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FR6 Eu-14

The FR6 Series tank top return filters are available in various configurations, supporting flow rates up to 300 l/min and operating pressures up to 10 bar. They feature multiple mounting options, materials, and filter media types, with specific bypass valve settings for different versions. Additional accessories such as dipsticks, air breathers, and extension tubes are also available for enhanced functionality and installation flexibility.

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0% found this document useful (0 votes)
46 views12 pages

FR6 Eu-14

The FR6 Series tank top return filters are available in various configurations, supporting flow rates up to 300 l/min and operating pressures up to 10 bar. They feature multiple mounting options, materials, and filter media types, with specific bypass valve settings for different versions. Additional accessories such as dipsticks, air breathers, and extension tubes are also available for enhanced functionality and installation flexibility.

Uploaded by

fzi.industrie
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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You are on page 1/ 12

HYDRAULIC DIVISION

FR6 SERIES
Tank top return filters

The FR6 filters are available with various configurations:

• With or without inbuilt air breather


• With 2, 4 or 6 tank mounting holes
• With or without supplementary inlet ports
• Flow rate up to 300 l/min

tested according to NFPA T3.10.5.1*, ISO 10771*,


HOUSING ISO 3968

PRESSURE: Max operating: 10 bar

CONNECTIONS: Main ports: G 3/4” to 1 1/4”


Additional ports (optional): G 1/2” to 1”

MATERIALS: Head: aluminium alloy


Bowl and top cover: PA6 reinforced
Seal: NBR

BYPASS VALVE: Inbuilt in the filter element


B version 1,7 bar
C version 3 bar

tested according to ISO 11170, 2941, 2942, 2943, 3724,


ELEMENT 3968,16889, 16908, 23181

FILTER MEDIA: Inorganic microfiber


G06 - G10 - G15 - G25 - G40
Paper: C10
Synthetic: M05 - M10 - M15
Metal wire mesh: T60

COLLAPSE
PRESSURE: 10 bar

TEMPERATURE -30°C +100°C


RANGE:

FLUID Full with HH-HL-HM-HV


COMPATIBILITY: HETG-HEES (acc. to ISO 6743/4).
For use with other fluid please
contact Filtrec Customer Service
(info@filtrec.it).

* as reference method only for verifying the pressure fatigue resistance and establishing the burst pressure ratings.

FR6 SERIES 1/10


2 MOUNTING HOLES

B
A1

B
A2

A1+A2= ON REQUEST ONLY


B= INDICATOR PORTS
C= VERSION WITH AIR BREATHER
D= VERSION WITHOUT AIR BREATHER
NOMINAL SIZE

A1-A2 WEIGHT
MODEL A Ø B1 B2 B3 B4 B5 Ø D1 D2 Ø D3 Ø D4 H1 H2 R
OPTIONAL Kg
FR62R101 104 77 200 0,8
FR62R102 G 3/4” G 1/2” 84 - 88 26 51 62 64 60 - 64 11 59 25 168 77 265 0,8
FR62R104 201 77 300 0,9
FR62R120 87 96 210 1,0
G 1” 132 96 260 1,0
FR62R122
G 1” 114 - 116 32 70 78 80 87 - 91 11 86 40
FR62R130 G 1 1/4” 214 96 340 1,1
FR62R131 318 96 440 1,2

FR6 SERIES 2/10


4 MOUNTING HOLES

A1

A1+A2= ON REQUEST ONLY


A2 B= INDICATOR PORTS
C= VERSION WITH AIR BREATHER
D= VERSION WITHOUT AIR BREATHER

NOMINAL SIZE

A1-A2 WEIGHT
MODEL A Ø B1 B2 B3 B4 B5 Ø D1 D2 Ø D3 Ø D4 H1 H2 R
OPTIONAL Kg
FR64R101 104 77 200 0,9
FR64R102 G 3/4” G 1/2” 84 - 88 26 51 62 64 60 - 64 11 59 25 168 77 265 0,9
FR64R104 201 77 300 1,0
FR64R120 87 96 210 1,1
G 1” 1,1
FR64R122 132 96 260
G 1” 114 - 116 32 70 78 80 87 - 91 11 86 40
FR64R130 G 1 1/4” 214 96 340 1,2
FR64R131 318 96 440 1,3

FR6 SERIES 3/10


6 MOUNTING HOLES can fit both 2 or 4 holes tank mounting pattern

H2

R
A

B2
D3

H1
D4

B4 B3
45°
45° B

B1
D1

B
D2 B= INDICATOR PORTS

NOMINAL SIZE

WEIGHT
MODEL A Ø B1 B2 B3 B4 B5 Ø D1 D2 Ø D3 Ø D4 H1 H2 R
Kg
FR66R120 87 210 1,0
G 1” 1,0
FR66R122 132 260
114 - 116 32 70 60 80 87-91 11 86 40 96
FR66R130 G 1 1/4” 214 340 1,1
FR66R131 318 440 1,2

A1 A A2 A
HYDRAULIC SYMBOL

T T

FR6 SERIES 4/10


ORDERING INFORMATION

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

FR6 2 R1 30 G15 C B B6 00 1 B MPB


SPARE ELEMENT R1 30 G15 C

1. FILTER SERIES FR6


2. TANK MOUNTING HOLES 2 2 holes
4 4 holes
6 2 + 4 holes (for size 20-22-30-31)

3. FILTER ELEMENT SERIES R1


4. FILTER SIZE 01-02-04 (available for 2 and 4 holes version only)

20-22-30-31
5. FILTER MEDIA G06 glassfiber ß7μm(c) > 1.000
G10 glassfiber ß12μm(c) > 1.000
G15 glassfiber ß17μm(c) > 1.000
G25 glassfiber ß22μm(c) > 1.000
G40 glassfiber ß35μm(c) > 1.000
C10 paper ß10μm(c) > 2
T60 wire mesh 60 μm
M05 synthetic ß10μm(c) > 1.000
M10 synthetic ß15μm(c) > 1.000
M15 synthetic ß20μm(c) > 1.000
6. BYPASS VALVE B 1,7 bar (for paper and wire mesh elements)
C 3 bar (for glassfiber elements)
7. SEALS B NBR
8. MAIN PORT B4 G 3/4” (for size 01-02-04)
B5 G 1”
(for size 20-22-30-31)
B6 G 1 1/4”
9. ADDITIONAL PORTS 00 no additional port
B3 2 x G 1/2 (for size 01-02-04)
B5 2xG1 (for size 20-22-30-31)

10. INBUILT AIR BREATHER 0 no air breather


1 with air breather (not for FR66)

11. INDICATOR PORTS B 2 x G 1/8”


12. CLOGGING INDICATORS 000 without indicator
MPB pressure gauge (for “B” bypass)
MPC pressure gauge (for “C” bypass)
PDB pressure switch (for “B” bypass)
PDC pressure switch (for “C” bypass)
ACCESSORIES LC24 LED connector for pressure switch
The accessories must be ordered DS350 dipstick (not available for 2 holes version)
separately ET0250 extension tube 250 mm long
(for size 01-02-04)
ET0500 extension tube 500 mm long
ET2250 extension tube 250 mm long
ET2500 extension tube 500 mm long (for size 20-22-30-31)
CT2250 connection tube 250 mm long
DF040 diffuser Ø 40 mm
B610F03 spare air breather
FR6 SERIES 5/10
PRESSURE DROP (∆p) INFORMATION FOR FILTER SIZING

The total Delta P through a filter assembly is given from Housing ∆p + Element ∆p.
The max recommended total ∆p for return filters is 0,4 – 0,6 bar with clean element.
For multiport versions, the housing ∆p to be considered is the sum of the ∆p through all the ports that can be
used contemporarily.

N.B. All the reported data have been obtained at our laboratory, according to specification ISO3968 with
mineral oil having 32 cSt viscosity at 40°C and density 0,875 kg/dm3.

HOUSING PRESSURE DROP

The housing ∆p is given by the curve of the considered model and port, in correspondence of the flow rate value.

FR6x R101-02-04 FR6x R120-22

FR6x R130-31

FR6 SERIES 6/10


ELEMENT PRESSURE DROP

The element ∆p (bar) is given by the flow rate (l/min) multiplied by the factor in the table here below
corresponding to the selected media and divided by 1000.
If the oil has a viscosity V1different than 32 cSt a corrective factor V1/32 must be applied.
Example: 80 l/min with R130G10B and oil viscosity 46 cSt > 80 x 3,19/1000 x 46/32 = 0,36 bar

G06 G10 G15 G25 G40 C10 T60 M05 M10 M15
R101 26,84 15,20 10,04 8,37 4,32 4,59 2,43 9,94 8,49 5,30
R102 13,16 8,22 4,94 4,55 2,63 2,88 0,82 5,37 4,59 3,03
R104 10,96 6,41 4,00 3,82 2,02 2,45 0,79 4,27 3,65 1,79
R120 13,85 8,65 6,44 6,32 2,77 4,09 0,86 5,65 4,83 3,19
R122 7,80 5,27 3,92 3,60 1,55 2,70 0,76 3,83 3,27 1,79
R130 5,09 3,19 2,25 2,06 0,90 1,64 0,49 2,31 1,98 1,02
R131 3,34 1,94 1,37 1,26 0,46 1,06 0,24 1,41 1,20 0,63

EXAMPLE OF TOTAL ∆p CALCULATION


FR62R130G10BBB6001B000 with 80 l/min and oil 46 cSt:
Housing ∆p 0,01 bar + element ∆p 0,36 bar (80 x 3,19/1000 x 46/32) = total assembly ∆p 0,37 bar

BYPASS VALVE PRESSURE DROP

The bypass valve ∆p is given by the curve of the considered model and setting, in correspondence of the flow rate
value.

FR6x R101-02-04 FR6x R120-22-30-31

FR6 SERIES 7/10


ACCESSORIES

These accessories fit all our standard models and must be ordered separately.

A * DIPSTICK for oil level detection


When reduced space available, one of the tank fixing hole
can be used for a dipstick to check the oil level; it is
supplied with a M10 bolt support.
* not available for 2 holes version
B

DS350 dipstick 350 mm long

B AIR BREATHER
A
PART NR. FILTRATION FLOW RATE ∆p
B610F03 3 μm up to 300 Nl/min 50 mbar

N.B. we recommend to replace the air breather when


replacing the oil filter element.
(when working in a very dirt environment, a more frequent air breather
replacement could be necessary)

C EXTENSION TUBE

The flow from the filter must come out below the oil level to
avoid possible generation of free air or foam.
When necessary an extension tube can be fitted onto the
knobs of the bowl end.
for size 01-02-04

ET0250 extension tube 250 mm long


ET0500 extension tube 500 mm long
E D C
for size 20-22-30-31

ET2250 extension tube 250 mm long


ET2500 extension tube 500 mm long

D CONNECTION TUBE

Connection tube is the necessary device between filter bowl


and extension tubes (ET2250/ET2550) and/or diffuser
(DF040). Its plug and play option makes it easy to install
and versatile.
for size 20-22-30-31

CT2250 connection tube 250 mm long

E C
E DIFFUSER

Diffuser is an effective way to reduce foaming and turbu-


lence normally caused by return lines. Plug and play
option to be directly installed on the filter bowl or to
connection tube (CT2250). Installation of a diffuser in the
hydraulic tank is an easy way to ensure the reliability of the
overall system.
Diffuser must always be installed below the minimum oil
level.
for size 20-22-30-31

DF040 diffuser Ø 40 mm

FR6 SERIES 8/10


USER TIPS INSTALLATION

1 1 COVER 1. The gasket (7) must be properly positioned and


the head (6) well secured on the tank lid through
2 the fixing holes.
2 SPRING
3 2. The hose must be properly connected to the IN
3 SEAL KIT port .
3. The OUT port must be clear (an extension tube
4
4 FILTER ELEMENT could be fitted, if needed for having the outlet
below the oil level).
5 FILTER BOWL 4. Verify that no tension is present on the filter after
mounting.
6 FILTER HEAD
5. When present the air breather (8), it must be in
7 AIR BREATHER a protected position.
6. Enough space must be available for filter
element replacement.
5 7. The visual clogging indicator must be in a
easily viewable position.
8. When a electrical indicator is used, make sure
that it is properly wired.
3 9. Keep in stock a spare FILTREC filter element for
timely replacement when required.
6 10. Filter housing should be earthed.
7

3 OPERATION
1. The filter must work within the operating
conditions of pressure, temperature and
compatibility given in the first page of this data
sheet.
SPARE SEALS KIT (3)
2. The filter element must be replaced as soon as
NBR the clogging indicator signals at working
temperature (in cold start conditions, oil
FR6-2-R1-0x 06.021.00256
temperature lower than 30°C, a false alarm
FR6-4-R1-0x 06.021.00257 can be given due to oil viscosity).
FR6-2-R1-2x/3x 06.021.00258 3. If no clogging indicator is mounted, replace the
element according to the system manufacturer’s
FR6-4-R1-2x/3x 06.021.00259 recommendations.
FR6-6-R1-2x/3x 06.021.00260

COVER TIGHTENING TORQUE MAINTENANCE

20 Nm 1. Before removing the cover (1), ensure that the


system is switched off and there is no residual
pressure in the filter.
INDICATOR TIGHTENING TORQUE 2. Unscrew the cover (1) by turning it anti‐clockwise
10 Nm and remove it.
3. Remove the spring (2) first, then the dirty
element (4) and the bowl (5).
4. Clean the bowl (5) and fit a new FILTREC
element (4), verifying the part number,
particularly concerning the micron rating.
WARNING 5. When fitting the new element (4), open its plastic
protection on the open end side and insert it
Make sure that Personal Protective Equipment (PPE) is onto the spigot in the filter bowl, then remove
worn during installation and maintenance operation. completely the plastic protection.
6. Check the O‐ring (3) conditions and replace if
necessary.
DISPOSAL OF FILTER ELEMENT 7. Put the spring (2) in its position on the filter
element.
The used filter elements and the filter parts dirty of oil 8. Screw the cover (1) by turning it clockwise,
are classified as “Dangerous waste material”: they tighten at the recommended torque.
must be disposed according to the local laws by 9. The used filter elements cannot be cleaned and
authorized Companies. re‐used.
FR6 SERIES 9/10
CT82-02/24

www.filtrec.com
Technical information may change without notice

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