FRL

Compressed air
 Optimum compressed air quality …

Applications Efficient and appropriate Dynamic and permanent

Filtration, regulation filtration regulation of the pressure
and lubrication of Filtration levels perfectly suited to the setting
compressed air circuits requirements needed for correct and decompression of the
to supply every work operation of pneumatic components. downstream circuit
station with compressed 40 µ: for industrial compressed air The design of the regulators reduces
air of appropriate quality (valves, cylinders, motors, tools, etc) hysteresis phenomena allowing
from a common network. accurate and stable pressure setting
5 µ: for applications such as
even with a widely varying input
pneumatic micro components, etc.
pressure.
Efficient filtration in two stages:
elimination of condensates by The special shape of the diaphragm
centrifugal action and filtration of the also contributes to a significant
solid particles by a 40 or 5 µ filter improvement in its service life.
cartridge.
Condensate outlet in the absence of The locking adjustment knob is not
pressure by semi-automatic drains affected by vibration.
(standard). The filters can also be
fitted with manual or automatic drains
(to be ordered separately).

Lubrication to suit
every application
The quantity of oil sprayed on contact
with the diffuser can be adjusted
precisely by simply turning the
adjustment screw, and observing the
visible indicator.

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... to suit your applications

Operator safety Tightness Modularity

All our filters and lubricators are fitted Wide contact area between All the components – complete
as standard with metal guards to components for rigid unit mounting. filtration units, separate components
protect the polycarbonate bowls from Component assembly with centring and additional equipment such as
mechanical damage, or damage rings and O-ring seals providing a stop valves or soft start valves, by-
caused by the use of unsuitable oil, high level of sealing. pass units, etc - can easily be
and to limit possible projection in the combined to create entirely
event of bowl breakage. customized installations close to the
work station.

Ease of fitting
The regulators can be panel mounted
alone or combined with a filter and
regulator.

Toughness
Metal body for a better mechanical
strength.

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Technical characteristics
Max. working pressure ............................................................ 16 bar Construction
Filtration grade .......................................................................... 40 or 5 µ - metallic housing
Min. / max. ambient temperatures .............. + 5 to + 50 °C - filter cartridge in Polyethylene (PE)
Min. / max. fluid temperatures .............................. 0 to + 50 °C - bowl in Polycarbonate
- metallic bowl guard
Lubricators
- membrane of the regulator and seals: Nitrile (NBR)
- min. priming pressure ...................................................... 0,5 bar
- min. priming flow: FRL 12 .............................................. 50 l/min
Filters
FRL 15 and 25 ........................ 150 l/min
Volumes of condensates:
- oil capacity: FRL 12 ................................................ 50 cm3
- FRL 12 ............................................................................ 25 cm3
FRL 15 and 25 .......................... 125 cm3
- FRL 15 and 25 ........................................................ 85 cm3

Performance
Nominal flow (Nl/min)
FRL 12 FRL 15 FRL 25

Filter + regulator + lubricator 1 500 3 400 5 000

Filter-regulator + lubricator 1 500 3 400 5 000

Filter-regulator 2 000 5 500 6 500

Regulator 2 000 7 000 8 000

Filter 1 800 3 200 3 500

Lubricator 3 400 4 600 7 500

Soft start valve 1 200 3 800 4 200

3/2-way shut-off valve 4 300 9 000 11 000

Porting bloc 4 200 9 000 11 000

Conditions of use:
- Filter + regulator + lubricator • Filter-regulator + lubricator • Filter-regulator • Regulator:
inlet pressure p1: 10 bar – regulator set-point pressure p2: 6 bar – pressure drop: 1 bar (according to ISO 6953)
- Filter • Lubricator • Soft start valve • 3/2-way shut-off valve • Porting bloc:
inlet pressure p1: 6 bar – pressure drop: 1 bar (according to ISO 6953)

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Flow / pressure charts

p 1 = inlet pressure
p 2 = set-point pressure without flow indicated by the manometer

FRL 12 FRL 15 FRL 25

Filter + regulator
+ lubricator

Flow (Nl/min) Flow (Nl/min) Flow (Nl/min)

Filter-regulator
+ lubricator

Flow (Nl/min) Flow (Nl/min) Flow (Nl/min)

Filter-regulator

Flow (Nl/min) Flow (Nl/min) Flow (Nl/min)

Regulator

Flow (Nl/min) Flow (Nl/min) Flow (Nl/min)

Filter

Flow (Nl/min) Flow (Nl/min) Flow (Nl/min)

Lubricator

Flow (Nl/min) Flow (Nl/min) Flow (Nl/min)

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Part-numbers
Filtration End Dimensions (mm)
Designation Part-numbers
grade connection R A B C E F

• Filter + regulator G 1/4 144 216 68 84 48 FRL12.1110

+ lubricator
40 µ G 1/2 210 286 98 106 70 FRL15.1110

G1 265 286 98 106 70 FRL25.1110

G 1/4 144 216 68 84 48 FRL12.1130

5µ G 1/2 210 286 98 106 70 FRL15.1130

G1 265 286 98 106 70 FRL25.1130

H1 H2
Min. height under the bowls for repla- Filters and Lubricators
cement of the filter cartridge and filling Filter-regulators
FRL 12 165 185
of the lubricator:
FRL 15 and 25 210 255

• Filter-regulator + G 1/4 96 215 68 84 48 FRL12.1210

lubricator
40 µ G 1/2 145 286 98 106 70 FRL15.1210

G1 195 286 98 106 70 FRL25.1210

G 1/4 96 215 68 84 48 FRL12.1230

5µ G 1/2 145 286 98 106 70 FRL15.1230

G1 195 286 98 106 70 FRL25.1230

• Filter-regulator G 1/4 48 215 68 84 48 FRL12.2110

40 µ G 1/2 70 286 98 106 70 FRL15.2110

G1 125 286 98 106 70 FRL25.2110

G 1/4 48 215 68 84 48 FRL12.2130

5µ G 1/2 70 286 98 106 70 FRL15.2130

G1 125 286 98 106 70 FRL25.2130

• Filter G 1/4 48 170 22 48 FRL12.2210

40 µ G 1/2 70 215 22 70 FRL15.2210

G1 125 215 22 70 FRL25.2210

G 1/4 48 170 22 48 FRL12.2230

5µ G 1/2 70 215 22 70 FRL15.2230

G1 125 215 22 70 FRL25.2230

• Regulator G 1/4 48 98 68 84 48 FRL12.2300

NPT 1/4 48 98 68 84 48 FRL12.2350

G 1/2 70 134 98 106 70 FRL15.2300

G1 125 134 98 106 70 FRL25.2300

• Lubricator G 1/4 48 171 52 48 FRL12.2410

G 1/2 70 224 57 70 FRL15.2410

G1 125 224 57 70 FRL25.2410

All the elements are delivered as standard with: • Filter and filter-regulator: semi automatic condensate drain and metallic bowl guard
• Regulator and filter-regulator: pressure gauge 0-6 bar • Lubricator: metallic bowl guard

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Part-numbers
End Dimensions (mm)
Designation Part-numbers
connection R A B C E F

• Soft start valve G 1/4 48 54 24 53 48 FRL12.3100

G 1/2 70 72 36 76 70 FRL15.3100

G1 125 72 36 76 70 FRL25.3100

• 3/2-way shut-off valve G 1/4 48 80 58 48 FRL12.3200

G 1/2 70 92 64 70 FRL15.3200

G1 125 92 64 70 FRL25.3200

• Porting bloc G 1/4 48 44 22 48 FRL12.9100

G 1/2 70 56 28 70 FRL15.9100

G1 125 56 28 70 FRL25.9100

Accessories and spare parts

Wall bracket Kit for element assembly Pressure gauge 0 - 16 bar
Composed of: 2 wall brackets + 2 screws + 1 centring ring with
O-ring seal

Dimensions (mm)
FRL models Part-numbers FRL models Ø Part-numbers
A B C E
12 19 90 75 26 FRL12.9110 FRL 12 part-number FRL 15 part-number FRL 25 part-number 12 40 FRL12.9130
15 and 25 16 130 110 26 FRL15.9110 FRL12.9120 FRL15.9120 FRL 25.9120 15 and 25 50 FRL15.9130

Regulator wall bracket Metallic bowl guard Filter Polycarbonate bowl Lubricator Polycarbonate bowl

FRL Dimensions (mm)

Part-numbers
models A B C E F FRL models Part-numbers FRL models Part-numbers FRL models Part-numbers
12 40 30 30 26,5 16 FRL12.9150 12 FRL12.9140 12 FRL12.9200 12 FRL12.9202
15 and 25 55 40 42,5 35 20 FRL15.9150 15 and 25 FRL15.9140 15 and 25 FRL15.9200 15 and 25 FRL15.9202

Filter cartridge Manual drain Semi-automatic drain Automatic drain

FRL models Filtration grade Part-numbers

40 µ FRL12.9210
12
5µ FRL12.9211
40 µ FRL15.9210 FRL 12, 15 and 25 part-number FRL 12, 15 and 25 part-number FRL 12, 15 and 25 part-number
15 and 25
5µ FRL15.9211 FRL12.9250 FRL12.9260 FRL12.9270

We reserve the right to modify product specifications without prior notice.

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For contact details: www.staubli.com/connectors/contacts

Global presence of the Stäubli Group

RM5000301A

Stäubli units
Agents

International sales coordination

Stäubli Faverges - CS 30070 - F - 74210 Faverges - Tel.: +33 4 50 65 67 97 - Fax: +33 4 50 65 60 69 - E-mail: connectors.sales@staubli.com
www.staubli.com
Staubli is a trademark of Stäubli International AG, registered in Switzerland and other countries. © Stäubli 13/05/2011. Printed on FSC paper.
We reserve the right to modify product specifications without prior notice. Photocredits: Stäubli.