PROJECT SUMMARY

Project Location

Name of Village : Badai

Name of CI : Chand
Union Council : Balakot
District : swat
Region : swat
Distance from Khwazakhela Office : 80 Km

Coordinates

Northing : 35°19.742'
Easting : 072°38.919'
Elevation : 6512

Project Description

Project Type : Micro hydel Power Project

Turbine Capacity : 100 kW
Alternator Capacity : 125 kW
Dia of Penstock : 18 inches
Proposed length of Channel : 1500 ft
Proposed width of Channel : 3 ft
Proposed depth of Channel : 2 ft

Social Organization

Name of CI Membership Saving Date of formation

Chand 22 1200 19/03/2013

Project Benificieries

Member House Holds : 22 Nos

Non-member House Holds : 491 Nos
Total Benificieries House Holds : 513 Nos
Total Benificiary Population : 3848 Nos
Total Benificiary Houses : 171 Nos

Financial Description

Donor Share (Rs) 93% 8,716,118

Community share (RS) 7% 619,073
Total Project Cost (Rs) 9,335,191
Donor Share Per House Hold (Rs) 396,187
Donor Share Per Capita (Rs) 2,265
Annual Maintenance Cost 3% 280,056

Page 1
 Micro Hydel
Name of Union Council: Balakot

ABSTRACT OF COST

Sub-head No. 1 Power Channel Rs. 1,294,041

Sub-head No. 2 Forebay Tank & Siltling Basin Rs. 145,575

Sub-head No.4 Anchor Blocks,Piers & Poles Foundation Rs. 92,923

Sub-head No. 5 Power House Rs. 659,528

Supply of Electro-mechanical Equipments ,

Sub-head No. 6 Installation & commissioning Rs. 6,463,320

Sub-head No. 7 Nails & Nut bolts Rs. 18,000

Sub-head No. 8 Sign Board Rs. 6,000

Sub-head No. 9 Community Contribution Rs. 619,073

Total Project Cost Rs. 9,335,191

Donor Share 93% Rs 8,716,118

Community share 7% Rs 619,073

Page 2
 Design of Water Course

Name of CI: Chand

Name of Union Council: Balakot

Required Discharge = 14 Cusec 396.48 Lit/sec

Waste Water = 0.01 Cusec
Total Availble Discharge = 14.01 Cusec

Proposed X-Section = 2.75 x 2 ft2

Clear Breadth = 2.75 ft

Flow Depth = 1.5 ft
Free Board = 0.5 ft
Total Depth = 2 ft

X-Sectional area of the water A = 5.5 ft²

way of Proposed x-section

Wetted Perimeter P = 6.75 ft

Hydraulic Radius R A/P = 0.815 ft

Slope along the alignment S = 0.005

Velocity from Manning's Formula

V=1.49/n (R)^2/3 x(S)^1/2 = 3.064 ft/sec
n=0.03 (For rough Surface)

Water Conveynance Capacity of the = AxV

proposed x-section is " Q "
= 16.85 (Cusecs) 477.044 (Lit/sec)

As the capacity of the proposed section is slightly greater than Available discharge

,therefore the proposed section may be adopted.

3
 Design of Forebay Tank

Velocity of water in penstock V 2.41 m/s

Diameter of penstock d 0.46 m

Gravitional velocity g 9.8 m/s

Discharge required for power generation Q 0.40 m3/s

Minimum submergence Head (Min H sub) = 1.5 * V2/2g 0.45 m

Allowable Submergence Head (H allow) 4 X min Hsub 1.78 m

Desired Submergence Head (H desire) 4 X Dia of Penstock 1.83

Depth of Forebay (D) = Hdesire+2 X dia of penstock+extra allowance 2.74 m

Say 1.92 m

Volume of Forebay 60 - 120 X Q 29.76 m3

Area of Forebay Volume/Depth 16 m2 167 ft2

The length and width of forebay can be adjusted from Area as per site

Length 16 ft
Width 10.5 ft
Depth 6 ft

Size of Forebay 16' X 10.5'X 6'

4
 Penstock Calculations

Name of CI: Chand

Name of Union Council: Balakot

scharge, Q (Liters/s) 396.48 14 Cusecs

Leng of penstock pipe, L = meters 64.01 210.00 ft

Gross Head meters 41.15 135.00 ft

Acceleration due to gravity, g = m/s² 9.8 32.2 ft/s²

Velocity of flow, V

Velocity of flow through pipe is 1.5 - 3.5 m/s

Here we choose v (m/s) (m/s) 2.5 8.2 ft/s

Diameter of Pipe, d

d = SQRT(Q*4/3.142/V) (ft) 1.5 17.7 inches

Where (ft) 1.5 say 18.0 inches 0.457 (m)

Q = Discharge of water

V = Velocity of water through pipe

d = diameter of pipe

Gross head, Hg (meters) 41.148 135.0 ft

Co-efficient of friction f= 0.0075(1+1/d) d is in iches 0.007917 0.008

Turbulance head loss or minor losses of accessories 3% of gross head (meters) 1.23444 4.05 ft

Head loss due to friction hf = 4flv^2/2gd (meters) 1.41 4.64 ft

Total Head Loss due to friction, hft (meters) 2.65 8.68 ft

Net Head, Hn (meters) 38.50 126.3 ft

Where

f= Coefficient of friction

l= length of pipe

V= Velocity of water through pipe

d= diameter of pipe

g= Acceleration due to gravity

Velocity: v= 4Q

3.14x d²

Calcutated , v = velocity 2.41 (m/s) 7.92 (ft/s)

where: Q = Q(flow) 0.396 (CMS) 14 (Cusecs)

d = Inside diameter of penstock 0.457 (meters)

5
 Penstock Wall Thickness Calculations

Name of CI: Chand

Union Council Balakot

S.No. Description Symbol Value Unit

Site Data

1 Q (Required Discharge) Q 14.0 cusecs

2 Gross Head in feet (Hg) Hg 135.0 ft

3 Total Length of Penstock, (Lp) Lp 210 ft

4 Diameter of Penstock, (Dp) Dp 1.5 ft

18.0 inches

5 Velocity of water through pipe, V=Q/A V 7.92 ft/sec

House Holds

Formula

Pressure formula P=0.4335*Hg

Hg = Gross Head in feet 135 ft

P=Pressure P 58.52 PSI

Similarly,

wall thickness = t = P*D/2(S*E)

Where,

S = Safe working stress of Pipe S 1,500 PSI

D = Internal diameter of pipe D 18.0 inches

E = Quality Factor E 1

t = Wall thickness t ?

t 0.351135 inches

t 8.92 mm

Say , Wall thickness of penstock is ( less then 75 kW , 4 mm is ok ) t 6 mm

6
 T-15 Calculation
Project: Specialy Design for EU ( Peace Project ) SRSP
Remark: Direct Coupled to Generator
Input data
geodetic head Hgeo = 41.1 m headrace to turbine axis
net head /design head Hnet = 38.5 m headrace to turbine axis minus friction losses in penstock
design discharge Qt = 396 l/s
diameter of runner Dt = 0.30 m recommended Dt*0.17 >Dt >3.3*Dt

Output
calc. Width of runner b0 = 266 mm exact value calculated from design
shaft power output (rated) Pt opt = 114.9 kW power at design discharge

select turbine width according to the exact width

selcted Width of runner b0w = 270 mm recommended value: bo+9mm>bow>bo-2mm
Discharge Qtw_opt = 402.1 l/s
Power (turbine shaft) Ptw_opt = 116.6 kW
Turbine speed ntw_opt = 786 rpm
Run away speed ntw_max = 1463 rpm worst case: calculated with H geo
Generator*Transm. Effic. eta_g = 86% Generator efficiency *Belt efficiency
El. Output Elec P = 100.24 kW

spez speed nt_s = 88 rpm

max effiiency from diagrameta_kor = 76.8%
modify green lines in diagrams below manualy (move with mouse)

T15-300 application diagram

7
 Turbine Performance Sheet
DATA
Geodetic head Hg = 41.148 m
Net head Hn = 38.5 m
Rated discharge Qr = 402 l/s
Rated output (turbine
shaft) Pr = 116.6 kW
Diameter of runner Dt = 0.3 m
Width of nozzle b = 270 m
max. discharge Qopt = 402 l/s
max. power (turbine
shaft) Popt = 116.6 kW
Turbine speed nt = 786 rpm
Run away speed at
net head nR = 1463 rpm
max efficiency from diagram 76.8%
RESULTS Output and efficiency at effective head (Type I)
Q/Qopt (%) Q/Qr (%) Eta (%) Flow (l/s) Head (m) P (kW) eta_gen eta_gear Pel(kW)
115% 115% 73.0% 462 37.65 124.7 90.0% 95% 106.6 Safety
110% 110% 75.0% 442 37.94 123.5 90.0% 95% 105.6 Safety
100% 100% 76.8% 402 38.50 116.6 90.0% 95% 99.7 Guarantee
80% 80% 75.8% 322 39.45 94.4 90.0% 95% 80.7
60% 60% 73.8% 241 40.19 70.2 90.0% 95% 60.0
40% 40% 66.7% 161 40.72 42.9 90.0% 95% 36.6
20% 20% 50.5% 80 41.04 16.4 90.0% 95% 14.0
12% 12% 0.0% 48 41.11 0.0 90.0% 95% 0.0

8
 Name of Village Badai

Union Council Balakot

S.no Description of items Quantity Unit Rate/unit Total

Electro-mechanical Equipment
1 Cross Flow turbine T-15 100kW with flywheel system 1 No 609,000 609,000
2 Alternator 125 kW stamford made in UK 1 No 768,600 768,600
3 Miled steel Penstock Pipe 18" dia , 6mm thickness 210 Rft 2,226 467,460
4 Gate Valve 18" 1 No 79,800 79,800
3-Phase Panel board including Amp M, Volt M , Freq M, Digital Energy M,
5
Circuit B,Main Switches , Indicator lights & minor fitings 1 No 147,000 147,000
6 Electronic Load Controller 100 KW 1 No 609,000 609,000
7 4-Core insulator cable for Generator to panel connection 20 Meters 2,730 54,600
8 Sluice Gates for Chanel & setlling basin 3 No 29,400 88,200
9 Flush valve sluice with 10 ft pipe 6 inch dia for forebay tank 1 No 21,000 21,000
10 Trash Rack 2 No 29,400 58,800
Air vent pipe dia 6 inches 10 feet long 6mm thickness with one Tee and
11
2 bends 1 No 29,400 29,400
12 Toll Box 1 No 29,400 29,400
13 Installation & Testing Cost 1 unit 63,000 63,000
14 Transpotation Cost ( Truck + Jeepable ) 1 L/S 105,000 105,000
15 Transpotation Cost ( Head Load ) 1 L/S 21,000 21,000
Transmission Line
1 (ACC) Aluminium Conductor ANT (LT) 11000 Meters 49 539,000
2 (ACSR) Alluminium Conductor Steel Reinforced (HT) 4000 Meters 62 248,000
3 11KV Pin Insullators 70 No 295 20,650
4 11 KV Disc insullator 12 No 1,000 12,000
5 De Fuse complte 9 No 6,000 54,000
6 Step-up Transformer 125 KVA 1 No 520,000 520,000
7 Step-down Transformer 75 KVA 1 No 400,000 400,000
8 Step-down Transformer 50 KVA 1 No 320,000 320,000
9 Double cross arm for disc insulators 4 No 1,750 7,000
10 PG Connectors Aluminium 25 No 140 3,500
11 Electrical pole cylindrical type with cross arm 22 No 15,000 330,000
12 Wooden Electrical Poles with cross arm for Transmission line 60 No 1,500 90,000
13 D-shackle 185 No 190 35,150
14 Energy Meter single Phase 171 No 2,000 342,000
15 Stay wire Set 4 No 2,000 8,000
16 4 -Core insulated cable for Transformer 60 Meters 2,000 120,000
Earthing
1 Earth Plate Copper 3 No 3,000 9,000
2 Nut & Bolt Copper 3 No 120 360
3 Earth Wire Copper 8SWG 12 kg 1,150 13,800
4 GI Pipe 1" dia 30 Rft 120 3,600
5 Earth Powder 120 kg 100 12,000
6 Lighting Arrestor 1 No 11,000 11,000
7 Transpotation Cost ( Truck + Jeepable ) 1 L/S 95,000 95,000
8 Transpotation Cost ( Head Load ) 1 L/S 18,000 18,000
Missilinious Iterms
1 Missilinious cost 1 Job 100,000 100,000

Total Cost of Electro-mechanical Equipment Rs 6,463,320

 Part A Electro-mechanical Equipment

S.no Description of items

1 Cross Flow turbine T-15 ,100 kW with flywheel system As per Spec & Drawings of ENTEC with safty guard grill for fly wheel & pully

2 Alternator 125 KW Stamford brushless made in UK 3-Phase , 400V , 50Hz , Stamford including foundation frame & pully

200 ft long & 2 bends each of 5 ft . thickness 6 mm , flange thickness 12 mm with nut bolts colour & ruber
3 Miled steel Penstock Pipe 18" dia, 6mm thick
packing

4 Gate Valve 18" Butter Fly with seat & spendle of SS

Panel board 16 SWG 4x4.5 ft including TP, MCCB , under voltage & auxillary contect TPMCB 6A, DP MCB 6A,
Digital meter ( kW + A + V + Hz + PF ), Khw hour meter digital, indication lights, CT , Votalge monitor relay,
5 3-Phase Panel board for 125 kW
thermsterelay , Hour meter , auxiliary relay , thermal block 4 mm , bus bar & insulators with minor fittings
made in japan.

6 Electronic Load Controller 100 kW , imported complete in all respect with dumy loads

7 Hydrolic Load Governer Mechanical type local

7 4-Core insulator cable for Generator to panel connection 70 mm

8 Sluice Gates for Chanel & setlling basin Local As per design 3.25X2.5 ft with rod steering & 8 mm thick gate .

9 Flush valve sluice for forebay tank with 10 ft pipe , 6 inch dia

10 Trash Rack As per specs 22 x 22 in with mesh size 3x3 in , 3.25x2.5ft with mesh size 3x3 in .

11 Air vent pipe pipe dia 6 inches 10 feet long 6mm thickness with one Tee and 2 bends

containing scerw driver set, plair , nose plair, cutter , tester , screw range , L key set ,
12 Toll Box
Safety Gloves, Safety belt, puller, Solder , solding wire , Keys set ,Clamp Meter.

13 Installation fixing of all Electro-mechanical Equipments & testing

14 Transpotation from factory to MHP installation site

Part B Transmission line

1 (ACC) Aluminium Conductor ANT (LT) 50 mm 7/ 3.10 mm square,Approximate Mass per Kilometer 145 kg

2 (ACSR) Alluminium Conductor Steel Reinforced (HT) Rabbit 50 mm AL 6 / 3.35 mm square, steel 1/ 3.35 mm ,Approximate Mass per Kilometer 214 kg ,

3 11KV Pin Insullators As per wapda specifications

4 11 KV Disc insullator As per wapda specifications

5 De Fuse complete As per wapda specifications

6 D-shackle As per wapda specifications

7 Step-up Transformer PEL , Siemens

8 Step-down Transformer PEL , Siemens

9 Double arm for disc insulators 4x4 inch wooden cross arm 4 ft in length

10 PG Connectors As per wapda specifications

11 Stay wire Set As per wapda specifications

MS Cylindrical type 25 ft in length in three steps 6" , 5" & 4", 10 ft , 10 ft & 5 ft each in lenght , 4 holes at
12 Electrical Poles Cylindrical type
the top for fixing of D-shackles, 3 mm thick with cross arm.

13 Wooden Electric poles with cross arm 5-6 inch dia , 20 ft long
32 ft in length with 4 ft cross arm 4x4 inch, angle iron 32x32 mm
14 3-legged angle iron pole with cross arm thickness 5 mm & support 23x23 mm thickness 5 mm

15 Energy Meter Sigle Phase Engergy Meter 230v / 50 Hz, PEL

16 4-core insulator cable for transformer connection 50 mm, Aluminium

Part C Earthing
1 Earth Plate Copper Earth Plate 1x1x0.6 ft

2 Nut & Bolt Copper As per requirement

3 Earth Wire Copper 8SWG 8 SWG

4 GI Pipe 1" dia IIL

5 Earth Powder Local

6 Lighting Arrestor Copper Horn type with base rod & boll

12
 SUMMARY OF COST OF MATERIAL AND LABOUR

Community
S.No Item Quantity Unit Rate (Rs) Cost (Rs.) Donor Share
share
A) Construction Material

1 Cement 1319 Bags 620 817,660 817,660

2 Sand 4635 Cft 45 208,568 208,568

3 Gravel 6160 Cft 60 369,598 369,598

4 Stone 3574 Cft 30 107,220 107,220

5 Steel 3153 Kg 0 - -

6 Wood 148 Cft 0.00 - -

7 GI Sheet 20SWG 36 No 0 - -

8 Nails & Nut bolts 1 LS 18000 18,000 18,000

9 Sign Board 1 No 6000 6,000 6,000

Sub Total Cost of Construction Material (A): 1,527,045 - 1,527,045
B) Electro Mechanical Equipment

12 Hydraulic Machinery & Equipment

13 Misc. Fittings 1 Job 6,463,320 6,463,320 6,463,320

10 Installation & Fixing of Trans/Dist lines, E& M Equipments

Sub Total Cost of Electro Mech Equipemnt (B): 6,463,320 - 6,463,320

C) Labour Services
1 Excavation in all components (as Per Attached Drawing) 8111 CFT 8 64888 0 64888
2 PCC (1:4:8) in all components (as Per Attached Drawing) 1970 CFT 32 63051.944 0 63052
PCC (1:3:6) Mass Concrete with 40 % boulder in all components (as Per Attached
3 Drawing) 3661 CFT 44 161084 0 161084
4 PCC (1:3:6) in all components (as Per Attached Drawing) 0 CFT 32 0 0 0
5 PCC (1:2:4) in all components (as Per Attached Drawing) 2115 CFT 32 67680 0 67680
6 RCC (1:2:4) in all components (as Per Attached Drawing) 859 CFT 35 30073 0 30073
7 RRM Stone Manory (1:4) in all components (as Per Attached Drawing) 2450 CFT 25 61244 0 61244
8 P/L Plaster in (1:3) CSM 774 SFT 14 10836 0 10836
9 P/L Pointing in (1:3) CSM 2842 SFT 15 42632 0 42632
10 Formwork 15271 SFT 7 106897 0 106897
11 Blasting 97 Nos 330 32010 0 32010
12 Truss Roof CGI Work (25.5 x 21.5) for Power House 548 sft 7.5 4107.1875 0 4107
Painting & white washing (complete in all aspect including material) in Power
13 House,Forebay tank,poles etc
1 LS 34000 34000 0 34000
14 Wood work for Power House (Rafters,Beams,Posts etc) 135 CFT 350 47250 0 47250
Sub Total Cost of Labour Services 725,753 - 725,753
D) Community share in kind

1 Community contribution in kind (list attached) 1 Unit 619073 619,073 619,073 -

Grand TOTAL (A+B): 9,335,191 619,073 8,716,118

13
 Detail Estimate Of Forebay Tank

Material Labour Services

Sub
Length Breadth Depth/Ht
Head Description No of Units Qty Unit Cement Sand Gravel Stone Steel Labour Total
(Ft) (Ft) (Ft) Formwork Blasting No Quantity Unit Unit Rate
No Bags (Cft) (Cft) (Cft) (Kg) Cost Rs.

Forebay

1 Excavation

Cutting & Levelling of ground 19.5 14.5 3.0 1 848.25 Cft 97

Sub Total 848.25 Cft 848.25 Cft 8.00 6786.00

2 PCC Lean Concrete 1:4:8

SideLong wall 19.50 1.50 0.33 2 19.481 Cft 1.85 9.23 18.4615 19.4805 Cft 32.00 623.38

FrontShort Wall 14.50 1.50 0.33 1 7.2428 Cft 0.69 3.43 6.8639 7.24275 Cft 32.00 231.77

3 Stone Masonry (1:4)

31.64 158.18 273.78

SideLong wall 19.50 1.50 6.50 2 380.25 Cft 380.25 Cft 25.0000 9506.25

11.76 58.81 101.79

FrontShort Wall 14.50 1.50 6.50 1 141.38 Cft 141.375 Cft 25.0000 3534.38

4 RCC Work 1:2:4

as in side Wall 16.50 0.50 6.50 2 107.25 Cft

Front/short Wall 11.00 0.50 6.50 1 35.8 Cft

Baffle wall 10.50 0.50 3.00 1 15.75 Cft

Forebay Tank Bed 16 10.5 0.75 1 126 Cft

Sub Total 284.8 Cft 50.12 125.29 250.58 1255.75 284.75 Cft 35.00 9966.25

5 P/L Pointing in (1:3) CSM

SideLong wall 19.50 - 6.50 2 253.5 Sft

FrontShort Wall 14.50 - 6.50 1 94.3 Sft

Sub Total 347.8 Sft 7.53 37.67 347.75 Sft 15.00 5216.25

6 Spill Way (3'x2')

Excavation 30 3.5 2.50 0 0.0 Cft

Stone Masonry(1:4) Side Walls 30 1.5 2.50 0 0.0 Cft

0.00
Sub Total 0.0 Cft 0.00 0

7 Spill Way (3'x2') Linning

PCC(1:3:6) as in sides 0 0.50 3 2 0.0 Cft 0.00 0.00 0 0.00 Cft 32.00 0.00

PCC(1:3:6) as in bed 0 2.5 0.50 1 0.0 Cft 0.00 0.00 0 0.00 Cft 32.00 0.00

Sub Total of Fore bay 104 393 276 376 1256 0 97

Unit Rate (Rs.) 620 45 60 30 0 7 0

Cost (Rs.) 64221 17668 16554 11267 0 0 0 35864

Sub Total Cost of Forebay Tank 145,575

Grand Total of Forebay Tank 145,575

 Detail Estimate Of Power House

Material Labour Services

Sub
Length Breadth Depth/Ht No of
Head Description
(Ft) (Ft) (Ft) Units
Qty Unit GI Sheet Painting &
No Cement Sand Crush Stone Steel Wood Labour Total
20 SWG white Formwork Quantity Unit Unit Rate
Bags Cft Cft Cft Kg Cft washing Cost Rs.
No

1 Power House (14' x 16') & 6ft wide veranda

Excavation

Long Wall 30.75 3 2.5 2 461 Cft

Short Wall 1 20.25 3 2.5 3 456 Cft

Short Wall 2 16 3 2.5 1 120 Cft

Total 1037 Cft 1037 Cft 8 8295.00

2 PCC Lean Concrete 1:4:8

Long Wall 30.75 2.5 0.5 2 77 Cft 7.3 35.5 71.0 77 Cft 32.0 2460.00

Short Wall 1 20.25 2.5 0.5 3 76 Cft 7.2 35.1 70.2 76 Cft 32.0 2430.00

Short Wall 2 16 2.5 0.5 1 20 Cft 1.9 9.2 18.5 20 Cft 32.0 640.00

3 Stone Masonry (1:4) in Foundation

Long wall 30.25 2 2 2 242 Cft

Short Wall 1 20.25 2 2 3 243 Cft

Short Wall 2 16 2 2 1 64

Total 549 Cft 45.68 228.38 395.28 549 Cft 25.00 13725.00

4 RCC 1:2:4 in short column

Footing of columns CE1 2.5 2.5 0.58 10 36 Cft 25

short columns in Power House CE1 1.25 1.25 2 10 31 Cft 165

Total 68 Cft 11.92 29.79 59.58 68 Cft 35.0 2369.79

5 Stone Masonry (1:4) in Superstructure

Long wall 30.25 1.25 9 2 681 Cft

Short Wall 1 20.25 1.25 9 3 683 Cft

Short Wall 2 16 1.25 9 1 180 Cft

Partition wall 12 1.25 9 1 135 Cft

Deductions of Door 3.5 1.25 7 3 92 Cft

Deductions of windows 4 1.25 4.5 3 68 Cft

Deduction of Columns 1.25 1.25 9 10 141 Cft

Deductions of Pemstock pipe Hole 2 1.25 1.5 1 4 Cft

Net Total 1375 Cft 114.43 572.13 990.225 1375 Cft 25.00 34382.81
6 RCC 1:2:4 in Beams & Columns

Plinth Beam in long wall 30.75 1.25 0.75 2 58 Cft 145.8 92.25

Plinth Beam in Short wall 1 20.25 1.25 0.75 3 57 Cft 144.9 91.125

Plinth Beam in Short wall 2 15 1.25 0.75 1 14 Cft 90 67.5

In long columns in Power House 1.25 1.25 9 10 141 Cft 331.8776 225

Confining Element 1.25 0.5 9 12 68 Cft 313.2 126

RCC Lintel Long Wall 28.5 1.25 0.5 1 18 Cft 72.276 57

Roof Beam in long wall 30.75 1.25 0.75 2 58 Cft 109.8 92.25

Roof Beam in Short wall 1 20.25 1.25 0.75 3 57 Cft 144.9 91.125

Roof Beam in Short wall 2 15 1.25 0.75 1 14 Cft 90 22.5

Total 483 Cft 85.06 212.64 425.29 483 Cft 35.0 16914.84

7 Plaster & Flooring

P/L PCC (1:2:4) as in Power House Floor 16 14 0.25 1 56 Cft 9.86 24.64 49.28 56 Cft 32.00 1792.00

P/L PCC (1:2:4) as in Verandah Floor 16 6 0.25 1 24 Cft 4.22 10.56 21.12 24 Cft 32.00 768.00

P/L PCC (1:2:4) as in Bath Floor 12 5 0.25 1 15 Cft 2.64 6.6 13.2 15 Cft 32.00 480.00

P/L PCC (1:2:4) as in Operator Floor 12 13 0.25 1 39 Cft 6.86 17.16 34.32 39 Cft 32.00 1248.00

Plaster (1:3) inner side 1 PH 30 - 10.5 2 630 Sft 10.50 39.38 630 Sft 14.00 8820.00

Plaster (1:3) inner side ( Bath+ Operator) 78 - 10.5 1 819 Sft 13.65 51.19 819 Sft 14.00 11466.00

8 P/L Pointing in (1:3) CSM

Outer Side 101.75 - 10.5 1 1068 Sft

Total 2517 Sft 54.54 272.72 1068 Sft 15.00 16025.63

9 Turbine foundation

Excavation 10 6 5.5 1 330 Cft 330 Cft 8.00 2640.00

Stone Masonry (1:4)

Long Wall 10 1.5 5 2 150 Cft

Short wall 4 1.5 5 1 30 Cft

Total 180 Cft 14.98 74.88 129.6 180 Cft 25.00 4500.00

10 RCC (1:2:4) as in sides of Turbine foundation

Long Wall 8 0.5 5 2 40 Cft 160

Short wall 3 0.5 5 1 8 Cft 30

RCC (1:2:4) as in bed 8 3 0.5 1 12 Cft

Total 60 Cft 10.47 26.18 52.36 264.73 60 Cft 35.00 2082.50

11 Truss Roof (Wooden) Type-1 ,4Nos

Rafters 16.25 0.33 0.33 4 7 Cft

Beams 15.45 0.50 0.50 4 15 Cft

Vertical Posts-A 2.625 0.33 0.33 4 1 Cft

Vertical Posts-B 1 0.33 0.33 4 0 Cft

Struts-A 5.5 0.33 0.33 4 2 Cft

Struts-B 5 0.33 0.33 4 2 Cft

King Post 5 0.33 0.33 4 2 Cft

12 Truss Roof (Wooden) Type-2 ,3Nos

Beams 25.5 0.50 0.50 3 19 Cft

Rafters 12.79 0.33 0.33 6 9 Cft

Vertical Posts-A 2.75 0.33 0.33 6 2 Cft

Vertical Posts-B 1.23 0.33 0.33 6 1 Cft

Struts-A 4.625 0.33 0.33 6 3 Cft

Struts-B 3.88 0.33 0.33 6 3 Cft

Purlins-1 91.33 0.25 0.17 1 4 Cft

Purlins-2 66 0.25 0.17 1 3 Cft

Purlins-3 38 0.25 0.17 1 2 Cft

Ceiling in Power house 16 14 0.04 1 9 Cft

Ceiling in Verandah 16 6 0.04 1 4 Cft

Ceiling in Bath 12 5 0.04 1 3 Cft

Ceiling in Opeartor Room 12 13.5 0.04 1 7 Cft

Projection 105.5 2.00 0.08 1 18 Cft

Door frame 8.5 0.42 0.42 3 4 Cft

Door shutter 8.5 4.5 0.08 3 10 Cft

Window frame 4.5 0.33 0.33 3 2 Cft

Window shutter 4.5 4 0.08 3 5 Cft

Total 135 Cft 147.61

13 GI Sheet

Room size with Veranda & Projection 33.75 25.5 860.625 1 861 Sft 547.63 Sft 7.50 4107.19

Over Lapping 6% 5 1102 Sft

No of sheets required(say) 38 No 37.99

Nails & Nut bolts for truss 1 LS

13.1 Painting & white washing

Power House,Forebay tank,poles etc 1 LS 1.00 1 LS 34000 34000.00

14 Tail Race

Excavation 25 4.5 3 1 338 Cft 337.50 Cft 8.00 2700.00

PCC Lean Concrete in 1:4:8 25 4.5 0.333 1 37 Cft 3.6 17.3 34.6 37.46 Cft 32.0 1198.80
Plum Concrete in 1:3:6 using 40% boulder 25 1 2.5 2 125 Cft 9.2 34.7 69.3 50.0 125.00 Cft 44 5500.00

PCC 1:2:4 in channel bed 25 2.5 0.333 1 21 Cft 3.7 9.2 18.3 20.81 Cft 32.0 666.00

15 Sub Total of Power House 417.63 1707.20 937.06 1565.10 1897.14 147.61 37.99 1.00 1054.75

Unit Rate (Rs.) 620 45 60 30 0 0 0 34000 7

Cost (Rs.) 258932 76824 56224 46953 0 0 0 34000 7383 179212

Total Cost of Power House (Rs) 659,528

 Detail Estimate Of Anchor Blocks,Piers & Poles Foundation

Materials Labour Services

Sub
Length Breadth Depth/Ht No of Cement Sand Gravel Stone Form Labour Total
Head Description Qty Unit Quantity Unit Unit Rate
(Ft) (Ft) (Ft) Units Bags (Cft) (Cft) Cft work Cost Rs.
No

1 Penstock Anchor Block (3'x2')

1.1 Excavation 3.5 2.5 3.5 2 61.25 Cft 61.25 Cft 8 490

Plum Concrete in 1:3:6 using 40%

1.2
boulder
3 2 3 2 36 Cft 2.7 10.0 20.0 14.4 36 Cft 44.0 1584

1.3 PL Plaster (1:3) 3 2 - 4 24 Sft 24 Sft 14.0 336

0.40 1.50

1.4 Form work for side wall 3 - 3 4 36 Sft 36

2 Penstock Supporting Piers

2.1 Excavation 3 3 2.5 10 225 Cft 225 Cft 8 1800

2.2 Stone Masonry (1:4) in Pier 2.5 2.5 3 10 187.5 Cft 19.50 48.75 135 187.5 Cft 4688
25.00

2.3 PL Plaster (1:3) 3 2 - 20 120 Sft 120 Sft 14.0 1680

2.00 7.50

2.4 Form work for side wall 3 - 3 20 180 Sft 180

3 Installation & Fixing of Electric Poles

3.1 Excavation 2.5 2.5 3 22 412.5 Cft 412.5 Cft 8 3300

3.2 PCC 1:2:4 in foundation 2 2 3 22 264 Cft 46.5 116.2 232.3 264 Cft 32.0 8448

Sub Total of Power Channel 71 184 252 149 216

Rate (Rs) 620 45 60 30 7

Cost (Rs) 44036 8275 15137 4482 1512 19482

Total Cost 92,923

19
 Detail of Community Share in kinds

Amount/Percentage of
Activity Sub Type Type of contribution Quantity/Period Unit Unit Rate
contribution
A-Land Provision (As per Revenue Deptt record, last purchase value of land in the area)
Power House In kind of land value 860.625 sft 200 172125
MHP
Fore bay tank In kind of land value 282.75 sft 200 56550
B-Ware House & Watchmen (Time base)
Ware House Place for construction
In Kind of Rental value/Month 4 Months 4000 16000
material at MHP execution site
For all type of MHP Watchmen at Ware House Place for
construction material at MHP/CPIs In kind of Salary/Month 4 Months 6000 24000
execution site
C-Carriage of Material & Equipment to construction site
Sand In kind of Carriage from main road to construction site 4635 cft 5 23174

Electro-mechanical machine In kind of Carriage from main road to construction site 1 LS 35000 35000

For all type of MHP Local Stone In kind of Carriage from main road to construction site 3574 cft 4 14296

Cement Bags In kind of Carriage from main road to construction site 1319 Bag 60 79128

Aggregate In kind of Carriage from main road to construction site 6160 cft 5 30800
D-Human Resource (Time Base)

Project supervision, Audit committee Time value (given for the project) 2 Persons 4 Months 10400 41600

For all type of MHP Laying & fixing of Transmission lines In Kind Labour work for fixing of TD lines 11000 meter 10 110000

Unskilled labour In kind of labor provision for fixing of wooden & GI poles 82 nos 200 16400

Total Amount of Community Contribution in Kinds Rs. 619,073

20
S/No Items Specification Quantity Unit Rate (Rs.) Cost (Rs.)

A- Materials

1 Cement Ordinary Portland Cement ASTM C 150 1318.81 Bags 620 817660

2 Steel Deformed bars ASTM 615 ,Grade 40 3153.00 Kg 0 0

3 GI Sheet 20 SWG (10ft x 3ft) size 36.00 no 0 0

4 Nails & Nut bolts For Truss roof & Turbine foundation (as per direction of Engineer) 1.00 Ls 18000 18000

5 Sign Board 8' x 4'-6'' size, 18 Gauge Sheet with Box pipe 1.5''/1.5 frame (as per direction of Engineer) 1.00 no 6000 6000

Sub-Total (A) Rs. 841660

B- Electro-mechanical Equipment

Cross Flow turbine T-15 100kW with

1 As per Spec & Drawings of ENTEC with safty guard grill for fly wheel & pully
flywheel system 1 No 609,000 609000

2 Alternator 125 kW stamford made in UK 3-Phase , 400V , 50Hz , Stamford including foundation frame & pully
1 No 768,600 768600
Miled steel Penstock Pipe 18" dia , 6mm 200 ft long & 2 bends each of 5 ft . thickness 6 mm , flange thickness 12 mm with nut bolts
3
thickness colour & ruber packing 210 Rft 2,226 467460

4 Gate Valve 18" Butter Fly with seat & spendle of SS

1 No 79,800 79800

Panel board 16 SWG 2x4.5 ft including TP, MCCB , under voltage & auxillary contect
3-Phase Panel board seimens standered TPMCB 6A, DP MCB 6A, Digital meter ( kW + A + V + Hz + PF ), Khw hour meter digital,
5
125 kW indication lights, CT , Votalge monitor relay, thermsterelay , Hour meter , auxiliary relay ,
thermal block 4 mm , bus bar & insulators with minor fittings made in japan.
1 No 147,000 147000

6 Electronic Load Controller 100 kW , imported complete in all respect with dumy loads
1 No 609000 609000
4-Core insulator cable for Generator to
7 70 mm
panel connection 20 Meters 2730 54600

8 Sluice Gates for Chanel & setlling basin Local As per design 3.25X2.5 ft with rod steering & 8 mm thick gate .
3 No 29,400 88200
Flush valve sluice with 10 ft pipe 6 inch dia
9 with 10 ft pipe , 6 inch dia
for forebay tank 1 No 21,000 21000

10 Trash Rack As per specs 22 x 22 in with mesh size 3x3 in , 3.25x2.5ft with mesh size 3x3 in .
2 No 29,400 58800

11 Air vent pipe pipe dia 6 inches 10 feet long 6mm thickness with one Tee and 2 bends
1 no 29,400 29400

containing scerw driver set, plair , nose plair, cutter , tester , screw range , L key set ,
12 Toll Box
Safety Gloves, Safety belt, puller, Solder , solding wire , Keys set ,Clamp Meter.
1 No 29,400 29400

13 Installation & Testing Cost fixing of all Electro-mechanical Equipments & testing
1 unit 63,000 63000

14 Transpotation Cost Transpotation Cost ( Truck + Jeepable )

1 L/S 105,000 105000

15 Transpotation Cost Transpotation Cost ( Head Load )

1 L/S 21,000 21000

Sub-Total (B) Rs.

3151260
C-Transmission Line

1 (ACC) Aluminium Conductor ANT (LT) 50 mm 7/ 3.10 mm square,Approximate Mass per Kilometer 145 kg 11000 Meters 49 539000

(ACSR) Alluminium Conductor Steel

2 50 mm AL 6 / 3.35 mm square, steel 1/ 3.35 mm ,Approximate Mass per Kilometer 214 kg , 4000 Meters 62 248000
Reinforced (HT) Rabbit

3 11KV Pin Insullators As per wapda specifications 70 No 295 20650

4 11 KV Disc insullator As per wapda specifications 12 No 1000 12000

5 De Fuse complete As per wapda specifications 9 No 6000 54000

6 Step-up Transformer 125 KVA PEL , Siemens 1 No 520000 520000

7 Step-down Transformer 75 KVA PEL , Siemens 1 No 400000 400000

Step-down Transformer 50 KVA PEL , Siemens 1 no 320000 320000

8 Double cross arm for disc insulators 4x4 inch wooden cross arm 4 ft in length 4 No 1750 7000

9 PG Connectors Aluminium As per wapda specifications 25 No 140 3500

Electrical pole cylindrical type with cross MS Cylindrical type 25 ft in length in three steps 6" , 5" & 4", 10 ft , 10 ft & 5 ft each in
10 22 No 15,000 330000
arm lenght , 4 holes at the top for fixing of D-shackles, 3 mm thick with cross arm.
Wooden Electrical Poles with cross arm
11 5-6 inch dia , 20 ft long 60 No 1500 90000
for Transmission line

13 D-shackle As per wapda specifications 185 No 190 35150

14 Energy Meter single Phase Sigle Phase Engergy Meter 230v / 50 Hz, PEL 171 No 2,000 342000

15 Stay wire Set As per wapda specifications 4 No 2,000 8000

4-Core insulator cable for Transformer

16 50 mm, Aluminium 60 Meters 2000 120000
connection

Earthing

1 Earth Plate Copper Earth Plate 1x1x0.6 ft 3 No 3,000 9000

2 Nut & Bolt Copper As per requirement 3 No 120 360

3 Earth Wire Copper 8SWG 8 SWG 12 kg 1,150 13800

4 GI Pipe 1" dia IIL 30 Rft 120 3600

5 Earth Powder Local 120 kg 100 12000

6 Lighting Arrestor Copper Horn type with base rod & boll 1 No 11,000 11000

7 Transpotation Cost Transpotation Cost ( Truck + Jeepable ) 1 L/S 95,000 95000

8 Transpotation Cost Transpotation Cost ( Head Load ) 1 L/S 18,000 18000

Missilinious Iterms

1 Missilinious cost 1 Job 100,000 100000

Sub- Total ( C ) Rs. 3312060

D-Local Material

Sand Local source,subject to the approval of the Engineer 4634.84 Cft 45 208568

Gravel 1/2'' size Local source, subject to the approval of the Engineer 6159.96 Cft 60 369598

Local stone, the quarry from which it is obtained shall be subject to the approval of the
Stone 3574.00 Cft 30 107220
Engineer
Local Wood for (Doors,Windows,false ceiling & truss roof
Wood 148.00 Cft 0.00 0
(subjected to approval from Engineer)
Sub- Total (D ) Rs. 685,385
S.No E-Scope of work Quantity Unit Unit Rate Total Amount

1 Excavation in all components (as Per Attached Drawing) 8111 CFT

CFT
2 PCC (1:4:8) in all components (as Per Attached Drawing) 1970

CFT
3 PCC (1:3:6) Mass Concrete with 40 % boulder in all components (as Per Attached Drawing) 3661

CFT
4 PCC (1:3:6) in all components (as Per Attached Drawing) 1

CFT
5 PCC (1:2:4) in all components (as Per Attached Drawing) 2115

CFT
6 RCC (1:2:4) in all components (as Per Attached Drawing) 859

7 RRM Stone Manory (1:4) in all components (as Per Attached Drawing) 2450 CFT

8 P/L Plaster in (1:3) CSM 774 SFT

9 P/L Pointing in (1:3) CSM 2842 SFT

10 Formwork 15271 SFT

11 Blasting 97 Nos

12 Truss Roof CGI Work (33'-9'' x 25'-6'') for Power House 548 sft

13 Painting & white washing (complete in all aspect including material) in Power House,Forebay tank,poles etc 1 LS

14 Wood work for Power House (Rafters,Beams,Posts etc) 135 CFT

Sub- Total (E) 725753

Grand Total (A+B+C+D+E) Rs 8,716,118

Say 8,716,118
 Design of Settling Tank

Gross Discharge Qgross 0.3962 m3/s

Width of Channel B 0.91 m

Depth of Channel D 0.76 m

Head H 41.15 m

Particle Size dlimit 0.3 mm

Fall Velocity Vver 0.03 m/s

Assume Width of Setteling Basin (Wset) 2 to 5 Times of Width of Channel 2.06 m

Setteling Length (L) 2Q / (Wsett* Vver) 12.84 m

Say 6.80 m

For smooth transition L/B = 4 to 10 Check for L/B 3.3 Ok!

For smooth transition Max Horizental Velocity < V = 0.44 * Sqrt dlimit 0.24 m/s < 0.6 Ok!
0.6 m/s

Silt Load (SL) Q*T*C 34231.68 Kgs Assume Sediments concentration,C= 2 kg/m3

Flushing frequency = 12 Hrs

Volume of Silt VOSilt=S /(S density*P factor)

load 26.33 m3 Sdensity = 2600 kg/m3

Pfactor = 0.5
Capacity of Collection Tank (It will be the same 26.33 m3
as Volume of silt)

Collection Depth (Dcollection) Capacity / (L * Wsett) 1.88 m

Say 0.97 m 3.1816

Settling Depth (Dsett) Dsett= Depth of Channel+Free board 0.76 m 2.4928

Total Depth (Dcollection +Dsett) 1.73 m 5.6744

Length 22 ft
Width 7 ft
Depth 6 ft

Size of Settling Basin 22'X 7' X 6'