ● Fully import based raw materials
● Strong group support ● Price volatility of dyes and chemicals
● Experienced sponsors
● Having A1 and ST-3 credit rating
● 100% compliance factory
● Support to group as backward
linkage
● Have gas connection with
satisfactory pressure
● Only 15 Km distant from the sea port
Opportunity Threat
● Continuous export hike of the sister ● Expansion project requires huge
concerns external funds
● Reputed buyers attracts to the ● Delay in project implementation may
compliant factory increase the ramp up period
● Profitability will be increased ● For future power expansion, gas
reducing yarn dyeing outsourcing connection may be tough
Project Profile 78
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
14. Annexure
Terminology Formula
Sales 𝑁𝑒𝑡 𝑆𝑎𝑙𝑒𝑠 𝑜𝑓 𝑡ℎ𝑒 𝑌𝑒𝑎𝑟
Net Profit 𝑁𝑒𝑡 𝑃𝑟𝑜𝑓𝑖𝑡 𝐴𝑓𝑡𝑒𝑟 𝑇𝑎𝑥
Total Asset 𝐶𝑢𝑟𝑟𝑒𝑛𝑡 𝐴𝑠𝑠𝑒𝑡 + 𝑁𝑜𝑛 𝐶𝑢𝑟𝑟𝑒𝑛𝑡 𝐴𝑠𝑠𝑒𝑡
Cash Available
for Debt Service
or EBITDA 𝑁𝑒𝑡 𝑂𝑝𝑒𝑟𝑎𝑡𝑖𝑛𝑔 𝑃𝑟𝑜𝑓𝑖𝑡 + 𝐷𝑒𝑝𝑟𝑒𝑐𝑖𝑎𝑡𝑖𝑜𝑛 𝑎𝑛𝑑 𝐴𝑚𝑜𝑟𝑡𝑖𝑧𝑎𝑡𝑖𝑜𝑛
Debt Service 𝐿𝑜𝑛𝑔 𝑇𝑒𝑟𝑚 𝐿𝑜𝑎𝑛 𝑃𝑟𝑖𝑛𝑐𝑖𝑝𝑎𝑙 + 𝐿𝑜𝑛𝑔 𝑇𝑒𝑟𝑚 𝐿𝑜𝑎𝑛 𝐼𝑛𝑡𝑒𝑟𝑒𝑠𝑡 + 𝑆ℎ𝑜𝑟𝑡 𝑇𝑒𝑟𝑚 𝐼𝑛𝑡𝑒𝑟𝑒𝑠𝑡 𝑎𝑛𝑑 𝐶𝑜𝑚𝑚
Gross Profit 𝐺𝑟𝑜𝑠𝑠 𝑃𝑟𝑜𝑓𝑖𝑡
Margin 𝑆𝑎𝑙𝑒𝑠
𝑁𝑒𝑡 𝑂𝑝𝑒𝑟𝑎𝑡𝑖𝑛𝑔 𝑃𝑟𝑜𝑓𝑖𝑡
EBIT Margin 𝑆𝑎𝑙𝑒𝑠
𝑁𝑒𝑡 𝑂𝑝𝑒𝑟𝑎𝑡𝑖𝑛𝑔 𝑃𝑟𝑜𝑓𝑖𝑡+𝐷𝑒𝑝𝑟𝑒𝑐𝑖𝑎𝑡𝑖𝑜𝑛 𝐸𝑥𝑝𝑒𝑛𝑠𝑒
EBITDA Margin 𝑆𝑎𝑙𝑒𝑠
Inventory
Conversion 𝐼𝑛𝑣𝑒𝑛𝑡𝑜𝑟𝑦
Period 𝐶𝑜𝑠𝑡 𝑜𝑓 𝐺𝑜𝑜𝑑𝑠 𝑆𝑜𝑙𝑑/365
Project Profile 79
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Cash Conversion
Cycle 𝐼𝑛𝑣𝑒𝑛𝑡𝑜𝑟𝑦 𝐶𝑜𝑛𝑣𝑒𝑟𝑠𝑖𝑜𝑛 𝑃𝑒𝑟𝑖𝑜𝑑 + 𝑅𝑒𝑐𝑒𝑖𝑣𝑎𝑏𝑙𝑒 𝐶𝑜𝑙𝑙𝑒𝑐𝑡𝑖𝑜𝑛 𝑃𝑒𝑟𝑖𝑜𝑑 − 𝑃𝑎𝑦𝑎𝑏𝑙𝑒 𝐷𝑒𝑓𝑒𝑟𝑟𝑎𝑙 𝑃𝑒𝑟𝑖𝑜
𝑛
𝑁𝑒𝑡 𝐶𝑎𝑠ℎ 𝐼𝑛𝑓𝑙𝑜𝑤−𝑂𝑢𝑡𝑓𝑙𝑜𝑤𝑠 𝐷𝑢𝑟𝑖𝑛𝑔 𝑎 𝑆𝑖𝑛𝑔𝑙𝑒 𝑃𝑒𝑟𝑖𝑜𝑑
∑
NPV 𝑡=1 (1+𝐷𝑖𝑠𝑐𝑜𝑢𝑡 𝑅𝑎𝑡𝑒 𝑜𝑓 𝑅𝑒𝑡𝑢𝑟𝑛)𝑡
𝑡
𝑁𝑒𝑡 𝐶𝑎𝑠ℎ 𝐼𝑛𝑓𝑙𝑜𝑤 𝑢𝑟𝑖𝑛𝑔 𝑡ℎ𝑒 𝑃𝑒𝑟𝑖𝑜𝑑 𝑡
∑ − 𝑇𝑜𝑡𝑎𝑙 𝐼𝑛𝑖𝑡𝑖𝑎𝑙 𝐼𝑛𝑣𝑒𝑠𝑡𝑒𝑚𝑒𝑛𝑡
IRR 𝑡=1 (1+𝐷𝑖𝑠𝑐𝑜𝑢𝑛𝑡 𝑅𝑎𝑡𝑒)𝑡
Project Profile 80
Four H Dyeing & Printing Ltd. (Yarn Dyeing Unit)
Daily 17 MT Yarn Dyeing
Project Profile 81