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Injection Moulding Technique: by Hiteshikaa Dahiya

This document discusses injection molding techniques used in dentistry. It begins with defining injection molding as a process that allows for the efficient and precise production of dental products with consistent quality and accuracy. Some key advantages include time efficiency, consistency, customization and aesthetics. Potential disadvantages include initial setup costs, design complexity, waste generation and quality control. Various dental applications that use injection molding are described such as dental prosthetics, veneers, mouthguards and dental implants. Common materials used include acrylic resins, polyethylene, polypropylene and composites. The document concludes that injection molding remains a valuable manufacturing process in dentistry.

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hiteshikaadahiya
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35 views22 pages

Injection Moulding Technique: by Hiteshikaa Dahiya

This document discusses injection molding techniques used in dentistry. It begins with defining injection molding as a process that allows for the efficient and precise production of dental products with consistent quality and accuracy. Some key advantages include time efficiency, consistency, customization and aesthetics. Potential disadvantages include initial setup costs, design complexity, waste generation and quality control. Various dental applications that use injection molding are described such as dental prosthetics, veneers, mouthguards and dental implants. Common materials used include acrylic resins, polyethylene, polypropylene and composites. The document concludes that injection molding remains a valuable manufacturing process in dentistry.

Uploaded by

hiteshikaadahiya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as KEY, PDF, TXT or read online on Scribd
You are on page 1/ 22

INJECTION

MOULDING
TECHNIQUE
By Hiteshikaa Dahiya
CONTENT
-

-
DEFINITION
ADVANTAGES
DISADVANTAGES
- COMPARISON
- STEPS FOR FABRICATION OF DENTURE BASE
- CASE STUDY
- CLINICAL TIPS
- APPLICATIONS
- MATERIALS USED
- RESEARCH PAPER
- CONCLUSION
- BIBLIOGRAPHY
DEFINITION

INJECTION MOLDING TECHNIQUES ARE


WIDELY USED IN DENTISTRY FOR THE
FABRICATION OF VARIOUS DENTAL
PROSTHESES AND APPLIANCES. THESE
TECHNIQUES ALLOW FOR THE EFFICIENT AND
PRECISE PRODUCTION OF DENTAL PRODUCTS
WITH CONSISTENT QUALITY AND ACCURACY.
- ACCURACY AND PRECISION

- CONSISTENCY

- HOMOGENEOUS MATERIAL

ADVANT
- TIME EFFICIENT

- SCALABILITY

AGES
- CUSTOMISATION

- AESTHETICS

- REDUCED LABOUR INTENSITY


-
1.
DISADVANTAGES
INITIAL SETUP COST
2. DESIGN COMPLEXITY
3. MATERIAL SELECTION
4. WASTE GENERATION
5. LEAD TIME
6. QUALITY CONTROL
7. REPAIRS AND MODIFICATIONS
INJECTION MOULDING &
COMPRESSION MOULDING
- Compression moulding is more suitable for products w simpler design
- Due to use of high pressure and ability to fill intricate designs it
fabricates appliances with better precise details
- Injection moulding is more suitable for mass production as it is a much
faster process
- Compression moulding is suitable for smaller production volumes or
custom trays
STEPS FOR FABRICATION
OF DENTURE BASE
1.

1. DENTURE BASE DESIGN


2. FABRICATE THE INJECTION
MOULD
3. PREPARING DENTAL BASE
MATERIAL
4. PREHEAT THE MOULD
5. INJECTION MOULDING
6. POLYMERISATION
7. COOLING AND EJECTION
8. TRIMMING AND FINISHING
9. FINE ADJUSTMENTS
CASE
STUDY
Clear PVS material
Composite veneers for 14 and 24 syringed onto a non
perforated tray

3D printed resin model based on


intramural scan
Highly accurate information of the digital
wax up
Isolation of tooth using
Teflon PTFE Tape

Retraction cord placement is done base


on alternate tooth preparation
Applying g premio bond to etched surface

Creating a vent hole in the sent


Margin of the preparations are with the tip of the composite
wetted
Injecting composite first closer to the
margins before withdrawing and then
it being light cured

Intradental strip is used for Polishing disc used to get better


refinement line angles
Gross removal of excess is carried out
with fine tip diamond bur

Waiting for gingiva to rebound


and recover

Polishing with EVE DiaComp twist


CLINICAL TIPS
1. USE A NEEDLE SHAPED BUR TO MAKE THE HOLE
2. MAKE SURE THE SILICONE KEY IS 3-4 MM THICK AROUND THE
PREPARATION
3. MAKE SURE THE HOLE IS IN THE CERVICAL AREA TO AVOID
BUBBLES
4. FOR EXCESS REMOVAL USE BLADE NUMBER #12
APPLICATI
ONS
-
Dental prosthetics
-
Veneers
-
Clear alingers
-
Mouthguard
-
Dental implants
-
Orthodontic brackets
-
Blind splints and night guard
-
Crown and bridge moulds
WHAT MATERIALS ARE
USED?
ACRYLIC RESINS
1.
2. POLYETHYLENE
3. POLYPROPYLENE
4. POLYURETHANE
5. POLYCARBONATE
6. NYLON
7. THERMOPLASTIC ELASTOMERS
8. POLYESTER ETHER KETONE
9. COMPOSITE RESIN
10. SILICONES
A REVIEW OF BIOCOMPATIBLE
METAL INJECTION MOULDING
PROCESS PARA METERS FOR
BIOMEDICAL APPLICATIONS
AIM : A REVIEW OF
BIOCOMPATIBLE PROCESS
PARAMETERS FOR
BIOMEDICAL APPLICATION
RESULT :
CONCLUSION THIS PAPER HAS EXAMINED THREE GROUPS OF BIOCOMPATIBLE
METALS THAT ARE COMMONLY USED FOR BIOMEDICAL APPLICATIONS. THE
STRENGTHS AND WEAKNESSES PERTAINING TO MECHANICAL PROPERTIES AND
CORROSION RESISTANCE OF THESE BIOCOMPATIBLE METALS HAVE ALSO BEEN
REVIEWED. IN COMPARISON WITH OTHER BIOCOMPATIBLE METALS, TITANIUM
AND ITS ALLOYS HAVE DEMONSTRATED THE BEST BIOCOMPATIBILITY WITH
EXCEPTIONAL MECHANICAL PROPERTIES AND ARE, THEREFORE, SATISFACTORY
MATERIALS FOR BIOMEDICAL AP-PLICATIONS. VARIOUS PROMISING PARAMETERS
FOR MIM PROCESS FOR BIOCOMPATIBLE METALS ARE UNDER CONTINUOUS
INVESTIGATION. GENERALLY, AT THE MOMENT, THE CURRENT PARAMETERS HAVE
GIVEN THE BEST RESULT IN TERMS OF DENSITY AND MECHANICAL PROPERTIES
AND ARE WIDELY ACCEPTED AND USED IN MIM TECHNOLOGY.
CONCLUSION
Injection molding remains a valuable manufacturing process in dentistry,
especially for mass-producing certain dental appliances and achieving high
precision in complex designs. Dental professionals should carefully weigh the pros
and cons of injection molding based on their specific needs and objectives before
adopting this technique in their practice.
BIBLIOG
RAPHY
PHILLIPS' SCIENCE OF DENTAL MATERIALS
BY KENNETH J. ANUSAVICE
gcausinjectionmouldingtechniqueguide.com

researchgate.com

www.Eliveser.com

googlescholar.com
THANK YOU

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