Manual DS-416
Manual DS-416
May 1980
New Information and
Supplements IB. 33 - 790- 1 E
Low-Voltage
Power Circuit Breakers
Types DS and DSL
INDEX
Page
Subject Number
General Information 2
Common Parts 3
Pole Units 4-7
Arc Chutes & Barriers . . . 8
Levering Mechanism 9
Operating Mechanism . . . . 10- 12
and Related Parts
Automatic Tripping System 13
Optional Accessories 14-15
DSL-206 and DSL-416 . . . . 16
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STANDARD HARDWARE
Standard hardware such as bolts, nuts, washers, etc. are
not listed in this data . Such items should be purchased
locally. Note: Bolts holding copper details together in the
pole unit , and bolts holding levering in cranks should
be SAE Grade 5.
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'
k 1
® ARCING
SPRING
CONTACT
£ k
® MAIN CONTACT
SPRING
1
,
i, t\
IT
i
® STATIONARY MAIN
®
CONTACT FINGERS
MOVING
If 7
ARCING CONTACTS
1
® MOVING MAIN
CONTACTS
%
m
® LOWER
Fig. 4
L- J STUD ASSEMBLY
® INSULATING
Type DS-206 Pole Unit Assembly — Front View LINK
—
® Recommended Spare See page 2 .
( 1 ) See page 16 figure 32 for illustration of the DSL- 206. (2) The DS- 206S pole unit is not illustrated. The DS - 206S pole unit assembly
is similar to the DS -416 with the upper and lower stud assemblies
mounted on a separate molded base for each pole rather than a common
base for the three poles.
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STATIONARY
® ARCING CONTACT ARCING 0 MOVING ARCING
SPRING CONTACTS CONTACT
0 MOLDED BASE
MOVING MAIN W
® UPPER STUD
CONTACT
ASSEMBLY
® STATIONARY
MAIN CONTACT
FINGERS
® LOWER STUD
ASSEMBLY
INSULATING
Fig. 5 Fig. 6
Type DS -416 Pole Unit Assembly Front View — Type DS-416 Pole Unit Assembly Rear View —
DS-416 DSL-416 * 1 > DS-416SandDS-420
No. No . No .
Req . Req. Req .
Fig . Item Per Per Per
Description No . No . Bkr . Style Number Bkr . Style Number Bkr . Style Number
Single Pole Unit Assembly Complete 5-6 3 151 D064G 01 3 151 D065G 01 3 151 D 065G 02
Following are included in Single
Pole Unit Assembly:
Molded Base 5 1 3 553F 204H 01 3 553F 204H 01 3 553F 204H 01
Upper Stud Assembly 5 2 3 591 C 750G 02 3 ® 139D 635G 01 3 ® 139D 635G 02
Lower Stud Assembly 5 3 3 1 26D 298 G 06 3 139D 633G 04 3 ® 139D 633G05
Following are included in Upper
Stud Assembly :
Stationary Arcing Contact — R .H . 5 4 3 ® 503 B025G 01 3® 503B025G 01 3 ® 503 B025G 01
Stationary Arcing Contact — L .H . 5 4 3 ® 503 B025G 02 3 ® 503B025G 02 3 ® 503B025G 02
Stationary Arcing Contact Spring 5 5 6 ® 503B027H01 6 ® 503 B027 H 01 6 ® 503 B 027H 01
Stationary Main Contact Finger 5 6 24 ® 809A 263G 01 36 ( 2 ) 809A 263 G 01 36 ( 2 ) 809A 263G 01
Stationary Main Contact Spring- 12 ® 503B027H 05 12 (2) 503 B027 H05 12 ( 2 ) 503 B027H 05
Outer
Stationary Main Contact Spring- 12 (2) 503 B027 H 10 1 2 (2 ) 503 B027H 10
Inner
Following are included in Lower
Stud Assembly :
Moving Arcing Contact 6 1 3 ® 503B022G 01 3 ® 503 B022 G 01 3 ® 503 B022G 01
Moving Main Contact 6 2 3 ® 665A 321 G 01 3 ® 795A 769G 01 3 (3) 795A 769G 01
Insulating Link Assembly 5 7 3 436B 450G 02 3 436B 450G 02 3 436B 450G 02
Main Disconnecting Contact Assembly 3 6 682C 347G 01 6 682C 347G 01 6 590C 804G 01
( not included in Pole Unit Assembly )
(
—
E> Recommended Spare See page 2 .
the DSL-416.
< 1 ) See page 16 figure 33 for illustration of ( 3) Changing the moving main contact is complicated because of a drilling
and pinning operation . The Lower Stud Assembly is recommended for
( 2 ) Assembly of the stationary main contact fingers and inner and outer the DS -416S and DS-420.
springs is difficult . The Upper Stud Assembly is recommended for the
DSL -416. DS -
-416S and DS 420.
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®
STATIONARY
ARCING ARCING
CONTACT CONTACTS
SPRING
MOVING
ARCING
i CONTACT
UPPER
STUD STATIONARY
EMERGENCY MAIN CONTACT
ASSEMBLY
CHARGING $ FINGERS
HANDLE
LOWER
STUD
ASSEMBLY
INSULATING
LINK
©
MOLDED
BASE
COMPARTMENT EMERGENCY
TRIP LEVER
SPRING CHARGE
ASSEMBLY
.
Fig 7 DS-632 Breaker with Front Panel Removed Fig. 8 Type DS-632 Pole Unit Assembly — Front View
ANTIPUMP
RELAY
®
ARCING
CONTACT
SPRING - ©
STATIONARY
ARCING
STATIONARY CONTACTS
MAIN CONTACT
FINGERS
ACTUATOR L ® MOVING
UPPER STUD ARCING
ASSEMBLY CONTACT
©
MOLDED BASE ©
INSULATING
LINK
OVERCURRENT
TRIP
SWITCH
LOWER STUD
ASSEMBLY
.
Fig 10 DS-840 Breaker with Front Panel Removed Fig. 11 Type DS-840 Pole Unit Assembly Front View
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—
Assembly Rear View ( not included in Pole Unit
assembly )
( 1 ) Assembly of
—
® Recommended Spare See page 2.
the stationary main contact fingers and inner and outer springs is difficult .
The Upper Stud Assembly is recommended .
( 2 ) Assembly of the moving main contact is difficult . The Lower Stud Assembly is recommended .
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Levering Mechanism
w
MECHANISM
FRAME
MAIN DRIVE
LINK ©
OSCILLATOR
ASSEMBLY
R H SPRING
CRANK ARM ® EMERGENCY CHARGE DEVICE
Fig. 19 Front View of Mechanism ( Manual Fig. 20 Front View of Mechanism ( Power-Operated
Spring Charge ) Spring Charge )
—
® Recommended Spare See page 2. * Not Required
11
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® TRIP LATCH
RESET SPRING
R H CLOSE
SPRING
- ® TRIP LATCH
©
MAIN
DRIVE LINK
—
<B> Recommended Spare See page 2 . * Not Required . (1) - -
Figures 19 thru 22 illustrate mechanism for all DS / DSL breakers except DS 632 and DS 840 .
-
DS 632 and DS-840 mechanisms are similar.
( 2 ) Two opening springs are required for DS -840.
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—
TRIP SHAFT
LEVER I
COIL
—
*
® TRIP SHAFT
RETURN
SPRING
Trip Details
MOVING
ARMATURE
ANTIPUMP
CRANK AND RELAY
® MANUAL CHARGE HANDLE ROLLER
(10) MOTOR
CONNECTORS
—
® Recommended Spare See page 2 . (2) For DS -K40 use corresponding groups of 3752 A 22.
( 1) Shunt Trip and Spring Release complete assembly includes mounting ( 31 For DS -840 use corresponding groups of 3752 A 23.
hardware and wire leads for field replacement . When adding shunt trip
or spring release to manual breakers , an auxiliary switch , secondary ( 41 Motor Kit includes crank and roller and connectors for field
contacts , and possibly other components will be required . replacement .
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PLUNGER
TRIP SHAFT
ADJUSTING
MAGNET
Fig. 24
Amptector I-A Solid-State Trip Fig. 26
Amptector I-A can be supplied Trip Actuator
in various combinations of four
Style Number
independent continuously adjust- Model - 60 HZ
able overcurrent tripping LI 6998D02 G 01
DIRECT TRIP ACTUATOR FIGURE NO. 26
functions: LIG 6998 D02 G 02 ( 1 ) All type DS Breakers use Style Number 592C 114G 03
LS 6998D02 G 03 ( with Black Magnet Assy )
Long delay ( L) , Short delay ( S ) ,
Instantaneous ( I ) , Ground ( G ) LSG 6998D02 G 04 ( 1 ) Exception : If a breaker is equipped with an earlier
LSIG 6998D02 G 05 ( 1 )
The following combinations Amptector II Style 151 D792G series , use actuator style
LSI 6998D02 G 06
are available: 592C 114G 01 ( with Red Magnet Assy ) .
(1) For DS -632 and DS-840 use Groups
LI, LIG , LS, LSG , LSI , LSIG 62. 64 . 65 and 82. 84. 85 respectively.
SENSORS
See Figure 3 for Typical Sensors
» * Refer to I . B. 33-790- 1 E , Table 4. for application
Long Delay
u of sensors.
C
B
PwB
.
« Bk Rabnf m
6>
5* Sensor Sensor
it
* Rating Style
Short Delay
Amperes Number
OP . '
* ON
DN
50
100
150
794A 170G 01
151 D 995G01
151 D 995G 15
os 200 151 D995G02
300 151 D995G03
TP
400 151D 995G04
600 151 D 995G06
Bl 800 151 D 995G 08
m 1200
1600
2000
151 D 995G 12
151 D 995G 16
151 D995G 20
Fig. 25 m 2400 151 D995G 24
3200 151 D995G 32
AmptectorITA Solid-State Trip 4000 588C 734G 01
Amptector II-A can be supplied
and short delay
—
SE(Selective) Long delay
in three models or combina-
tions of three independent con- —
TR (Triple ) Long delay, short
delay and instantaneous
tinuously adjustable overcurrent
tripping functions: long delay, Style Number
short delay and instantaneous. Model - 60 HZ NOTE:
These models are: DU 6997D 20G 41 For information on application and operation of the
—
DU ( Dual Long delay and
instantaneous
SE
TR
6997D 20G 42
6997D 20G 43
automatic tripping system refer to Section 8 of
Instruction Book 33-790-1 E .
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Optional Accessories
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Optional Accessories
RESET COIL
MAIN TRIP
MOVING LEVER
CORE LATCH LEVER
PLUNGER
LATCH
SWITCH LEVER
ROLLER
CORE
TORSION
r
SPRING
OVERCURRENT TRIP
LATCH INDICATOR SWITCH
RESET
ARM
UNDER VOLTAGE TRIP DEVICE - FIGURE NO. 30 OVERCURRENT TRIP SWITCH - FIGURE NO. 31
For all type DS/ DSL except DS-840 ( 1).
Undervoltage- Undervoltage-
Instantaneous Time Delay Manual Reset
All DS / DSL All DS / DSL 2 Contact 3 Contact 4 Contact
Voltage Except DS- 840 ( 1 ) Except DS - 840 ( 2 )
3752 A 04G01 3752A 04G 02 3752 A 04G 03
120 60 HZ 3752A 05G 01 3752A 06G 01
208 60 HZ 3752A 05G 02 3752 A 06G 02 Electrical Reset
240 60 HZ 3752A 05G 03 3752 A 06G 03 Voltage 2 Contact 3 Contact
460 60 HZ 3752A 05G 04 3752A 06G04
48 DC 3752 A 04G04 3752A 04G 09
48 DC 3752A 05G 05 3752 A 06G05
125 DC 3752A 05G 06 3752 A 06G 06 1 1 5 AC 3752 A 04G05 3752A 04G 10
250 DC 3752A 05G 07 3752 A 06G 07 125 DC 3752 A 04G06 3752 A 04G 11
( 1) For DS -840 use corresponding groups of 3752 A 25 230 AC 3752 A 04G07 3752A 04G 12
250 DC 3752A 04G 08 3752 A 04G 13
(2) For DS -840 use corresponding groups of 3752 A 26
(1) For DS -840 use corresponding groups of 3752 A 24.
Special All DS / DSL All DS / DSL
Voltage including DS-840 including DS-840 All styles include mounting hardware and wire leads for field replacement .
When adding to existing breakers other components may be needed .
24 DC 3752 A 45G01 3752A 46G 01
1 15 50 HZ 3752A 45G02 3752 A 46G02 For replacement of switches only order style 6898D 52 A 01 which consists
of two switches, a switch bracket and rivets.
208 50 HZ 3752A 45G03 3752A 46G 03
230 50 HZ 3752A 45G04 3752A 46G 04
400 50 HZ 3752 A 45G05 3752 A 46G 05
415 /
460 50 HZ 3752A 45G06 3752A 46G 06
NOTES
All styles include mounting hardware and wire leads for field replacement .
When adding to existing breakers , secondary contacts will be required .
The undervoltage trip device is available as a complete assembly. The coil
only is not recommended as it is riveted into the assembly.
16
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File 33-000 P r i n t e d in U .S . A .