U22009

Subject Area: Issue #

New Parts Manual Correction
Part Chart Service Information Level: A
Look-Up Tip
Issue Date: 05/16/2022

Expiration Date: 01/01/2099

Model Category: SLS or TSB# N/A

IC Electric Narrow Aisle

Model(s) 2W1, 2W2, 2W5, 2W6

Serial Number(s) Run the Dealer Service Campaign Report in TRACS for complete list.

Subject:
Part One 2W1 (WPX), 2W2 (RPX),
Part Two 2W5 (WCX) and 2W6 (WSX) Series Zapi Software Update
Cause:
Belly button brake function may not always work as intended under certain conditions.
Your prompt implementation of this campaign, as detailed below, is very important – failure to
do so could result in a serious incident.

Solution:
• Update Zapi Combi Controller software to improve the belly button braking function of the
Tiller Handle under certain conditions.
• Note: In regard to any current dealer stock of Zapi Combi controllers on-hand for above
reference models, please contact service engineering for more information on how to
update these controllers.

Tools Required:

• Fully Charged Forklift

• Fully Charged Laptop
• 6mm Allen Wrench
• 4mm Allen Wrench
• Peak Cable x1 or Kvaser Cable x1

Page1of 41
 Tools Required cont.
• Interface Cable (24012-FS86A) x1
• Can Adaptor to fork truck (24014-SW022) x1
• Software for Service Campaigns x22009 (Download Center)

Service support
If the technicians are not familiar with the process and require further support please open a
CRM ticket and schedule a remote session. Service engineering will go through the process for
one truck with the technician.

Warranty:
All normal warranty guidelines and claim submission procedures must be followed.

Service Campaign Labor Time: 0.75 hrs.

Travel should be entered manually in the claim and is limited to one customer
visit per day.

MLA will reimburse one (1) service cable (P/N 24012-FS86A) for each servicing dealer.

• Please note - additional service cable purchases will be responsibility of the servicing
dealer and should not be claimed.

▪ Refer to Service Manual and Operation and Maintenance Manual (OMM) for safety guidelines
prior to working on equipment.

▪ Make all repairs with the forklift truck parked on a level, hard surface.
Block the forklift truck to prevent rolling while working on, or under, the
forklift truck. Use a tire cage if tires are to be replaced or worked on.

▪ Ensure enforcement of company policy for proper lockout/tagout (LOTO) procedure.

▪ Do not operate this forklift truck until you read and understand the instructions in the Service
Handbook and Operating Maintenance Instructions. Improper forklift truck operation is
dangerous and could result in injury or death.

▪ Disconnect battery prior to working on any electrical components or welding.

▪ Obey all safety guidelines when welding on or near flammable fluids. Always have an approved
fire extinguisher on hand.
Page2of 41
Steps for Completion:

ZAPI SOFTWARE UPDATE INSTRUCTION

WPX, WCX, RPX. WSX

Overview
Zapi CAN Flasher 0.63 software or higher
• Used to flash or update Zapi controllers to new software
versions.
Zapi PC CAN Console 0.57 software or higher
• Used to display or modify controller parameter settings
• Used to display alarms and alarm log
• Used to diagnose or test various inputs and outputs
The following steps will provide a guide through flashing
(programming/updating) controller software using the PC CanConsole and
Can Flasher software.

Table of Contents:
Description Page
Required Tools and Software........................................... 1,2
Preparation and Connecting to the Truck.......................... 6
Zapi CAN Flasher Configuration Traction 2W1 and 2W2 13
units..............................
Zapi CAN Flasher Configuration Pump 2W1 and 2W2 17
units...............................
Clear EEPROM .............................................. 22, 35

Zapi CAN Flasher Configuration Traction 2W5 and 2W6 26

units....
Zapi CAN Flasher Configuration Pump 2W5 and 2W6 31
units....
NOTE :
• Review the complete document before attempting to flash the
software.
• Ensure the truck has sufficient battery power and do not remove
power while completing the flashing process unless told to do so.

Page3of 41
Downloading of Zapi Can Console and Zapi can flasher:

1. Navigate to www.logisnextdealers.com and sign in.

2. Hover over Parts & Service, then select “Diagnostic Software Marengo”

Page4of 41
3. Under “Resource Links” you will find the required software, CFI files and load files needed for this
update.

Software:
Please note the difference between the two ZAPI software packages you are required to install (if
administrator rights are required please consult your IT department to have them installed prior to visiting
site).
Zapi Can Console :
Used to see the trucks settings , error logs and change parameters.
Zapi Can Flasher :
Used to flash the new software into the controllers.

Page5of 41
 Part One
Preparation:

The majotity of trucks do not have communication ports. In order to connect to the can you will need to connect Can Adaptor to fork
truck (24014-SW022) to Connector J26. Plrease follow steps 1 to 4 to access the J26 connector under the tiller mechanism base cover.

1. Remove the Main cover (hood) by locating the two 6mm screws below the cover on the left and right side. Squeeze the
cover (hood) on the right and left side of cover base and remove from the unit.

2. Locate and remove the three 4mm screws on the tiller mechanism base cover. Slide the base cover up the tiller arm to
expose the tiller harness.

Page6of 41
 Preparation (Continued):

3. Locate the J26 connector at the base of the tiller mechanism. Disconnect the connector and plug in the Can Jumper
harness (24012-FS86A). Plug in the can adapter harness (24014-SW022) while connected to the peak can adapter.

4. Connect the USB connector into your laptop COM port that you selected. Open ZP Can Console. Please see
below instructions to connect and communicate with the unit.

Connection device:
Please note which connection device you have and select accordingly. Below shows the settings for the Peak CAN Dongle and the Kvaser
CAN adaptor

Connecting to the truck

1. Power on the truck.
2. Connect to the truck via the external service port locatednext
to the key/toggle switch.
3. Open the round cap and connect the truck interfacecable.
• Truck interface cable to the USB – CAN Adapter
• USB – CAN Adapter to Laptop
Launch the proper software for the required step.

ZPCan Flasher

ZPCan Console

NOTE:
Ensure the Truck is Powered “ON”

Page7of 41
Fig 1

Zapi CAN Console Configuration

During the follow steps we will be looking for the

part number for the controller as you will need this
after the new software flash and we will make a
copy of the parameters to allow us to return the
truck to its correct configuration after the process is
complete

Note:
Before connecting the Peak USB or the Kvaser, ensure that
the drivers have been downloaded and installed on the
service laptop prior to arriving to the customer.

Open the Zapi Can Console software and configure the

communication device.

Fig 2
1. Select Configuration
2. Can Device or click on the icon to open the configuration
window.

NOTE:
CAN Device Configuration must be done every time the
software is opened, or the truck is turned off and on.

Ensure:

1. Select Device is set to ‘Peak USB’in Fig1 or K v a s e r in Fig 2(or

for the device being used)
2. Select Baud Rate is set to ‘125 Kbps’
3. Device Protocol is set to ‘Standard (Node/Subnode)’
4. Options is set to Force Remote Protocol
5. When properly set, select “OK”

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 CAN Console Password
Enter Password
1. Select Configuration
2. Enter Password or click on the icon to open the
Password window.
NOTE:
Steps 1-2 need to be done every time the key is turned off or
the program is restarted.

3. In the new window enter the word “ZAPI” in all capitalsand

press “Ok” to enter the password.
This allows access to modify parameter settings.

CAN Console Connection

Connect to a specific controller or node to view settings or
diagnose problems.
1. Press the “Start” button to open the Node window.

2. Select or “highlight” the Node to make connection to the

required node, or type it in the “Select node” box.
In this example connect to Node 2.0 TRACTION
Ensure the “Select node” and “Sub-node” boxes display the
highlighted information, then select “OK”.
Available nodes are listed below:

Controller Node
Traction Master 2.0
Pump 5.0

Page9of 41
 Once connection has been established, the “Connection
Status” light will turn “green” and display similar information
as displayed here.
• ‘Connected to:’ will show the software version currently on the
controller.
• ‘Node:’ will show the connected node.
NOTE:
The rest of the display may show information or may be
blank. For current needs the information is not important.

Parameters can be viewed and modified by selecting

Parameter from Function pulldown in the main window.

This will open the Parameters window.

The screen will not display any information until it is received
from the specific controller that is connected.
1. Press the Receive button at the bottom of the screen to start
the process of pulling in settings from the controller.

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 The receive process may take up to 2 minutes to load and
will show a process bar along the bottom of the display
window.

2. Once the process is complete the screen will update all

tabs with valid information and values.

3. Navigate to Set Options and find PART NUMBER SEL.

Record the value that you see in that column. This is
your controller parameter part number.

IMPORTANT NOTE:
You will have to use this number after the software update
is complete to restore your controllers’ original
parameters.

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 4. Navigate back to Parameter change. Each tab will show a
Parameter, the Parameter Value, and a if the
parameter is able to be modified.
Parameters can be changed by doing any of the following:
• Program a value
• Acquire a value
• Select a value from a list of preset values

Saving Configuration File

If your customer has specific parameters like speed for their
application, it is recommended to save configuration files on
Traction node 2.0.
1. Once the parameters are loaded, Select File in the upperleft of
the screen.
2. Select Save. Store this file somewhere on your computerthat
you can access later.
NOTE:
Configuring on the Traction Node 2.0 automatically
configures Pump Node 5.0.

CAN Console Exit

Exit the CAN Console software or any screen by pressing
Close, Exit, or “X” buttons in the corner of the windows.
NOTE:
Be sure to exit the connection screen on CAN Console
before opening CAN Flasher. CAN Console connection must
be stopped before opening CAN Flasher.

Page12of 41
Now using the ZAPI Can Flasher software, we will put the new software in the controller. It is important to use
the correct config file and the correct flash file together, as failure to do so can make the controller inoperable
and unrecoverable.

Zapi CAN Flasher Configuration Traction 2W1

and 2W2 units.
NOTE:
Before proceeding with the CAN Flasher Configuration,
ensure the “2W series Configuration CFI & Load
Files” folder has been downloaded and has been
placed on the computer desktop.
Open Zapi Can Flasher software and configure the
communication device.
1. Select Config CAN
2. Select Init CAN Device to open the window.
NOTE:
CAN Device Configuration must be done every time the
software is opened.

Ensure:
• Select Device is set to 'Peak
USB' (or the device being used)
• Select Baud Rate is set to '125 Kbps'
Kbps’

3. When properly set – Select “OK”.

Subsequent windows may come up, don’t make any
changes, select “OK” to move on.

There is an information box on the main ZPCanFlasher

screen that will always update to current status.
If the CAN Device is configured properly the screen will
update to look like shown.
Every step through the process will update the information in
the box.

Page13of 41
 To Flash the new software to the various controllers, the
CAN Flasher software needs to be configured to know which
controller to load the software to and know what file to
actually load.
• Load ConfigFlash tells the software which controller toload
the Flash file.
• Load File tells the software which file to use in the
flashing process.
4. Select File from the main pulldown menu.
5. Select Load ConfigFlash to bring up a search window and
navigate to the “2W series Configuration CFI and load files” .
Open the “2W series Configuration CFI & Load Files.
Select the Configuration_CFI_Files” folder.
6. Open the ‘’ folder.

7. Select the proper ‘.cfi’ file for the controller

Refer to the chart below for the files needed.

Caution
Pay close attention that the config file and flash files are for either
the master or the slave designated by the m or s in the title. If you
flash the incorrect software into the wrong part of the controller
you may not be able to recover the controller

Controller Config File (.cfi)

Traction Master ad1m(1024).cfi

NOTE:
Both AD1M (Traction) and AD1S (Pump) nodes will need to
be flashed. This example shows Traction only.
8. Press “Open” or double click on the file name to returnto
the flasher screen.

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 The CAN Flasher main screen will now update showing the
config file was loaded by displaying the following information.
• Node: AD1M (Traction Master)
• CFI: File path where the cfi file is located
An information box will display a warning and state the
Config File loaded “OK”

9. Select File from the main pulldown menu.

10. Select Load File to bring up a search window

11. Navigate to the file location in which the “2W series

Configuration CFI & Load Files was previously saved and
open the folder. Navigate to the “Load Files” Folder and
open it.

12. Open the “2W1-2W2 Software load files” Folder and open it

Ensure the Files of type box is set to display “All Files”

13. Select the proper flash file to be uploaded to the truck.Refer
to the chart below for the files needed.

Controller Load File (.H86)

2W1-2W2 UNITS ONLY
Traction Master ad1m2bbe_ns215.H86

NOTE:
‘ns215’ is the file version. Ensure that ‘ns215’ is displayed in
the file name selected.

Page15of 41
 14. Press “Open”.

Again, the flasher main screen will update with the new
status and state the “Load File Ok”.
The next steps will be to connect to the truck, clear and
flash the new version of software.
Each step will also update the information text box.
Ensure the Truck is Powered “ON”

CAN Flasher Connection

1. Press Connection.
2. Select Start.
When the connection has been established, the flasher
window will update to display “Connected Ok”.
Notice that the “Clear” and “Flash” options are now available
to be selected from the main pulldown menu.

CAN Flasher Clear

Pressing Clear will erase the previous file off the controller
and display “Erase Ok” when done.

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 CAN Flash
Pressing Flash will start the file load process and open a
confirmation window.
Confirm that the file is correct and press “Yes”.
As the software is loaded, the window will display the
percent of completion and fill this bar.
File name in this image to the left is for demonstration
purpose only. The file that you should be using should
display ‘ns215’ in its name.

Once the file load reaches 100%, the flasher window will
display “Write Flash Ok”.
Software flash is complete for this controller.
Between each controller flash:
• Stop the connection
• Power OFF the truck
• Close the CAN Flasher program
• Repeat ‘CAN Flasher Configuration’, ‘CAN Flasher Clear’
and ‘CAN Flash’ processes for each node needing to be
flashed. For the 2W series Software update you will be
flashing AD1M (Traction) and (AD1S) Pump nodes.
• When flashing on both Traction and pump node is
complete, it is required to clear EEPROM.
• The next steps will repeat the above process for pump
node on a 2W1-2W2 series units.

Zapi CAN Flasher Configuration Pump 2W1 and

2W2 units.
NOTE:
Before proceeding with the CAN Flasher Configuration,
ensure the “2W series Configuration CFI & Load
Files” folder has been downloaded and has been
placed on the computer desktop.
Open Zapi Can Flasher software and configure the
communication device.
15. Select Config CAN

Page17of 41
 16. Select Init CAN Device to open the window.
NOTE:
CAN Device Configuration must be done every time the
software is opened.

Ensure:
• Select Device is set to ‘Peak USB’(or
the device being used)
• Select Baud Rate is set to ‘125 Kbps’
17. When properly set – Select “OK”.

Subsequent windows may come up, don’t make any

changes, select “OK” to move on.

There is an information box on the main ZPCanFlasher

screen that will always update to current status.
If the CAN Device is configured properly the screen will
update to look like shown.
Every step through the process will update the information in
the box.

Page18of 41
 To Flash the new software to the various controllers, the
CAN Flasher software needs to be configured to know which
controller to load the software to and know what file to
actually load.
• Load ConfigFlash tells the software which controller toload
the Flash file.
• Load File tells the software which file to use in the
flashing process.
18. Select File from the main pulldown menu.
19. Select Load ConfigFlash to bring up a search window and
navigate to the “2W series Configuration CFI and load files”.
Open the “2W series Configuration CFI & Load Files.
Select the Configuration_CFI_Files” folder.
20. Open the ‘’ folder.

21. Select the proper ‘.cfi’ file for the controller

Refer to the chart below for the files needed.

Controller Config File (.cfi)

Pump Slave ad1s(1024).cfi

NOTE:
Both AD1M (Traction) and AD1S (Pump) nodes will need to
be flashed. This example shows Pump only.
22. Press “Open” or double click on the file name to returnto
the flasher screen.

Page19of 41
 The CAN Flasher main screen will now update showing the
config file was loaded by displaying the following information.
• Node: AD1S (Pump Slave)
• CFI: File path where the cfi file is located
An information box will display a warning and state the
Config File loaded “OK”

23. Select File from the main pulldown menu.

24. Select Load File to bring up a search window

25. Navigate to the file location in which the “2W series

Configuration CFI & Load Files was previously saved and
open the folder. Navigate to the “Load Files” Folder and
open it.
26. Open the “2W1-2W2 Software load files” Folder and open it

Ensure the Files of type box is set to display “All Files”

27. Select the proper flash file to be uploaded to the truck.Refer
to the chart below for the files needed.

Controller Load File (.h86)

2W1-2W2 UNITS ONLY
Pump Slave ad1s2bbe_ns215.H86

NOTE:
‘ns215’ is the file version. Ensure that ‘ns215’ is displayed in
the file name selected.

Page20of 41
 28. Press “Open”.

Again, the flasher main screen will update with the new
status and state the “Load File Ok”.
The next steps will be to connect to the truck, clear and
flash the new version of software.
Each step will also update the information text box.
Ensure the Truck is Powered “ON”

CAN Flasher Connection

1. Press Connection.
2. Select Start.
When the connection has been established, the flasher
window will update to display “Connected Ok”.
Notice that the “Clear” and “Flash” options are now available
to be selected from the main pulldown menu.

CAN Flasher Clear

Pressing Clear will erase the previous file off the controller
and display “Erase Ok” when done.

Page21of 41
 CAN Flash
Pressing Flash will start the file load process and open a
confirmation window.
Confirm that the file is correct and press “Yes”.
As the software is loaded, the window will display the
percent of completion and fill this bar.
File name in this image to the left is for demonstration
purpose only. The file that you should be using should
display ‘ns215’ in its name.

Once the file load reaches 100%, the flasher window will
display “Write Flash Ok”.
Software flash is complete for this controller.
Between each controller flash:
• Stop the connection
• Power OFF the truck
• Close the CAN Flasher program
• Repeat ‘CAN Flasher Configuration’, ‘CAN Flasher Clear’
and ‘CAN Flash’ processes for each node needing to be
flashed. For the 2W series Software update you will be
flashing AD1M (Traction) and (AD1S) Pump nodes.
• When flashing on both Traction and pump node is
complete, it is required to clear EEPROM.

Clear EEPROM
To Clear EEPROM on each controller, use the Zapi CAN
Console program again.
1. Configure the CAN Device (Refer to page 8).
a. Enter the Password “ZAPI”.
b. Enter secondary password. (Refer to page 23).
c. Connect to Traction Node 2.0.
NOTE:
Clearing EEPROM on the Traction Node 2.0 automatically
clears EEPROM on Pump Node 5.0.

Page22of 41
Secondary Password sequence

Click on "Function "Menu and sellect "EEPROM FUNCTION"

1. In the "ADDRESS" box enter the value "4F50

2. Click on the start write button
3. In the "VALUE"box enter 2140 (this is the service password)
4. Now click the Stop Write button
5. And Finally Click the close button

Page23of 41
 2. Press Function.
3. Select EEPROM Function.

4. Press the Clear EEPROM button.

5. Press “OK” on the new window.

7. Press the Close button to close this window

8. Exit the Zapi CAN Console software

Re-Enter Parameter
After the Clear EEPROM is done on Traction Node 2.0,
using the CAN Console software, reconnect to the Traction
Controller Node 2.0 and navigate to parameters.
If you have exited the software it will be required to.
1. Configure the CAN Device (Refer to page 8).
a. Enter the Password “ZAPI”.
b. Connect to Node.
c. Enter secondary password.
Here is where the previously saved configuration file will be
loaded to restore customers preferences.
1. Select file.
2. Select Open.
Find the configuration file saved previously and select Open.

Page24of 41
 Loading Configuration
The file selected will load into a spreadsheet format.
1. Select verify and allow the program to verify the file.
2. Select TxFile and the trucks previous configuration willbe
uploaded.
3. Select close after the process confirms completion.
Stop connection and close the Zapi CAN Console Software.
Please rekey the truck for the parameters to take effect.

Confirm Part Number select

After Loading the Configuration, reconnect to the Traction
Node 2.0, using the CAN Console software, reconnect to
the Traction Controller Node 2.0 and navigate to
parameters.

1. Configure the CAN Device (Refer to page 8).

a. Enter the Password “ZAPI”.
b. Connect to Node.
c. Enter secondary password.

Here is where the tech previously recorded the

PART NUMBER SELECT value will be checked and
if necessary adjusted to the recorded value the tech
took.

Parameters can be viewed and modified by selecting

Parameter from Function pull down in the main window.

This will open the Parameters window.

The screen will not display any information until it is received from
the specific controller that is connected.

1. Press the Receive button at the bottom of the screen to start

the process of pulling in settings from the controller.

Page25of 41
 The receive process may take up to 2 minutes to load and will show a
process bar along the bottom of the display window.

2. Once the process is complete the screen will update all

tabs with valid information and values.

3. Navigate to Set Options and find PART NUMBER SEL.

Record the value that you see in that column.
This is your controller parameter part number.

4. Verify that the PART NUMBER SEL. is the same value that
was recorded, if value is not the same, adjust to the correct
value that was recorded earlier.

5. Save the new part number sel.. and click on close.

1.
2.

Stop You have completed Part One the

flashing of the Pallet Jack continuing on is the
sequence for the Straddle stacker
Page26of 41
Part Two
Zapi CAN Flasher Configuration Traction 2W5
and 2W6 units.
NOTE:
Before proceeding with the CAN Flasher Configuration,
ensure the “2W series Configuration CFI & Load
Files” folder has been downloaded and has been
placed on the computer desktop.
Open Zapi Can Flasher software and configure the
communication device.
29. Select Config CAN
30. Select Init CAN Device to open the window.

NOTE:
CAN Device Configuration must be done every time the
software is opened.

Ensure:
• Select Device is set to ‘Peak USB’(or
the device being used)
• Select Baud Rate is set to ‘125 Kbps’
31. When properly set – Select “OK”.

Subsequent windows may come up, don’t make any

changes, select “OK” to move on.

There is an information box on the main ZPCanFlasher

screen that will always update to current status.
If the CAN Device is configured properly the screen will
update to look like shown.
Every step through the process will update the information in
the box.

Page27of 41
 To Flash the new software to the various controllers, the
CAN Flasher software needs to be configured to know which
controller to load the software to and know what file to
actually load.
• Load ConfigFlash tells the software which controller toload
the Flash file.
• Load File tells the software which file to use in the
flashing process.
32. Select File from the main pulldown menu.
33. Select Load ConfigFlash to bring up a search window and
navigate to the “2W series Configuration CFI and load files” .
Open the “2W series Configuration CFI & Load Files.
Select the Configuration_CFI_Files” folder.
34. Open the ‘’ folder.

35. Select the proper ‘.cfi’ file for the controller

Refer to the chart below for the files needed.

Controller Config File (.cfi)

Traction Master ad1m(1024).cfi

NOTE:
Both AD1M (Traction) and AD1S (Pump) nodes will need to
be flashed. This example shows Traction only.
36. Press “Open” or double click on the file name to returnto
the flasher screen.

Page28of 41
 The CAN Flasher main screen will now update showing the
config file was loaded by displaying the following information.
• Node: AD1M (Traction Master)
• CFI: File path where the cfi file is located
An information box will display a warning and state the
Config File loaded “OK”

37. Select File from the main pulldown menu.

38. Select Load File to bring up a search window

39. Navigate to the file location in which the “2W series

Configuration CFI & Load Files was previously saved and
open the folder. Navigate to the “Load Files” Folder and
open it.

40. Open the “2W5-2W6 Software load files” Folder and open it

Ensure the Files of type box is set to display “All Files”

41. Select the proper flash file to be uploaded to the truck.Refer
to the chart below for the files needed.

Controller Load File (.H86)

2W5-2W6 UNITS ONLY
Traction Master
ad1m2b(c_x)e_ns101.h86

NOTE:
‘ns101’ is the file version. Ensure that ‘ns101’ is displayed in
the file name selected.

Page29of 41
 42. Press “Open”.

Again, the flasher main screen will update with the new
status and state the “Load File Ok”.
The next steps will be to connect to the truck, clear and
flash the new version of software.
Each step will also update the information text box.
Ensure the Truck is Powered “ON”

CAN Flasher Connection

1. Press Connection.
2. Select Start.
When the connection has been established, the flasher
window will update to display “Connected Ok”.
Notice that the “Clear” and “Flash” options are now available
to be selected from the main pulldown menu.

CAN Flasher Clear

Pressing Clear will erase the previous file off the controller
and display “Erase Ok” when done.

Page30of 41
 CAN Flash
Pressing Flash will start the file load process and open a
confirmation window.
2. Confirm that the file is correct and press “Yes”.
As the software is loaded, the window will display the
percent of completion and fill this bar.
File name in this image to the left is for demonstration
purpose only. The file that you should be using should
display ‘ns101’ in its name.

Once the file load reaches 100%, the flasher window will
display “Write Flash Ok”.
Software flash is complete for this controller.
Between each controller flash:
• Stop the connection
• Power OFF the truck
• Close the CAN Flasher program
• Repeat ‘CAN Flasher Configuration’, ‘CAN Flasher Clear’
and ‘CAN Flash’ processes for each node needing to be
flashed. For the 2W series Software update you will be
flashing AD1M (Traction) and (AD1S) Pump nodes.
• When flashing on both Traction and pump node is
complete, it is required to clear EEPROM.
• The next steps will repeat the above process for pump
node on a 2W5-2W6 series units.

Page31of 41
 Zapi CAN Flasher Configuration Pump 2W5 and
2W6 units.
NOTE:
Before proceeding with the CAN Flasher Configuration,
ensure the “2W series Configuration CFI & Load
Files” folder has been downloaded and has been
placed on the computer desktop.
Open Zapi Can Flasher software and configure the
communication device.
43. Select Config CAN
44. Select Init CAN Device to open the window.

NOTE:
CAN Device Configuration must be done every time the
software is opened.

Ensure:
• Select Device is set to ‘Peak USB’(or
the device being used)
• Select Baud Rate is set to ‘125 Kbps’
45. When properly set – Select “OK”.

Subsequent windows may come up, don’t make any

changes, select “OK” to move on.

There is an information box on the main ZPCanFlasher

screen that will always update to current status.
If the CAN Device is configured properly the screen will
update to look like shown.
Every step through the process will update the information in
the box.

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 To Flash the new software to the various controllers, the
CAN Flasher software needs to be configured to know which
controller to load the software to and know what file to
actually load.
• Load ConfigFlash tells the software which controller toload
the Flash file.
• Load File tells the software which file to use in the
flashing process.
46. Select File from the main pulldown menu.
47. Select Load ConfigFlash to bring up a search window and
navigate to the “2W series Configuration CFI and load files” .
Open the “2W series Configuration CFI & Load Files.
Select the Configuration_CFI_Files” folder.
48. Open the ‘’ folder.

49. Select the proper ‘.cfi’ file for the controller

Refer to the chart below for the files needed.

Controller Config File (.cfi)

Pump Slave ad1s(1024).cfi

NOTE:
Both AD1M (Traction) and AD1S (Pump) nodes will need to
be flashed. This example shows Pump only.
50. Press “Open” or double click on the file name to returnto
the flasher screen.

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 The CAN Flasher main screen will now update showing the
config file was loaded by displaying the following information.
• Node: AD1S (Pump Slave)
• CFI: File path where the cfi file is located
An information box will display a warning and state the
Config File loaded “OK”

51. Select File from the main pulldown menu.

52. Select Load File to bring up a search window

53. Navigate to the file location in which the “2W series

Configuration CFI & Load Files was previously saved and
open the folder. Navigate to the “Load Files” Folder and
open it.

54. Open the “2W5-2W6 Software load files” Folder and open it

Ensure the Files of type box is set to display “All Files”

55. Select the proper flash file to be uploaded to the truck.Refer
to the chart below for the files needed.

Controller Load File (.H86)

2W5-2W6 UNITS ONLY
Pump Slave ad1s2b(c_x)e_ns101.h86

NOTE:
‘ns101’ is the file version. Ensure that ‘ns101’ is displayed in
the file name selected.

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 56. Press “Open”.

Again, the flasher main screen will update with the new
status and state the “Load File Ok”.
The next steps will be to connect to the truck, clear and
flash the new version of software.
Each step will also update the information text box.
Ensure the Truck is Powered “ON”

CAN Flasher Connection

1. Connection.
2. Select Start.
When the connection has been established, the flasher
window will update to display “Connected Ok”.
Notice that the “Clear” and “Flash” options are now available
to be selected from the main pulldown menu.

CAN Flasher Clear

Pressing Clear will erase the previous file off the controller
and display “Erase Ok” when done.

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 CAN Flash
Pressing Flash will start the file load process and open a
confirmation window.
3. Confirm that the file is correct and press “Yes”.
As the software is loaded, the window will display the
percent of completion and fill this bar.
File name in this image to the left is for demonstration
purpose only. The file that you should be using should
display ‘ns101’ in its name.

Once the file load reaches 100%, the flasher window will
display “Write Flash Ok”.
Software flash is complete for this controller.
Between each controller flash:
• Stop the connection
• Power OFF the truck
• Close the CAN Flasher program
• Repeat ‘CAN Flasher Configuration’, ‘CAN Flasher Clear’
and ‘CAN Flash’ processes for each node needing to be
flashed. For the 2W series Software update you will be
flashing AD1M (Traction) and (AD1S) Pump nodes.
• When flashing on both Traction and pump node is
complete, it is required to clear EEPROM.

Clear EEPROM
To Clear EEPROM on each controller, use the Zapi CAN
Console program again.
1. Configure the CAN Device (Refer to page 8).
d. Enter the Password “ZAPI”.
e. Enter secondary password. (Refer to page 26).
f. Connect to Traction Node 2.0.
NOTE:
Clearing EEPROM on the Traction Node 2.0 automatically
clears EEPROM on Pump Node 5.0.

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 2. Press Function.
3. Select EEPROM Function.

4. Press the Clear Eeprom button.

5. Press “OK” on the new window.
6. Press the Close button to close this window
7. Exit the Zapi CAN Console software

Re-Enter Parameter
After the Clear EEPROM is done on Traction Node 2.0,
using the CAN Console software, reconnect to the Traction
Controller Node 2.0 and navigate to parameters.
If you have exited the software it will be required to.
1. Configure the CAN Device (Refer to page 8).
d. Enter the Password “ZAPI”.
e. Connect to Node.
f. Enter secondary password.
Here is where the previously saved configuration file will be
loaded to restore customers preferences.
2. Select file.
3. Select Open.
Find the configuration file saved previously and select Open.

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 Loading Configuration
The file selected will load into a spreadsheet format.
4. Select verify and allow the program to verify the file.
5. Select TxFile and the trucks previous configuration willbe
uploaded.
6. Select close after the process confirms completion.
Stop connection and close the Zapi CAN Console Software.
Please rekey the truck for the parameters to take effect

Confirm Part Number select

After Loading the Configuration, reconnect to the Traction
Node 2.0, using the CAN Console software, reconnect to
the Traction Controller Node 2.0 and navigate to
parameters.

1. Configure the CAN Device (Refer to page 8).

a. Enter the Password “ZAPI”.
b. Connect to Node.
c. Enter secondary password.

Here is where the tech previously recorded the PART

NUMBER SELECT value will be checked and if
necessary adjusted to the recorded value the tech took.

Parameters can be viewed and modified by selecting

Parameter from Function pull down in the main window.

This will open the Parameters window.

The screen will not display any information until it is received from the specific
controller that is connected.

1. Press the Receive button at the bottom of the screen to start

the process of pulling in settings from the controller.

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 The receive process may take up to 2 minutes to load and will
show a process bar along the bottom of the display window.

2. Once the process is complete the screen will update all

tabs with valid information and values.

3. Navigate to Set Options and find PART NUMBER SEL.

Record the value that you see in that column.
This is your controller parameter part number.

4. Verify that the PART NUMBER SEL. is the same value

that was recorded, if value is not the same, adjust to the
correct value that was recorded earlier.

5. Save the new part number sel. and click on close.

1.
2.

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Stop connection and close the Zapi CAN Console Software.
Please re-key the truck for the parameters to take effect.

Software Version Verification

Verify that your software was uploaded correctly by turning the Key
Switch to the ON position.

Upon start up, you will see Meter Panel software version EP215 for
2W1 and 2W2 units.

For 2W5 and 2W6 units you will see Meter Panel software version
EP101.

This will confirm that the latest software is installed correctly.

Test all operations.

Note:

If truck has a code for truck mismatch, go to Part Number Sel. in ZP

Can Console, make sure to write the Part Number Sel. down,
change the number up one (ex: 217 to 218), save and cycle key
switch, change the number back to the correct Part Number Sel.
the tech wrote down, cycle key switch.

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Questions? If you have any questions regarding this Service Campaign, please
submit a Service Support Ticket.

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