Operator’s Manual

Precedent TM

Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
Multi Temperature Units
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and
C-600M, S-600M, S-600DE, and S-610DE
air conditioning systems, building and contracting services, parts support and advanced
controls for commercial buildings and homes. TK 56171-2-OP (Rev. 2, 05/16)

©2015 Ingersoll-Rand Company

Printed in U.S.A.

Operator’s Manual

Precedent TM

Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
Multi Temperature Units
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and
C-600M, S-600M, S-600DE, and S-610DE
air conditioning systems, building and contracting services, parts support and advanced
controls for commercial buildings and homes. TK 56171-2-OP (Rev. 2, 05/16)

©2015 Ingersoll-Rand Company

Printed in U.S.A.
 PrecedentTM
Multi-Temperature Units
C-600M, S-600M, S-610M, S-600DE and S-610DE

TK 56171-2-OP (Rev. 2, 05/16)

Copyright© 2015 Thermo King Corp., Minneapolis, MN, USA

Printed in USA
 Disclaimer
This manual is published for informational purposes only. Thermo King Corporation makes no
representations or warranties, express or implied, with respect to the information, recommendations
and descriptions contained in this manual and such information, recommendations and descriptions
should not be regarded as all-inclusive or covering all contingencies. In the event you have any
questions or require further information, please contact your local Thermo King dealer.

The procedures described herein should only be undertaken by suitably qualified personnel. Failure to
implement these procedures correctly may cause damage to the Thermo King unit or other property or
personal injury.

Thermo King Corporation and its affiliates shall have no liability in contract or tort (including negligence
and/or strict liability) or otherwise, to any person or entity for any personal injury, property damage or
any other direct, indirect, special or consequential damage or liability whatsoever, arising out of or
resulting from any actions by any person that are contrary to this manual or any of the information,
recommendations or descriptions contained herein or the failure of any person to implement the
procedures described herein correctly or to follow caution and safety decals located on the Thermo
King unit.

2
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Unit Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
EPA Emission Control System Warranty Statement 7 Diesel Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
ELC (Extended Life Coolant) . . . . . . . . . . . . . . . . . . . .17
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 10 EMI 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
General Safety Practices . . . . . . . . . . . . . . . . . . . . . . 10 Thermo King X430 Reciprocating Compressor . . . . . .18
Automatic Start/Stop Operation . . . . . . . . . . . . . . . . . 10 Electronic Throttling Valve . . . . . . . . . . . . . . . . . . . . . .18
Electrical Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Remote Evaporators . . . . . . . . . . . . . . . . . . . . . . . . . .18
Battery Installation and Cable Routing . . . . . . . . . . . . 11 SMART REEFER 4 Multi-Temp (SR-4 MT) Control
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Refrigerant Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 CYCLE-SENTRY Start-Stop Controls . . . . . . . . . .20
First Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
First Aid–Refrigerant . . . . . . . . . . . . . . . . . . . . . . . 13 OptiSet Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
First Aid–Refrigerant Oil . . . . . . . . . . . . . . . . . . . . 13 FreshSet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Safety Decals and Locations . . . . . . . . . . . . . . . . . . . 13 ECO Pulldown Mode . . . . . . . . . . . . . . . . . . . . . . .22
Condenser and Evaporator Fans . . . . . . . . . . . . . 13 Defrost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
High Voltage Components . . . . . . . . . . . . . . . . . . 14 Opening the Front Doors . . . . . . . . . . . . . . . . . . . . . . .23
Do Not Use Ether Starting Aids . . . . . . . . . . . . . . 15 Engine Compartment Components . . . . . . . . . . . . . . .24
Unit Protection Devices . . . . . . . . . . . . . . . . . . . . . . . .24

3
Manual Pretrip Inspection Starting the Electric Motor . . . . . . . . . . . . . . . . . . 46
(Before Starting the Unit) . . . . . . . . . . . . . . . . . . . . . 26 Switching from Diesel to Electric . . . . . . . . . . . . . 46
Initiating a Manual Defrost Cycle . . . . . . . . . . . . . 49
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . 28 Selecting Cycle Sentry or Continuous Mode . . . . 52
SMART REEFER 4 (SR-4 MT) Controller Overview . . 28 Using the Main Menu . . . . . . . . . . . . . . . . . . . . . . 56
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Main Menu Features . . . . . . . . . . . . . . . . . . . . . . 57
Control Panel Display . . . . . . . . . . . . . . . . . . . . . . 29 Languages (If Enabled) . . . . . . . . . . . . . . . . . . . . 65
Display Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Zone Cooling, Heating or Null . . . . . . . . . . . . . . . . 31 Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
CYCLE SENTRY/Continuous Mode Key . . . . . . . . . . . 31 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
ECO-Pulldown Mode . . . . . . . . . . . . . . . . . . . . . . 32 Sensors Available . . . . . . . . . . . . . . . . . . . . . . . . 84
Zone Level or Unit Level Alarm Codes . . . . . . . . . 33 Data Logger (CargoWatch) . . . . . . . . . . . . . . . . . 85
Hard Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Hourmeters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Soft Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Display Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Using the Cycle Sentry Key . . . . . . . . . . . . . . . . . 94
Turning Unit On and Off . . . . . . . . . . . . . . . . . . . . . . . 35
Two Zone Standard Display . . . . . . . . . . . . . . . . . 37 Loading and Enroute Inspections . . . . . . . . . . . . 109
Three Zone Standard Display . . . . . . . . . . . . . . . . 38 Pre-Loading Inspection . . . . . . . . . . . . . . . . . . . . . . 109
Single Zone Control Standard Display . . . . . . . . . 38 Single Temperature Loading Procedures . . . . . . . . . 111
Operating the Unit in Single Zone Mode . . . . . . . . 39 Post-Loading Inspection . . . . . . . . . . . . . . . . . . . . . . 112
TemperatureWatch Display . . . . . . . . . . . . . . . . . 39 Post Trip Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Changing the Setpoint . . . . . . . . . . . . . . . . . . . . . 40 Inspection Troubleshooting . . . . . . . . . . . . . . . . 112
Turning a Zone ON and Off . . . . . . . . . . . . . . . . . 43
Starting the Diesel Engine . . . . . . . . . . . . . . . . . . 45

4
Alarm Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Maintenance Inspection Schedule . . . . . . . . . . . . .152
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Alarm Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Serial Number Locations . . . . . . . . . . . . . . . . . . . . .159
Clearing Alarm Codes . . . . . . . . . . . . . . . . . . . . . . . . 118
Emergency Cold Line . . . . . . . . . . . . . . . . . . . . . . .160
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Recover Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . .161
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
CALIFORNIA
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 Proposition 65 Warning . . . . . . . . . . . . . . . . . . . . . .161
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Refrigeration System . . . . . . . . . . . . . . . . . . . . . . . . 148
Electrical Control System . . . . . . . . . . . . . . . . . . . . . 149
Electrical Standby (SmartPower Units Only) . . . . . . . 150
Electric Motor and Overload Relay . . . . . . . . . . . 150
Standby Power Cord Requirements . . . . . . . . . . 151

5
Introduction
There is nothing complicated about operating and maintaining IMPORTANT: This manual is published for informational
your Thermo King unit, but a few minutes studying this purposes only and the information furnished herein should
manual will be time well spent. not be considered as all-inclusive or meant to cover all
contingencies. If more information is required, consult your
Performing pre-trip checks and enroute inspections on a
Thermo King Service Directory for the location and
regular basis will minimize on-the-road operating problems. A
telephone number of the local dealer.
regular maintenance program will also help to keep your unit
in top operating condition. If factory recommended procedures
are followed, you will find that you have purchased the most
efficient and dependable temperature control system available.
All service requirements, major and minor, should be handled
by a Thermo King dealer for four very important reasons:
• They are equipped with the factory recommended tools to
perform all service functions
• They have factory trained and certified technicians
• They have genuine Thermo King replacement parts
• The warranty on your new unit is valid only when the
repair and replacement of component parts is performed
by an authorized Thermo King dealer.

6
EPA Emission Control System Warranty
Statement
Thermo King warrants to the initial owner and each subsequent During the term of this warranty, Thermo King will provide,
owner that the certified, non-road diesel engine in your unit is: through a Thermo King authorized service dealer or other
establishment authorized by Thermo King, repair or
1. Designed, built and equipped so as to conform, at the time
replacement of any warranted part at no charge to the non-road
of sale, with all applicable regulations adopted by the
engine owner.
United States Environmental Protection Agency (EPA).
2. Free from defects in materials and workmanship in In emergency, repairs may be performed at any service
specific emission related parts for a period of five years or establishment, or by the owner, using any replacement part.
3,000 hours of operation, whichever comes first, after date Thermo King will reimburse the owner for their expenses,
of delivery to the initial owner. including diagnostic charges for such emergency repair. These
expenses shall not exceed Thermo King’s suggested retail price
If an emission-related part or component fails during the for all warranted parts replaced, and labor changes based on
warranty period, it will be repaired or replaced. Any such part Thermo King’s recommended time allowance for the warranty
or component repaired or replaced under warranty is warranted repair and the geographically appropriate hourly labor rate.
for the warranty period.

7
EPA Emission Control System Warranty Statement

Any replacement part can be used for maintenance or repairs. If failure of one of these parts or components results in failure
The owner should ensure that such parts are equivalent in of another part or component, both will be covered by this
design and durability to genuine Thermo King parts. However, warranty.
Thermo King is not liable for parts that are not genuine
Thermo King parts. Responsibilities
A part not being available within 30 days or repair not being This warranty is subject to the following:
completed within 30 days constitutes an emergency.
As a condition of reimbursement, replaced parts and received Thermo King Corporation Responsibilities
invoices must be presented at a place of business of a Thermo
King authorized service dealer or other establishment During the emission warranty period, if a defect in material or
authorized by Thermo King. workmanship of a warranted part or component is found,
Thermo King will provide:
This warranty covers the following emission-related parts and
components: • New, remanufactured, or repaired parts or components
required to correct the defect.
• Fuel Injection System
NOTE: Items replaced under this warranty become the
• Intake Manifold property of Thermo King.
• Exhaust Manifold • Labor, during normal working hours, required to make the
• Miscellaneous hoses, clamps, connectors and sealing warranty repair. This includes diagnosis and labor to
devices used in the above systems. remove and install the engine, if necessary.

8
 EPA Emission Control System Warranty Statement

Owner Responsibilities Limitations

During the emission warranty period, the owner is responsible Thermo King is not responsible for resultant damages to an
for: emission-related part or component resulting from:
• The performance of all required maintenance. A warranty • Any application or installation Thermo King deems
claim will not be denied because the scheduled improper as explained in this Operator’s Manual, or any
maintenance was not performed. However, if the lack of other manuals provided for the unit.
required maintenance was the reason for the repair, then • Attachments, accessory items, or parts not authorized for
the claim will be denied. use by Thermo King.
• Premium of overtime cost.
• Improper off-road engine maintenance, repair or abuse.
• Cost to investigate complaints that are not caused by • Owner’s unreasonable delay in making the product
defects in Thermo King material or workmanship. available after being notified of a potential product
• Providing timely notice of a warrantable failure and problem.
promptly making the product available for repair.
This warranty is in addition to Thermo King’s standard
warranty applicable to the off-road engine product involved.
Remedies under this warranty are limited to the provision of
material and services as specified herein. Thermo King is not
responsible for incidental or consequential damages such as
downtime or loss of engine powered equipment.

9
Safety Precautions
Thermo King recommends that servicing be done only by a Automatic Start/Stop Operation
Thermo King dealer. However, you should be aware of several
safety practices. This chapter gives basic safety precautions for This unit is capable of automatic operation and could start at
working with Thermo King units and describes the safety any time without warning.
stickers on your unit that you should be familiar with.
WARNING: The unit can start at any time without
warning. Press the OFF key on the control panel and
General Safety Practices place the microprocessor On/Off switch in the Off
WARNING: Keep hands and loose clothing clear of position before inspecting or servicing any part of the
fans and belts at all times when the unit is operating unit.
with the doors open.

WARNING: Exposed coil fins can cause painful

Electrical Hazard
lacerations. Service work on the evaporator or DANGER: Dangerous three phase AC electric power
condenser coils should be done by a certified Thermo is present whenever the unit is operating in either
King technician. Diesel Mode or Electric Mode and whenever the unit
is connected to a source of external standby power.
WARNING: Do not apply heat to a closed cooling Voltages of this magnitude can be lethal. Exercise
system. Before applying heat to a cooling system, extreme caution when working on the unit.
drain it. Then flush it with water and drain the water.
Antifreeze contains water and ethylene glycol. The
ethylene glycol is flammable and can ignite if the
antifreeze is heated enough to boil off the water.
10
 Safety Precautions

Battery Installation and Cable CAUTION: Always wear protective clothing, gloves
and eye wear when handling and installing batteries.
Routing Battery acid can cause serious burns when exposed to
WARNING: Improperly installed battery could result eyes or skin. If battery acid contacts skin or clothing,
in a fire or explosion. A Thermo King approved wash immediately with soap and water. If acid enters
battery must be installed and properly secured to the your eye, immediately flood it with running cold
battery tray. water for at least twenty minutes and get medical
attention immediately.
WARNING: Improperly installed battery cables could
result in fire or explosion. Battery cables must be CAUTION: Always cover battery terminals to prevent
installed, routed and secured properly to prevent them from making contact with metal components
them from rubbing, chaffing or making contact with during battery installation. Battery terminals
hot, sharp or rotating components. grounding against metal could cause the battery to
explode.
CAUTION: Do not connect other manufacturer’s
equipment or accessories to the Thermo King unit.
This could result in severe damage to equipment and
void the warranty.

CAUTION: Set all unit electrical controls to the OFF

position before connecting battery cables to the
battery to prevent unit from starting unexpectedly and
causing personal injury.

11
Safety Precautions

Refrigerant Refrigerant Oil

Although fluorocarbon refrigerants are classified as safe, use Observe the following precautions when working with or
caution when working with refrigerants or in areas where they around refrigerant oil:
are being used.
WARNING: Always wear goggles or safety glasses to
DANGER: Fluorocarbon refrigerants can produce protect eyes from refrigerant oil contact.
toxic gases. In the presence of an open flame or
electrical short, these gases are severe respiratory
irritants CAPABLE OF CAUSING DEATH. WARNING: Protect skin and clothing from
prolonged or repeated contact with refrigerant oil.
DANGER: Fluorocarbon refrigerants tend to Rubber gloves are recommended.
displace air and can cause oxygen depletion which
could result in DEATH BY SUFFOCATION. Provide WARNING: Wash thoroughly immediately after
adequate ventilation in enclosed or confined areas. handling refrigerant oil to prevent irritation.

WARNING: Fluorocarbon refrigerants evaporate

rapidly, freezing anything they contact if accidentally
released into the atmosphere from the liquid state.

12
 Safety Precautions

First Aid Safety Decals and Locations

First Aid–Refrigerant Condenser and Evaporator Fans
Eyes: For contact with liquid, immediately flush eyes with Be aware of the warning nameplates near the condenser fans
large amounts of water. Get prompt medical attention. and evaporator fans (example in Figure 1).
Skin: Flush areas with large amounts of warm water. Do not
apply heat. Wrap burns with dry, sterile, bulky dressing to
protect from infection or injury. Get prompt medical attention.
Inhalation: Move victim to fresh air and restore breathing if
necessary. Stay with victim until emergency personnel arrive.

First Aid–Refrigerant Oil

Eyes: Immediately flush eyes with large amounts of water for
at least 15 minutes while holding the eyelids open. Get prompt
AMA1581
medical attention.
Figure 1: Fan Warning
Skin: Remove contaminated clothing. Wash thoroughly with
soap and water. Get medical attention if irritation persists.
Inhalation: Move victim to fresh air and restore breathing if
necessary. Stay with victim until emergency personnel arrive.
Ingestion: Do not induce vomiting. Immediately contact
local poison control center or physician.

13
Safety Precautions

High Voltage Components 1

Various components on the Precedent unit operate using
220/3/60 or 460/3/60 high voltage and are identified by 2
warning nameplates (examples in Figure 2). All high voltage
wiring is identified by ORANGE conduiting. Be aware of the
locations of these components. Only certified, trained
technicians can service them.
6
3

AMA1579 AMA1580 1. Condenser Motors 4. High Voltage Control Box

2. Evaporator Motor 5. AC Generator
Figure 2: High Voltage Warning 3. High Voltage 6. Electric Standby Motor &
Distribution Box Power Receptacle
NOTE: See Figure 3 and Figure 4 for high voltage (SmartPower Option)
component locations.
Figure 3: High Voltage Component Locations (Front)

14
 Safety Precautions

Do Not Use Ether Starting Aids

7

9
Figure 5: Do Not Use Ether Starting Aids
(Near Engine)

7. Evaporator Motor 9. High Voltage Junction

Box
8. High Voltage Heater All ORANGE conduiting
Strips contains High Voltage
Figure 4: High Voltage Component Locations (Rear)

15
Unit Description Unit Overview
Thermo King Precedent multi-temperature refrigeration
systems are designed to control temperatures in two or three
compartments (zones). The system allows any compartment to
be set at any temperature.
Precedent C-600M, S-600M and S-610M host units are
equipped with a single evaporator that controls temperature in
one compartment (Zone 1), and a remote evaporator that
controls temperature in another compartment (Zone 2). A unit
with three zones has additional remote evaporator(s), which
controls temperature in a third compartment (Zone 3).
Precedent DE host units are equipped with dual evaporators:
one evaporator controls temperatures in one compartment
(Zone 1), the other evaporator controls the temperature in
another compartment (Zone 2). DE-3 host units utilize an
additional remote evaporator which controls temperatures in a
third compartment (Zone 3).
These units feature all-new DDE (Diesel Direct Electric)
architecture with a quiet running Thermo King diesel engine
and a Thermo King X-430 reciprocating compressor.
The units are available in the following models:
Standard: Cooling and heating on diesel engine operation.
Figure 6: Precedent Multi-temperature Unit SmartPower™ Option: Cooling and heating on diesel engine
operation and electric standby operation.
16
 Unit Description

Diesel Engine EMI 3000

The four cylinder engine is a water cooled, direct injection EMI 3000 is an extended maintenance interval package. It is
diesel engine. The engine is coupled directly to the compressor standard equipment. The EMI 3000 package consists of the
on standard units. A centrifugal clutch transfers power from following key components:
the engine to the compressor on Smart Power units. Belts
• EMI 3000-Hour Cyclonic Air Cleaner Assembly and Air
transmit power to the AC generator, water pump, and
Cleaner Element
alternator.
• EMI 5-Micron 3000-Hour Fuel Filter
ELC (Extended Life Coolant) • EMI 3000-Hour Dual Element Oil Filter
ELC is standard equipment. The maintenance interval for ELC • API Rating CI-4 Mineral Oil
is five years or 12,000 hours.
CAUTION: Do not add “GREEN” or • Five Year or 12,000 Hour ELC (Extended Life Coolant)
“BLUE-GREEN” conventional coolant to cooling The EMI package allows standard maintenance intervals to be
systems using “RED” Extended Life Coolant, except extended to 3,000 hours, or 2 years, whichever occurs first.
in an emergency. If conventional coolant is added to
NOTE: Units equipped with the EMI 3000 package do
Extended Life Coolant, the coolant must be changed
require regular inspection in accordance with Thermo King's
after 2 years instead of 5 years.
maintenance recommendations.
NOTE: The use of 50/50% pre-mixed ELC is recommended NOTE: EMI 3000 oil filters and EMI 3000 air cleaners are
to assure that de-ionized water is being used. If 100% full NOT interchangeable with older style oil filters and air
strength concentrate is used, de-ionized or distilled water is cleaners.
recommended instead of tap water to insure the integrity of
the cooling system is maintained.

17
Unit Description

Thermo King X430 Reciprocating SMART REEFER 4 Multi-Temp

Compressor (SR-4 MT) Control System
The C-600M, S-600M and the S-600DE are equipped with a The SR-4 MT is a microprocessor control system designed for
four cylinder 30.0 cu. in. (492 cm3) displacement Thermo transport refrigeration. The SR-4 MT integrates the following
King X430 reciprocating compressor. functions: changing setpoint and operating mode, viewing
gauge, sensor and hourmeter readings, initiating defrost cycles,
Electronic Throttling Valve and viewing and clearing alarms.
The ETV provides enhanced control of the refrigeration system The microprocessor components are located inside the control
as follows: box, which is located inside the lower roadside service door. It
is used to operate the unit. The control panel is mounted on the
• Allows the refrigeration system to fully utilize the power
face of the control box. It is clearly visible through an opening
capabilities of the engine under varying conditions
in the lower roadside service door.
• Provides an additional measure of protection against high
discharge pressures See “Operating Instructions” in this manual for more
information about the SR-4 MT Controller.
• Protects the engine from high coolant temperature
Depending on the air temperature in the trailer, as sensed by
shutdowns
the microprocessor Base Controller, the unit will typically
• Provides a means of precise temperature control. operate in one of the following modes:

Remote Evaporators
Remote evaporators (if equipped) are mounted on the ceiling
of each remote compartment to provide temperature control for
Zone 2 and Zone 3 (if used).

18
 Unit Description

Diesel Operation Electric Operation

In diesel operation the microprocessor will select the operating In electric operation the microprocessor will select the
mode from the following: operating mode from the following:
• High Speed Cool • Cool
• Low Speed Cool • Modulated Cool
• Low Speed Modulated Cool • Null (CYCLE-SENTRY operation only)
• Null (CYCLE-SENTRY operation only) • Modulated Heat (Hot Gas only)
• Low Speed Modulated Heat • Hot Gas Heat
• Low Speed Heat • Full Heat (Hot Gas and Electric Heat)
• High Speed Heat • Defrost (Hot Gas and Electric Heat)
• Defrost

19
Unit Description

CYCLE-SENTRY Start-Stop Controls Data Logging

WARNING: The unit can start at any time without There are two separate data loggers. The data is downloaded
warning. Press the OFF key on the control panel and through the Flash Drive Only USB port on the front of the
place the microprocessor On/Off switch in the Off control box using a flash drive and ThermoServ software.
position before inspecting or servicing any part of the
Flash Drive Only USB Port: Standard USB drives that have
unit.
been programmed with ThermoServ can be used in the Flash
The CYCLE-SENTRY Start-Stop fuel saving system provides Drive Only USB Port. Use of a USB drive eliminates the need
optimum operating economy. for an on-site computer and does not require cables.
When CYCLE-SENTRY Mode is selected the unit will start The Flash Drive Only USB port can be used to:
and stop automatically to maintain setpoint, keep the engine
• Download the CargoWatch and ServiceWatch Data Loggers.
warm and the battery charged. When Continuous Mode is
selected, the unit starts automatically and runs continuously to • Flashload the Base Controller and HMI Control Panel.
maintain setpoint and provide constant airflow.

20
 Unit Description

PC Only USB Port: The PC Only USB Port is a connector

located on the base controller inside the control box. It is used
to connect the controller to a PC with a standard USB to USB
mini cable.
The PC Only USB port can be used to:
• Upload trailer ID and Unit Serial Number (Must be done
on new units and if new controller is installed.)
• Data Logger setup.
• Download the CargoWatch and ServiceWatch Data
Loggers.
• Flashload the Base Controller and HMI Control Panel.
1 ServiceWatch: ServiceWatch is standard equipment. It
records operating events, alarm codes and compartment
temperatures as they occur and at preset intervals. This
information is typically used to analyze unit performance.
CargoWatch: CargoWatch data logging requires the
installation of optional sensors. Up to six temperature
sensor/probes and four door switches can be installed.
CargoWatch also logs the setpoint. Use a USB port to
1. Flash Drive Only USB Port downloaded the CargoWatch data. If optional temperature
Figure 7: HMI Controller and USB Port sensors are installed, their readings are displayed as Datalogger
Sensor (1-6) Temperature in the sensor readings.

21
Unit Description

OptiSet Plus points above 30F, the unit will operate in ECO Pulldown mode
until set point is achieved, possibly never operating in high
OptiSet Plus is a group of programmable functions that control
speed mode.
how the unit will operate with specific setpoints or named
products. This assures that when a particular setpoint or named Operating the unit in low speed pulldown can save up to 15%
product is selected, the unit will always operate the same way. fuel during the initial pulldown without significantly
This allows an entire fleet to be configured to match the increasing the overall unit run time.
customers’ needs. Contact your Thermo King dealer for All Thermo King Multi-Temperature units come factory set
information about programming OptiSet Plus. with the ECO Pulldown Mode enabled. Contact your Thermo
King dealer for further information about ECO Pulldown
FreshSet Mode.
FreshSet is included in OptiSet Plus. FreshSet is a demand
base temperature control for fresh products. FreshSet modifies Defrost
and adjusts unit airflow operation to control temperature and to Frost gradually builds-up on evaporator coils as a result of
maximize protection of cargo, while keeping operating costs to normal operation. The unit uses hot refrigerant to defrost the
a minimum. Contact your Thermo King dealer for information evaporator coil. Hot refrigerant gas passes through the
about programming FreshSet. evaporator coil and melts the frost. The water flows through
collection drain tubes onto the ground. The methods of defrost
ECO Pulldown Mode initiation are Automatic, and Manual.
This programmable feature allows the unit to operate in low Automatic Defrost: The SR-4 MT automatically initiates
speed during initial pulldown until the temperature in any one timed or demand defrost cycles. The SR-4 MT microprocessor
zone inside the trailer reaches 30F. At this point, it can be programmed to initiate timed defrost cycles at intervals
automatically switches the unit to high speed operation. For set of 2, 4, 6, 8, or 12 hours. Demand defrost cycles occur if the

22
 Unit Description

differences between the return air temperature, discharge air Opening the Front Doors
temperature, and coil temperature exceed certain limits. The
unit can enter defrost cycles as often as every 30 minutes if Pull the right door latch handle out at a 45 degree angle and
required. turn it down (clockwise) 90 degrees (see Figure 8) to open the
doors and access the engine compartment. Push the door
Manual Defrost: In Manual Defrost Mode, the operator closed while holding the door latch handle open and then turn
initiates a defrost cycle. See “Initiating a Manual Defrost it up (counterclockwise) 90 degrees to close the door.
Cycle.”
NOTE: The unit will not perform a Manual Defrost Cycle
unless the unit has been turned on with the ON key, the unit
is running in Continuous or CYCLE-SENTRY Mode (or shut
down in CYCLE-SENTRY Null Mode), and the coil
temperature is below 45 F (7 C).

Figure 8: Door Latch Location

23
Unit Description

Engine Compartment coolant temperature rises above an acceptable level, the

microprocessor records alarm code 41 and possibly 18. The
Components microprocessor might also shut the unit down.
WARNING: The unit can start at any time without High Pressure Cutout Switch: The high pressure cutout
warning. Press the OFF key on the control panel and switch (HPCO) is located on the compressor discharge
place the microprocessor On/Off switch in the Off manifold. If the compressor discharge pressure becomes
position before inspecting any part of the unit. excessive, the switch opens the circuit to the run relay to stop
the unit. The microprocessor will record Alarm Code 10.
The following maintenance items can be checked visually.
High Pressure Relief Valve: This valve is designed to
Engine Oil DipstickUse the engine oil dipstick to check the
relieve excessive pressure in the refrigeration system. It is
engine oil level.
located on the receiver tank. If the high pressure relief valve
CAUTION: Make sure the engine is turned off before opens, much of the refrigerant will be lost. Take the unit to a
attempting to check the engine oil. Thermo King dealer if this occurs.
Low Oil Level Switch: The low oil level switch closes if the
Unit Protection Devices oil drops below an acceptable level. If it stays closed for a
specified time, the microprocessor shuts the unit down and
Coolant Level SwitchThe coolant level switch closes if the records Alarm Code 66.
coolant level drops below an acceptable level. If it stays closed
for a specified time, the microprocessor records alarm code 37. Low Oil Pressure Switch: The low oil pressure switch
Engine Coolant Temperature Sensor closes if the oil pressure drops below an acceptable level. If it
The microprocessor uses the engine coolant temperature sensor stays closed for a specified time, the microprocessor shuts the
to monitor the engine coolant temperature. If the engine unit down and records alarm code 19.

24
 Unit Description

Preheat Buzzer: The preheat buzzer sounds when the base Base Controller Fuses
controller energizes the preheat relay. This warns anyone near Fuses, located on the base controller protect various circuits
the unit that the controller is about to start the engine. and components. The base controller is located inside the
Overload Relay—Automatic Reset (SmartPower): An control box.
overload relay protects the standby electric motor. The
overload relay opens the circuit to the electric motor if the
Expansion Module Fuses
motor overloads for any reason (e.g., low line voltage or Fuses located on the expansion module protect various circuits
improper power supply) while the unit is on electric standby and components.
operation. The microprocessor will record Alarm Code 90.
ECU Interface Board Fuses
Smart FETs: Smart FETs in the microprocessor protect some Fuses located on the expansion module protect various circuits
circuits and components from an overcurrent condition. and components.
Fuses: A number of fuses are used to protect various circuits Battery Fuses
and components.
A 100A fuse (FS2) protects the 2 circuit to the base controller.
A 70A fuse (FS2) protects the 2 circuit to the ECU.
A 70A fuse (FS3) protects the 2/8S circuit to the starter relay.

25
Manual Pretrip Inspection
(Before Starting the Unit)
Pretrip inspections are an important part of a preventative Engine Coolant: The engine coolant must have antifreeze
maintenance program designed to minimize operating protection to -30 F (-34 C). Add coolant if Alarm Code 37 is
problems and breakdowns. Perform this pretrip inspection active. Check and add coolant to the expansion tank.
before every trip involving refrigerated cargo.
WARNING: Do not remove the expansion tank cap
NOTE: Pretrip inspections are not intended to take the place while the coolant is hot.
of regular maintenance inspections.
Fuel: Make sure the diesel fuel supply is adequate to Battery: Make sure the battery terminals are tight and free of
guarantee engine operation to the next check point. Allow for corrosion.
maximum fuel consumption of one gallon per hour of engine
operation. Belts: Make sure belts are in good condition and adjusted to
the proper tension. Refer to the unit Maintenance Manual for
Engine Oil: Check the engine oil level. It should be at the the correct procedure.
Full mark when the dipstick is threaded all the way into the oil
pan. Do not overfill. Electrical: Check the electrical connections to make sure they
are securely fastened. Wires and terminals should be free of
CAUTION: Turn the engine off before checking the corrosion, cracks, and moisture.
engine oil level. Structural: Visually inspect the unit for leaks, loose or
broken parts, and other damage.

26
 Manual Pretrip Inspection (Before Starting the Unit)

Coils: Make sure the condenser and evaporator coils are clean
and free of debris.
Cargo Box: Check the interior and exterior of the cargo box
for damage. Any damage to the walls or insulation must be
repaired.
Cargo Doors: Make sure that the cargo doors and weather
seals are in good condition. The doors should latch securely
and the weather seals should fit tightly.
Defrost Drains: Check the defrost drain hoses to make sure
they are open.

27
Operating Instructions
SMART REEFER 4 (SR-4 MT)
Controller Overview
Thermo King has applied the latest advances in computer
technology to develop a device that controls temperature and
unit function, and displays operating information quickly and
accurately.
There is nothing complicated about learning to operate the
SR-4 MT Controller, but you will find that a few minutes
studying the contents of this manual will be time well spent.

WARNING: Do not operate the SR-4 MT until you

are completely familiar with the location and
function of each control.
The microprocessor components are located inside the control
box, which is located inside the lower roadside service door.
Figure 9: SR-4 MT Control Panel The microprocessor is connected to a Human Machine
Interface (HMI) Control Panel. It is used to operate the unit.
The USB port is used to retrieve data from the data logging
system.

28
 Operating Instructions

Microprocessor On/Off Switch: This switch supplies or Control Panel Display

removes electrical power to the microprocessor. The The display presents information to the operator. This
Microprocessor Power Switch is located above HMI Control information can include setpoint and temperature for each
Panel. It is hidden when the lower roadside body panel zone, unit or zone operating information, gauge readings,
surrounding the Control Box is closed. If the unit is not going temperatures and other information as selected by the operator.
to be used for an extended period of time, turn the
The default display is called the Standard Display. It is shown
Microprocessor On/Off Power Switch to the OFF position to
in Figure 10 and will be described in detail later in this chapter.
maximize battery life.

WARNING: The unit can start at any time without 1 4

warning. Press the OFF key on the control panel and
2 5
place the microprocessor On/Off switch in the Off
position before inspecting or servicing any part of the
unit.

Control Panel 3 6
The control panel has a display and eight touch sensitive keys.
The display is capable of showing both text and graphics. The 1. On Key (Hard Key) 4. Defrost Key (Hard Key)
four keys on the left and right sides of the display are “hard” 2. Off Key (Hard Key) 5. Cycle-Sentry/Continuous
(dedicated) keys. The four keys under the display are “soft” Mode Key (Hard Key)
keys. The function of “soft” keys change depending on the 3. Display 6. Soft Keys
operation being performed. If a soft key is active, its function
will be shown in the display directly above the key. Figure 10: Control Panel Display and Keys

29
Operating Instructions

NOTE: The zone temperature shown is always return air

temperature.
Pressing the soft key under each zone allows the setpoint for
that zone to be changed. In addition, the soft keys under Zone 2
and Zone 3 are used to turn those zones on and off. Pressing the
soft key under MENU accesses the MAIN MENU.
NOTE: Zone 1 is always on when the control system is
powered up.

Display Icons
Figure 11: Display Display Icons are used to indicate the following:
• If a zone is cooling, heating or null
The Standard Display of box temperature and setpoint for 3
zones is shown in Figure 11. The unit is running in Continuous • If the unit is operating in Cycle Sentry or Continuous
Mode. Zone 1 has a setpoint of -10°F, and a return air Mode
temperature of -8.2°F. The downward pointing arrow shows • If the unit is operating in ECO-Pulldown Mode.
this zone is cooling. Zone 2 has a setpoint of 35°F, and a return
air temperature of 35.1°F. The absence of an arrow indicates • If unit level or zone level alarm conditions have occurred.
that this zone is in null. Zone 3 has a setpoint of 50°F, and a
return air temperature of 48.8°F. The upward pointing arrow
shows this zone is heating.

30
 Operating Instructions

Zone Cooling, Heating or Null CYCLE SENTRY/Continuous

Arrows are used to indicate if a zone is
Mode Key
cooling, heating or in null.
If the Cycle Sentry Icon is present as shown in
Figure 13, the unit is operating in Cycle Sentry
Mode. Absence of the Cycle Sentry Icon
indicates the unit is operating in Continuous
Mode.
If the Standard Display is shown, the Cycle Sentry Icon will
appear in the upper right corner of the display as shown in
Figure 13.

Figure 12: Cooling, Heating, Null Arrows

Arrows: (At the left side of the display) Figure

12 shows Zone 1 is cooling. If the arrow were
pointing upward Zone 1 would be heating. The
absence of an arrow indicates that a Zone is in
Null.

Figure 13: Cycle Sentry Icon

31
Operating Instructions

If the TemperatureWatch Display is shown, the Cycle Sentry Operating the unit in low speed pulldown can save up to 15%
Icon will appear in the lower part of the display as shown in fuel during the initial pulldown without significantly
Figure 14. increasing the overall unit run time.
For set points above 30F, the unit will operate in ECO
Pulldown mode until set point is achieved, possibly never
operating in high speed mode.
All Thermo King Multi-Temperature units come factory set
with ECO Pulldown Mode enabled. When the Standard
Display is shown, the ECO Pulldown Icon will appear in the
upper right corner of the display. Contact your Thermo King
dealer for further information about ECO Pulldown Mode.
Figure 14: Three Zone TemperatureWatch Display -
Unit in Cycle Sentry Mode

ECO-Pulldown Mode
This programmable feature allows the unit to operate in low
speed during initial pulldown until the temperature in any one
zone inside the trailer reaches 30F. At this point, it
automatically switches the unit to high speed operation.

Figure 15: ECO Pulldown Mode Icon

32
 Operating Instructions

Zone Level or Unit Level Alarm Codes

Alarm Icon: The Alarm Icon is used to indicate
the presence of one or more alarm codes. If the
Alarm Icon is present, an alarm condition has
occurred and an Alarm Code has been set.
Absence of the Alarm Icon indicates no Check,
Prevent or Shutdown Alarm Codes exist.
If a zone level Alarm condition exists, the Alarm Icon will
appear in the offending zone as shown in Figure 16. A Zone Figure 17: Unit Level Alarm
Level Alarm exists in Zone 2.
Hard Keys
The keys on either side of the display are dedicated or “hard”
keys (Figure 18). Their function always remains the same.

Figure 16: Zone Level Alarm

If a unit level Alarm condition exists, the Alarm Icon will

appear at the right side of the display as shown in Figure 17.
Figure 18: Hard Keys

33
Operating Instructions

On Key: The ON Hard Key is used to turn the CYCLE SENTRY: Used to select Cycle Sentry
unit on. First the display will briefly show the Mode or Continuous Mode operation if allowed
ON Thermo King Logo and then the statement by OptiSet Plus. For more information see
"Configuring System - Please Wait". When the “Selecting Cycle Sentry or Continuous Mode”
power-up sequence is complete th display shows later in this chapter.
the Standard Display of box temperature and IMPORTANT: If the Hard Keys are lighted the HMI Control
setpoint. For more information see “Turning the Panel is powered up, even if the display is off. Typically, this
Unit On and Off" later in this section indicates the CargoWatch Data Logger is active, even when
Off Key: The OFF Hard Key is used to turn the the unit is turned off.
unit off. First the display will briefly show
OFF "System is Powering Down - Please Wait. Press Soft Keys
On to Resume" and then "Off" will appear
momentarily. When the power-down sequence is
complete the display will be blank. For more
information see "Turning the Unit On and Off"
later in this chapter.
Defrost Key: The DEFROST Hard Key is used
to initiate a manual defrost cycle. For more
information see "Initiating a Manual Defrost
Cycle" later in this chapter.
Figure 19: Soft Keys

34
 Operating Instructions

The four “soft” keys under the display are The HMI has its own internal temperature sensor for the
multi-purpose keys (Figure 19). Their function display heater. The heater is energized when the unit is turned
changes depending on the operation being on and the ambient temperature is below 29.4°F (-2°C). The
performed. If a soft key is active the key function heater turns off when the temperature sensed by the internal
is shown in the display directly above the key. sensor rises above 37.4°F (+3°C). The heater draws from 1.4 to
The keys are numbered from left to right, with 1.7 amps when energized.
Key 1 on the far left and Key 4 on the far right. The colder the ambient temperature the longer it will take for
the heater to make the display visible on a cold startup. It may
Typical soft key applications:
take 10-15 seconds for the display to appear with very cold
temperatures
• ZONE ON/OFF and SETPOINT CHANGE
• MENU • CLEAR • NO Turning Unit On and Off
• NEXT • HOURMETERS • SENSORS The unit is turned on by pressing the ON hard key (Figure 20)
and off by pressing the OFF Key. When the On Key is pressed
• + OR - • GAUGES • EXIT
the display briefly shows the THERMO KING Logo as the
• SELECT • BACK • HELP display initializes.
NOTE: With Multi-Temp applications, Zone 1 is turned on
Display Heater any time the host unit is turned on. Zone 1 is turned off when
the host unit is turned off.
The HMI control panel is equipped with a display heater. This
heater is needed to make the display visible in cold ambient NOTE: With extremely cold ambient temperatures it may
temperatures. take up to 15 seconds for the display to appear on initial
startup.

35
Operating Instructions

When the unit is ready to run the Standard Display appears.

The 2 Zone display is shown in Figure 22.
ON

OFF

Figure 20: ON Key Figure 22: 2 Zone display

Then the startup screen (Figure 21) appears while Pressing the OFF hard key stops unit operation. The controller
communications are established and the unit prepares for shuts down immediately and the display briefly shows the
operation. power down message as shown in Figure 23.

ON CONFIGURING SYSTEM

PLEASE WAIT
OFF

Figure 21: Startup Screen Figure 23: Power Down

36
 Operating Instructions

The display briefly shows OFF (Figure 24) and then goes The Standard Display is the default display that appears if no
blank. To start the unit again, press the ON hard key. other display function is selected. A 2 Zone Standard display is
shown here. The 2 Zone Standard Display in Figure 25 shows
the return air temperature and setpoint for two zones. The
absence of the Cycle Sentry Icon at the top of the display
shows that the unit is operating in Continuous mode. The
return air temperature for Zone 1 is -8.2°F with a -10°F
setpoint. The down-pointing arrow indicates that Zone 1 is
cooling. The return air temperature for Zone 2 is 35.8°F with a
35°F setpoint. The down-pointing arrow indicates that Zone 2
is also cooling. The soft key under each zone allows the
Figure 24: OFF Displayed
Setpoint for that zone to be changed. In addition, the soft key
under Zone 2 is used to turn that zone on and off. The soft key
Two Zone Standard Display labeled MENU allows the Main Menu to be selected.

Figure 25: Two Zone Standard Display

37
Operating Instructions

Three Zone Standard Display allows the Setpoint for that zone to be changed. In addition, the
soft keys under Zone 2 and Zone 3 are used to turn those zones
on and off. The soft key labeled MENU allows the Main Menu
to be selected.

Single Zone Control Standard Display

Figure 26: Three Zone Standard Display

The 3 Zone Standard Display adds a third zone. The 3 Zone

Standard Display functions the same way as the 2 Zone
Standard Display, but with another temperature controlled
zone. The absence of the Cycle Sentry Icon at the top of the Figure 27: Single Zone Control Standard Display
display in Figure 26 shows that the unit is operating in
Continuous mode. The return air temperature for Zone 1 is See Figure 27. This feature, if enabled in Guarded Access,
-8.2°F with a -10°F setpoint. The down-pointing arrow allows Single Zone Control operation to be selected by
indicates that Zone 1 is cooling. The return air temperature for choosing the Main Menu and then selecting Single Zone
Zone 2 is 35.8°F with a 35°F setpoint. The absence of an arrow Control from the Mode submenu. When this feature is selected,
indicates that Zone 2 is in Null. The return air temperature for all zones will be forced on and will control to the same selected
Zone 3 is 48.8°F with a 50°F setpoint. The up-pointing arrow setpoint. The Single Zone Control Standard Display functions
indicates that Zone 3 is heating. The soft key under each zone the same way as the other Standard Displays. The absence of

38
 Operating Instructions

the Cycle Sentry Icon at the top of the display shows that the mode of each zone evaporator(s) will be same when in this
unit is operating in Continuous mode. The box temperature for mode. Unit control is based on the temperature sensors of
all zones is 35.8°F and all zones are controlling to a 35°F one zone (usually Zone 1).
setpoint. The down-pointing arrow indicates that all zones are • If Single Zone Control operation is selected the Single
cooling. The soft key labeled Setpoint allows the setpoint for Zone Standard Display provides only one soft key labeled
all zones to be changed. The soft key labeled Menu allows the Set Point. This allows the setpoint for all zones to be
Main Menu to be selected. changed simultaneously.
• If Single Zone Control operation is selected the individual
Operating the Unit in Single Zone zones cannot be turned off. The unit and all zones are
Mode turned On and Off simultaneously using the On and Off
The following differences exist when operating the unit in hard keys at the left side of the display.
Single Zone Control Mode.
• Single Zone Control Mode will appear in the Mode Menu TemperatureWatch Display
only if the Single Zone Control feature has been enabled If there is no key activity and no check, prevent, or Shutdown
in the Guarded Access/Main Menu Configuration menu. If Alarms are present the TemperatureWatch Display appears 2½
the feature is enabled then Single Zone Control will appear minutes after the last key entry from the Standard Display. The
in the Main Menu/Mode Menu. TemperatureWatch screen (Figure 28) will remain on until any
• If Single Zone Control operation is selected then all zones key is pressed or a check, prevent, or Shutdown Alarm occurs.
will be forced on and will control to the same setpoint. The The TemperatureWatch Display shows the return air
Zone 1 sensors are used to determine box temperature. All temperature and setpoint for each zone. Tenths of a degree are
bulkheads should be taken down to create one large not shown by the TemperatureWatch display. The large
compartment. With the exception of defrost the operating

39
Operating Instructions

numbers allow unit conditions to be checked from a distance.

Pressing any soft key returns the display to the Standard
Display.

Figure 29: Three Zone TemperatureWatch® Display

If the unit is operating in Cycle Sentry mode the Cycle Sentry

Figure 28: Two Zone TemperatureWatch® Display
icon will appear near Zone 2 as shown above. If the unit is
If an alarm condition (other than a Log Alarm) is present the operating in Continuous Mode the Cycle Sentry icon will not
TemperatureWatch Display will not appear. If an alarm be present.
condition occurs while the TemperatureWatch Display is
present the display will return to the Standard Display. If the Changing the Setpoint
Defrost or Cycle Sentry keys are pressed the display will return
If the TemperatureWatch display is shown, press any soft key
to the TemperatureWatch Display after defrost is initiated or
to return to the Standard Display. From the Standard Display,
the operating mode is changed.
press the ZONE soft key for the desired zone. ZONE 1 is
In the Three Zone TemperatureWatch display the Menu soft shown below.
key label covers the Zone 3 label as shown in Figure 29.

40
 Operating Instructions

The "-" and "+" soft keys are used to increase or decrease the
setpoint until the desired setpoint is shown. Here the setpoint
has been changed to 0°F using the "+" soft key.

Figure 30: Zone One

The setpoint display appears as shown in Figure 31.

Figure 32: Setpoint Changed

The YES and NO soft keys confirm the setpoint change

(Figure 33). When the desired setpoint has been selected using
the "+" and/or "-" soft keys, press the YES soft key to confirm
and load the new setpoint. If the setpoint is changed using the
"+" or "-" soft keys, the change must be confirmed or rejected
by pressing the YES or NO soft key within 10 seconds of
changing the setpoint. A warning beep will sound after 5
seconds as a reminder. Failure to confirm the new setpoint by
Figure 31: Setpoint Display pressing Yes or No within 10 seconds of changing the setpoint

41
Operating Instructions

will result in no setpoint change. If the setpoint is not

confirmed, then Alarm Code 127 Setpoint Not Entered is set,
to indicate that the setpoint change was not completed.

Figure 34: New Setpoint Confirmation

If the NO soft key is pressed the display will briefly show

SETPOINT NOT CHANGED and return to the Standard
Figure 33: YES and NO Keys Display. The Standard Display will show the old setpoint.
After the YES soft key has been pressed, the display will The display then returns to the Standard Display showing the
briefly show PROGRAMMING NEW SETPOINT - PLEASE new setpoint. Notice in Figure 35 that the Zone 1 arrow now
WAIT. The display then confirms the new setpoint for two points up, to indicate that Zone 1 is heating.
seconds (Figure 34).

42
 Operating Instructions

• If the YES or NO soft key is not pressed within 10 seconds

of making a change with the "+" or "-" soft key, the
setpoint is not changed and the display returns to the
Setpoint Display. The display briefly shows [SETPOINT
NOT CHANGED] and Alarm Code 127 Setpoint Not
Entered is set, to indicate that the setpoint change was
started but not completed.

Figure 35: Standard Display, New Setpoint Turning a Zone ON and Off
Zone 1 will always be turned on any time the unit is turned on.
IMPORTANT: If the setpoint is changed using the "+" or Zone 2 and Zone 3 (if present) can be turned on and off as
"-" soft keys, the change must be confirmed or rejected by desired.
pressing the YES or NO soft key within 10 seconds of
changing the setpoint. The state of each zone is retained when the unit is turned off
and on. For example, on a three zone unit if zone 2 is turned off
• If the YES soft key is pressed, the setpoint change made and Zone 3 is turned on and the unit is turned off, the zone
with the "+" or "-" soft key is accepted, the setpoint states remain as they were. When the unit is turned back on
changes, and the display returns to the Standard Display. Zone 2 will still be off and Zone 3 will still be on.
• If the NO soft key is pressed the setpoint change made NOTE: Units equipped with a remote control may operate in
with the "+" or "-" soft key is not accepted, the setpoint is a slightly different manner. See Optional Flush Mount
not changed, and the display returns to the Setpoint Remote Control Panel for additional details.
Display.

43
Operating Instructions

To turn Zone 2 or Zone 3 on or off, press the soft key under the
desired zone. Zone 2 is selected in Figure 36.

Figure 37: Zone 2 Setpoint Display

Figure 36: Zone 2 Selected Press the TURN ZONE OFF soft key to turn the zone off.
(Figure 38)
The Zone 2 setpoint display appears as shown in Figure 37. If
the zone is turned on, the third soft key will be labeled TURN
ZONE OFF. If the zone is turned off, the third soft key will be
labeled TURN ZONE ON. In this case TURN ZONE OFF is
shown.

Figure 38: TURN ZONE OFF soft key

44
 Operating Instructions

The display briefly shows PROGRAMMING ZONE ON/OFF Starting the Diesel Engine
- PLEASE WAIT (Figure 39). The display then confirms the Diesel engine preheating and starting is automatic in both
new Zone 2 setting for several seconds. Continuous Mode and Cycle Sentry Mode. The engine will
preheat and start as required when the unit is turned on. If any
keys are being pressed on the HMI control panel prior to the
engine start, the engine preheat and start will be delayed until
10 seconds after the last key is pressed.
NOTE: If the unit is equipped with optional SmartPower
there may be some additional prompts before the engine will
start. See STARTING THE ELECTRIC MOTOR on the
Figure 39: New Zone 2 Setting following pages for details.
The display then returns to the Standard Display showing Zone
WARNING: The engine mat start automatically any
2 is off. The setpoint for Zone 2 has been replaced with OFF as
time the unit is turned on.
shown in Figure 40 to indicate that the zone is now off.

WARNING: Never use starting fluid.

When the engine is preparing to start the HMI control panel
will display the engine start screen, as shown in Figure 41. The
preheat buzzer sounds during the engine preheat and crank
sequence.

Figure 40: Zone Off

45
Operating Instructions

When the motor is preparing to start the HMI control panel will
display the motor start screen, as shown in Figure 42. The
preheat buzzer sounds for 20 seconds before the electric motor
starts.

Figure 41: Engine Start Screen

After the engine is started the display returns to the Standard

Display of temperature and setpoint.
Figure 42: Motor Start Screen
Starting the Electric Motor After the motor is started the display returns to the Standard
Units equipped with the SmartPower option only. Display of temperature and setpoint.
When standby power is connected, electric motor starting is
automatic in both Continuous Mode and Cycle Sentry Mode. Switching from Diesel to Electric
The motor will start as required when the unit is turned on. If Units equipped with the SmartPower option only.
any keys are being pressed on the HMI control panel prior to
the motor start, the motor start will be delayed until 10 seconds If the Electric to Diesel Autoswitch Enabled feature in
after the last key is pressed. CAUTION: The motor may start Guarded Access is set YES then the unit will automatically
automatically any time the unit is turned on. switch to Electric Mode operation when standby power is
connected and available.

46
 Operating Instructions

If the Electric to Diesel Autoswitch Enabled feature in

Guarded Access is set NO then the prompt screen shown in
Figure 43 will appear when standby power is connected and
available.

Figure 44: Electric Motor Start

Switching from Electric to Diesel

Figure 43: Electric to Diesel Autoswitch Enabled Units equipped with the SmartPower option only.
feature in Guarded Access Set to NO
If the Diesel to Electric Autoswitch Enabled feature in
Electric Mode operation will briefly be confirmed. If unit Guarded Access is set YES then the unit will automatically
operation is required the electric motor will start as shown in switch to Diesel Mode operation when standby power is turned
Figure 44 STARTING THE ELECTRIC MOTOR. off or is no longer available.
If the Electric to Diesel Autoswitch Enabled feature in
Guarded Access is set NO then the prompt screen shown in
Figure 45 will appear when standby power is turned off or is no
longer available. Alarm Code 91 Check Electric Ready Input
and Alarm Code 84 Restart Null will both be set.

47
Operating Instructions

Figure 46: Prompt Screen

Figure 45: Electric to Diesel Autoswitch Enabled
feature in Guarded Access Set to YES If YES is selected then the display will briefly show the screen
Turn the unit off and back on using the OFF and ON Keys. in Figure 47. Then Diesel Mode will briefly be confirmed. If
This will clear Alarm Code 91 Check Electric Ready Input and unit operation is required the diesel engine will start as shown
Alarm Code 84 Restart Null. previously in STARTING THE DIESEL ENGINE.

NOTE: The CLEAR Soft Key will not clear these two alarms.
Then the prompt screen in Figure 46 in will appear.

Figure 47: YES Selected

48
 Operating Instructions

Initiating a Manual Defrost Cycle The display will briefly show [DEFROST]. Then the Zone
Select display appears. Zone 1 selected shown in Figure 49.
Defrost cycles are usually initiated automatically based on time
or demand. Manual defrost is also available
Manual defrost is only available if the zone is running and the
zone evaporator coil temperature is less than or equal to 45°F
(7°C). Other features such as door switch settings may not
allow manual defrost under some conditions.
NOTE: If the Rail Alternate feature is set ENABLED then a
manual defrost cycle is available with temperatures less than
or equal to 55 F (13 C). Figure 49: Zone 1 Selected

To initiate a manual defrost cycle, press the Defrost Key as The display briefly shows [DEFROST], [PROGRAMMING
shown in Figure 48. DEFROST - PLEASE WAIT] and then [DEFROST
STARTED] (Figure 50).

Figure 48: Defrost Key

Figure 50: Defrost Started

49
Operating Instructions

The display then shows the Defrost display. The bar indicator Terminating a Defrost Cycle
shows approximately the percentage of time remaining to
The defrost cycle terminates automatically when the coil
complete the defrost cycle. The bar indicator in Figure 51
temperature is greater than or equal to 58°F (14.5°C) or the
shows that the Zone 1 defrost cycle is approximately 25%
defrost timer expires. Defrost can also be terminated by turning
complete.
the unit off and back on.
NOTE: If the Rail Alternate feature is set ENABLED then a
defrost cycle will terminate with temperatures greater than or
equal to 70 F (21 C).

Figure 51: Bar Indicator

See summary of “Initiating a Manual Defrost Cycle” displays

in Figure 52.

50
 Operating Instructions

Defrost Key

Figure 52: Initiating a Manual Defrost Cycle

51
Operating Instructions

Selecting Cycle Sentry or Continuous NOTE: Cycle Sentry or Continuous Mode operation can also
Mode be selected from the Main Menu > Mode Menu.

When Cycle Sentry mode is selected the unit will start and stop If allowed by OptiSet Plus, Cycle Sentry or Continuous Mode
automatically to maintain setpoint, keep the engine warm and is selected by pressing the Cycle Sentry/Continuous Key
the battery charged. When Continuous Mode is selected, the (Figure 53). The unit is currently operating in Continuous
unit starts automatically and runs continuously to maintain Mode as shown by the absence of the Cycle Sentry Icon.
setpoint and provide constant airflow. Cycle Sentry or
Continuous may not be available from the Mode menu if
OptiSet Plus is in use. The Cycle Sentry/Continuous selection
affects all zones.
If the unit is operating in Cycle Sentry Mode,
the Cycle Sentry Icon will appear in the display.
• The Cycle Sentry Icon appears in the upper
right corner of the Standard Display
(Figure 56). Figure 53: Cycle Sentry/Continuous Key
• The Cycle Sentry Icon appears in the lower
right of the TemperatureWatch Display If the unit is operating in Continuous Mode, pressing the Cycle
(Figure 57). Sentry/Continuous Key changes the mode from Continuous
Mode to Cycle Sentry Mode. The display confirms the change,
• If the Cycle Sentry Icon is not shown, the as shown in Figure 54.
unit is operating in Continuous Mode.

52
 Operating Instructions

The display then returns to the Standard Display. In the

example here the unit is running in Cycle Sentry Mode as
shown by the presence of the Cycle Sentry Icon at the upper
right corner of the display (Figure 56).

Figure 54: Mode Change Confirmed

The new mode is confirmed for 2 seconds (Figure 55).

Figure 56: Cycle Sentry Icon, Upper Right Corner

Figure 55: Mode Confirmed

53
Operating Instructions

When the TemperatureWatch Display is shown, the Cycle

Sentry Icon appears in the lower right corner (Figure 57).

Figure 57: Cycle Sentry Icon, Lower Right Corner

Pressing the Cycle Sentry/Continuous key again allows the

operator to change back to Continuous Mode operation.
IMPORTANT: If the unit is in Cycle Sentry null and the
mode is switched to Continuous Mode, the unit will start
automatically.
See summary of “Selecting Cycle Sentry or Continuous Mode”
displays in Figure 58.

54
 Operating Instructions

Cycle Sentry/Continuous Key

Figure 58: Selecting Cycle Sentry or Continuous Mode

55
Operating Instructions

Using the Main Menu

The Main Menu contains submenus that allow the operator to
view information and modify unit operation. To access the
Main Menu press the MENU soft key (Figure 59).

Figure 60: UP and DOWN Keys

The Main Menu choices are shown below.

Pretrip Gauges Hourmeters Adjust

Figure 59: MENU Soft Key
Brightness
The first Main Menu choice will appear. Press and hold the UP Language Sensors Mode Time
and DOWN Keys to scroll thru the menu choices (Figure 60).
When the desired selection is shown on the display, press the Alarms Data Electric Clear ECU
SELECT Key to access it. The Pretrip submenu is shown here. Logger Standby Faults

To return to the Standard Display press the EXIT Key.

56
 Operating Instructions

Main Menu Features Conditions where Pretrip Tests are not

Allowed
Pretrip
• If any shutdown alarms are present. Pretrip tests are
A Pretrip Test verifies unit operation. This display allows a allowed with some Check and Log alarms.
Pretrip Test to be selected and initiated by the operator. If the
Pretrip Test is entered with the unit shut down a Full Pretrip • If the unit is in Sleep Mode.
Test with device amp checks will be performed. If the Pretrip • If the unit is in Service Test Mode, Interface Board Test
Test is entered with the unit running in either diesel or electric Mode or Evacuation Mode.
mode a Running Pretrip Test is performed. Test results are
reported as PASS, CHECK or FAIL when the Pretrip Test is Pretrip Test Considerations
completed. When performing a Pretrip Test, the following issues should be
considered.
Pretrip Test Conditions
• If running a Pretrip Test on a trailer loaded with dry cargo,
• Current unit settings are saved and restored at the end of insure that proper airflow can occur around the load. If the
the Pretrip Test or if the unit is turned off and back on. load restricts airflow, false test results may occur. Also,
• Pretrip Test can be run in either Diesel or Electric Mode. SR-4 units have high refrigeration capacity which results
in rapid temperature changes. Sensitive dry cargo may be
• The unit will auto switch from Diesel Mode to Electric
damaged as a result.
Mode or from Electric Mode to Diesel Mode during a
Pretrip Test if these features are enabled and the auto • If running a Pretrip Test on a trailer that has just been
switch conditions occur. washed down, the extremely high humidity inside the
trailer may result in false test results.

57
Operating Instructions

• If running a Pretrip Test on a trailer loaded with sensitive • Zone 1 Cool Check - The ability of the unit to cool in low
cargo, monitor the load temperature during the test as speed is checked.
normal temperature control is suspended during pre-trip • Zone 1 Heat Check - The ability of the unit to heat in low
operation. speed is checked.
• Always perform Pretrip Tests with the trailer cargo doors • Zone 1 Return to Cool Check - The ability of the unit to
closed to prevent false test failures. return to cool mode is checked
Pretrip Test Sequence • Zone 2 Cool Check - The ability of the unit to cool in low
Pretrip tests proceed in the order shown below. A Full Pretrip speed is checked.
Test is started with the engine or motor not running and • Zone 2 Heat Check - The ability of the unit to heat in low
includes all tests. A Running Pretrip Test is started with the speed is checked.
engine or motor running and does not include the Amp Checks
• Zone 2 Return to Cool Check - The ability of the unit to
or Engine Start Check.
return to cool mode is checked
• Amp Checks - Each electrical control component is
• Zone 3 Cool Check - The ability of the unit to cool in low
energized and the current drawn is confirmed as within
speed is checked.
specification.
• Zone 3 Heat Check - The ability of the unit to heat in low
• Engine Start - The Engine will start automatically.
speed is checked.
• Defrost - If the coil temperature is below 45°F (7°C), a
• Zone 3 Return to Cool Check - The ability of the unit to
defrost cycle is initiated.
return to cool mode is checked
• RPM Check - The engine RPM in high and low speed is
checked during the Cool Check.

58
 Operating Instructions

• Report Test Results - When the Pretrip Test is completed

the test results are reported as PASS, CHECK or FAIL. If
test results are CHECK or FAIL alarm codes will exist to
direct the technician to the source of the problem.

Performing a Pretrip Test

If a Pretrip Test is initiated with the engine shut down a Full
Pretrip Test will be performed. If a Pretrip Test is initiated with
the engine or motor running a Running Pretrip Test is
Figure 61: Pretrip Initiated - MENU Key
performed.
• Before initiating a Pretrip Test, clear all alarm codes. NOTE: If the Pretrip Key is used to start a Pretrip Test, the
Main Menu is not shown when the key is pressed. The display
• To stop a Pretrip Test at any time turn the unit off.
will show [Programming Pretrip Mode] as shown in Figure
Pretrip Tests are initiated using the Pretrip Menu (or the Pretrip 63.
Key if present). From the Standard Display, press the MENU
The Main Menu will appear. Press the UP or DOWN Key as
Key (Figure 61).
required to choose the Pretrip Menu. When the Pretrip Menu is
shown press the SELECT Key to start a Pretrip Test (Figure
62).

59
Operating Instructions

Figure 62: UP, DOWN, SELECT Figure 63: Programming Pretrip Mode

The display will briefly show PROGRAMMING PRETRIP If all alarms were not cleared a prompt appears as shown in
MODE (Figure 63). If the unit is not running a Full Pretrip Test Figure 64. Exit the Pretrip Test, clear all alarms and repeat the
will be initiated. If the unit is running in either diesel or electric Pretrip Test.
mode a Running Pretrip Test will be performed.

60
 Operating Instructions

• The top line of the display indicates the unit is performing

the non-running portion of the Pretrip Test.
• The second line measures test progress. The number of
tests completed of the total number of tests to be
performed is shown. In the example above the unit is
performing Test 1 of 26, Sensor Check.
• The soft keys may be used during the Pretrip Test to select
the Hourmeter, Gauge or Sensor menus.
Figure 64: Alarm Active • To stop a Pretrip Test at any time turn the unit off. This
will generate Alarm Code 28 Pretrip Abort. Other alarm
If all alarms were cleared, the Pretrip Test display appears codes may also be generated. This is normal when the
(Figure 65). Pretrip Test is halted before completion.
When the non-running tests are complete the unit will start
automatically and continue with the Running Pretrip Test. In
the example shown in Figure 66 the unit is in the Running
Pretrip and is performing Test 21 of 26, Cool Test.

Figure 65: Pretrip Test

61
Operating Instructions

Figure 66: Cool Test Figure 67: Pretrip Pass

When all tests are complete, the results are reported as PASS, If the Pretrip Test results are CHECK or FAIL the problem
CHECK or FAIL (Figure 67). If the results are CHECK or should be diagnosed and corrected before the unit is released
FAIL, the accompanying alarm codes will direct the technician for service.
to the cause of the problem
To return to the Main Menu press the EXIT Key. To return to
the Standard display press the EXIT Key again.
See summary of “Performing a Pretrip Tes displays in Figure
68 and Figure 69.

62
 Operating Instructions

See Figure 69

Alarms Cleared? Yes

No

Exit Pretrip Test, clear alarms,

restart Pretrip Test.

Figure 68: Performing a Pretrip Test (1)

63
Operating Instructions

From Figure 68

Figure 69: Performing a Pretrip Test (2)

64
 Operating Instructions

Languages (If Enabled)

If more than one language is enabled from the Guarded Access
> Language Menu, this menu item will appear. If only one
language is enabled, this menu will not appear. The Language
Menu allows the operator to select a language from a list of
enabled languages. All subsequent displays are shown in the
selected language. English is the default language.
If Languages are not enabled from the Guarded Access Menu,
this feature will not appear in the Main Menu. Figure 70: Select Languages - MENU Key
IMPORTANT: Exercise care when changing languages, as
The Main Menu will appear. If more than one language is
once changed all HMI Control Panel displays will be in the
enabled, the Language Menu will appear as a main Menu
new language.
selection. Press the UP or DOWN Key as required to choose
the Language Menu. When the Language Menu is shown press
Available Languages the SELECT Key to select the Language menu (Figure 71).
The following languages are available:
English (Enabled), Spanish (Disabled), French (Disabled)

Selecting an Alternate Language

To select an alternate language, press the MENU Key (Figure
70).

65
Operating Instructions

Figure 71: UP, DOWN. SELECT Keys Figure 72: Language Menu

The Language menu will appear as shown in Figure 72. Press The display will briefly show PROGRAMMING
the + or - Keys to select the desired language. Only languages LANGUAGE - PLEASE WAIT in the new language. The
enabled from the Guarded Access Menu are available. When display will then return to the Main Menu, but will show the
the desired language is shown press the YES Key to confirm new language. Spanish is shown in Figure 73.
the choice.

66
 Operating Instructions

Figure 73: New Language Figure 74: Spanish

Repeat the process to select a different language. To select a
different Main Menu item press the NEXT (SIGUIENTE) Key.
To return to the Standard Display press the EXIT (SALIDA)
Key. All displays will now be in the new language. Español
(Spanish) is shown in Figure 74.
See summary of “Performing a Pretrip Tes displays in Figure
75.

67
Operating Instructions

Figure 75: Languages (If Enabled)

Language Menu Quick Access

Should it be necessary at any time to change to English or any
other installed language, return to the Standard Display and
then press and hold the first and last soft keys for 5 seconds as
shown in Figure 76. The Standard Display here is shown in
Español (Spanish).

68
 Operating Instructions

Figure 76: First, Last Keys Figure 77: Language Menu

After 5 seconds the Language Menu will appear in the current Note that all languages available in the installed software can
language as shown in Figure 77. Press the + or - Keys to select be selected using this method.
the desired language. When the desired language is shown
press the SI (YES) Key to confirm the choice.

69
Operating Instructions

Alarms NOTE: The Alarm Icon does not appear on startup with Log
Alarms present.
The Alarm Menu allows the operator to view any active
alarms, and allows most alarms to be cleared.

Log Alarms
Log Alarms are indicated for 30 seconds each time the unit is
turned on. This level of alarm serves as a notice to take
corrective action before a problem becomes severe.
Maintenance items such as maintenance hourmeter time-outs
are Log Alarms. The TemperatureWatch screen is not disabled
Figure 78: Log Alarm Notice
if only Log Alarm(s) are active.
When the unit is turned on the display will show the Thermo Check Alarms
King Logo and then the "Configuring System" message. If Log
Alarm(s) are present the Log Alarm notice will appear on the Check Alarms are indicated by a steady alarm icon at the side
display for 30 seconds as shown in Figure 78. The remote of the display. If the alarm is specific to a zone then a smaller
indicator alarm light (if installed) will also be on during this alarm icon will appear next to the affected zone. This level of
period. The Standard Display will appear and the remote alarm serves as a notice to take corrective action before a
indicator alarm light will go off after 30 seconds. problem becomes severe. The unit will run with Check Alarms
but some features and functions may be inhibited. The
TemperatureWatch screen is disabled if a Check Alarm is
active.

70
 Operating Instructions

Unit Level Check Alarms Unit Level Prevent Alarms

If the alarm is unit specific, the Alarm Icon will appear at the Prevent Alarms are also indicated by a steady alarm icon at the
right side of the display as shown in Figure 79. Both Zone side of the display. The unit will be temporarily shut down if a
Specific and Unit Specific Alarms can exist at the same time. Prevent Alarm is active. The unit will remain shut down for a
timed restart interval or until the fault conditions are corrected
and then restart. If the unit is in a temporary shutdown, Alarm
Code 84 Restart Null will be present along with the associated
Prevent Alarm. In most cases the unit will restart with reduced
performance to determine if continued operation is possible. If
the alarm does not reoccur with reduced performance then the
unit will then return to full performance. If the unit is operating
Figure 79: Alarm Icon with reduced performance Alarm Code 85 Forced Unit
Operation may also be present under some conditions. In
Zone Level Check Alarms general, if the alarm condition re-occurs a defined number of
If the alarm is zone specific, the Alarm Icon will appear in the times then the alarm is set as a Shutdown Alarm and no further
offending zone as shown in Figure 80. An alarm exists in restarts are possible. The TemperatureWatch screen is disabled
Zone 2. if a Unit Level Prevent Alarm is active.
NOTE: If the Restart After Shutdown feature in the Guarded
Access Menu is set for CONTINUOUS, then an unlimited
number of restart attempts are allowed.

Figure 80: Alarm for Zone 2

71
Operating Instructions

Zone Level Prevent Alarms

A Zone Level Prevent Alarm will force the affected zone into a
temporary shutdown, but allow the unit to continue to run as
required by the host unit or other zones. A small alarm icon
will appear next to the affected zone. If zone Prevent Alarms
occur in all zones then the unit will be forced into a unit level
prevent shut down. The TemperatureWatch screen is disabled
if a Zone Level Prevent Alarm is active.

Figure 81: Shutdown Alarm Screen

Shutdown Alarms
If a Shutdown Alarm occurs while the unit is running it will be Unit Level Shutdown Alarms
indicated by all of the following (Figure 81):
Unit Level Shutdown Alarms will force the unit into shutdown.
• The Alarm Icon will appear. The unit will remain in shutdown until the Shutdown Alarm is
• The display, backlight and optional remote alarm light will manually cleared. Exceptions are some engine and electric
flash on and off. Shutdown Alarms that become Log Alarms when switched to
the alternate operating mode (diesel to electric or electric to
• The display will switch from normal video to reverse diesel). The TemperatureWatch screen is disabled if a Unit
video and back to normal video. (Light areas become dark Level Shutdown Alarm is active.
and dark areas become light.)

72
 Operating Instructions

Zone Level Shutdown Alarms In the same manner, if a shutdown alarm occurs that affects
A zone Shutd2own Alarm will force the affected zone to only electric mode operation and the unit is switched to diesel,
shutdown, but allow the unit to continue to run as required by the electric mode shutdown alarm becomes a diesel mode log
the host unit or other zones. A small alarm icon will appear alarm to allow diesel mode operation. If the unit is switched
next to the affected zone and blink with a period of ½ second back to electric mode, the alarm reverts to an electric mode
on - ½ second off. If zone Shutdown Alarms occur in all zones shutdown alarm and prevents unit operation. If the unit is
then the unit will shut down and Alarm Code 114 Multiple configured for electric to diesel autoswitch, it automatically
Alarms - Can Not Run will be set. starts and runs in diesel mode if an electric shutdown occurs.

Pretrip Alarms Clearing Alarm Codes

If an alarm occurs during a Pretrip Test the alarm code will be Most alarm codes can be cleared conventionally from the
displayed as Pretrip Alarm XX, where XX is the alarm code. Alarm Menu using the CLEAR Key.
The following control and display sensor alarm codes can only
Alarm Codes When Switching Between be cleared from the Maintenance Menu or Guarded Access
Diesel and Electric Menu:
If a shutdown alarm occurs that affects only diesel mode • Alarm Code 03 Check Control Return Air Sensor
operation and the unit is switched to electric, the diesel mode
shutdown alarm becomes an electric mode log alarm. This • Alarm Code 04 Check Control Discharge Air Sensor
allows the unit to run in electric mode without clearing the • Alarm Code 203 Check Display Return Air Sensor
shutdown alarm that is preventing diesel mode operation. If the
• Alarm Code 204 Check Display Discharge Air Sensor
unit is switched back to diesel mode, the alarm again become a
diesel mode shutdown alarm and prevents unit operation.

73
Operating Instructions

The following alarm codes clear automatically: If the Limited Alarm Restarts feature is enabled the following
• Alarm Code 64 Pretrip Reminder - Clears when a Pretrip additional alarm codes may only be cleared from the Guarded
Test is performed. Access Menu. If this is the case, the CLEAR soft key will not
appear if the alarms are displayed from the Main Menu or the
• Alarm Code 84 Restart Null - Clears when the unit is no Maintenance Menu.
longer in a restart null due to a Prevent Alarm.
• Alarm Code 10 High Discharge Pressure
• Alarm Code 85 Forced Unit Operation - Clears when the
unit is no longer running in a forced mode due to a Prevent • Alarm Code 23 Cooling Cycle Fault
Alarm. • Alarm Code 24 Heating Cycle Fault
• Alarm Code 91 Check Electric Ready Input - Clears • Alarm Code 32 Refrigeration Capacity Low
automatically when the unit starts running.
• Alarm Code 92 Sensor Grades Not Set - Clears when the
sensor grade is changed from 5H.

74
 Operating Instructions

Displaying and Clearing Alarm Codes

Alarms are displayed and cleared using the Alarm Menu. From
the Standard Display, press the MENU Key (Figure 82).

Figure 83: SELECT Key

The number of alarms (if more than one) and a list of the
alarms with the most recent alarm first will be shown. In the
Figure 82: MENU Key example in Figure 84, there are two alarms. The most recent is
Alarm Code 5 Check Ambient Temp Sensor.
The Main Menu will appear. Press the UP or DOWN Key
(Figure 83) as required to choose the Alarms Menu. When the
Alarms Menu is shown press the SELECT Key to select the
Alarms menu.

Figure 84: Two Active Alarms

75
Operating Instructions

If necessary to view all alarms, scroll down using the DOWN The display will briefly show CLEARING ALARM 5 -
Key (Figure 85). PLEASE WAIT. Then the Alarm Menu will reappear (Figure
87).
Note that Alarm Code 64 Pretrip Reminder cannot be cleared
using the CLEAR Key. This alarm will clear automatically
when a Pretrip Test is run.

Figure 85: DOWN Key

If the alarm situation has been resolved press the CLEAR Key
to clear the alarm (Figure 86).

Figure 87: Alarm Menu

If a serious condition occurs, the unit will be shut down to

prevent damage to the unit or the load. If this occurs, the Alarm
Icon will appear (Figure 88), the display and backlight will
flash on and off.

Figure 86: CLEAR Key

76
 Operating Instructions

A help message will appear. Press the EXIT Key (Figure 90) to
return to the Alarms Menu. Check the oil level and add oil as
required, clear the alarm and restart the engine.

Figure 88: Alarm Screen

The Alarm Menu display will display the Shutdown Alarm Figure 90: EXIT Key
Code. For additional information regarding the alarm shown
on the display, press the HELP Key (Figure 89). To return to the Main Menu press the EXIT Key. To return to
the Standard display press the EXIT Key again.

Important Alarm Notes

• If an alarm will not clear, it may still exist. If the alarm is
not corrected, it will not clear or may be immediately set
again.
• If an alarm cannot be cleared from the Main menu, the
Clear Key will not appear. These alarms must be cleared
Figure 89: HELP Key from the Maintenance or Guarded Access Menus.

77
Operating Instructions

See Figure 92

Figure 91: Displaying and Clearing Alarm Codes (1)

78
 Operating Instructions

From Figure 91

Figure 92: Displaying and Clearing Alarm Codes (2)

79
Operating Instructions

SR-4 Precedent Alarm Codes The Main Menu will appear. Press the UP or DOWN Key as
For a complete list of SR-4 Precedent Alarm Codes see the required to choose the Gauges Menu. When the Gauges Menu
table at the end of this chapter. is selected, press the SELECT Key to choose the Gauges menu
(Figure 94).

Gauges
The Gauges Menu allows the operator to view the unit gauges
and I/O conditions. The unit gauges can be viewed from the
Main Menu and Maintenance Menu.

Displaying Gauges
Gauges are displayed using the Gauges Menu. From the
Standard Display, press the MENU Key (Figure 93). Figure 94: SELECT, UP, Down Keys

The first gauge display will appear. Press the NEXT and
BACK Keys to scroll thru the gauges and I/O conditions.
Pressing the LOCK Key will lock the current gauge on the
display (Figure 95).

Figure 93: MENU Key

80
 Operating Instructions

Coolant Level - Displays the coolant level in the overflow

tank as OK or LOW.
Engine Oil Pressure - Displays the engine oil pressure as OK
or LOW.
Engine Oil Level - Displays the engine oil level as OK or
LOW.
Amps - Displays the current flow in amps to or from the unit
battery.
Figure 95: LOCK, NEXT, BACK Keys
Battery Voltage - Displays the voltage of the unit battery.
The gauges and I/O conditions available are shown below. Not Engine RPM - Displays the engine speed in RPMs.
all gauges or I/O conditions may appear depending on unit
Fuel Level Sensor - Display the fuel level if configured.
configuration and software revision.
Discharge Pressure - Displays the unit discharge pressure.
To return to the Main Menu press the EXIT Key. To return to
the Standard display press the EXIT Key again. Suction Pressure - Displays the unit suction pressure.
ETV Position - Displays ETV Position if configured.
Gauges Available I/O (Input/Output State) - Displays the current control state
NOTE: Not all gauges may appear, dependent upon software of the I/O devices listed below as ON or OFF.
revision, unit type and configuration.
NOTE: Not all gauges may appear, dependent upon software
Coolant Temperature - Displays the temperature of the revision, unit type and configuration.
engine coolant.

81
Operating Instructions

I/O (Input/Output) State Submenu - Displays the current • Liquid Line Solenoid Zone 2
control state of the I/O device listed below as ON or OFF. • Hot Gas Solenoid Zone 2
• High Speed Relay
• Suction Line Solenoid Zone 2
• Run Relay • Drain Hose Heater Zone 2
• Run Relay Feedback
• Liquid Line Solenoid Zone 3
• Alternator Excite Output
• Hot Gas Solenoid Zone 3
• Fresh Air Exchange Output • Suction Line Solenoid Zone 3
• Fresh Air Exchange Feedback
• Drain Hose Heater Zone 3
• Spare Digital Input 1, 2, 3,4 • Fan Output Zone 2
• Spare Analog Input 1, 2
• Fan Output Zone 3
• Spare Output 1, 2, 3, 4, 5
• Diesel/Electric Relay
• Condenser Inlet Solenoid • Electric Ready Input
• Receiver Tank Inlet Pressure Solenoid
• Electric Overload
• Purge Valve
• Liquid Line Solenoid Zone 1 Sensors
• Hot Gas Solenoid Zone 1 The Sensors Menu allows the operator to view the unit and
CargoWatch Data Logger temperature sensors. The sensors can
• Suction Line Solenoid Zone 1
be viewed from the Main Menu or Maintenance Menu.

82
 Operating Instructions

Displaying Sensors
Sensors are displayed using the Sensors Menu. From the
Standard Display, press the MENU Key (Figure 96).

Figure 97: SELECT, UP, Down Keys

The first sensors display will appear. Press the NEXT and
BACK Keys to scroll thru the gauges and I/O conditions.
Figure 96: MENU Key Pressing the LOCK Key will lock the current gauge on the
display (Figure 98).
The Main Menu will appear. Press the UP or DOWN Key as
required to choose the Sensors Menu. When the Sensors Menu
is selected, press the SELECT Key to choose the Sensors menu
(Figure 97).

83
Operating Instructions

Zone 1 Evaporator Coil Temperature - Displays the

temperature of the Zone 1 Evaporator Coil sensor.
Zone 2 Return Air Temperature - Displays the temperature
of the Zone 2 Return Air Sensor.
Zone 2 Discharge Air Temperature - Displays the
temperature of the Zone 2 Discharge Air Sensor.
Zone 2 Temperature Differential - Displays the Zone 2
Figure 98: LOCK Key Temperature Differential.
Zone 2 Evaporator Coil Temperature - Displays the
The sensors available are shown below. temperature of the Zone 2 Evaporator Coil sensor.
To return to the Main Menu press the EXIT Key. To return to Zone 3 Return Air Temperature - Displays the temperature
the Standard display press the EXIT Key again. of the Zone 3 Return Air Sensor.
Zone 3 Discharge Air Temperature - Displays the
Sensors Available temperature of the Zone 3 Discharge Air Sensor.
Zone 1 Return Air Temperature - Displays the temperature Zone 3 Temperature Differential - Displays the Zone 3
of the Zone 1 Return Air Sensor. Temperature Differential.
Zone 1 Discharge Air Temperature - Displays the Zone 3 Evaporator Coil Temperature - Displays the
temperature of the Zone 1 Discharge Air Sensor. temperature of the Zone 3 Evaporator Coil sensor.
Zone 1 Temperature Differential - Displays the Zone 1 Ambient Air Temperature - Displays the temperature of the
Temperature Differential. ambient air temperature sensor.

84
 Operating Instructions

Spare 1 Temperature - Displays the temperature of the Spare Data Logger (CargoWatch)
1 temperature sensor.
The CargoWatch Data Logger is physically located in the HMI
Spare 2 Temperature - Displays the temperature of the Spare Control Panel. It can support up to 6 optional temperature
2 temperature sensor. sensors.
Spare 3 Temperature - Displays the temperature of the Spare When shipped from the factory, CargoWatch sensors 1 and 2
3 temperature sensor. are turned on to be logged and CargoWatch sensors 3 through 6
Data Logger Sensor 1 Temperature - Displays the are turned off. Also, digital input 1 is turned on to be logged
temperature of the CargoWatch Data Logger 1 temp sensor. and digital inputs 2 through 4 are turned off. Sensors and
digital inputs can be turned on, off and configured using the
Data Logger Sensor 2 Temperature - Displays the CargoWatch menu in Guarded Access or with Wintrac. The
temperature of the CargoWatch Data Logger 2 temp sensor. CargoWatch Data Logger can also be configured using the
Data Logger Sensor 3 Temperature - Displays the USB Flash Drive OptiSet Plus Feature.
temperature of the CargoWatch Data Logger 3 temp sensor. A Start of Trip can be sent to the unit ServiceWatch and
Data Logger Sensor 4 Temperature - Displays the CargoWatch Data Loggers. In addition, the CargoWatch Data
temperature of the CargoWatch Data Logger 4 temp sensor. Logger contents can be printed with a hand-held printer.
Data Logger Sensor 5 Temperature - Displays the The ServiceWatch and CargoWatch Data Logger are accessed
temperature of the CargoWatch Data Logger 5 temp sensor. using the Data Logger Menu. From the Standard Display, press
the MENU Key (Figure 99).
Data Logger Sensor 6 Temperature - Displays the
temperature of the CargoWatch Data Logger 6 temp sensor.
Board Temperature Sensor - Displays the temperature of the
HMI control panel PC board.

85
Operating Instructions

Figure 99: MENU Key Figure 100: SELECT Key

The Main Menu will appear. Press the UP or DOWN Key as The Data Logger Menu will appear.
required to choose the Data Logger Menu. When the Data
Sending Start of Trip Marker to CargoWatch and
Logger Menu is selected, press the SELECT Key to choose the
ServiceWatch Data Loggers
Data Logger menu (Figure 100).
To send a Start of Trip marker to the CargoWatch and
ServiceWatch Data Loggers press the SELECT Key. The
display will briefly show START OF TRIP COMPLETE to
confirm that a Start of Trip marker was set in the CargoWatch
Data Logger (Figure 101).

86
 Operating Instructions

Figure 101: SELECT Key, START OF TRIP COMPLETE Figure 102: PRINT / VIEW, SELECT

NOTE: The start of trip marker is sent to both the The Print Data Menu will appear (Figure 103). The first Print
CargoWatch and ServiceWatch data loggers. Data Menu allows the operator to print a Delivery Ticket using
a hand held printer. Pressing the SELECT Key will print the
Printing CargoWatch Data Logger Reports
ticket. The Delivery Ticket is a short ticket that shows delivery
Connect an appropriate printer to the printer port. Press the specific details including the current temperature.
DOWN Key to select the PRINT / VIEW feature and press the
SELECT Key to choose Print/View.

87
Operating Instructions

Figure 103: Delivery Ticket Figure 104: Trip Ticket, SELECT

Pressing the DOWN Key allows the operator to print a Trip To return to the Main Menu press the EXIT Key. To return to
Ticket using a hand held printer. Press the SELECT Key to the Standard display press the EXIT Key again.
print the ticket. The Trip Ticket is a long ticket that shows
details for the current trip including a temperature history. The
Trip Ticket is also called a Journey Ticket.

88
 Operating Instructions

Hourmeters
The Hourmeters Menu allows the operator to view the unit
hourmeters that have the view feature enabled in the Guarded
Access menu. If the view feature for a particular hourmeter is
not enabled then that hourmeter will continue to accumulate
time but cannot be viewed from the Main Menu. However, all
hourmeters can be viewed from the Maintenance Menu, even if
they are not enabled. The hourmeters shown below are
implemented.
Figure 105: MENU Key
Viewing Hourmeters The Main Menu will appear. Press the UP or DOWN Key as
Only Hourmeters that have been enabled in Guarded Access required to choose the Hourmeter Menu. When the Hourmeter
are shown from the Main Menu. The Hourmeters can be Menu is selected, press the SELECT Key to choose the
viewed only. Hourmeter Menu (Figure 106).

Hourmeters are displayed using the Hourmeter Display. From

the Standard Display, press the MENU Key (Figure 105).

89
Operating Instructions

Hourmeter names and definitions are shown in the following

table in the order they appear. Only hourmeters enabled in the
Guarded Access Menu will be shown. To return to the Standard
Display, press the EXIT Key.
When shipped from the factory, only these hourmeters are
enabled for viewing from the Main Menu.
• Total Unit Run Hours
• Total Engine Run Hours
Figure 106: Hourmeter Menu
• Total Electric Run Hours
Press the NEXT or PREVIOUS Key to scroll through the To return to the Main Menu press the EXIT Key. To return to
hourmeters. the Standard display press the EXIT Key again.

Hourmeter Names and Definitions

Only configured hourmeters that have been enabled in the
Guarded Access > Hourmeter Setup > Viewable Hourmeter
Setup Menu will be shown.

Figure 107: Scroll Hourmeters

90
 Operating Instructions

Engine Reminder 1 The number of hours before an

Hourmeter Name Definition
User Programmable Engine Run Time Maintenance
Total Hours Total number of hours the unit has Reminder 1 occurs.
been turned on (protection hours).
Engine Reminder 2 User Programmable - The number of
Total Run Time Hours Total number of hours the unit has hours before an Engine Run Time
run in both diesel and electric mode. Maintenance Reminder 2 occurs.

Engine Hours Total number of hours the unit has Electric Reminder 1 User Programmable - The number of
run in diesel mode. hours before an Electric Run Time
Maintenance Reminder 1 occurs.
Electric Run Hours Total number of hours the unit has
run in electric mode. Electric Reminder 2 User Programmable - The number of
hours before an Electric Run Time
Total Run Reminder 1 User Programmable - The number of Maintenance Reminder 2 occurs.
hours before a Total Unit Run Time
Maintenance Reminder 1 occurs.
IMPORTANT: If a programmable hourmeter is not enabled
Total Run Reminder 2 User Programmable - The number of or the view for that hourmeter is not turned on it will not
hours before a Total Unit Run Time appear in the display sequence.
Maintenance Reminder 2 occurs.
Controller Power On Total hours the controller and HMI
Control Panel have been turned on.
Pretrip Reminder User Programmable - number of
hours before a Pretrip Reminder
occurs.

91
Operating Instructions

Mode • Allows Sleep Mode to be set up and started (if enabled

from the Guarded Access > Main Menu Configuration
The Mode Menu allows the operator to change the unit Menu).
operating modes that have been enabled in Guarded Access.
Only Operating Modes that have been enabled from the When shipped from the factory, only the Cycle
Guarded Access > Main Menu Configuration Menu will be Sentry/Continuous Mode feature is enabled.
shown. To return to the Main Menu press the EXIT Key. To return to
• Turns Off Cycle Sentry Mode/Turns On Cycle Sentry the Standard display press the EXIT Key again.
Mode (If Cycle Sentry is turned Off unit runs in
Continuous). Note that selecting Cycle Sentry Mode or Using the Change Mode Menu
Continuous Mode can also be accomplished using the
Mode changes are made using the Mode Menu. From the
Cycle Sentry Hard Key to the right of the display.
Standard Display, press the MENU Key (Figure 108).
• Allows Single Zone Control to be selected (if enabled
from the Guarded Access > Main Menu Configuration
Menu).
• Allows temperatures to be displayed in either Fahrenheit
or Celsius degrees (if enabled from the Guarded Access >
Main Menu Configuration Menu).
• Allows Keypad Lockout to be selected (if enabled from
the Guarded Access > Main Menu Configuration Menu).

Figure 108: MENU Key

92
 Operating Instructions

The Main Menu will appear. Press the UP or DOWN Key as

required to choose the Mode Menu (Figure 109). When the
Mode Menu is selected, press the SELECT Key to choose the
Mode Menu.

Figure 110: Change Mode Menu

• Possible mode selections are shown on the following

pages.
Figure 109: MODE Menu • Only those modes that have been enabled in Guarded
Access > Main Menu Configuration will appear. Only the
The first enabled Change Mode Menu selection will appear Cycle Sentry/Continuous Mode is enabled on factory
(Figure 110). To choose that function, press the SELECT Soft units.
Key. To Scroll through the enabled features in the Change
Mode Menu, press the UP and DOWN Soft Keys. • To return to the Standard Display press the EXIT Key.

93
Operating Instructions

Turn Cycle Sentry On or Off Using the Cycle Sentry Key

Cycle Sentry can be turned on and off either by using the Cycle If allowed by OptiSet Plus, Cycle Sentry Mode or Continuous
Sentry hard key at the lower right side of the display or from Mode is selected by pressing the Cycle Sentry Key as shown in
the Main Menu. Figure 112.
IMPORTANT: If the unit is in Cycle Sentry Null and the
mode is switched to Continuous Mode, the unit will start
automatically.
If the unit is operating in Cycle Sentry Mode, the Cycle Sentry
Icon will be present in the upper right corner of the display as
shown in Figure 111. If the Cycle Sentry Icon is not present the
unit is operating in Continuous Mode.

Figure 112: Cycle Sentry Key

Using the Main Menu

From the Main Menu > Change Mode menu choose Turn
On/Off Cycle Sentry Mode and press the SELECT Soft Key.

Figure 111: Cycle Sentry Icon

94
 Operating Instructions

Figure 113: SELECT Soft Key Figure 114: SELECT Soft Key

If the unit is running in Cycle Sentry Mode, press the SELECT Confirmation screens will appear briefly, the unit will switch to
Soft Key to turn off Cycle Sentry Mode as shown in Figure Continuous Mode operation and the Cycle Sentry Icon will
114. disappear.
• To turn Cycle Sentry back on press the SELECT Key
again.
• To leave this menu without changing the setting, press the
EXIT Soft Key. To return to the Standard Display press the
EXIT Soft Key again.
IMPORTANT: If the unit is in Cycle Sentry Null and the
mode is switched to Continuous Mode, the unit will start
automatically.

95
Operating Instructions

Single Zone Control - Multi Zone Control

The following differences exist when operating the unit in
Single Zone Control Mode.
• Single Zone Control Mode will appear in the Mode Menu
only if the Single Zone Control feature has been enabled
in the Guarded Access > Main Menu Configuration menu.
If the feature is enabled then Single Zone Control will
appear in the Main Menu > Mode Menu.
• If Single Zone Control operation is selected then all zones Figure 115: Setpoint
will be forced on and will control to the same setpoint. All
• If Single Zone Control operation is selected the Single
bulkheads should be taken down to create one large
Zone Standard Display provides one soft key labeled Set
compartment. With the exception of defrost, the operating
Point as shown in Figure 115. This allows the setpoint for
mode of each zone evaporator(s) will be same when in this
all zones to be changed simultaneously.
mode. Unit control is based on the temperature sensors of
one zone (usually Zone 1). • If Single Zone Control operation is selected the individual
zones cannot be turned off. The unit and all zones are
turned On and Off simultaneously using the On and Off
hard keys at the left side of the display.

96
 Operating Instructions

Select Temperature Units

If this feature enabled in Guarded Access > Main Menu
Configuration, the operator can select temperature units to be
displayed as either degrees Fahrenheit or degrees Celsius.
From the Main Menu > Change Mode menu choose Fahrenheit
or Celsius and press the SELECT Soft Key.

Figure 117: SELECT Soft Key

Temperatures will be displayed in the selected units.

• To leave this menu without changing the setting, press the
EXIT Soft Key. To return to the Standard Display press the
EXIT Soft Key again.

Figure 116: SELECT Soft Key

Keypad Lockout
Choose the desired Temperature Units using the UP and If enabled in Guarded Access > Main Menu Configuration, the
DOWN Soft Keys and press the SELECT Soft Key to select keypad can be locked to prevent unauthorized use. If the
the choice. keypad is locked, only the On Key and Off Key function. The
keypad will remain locked even if the unit is turned off and
back on. If Keypad Lockout is active, press and hold any soft

97
Operating Instructions

key for 5 seconds to deactivate the feature. To turn the feature

on, from the Change Mode menu choose Keypad Lockout and
press the SELECT Soft Key (Figure 118).

Figure 119: YES and NO Soft Keys

If the YES Soft Key was pressed Keypad Lockout is active.

Repeat the process to turn the Keypad Lockout feature off.
Figure 118: SELECT Soft Key
• If the keypad is locked, only the On Key and Off Key
A Confirmation Request will appear. To activate Keypad function. The keypad will remain locked even if the unit is
Lockout press the YES Soft Key. To leave this menu without turned off and back on.
turning the Keypad Lockout feature on, press the NO Soft Key
(Figure 119). • If Keypad Lockout is active, press and hold any soft key
for 5 seconds to deactivate the feature.
• To return to the Standard Display press the EXIT Soft Key
again.

98
 Operating Instructions

Start Sleep Mode • Program Wakeup Time This feature allows a wakeup
time to be specified. When the selected time is reached the
If this feature enabled in Guarded Access > Main Menu
unit will start and resume normal operation.
Configuration, the operator can set up and start set Sleep Mode
from the Mode Menu. Sleep Mode is used to keep the engine If a Wakeup Time is selected the following features are
warm and the battery charged when the unit is not in use. When available:
the unit is Sleep Mode the display will show "SLEEP" and the • Day to Wake Up This feature allows the day the unit is to
current time. To turn the feature on, from the Change Mode wake up to be specified.
menu choose Start Sleep Mode and press the SELECT Soft
Key (Figure 120). • Hour to Wake Up This feature allows the hour the unit
is to wake up to be specified.
• Minute to Wake Up This feature allows the minute the
unit is to wake up to be specified.
• Run Pretrip on Wakeup This feature allows a Pretrip
Test to be automatically run when the unit wakes up.

Smart Power™ Electric Standby Option

Figure 120: SELECT Soft Key The Diesel/Electric Standby selection from the Main Menu
allows the operator to manually select diesel or electric mode
The following features are available in Sleep Mode. Follow the operation on units equipped with the electric standby Smart
display prompts to select and set the features. Power option. The unit can also be programmed to
automatically switch to Electric Mode operation when standby
power is available and to automatically switch to Diesel Mode

99
Operating Instructions

operation if standby power fails or is removed. If the unit is Diesel Mode Operation
programmed to automatically switch from diesel to electric
If a unit equipped with the electric standby Smart Power option
and/or electric to diesel the associated screens do not appear.
is running in Electric Mode and the Electric to Diesel
• If the unit is currently operating in Diesel Mode the Auto-switch feature is set NO, this feature allows the operator
ELECTRIC STANDBY selection will appear in the Main to manually select diesel mode operation. This feature does not
Menu. appear if the electric standby Smart Power option is not
• If the unit is currently operating in Electric Mode the installed or if the Electric to Diesel Auto-switch feature is set
DIESEL MODE selection will appear in the Main Menu. YES.

Electric Mode Operation Switching from Diesel to Electric

If a unit equipped with the electric standby Smart Power option If the unit is running in Diesel Mode and the Guarded Access >
is running in Diesel Mode, the Diesel to Electric Auto-switch Diesel to Electric Autoswitch Enabled feature is set YES then
feature is set NO and the unit is connected to a source of the unit will automatically switch to Electric Mode operation
standby power, this feature allows the operator to manually when standby power is connected and available. The screens
select electric mode operation. This feature does not appear if shown in Figure 121 and Figure will not appear.
the electric standby Smart Power option is not installed or if If the unit is running in Diesel Mode and the Guarded Access >
the Diesel to Electric Auto-switch feature is set YES. Diesel to Electric Autoswitch Enabled feature is set NO, the
unit can be switched to Electric Mode using the Electric
Standby selection from the Main Menu.
From the Standard Display, press the MENU Key (Figure 121).

100
 Operating Instructions

If the unit has standby power available and is turned on, the
electric standby run screen will appear. The new mode is
confirmed for 10 seconds. The unit will start and run in
Electric Mode. If electric standby power is not available or
fails, the display will prompt for a return to Diesel Mode as
shown below.
Any engine related Shutdown Alarms become Log Alarms
when the unit is switched to Electric Mode operation. If the
unit is switched back to Diesel Mode these alarms again
Figure 121: MENU Key become Shutdown Alarms.
From the Main Menu choose Electric Standby and press the
SELECT Soft Key (Figure 122). Electric Standby Power Fails or is
Disconnected
If the electric standby power source fails or is disconnected and
manual switching to Diesel Mode is selected, the unit will
prompt for a switch to Diesel Mode (Figure 123).

Figure 122: SELECT Soft Key

101
Operating Instructions

Switching from Electric to Diesel

If the unit is running in Electric Mode and the Guarded Access
> Electric to Diesel Autoswitch Enabled feature is set YES
then the unit will automatically switch to Diesel Mode
operation when standby power is no longer available. The
screens shown below will not appear.
If the Diesel to Guarded Access > Electric Autoswitch Enabled
feature is set NO and standby power is disconnected or fails,
Figure 123: Prompt For Switch to Diesel Mode the unit will not automatically switch to Diesel mode. This is
primarily designed to prevent unauthorized diesel engine starts
• Pressing the YES Soft Key will switch unit operation back when the truck is indoors or on a ferry where engine operation
to Diesel Mode. is strictly prohibited.
• Pressing the NO Soft Key will allow the unit to remain in From the Standard Display, press the MENU Key (Figure 124).
Electric Mode even though standby power is not available.
The unit will not run and Alarm Code 91 Check Electric Ready
Input will be set as a prevent alarm.

102
 Operating Instructions

The new mode is confirmed for 10 seconds. The unit will start
and run in Diesel Mode.
Any Electric Standby related Shutdown Alarms become Log
Alarms when the unit is switched to Diesel Mode operation. If
the unit is switched back to Electric Mode these alarms again
become Shutdown Alarms.

Adjust Brightness
Figure 124: MENU Key The brightness of the HMI Control Panel display can be
adjusted to allow for changing ambient light conditions. The
From the Main Menu choose Diesel Mode and press the choices available to the operator are HIGH, MEDIUM, LOW
SELECT Soft Key (Figure 125). and OFF. OFF actually results in a very dim screen suitable for
low light conditions.
Display brightness is adjusted using the Adjust Brightness
Menu. From the Standard Display, press the MENU Key.

Figure 125: SELECT Soft Key

103
Operating Instructions

Figure 126: MENU Key. Figure 127: Adjust Brightness Menu

The Main Menu will appear. Press the UP or DOWN Key as The Display Brightness menu will appear as shown below.
required to choose the Adjust Brightness Menu (Figure 127). Press the UP or DOWN Soft Keys to select the desired display
When the Adjust Brightness is selected, press the SELECT brightness. When the desired brightness is shown press the
Key to choose the Adjust Brightness. SELECT Soft Key to confirm the choice(Figure 128).

104
 Operating Instructions

Figure 128: SELECT Soft Key Figure 129: MENU Key.

To return to the Main Menu press the EXIT Key. To return to The Main Menu will appear. Press the UP or DOWN Key as
the Standard display press the EXIT Key again. required to choose the Time Menu (Figure 130). When the
Time Menu is selected, press the SELECT Key to choose the
Time Time Menu.

The Time and Date held by the HMI Control Panel can be
checked. Time and Date cannot be changed from the Main
Menu. The time and date is accessed using the Main Menu.
From the Standard Display, press the MENU Key (Figure 129).

105
Operating Instructions

Figure 130: SELECT, UP, DOWN Keys Figure 131: Date and Time

The date and time held in the HMI Control Panel will be shown To return to the Main Menu press the EXIT Key. To return to
on the display (Figure 131). Time and Date cannot be changed the Standard display press the EXIT Key again.
from the Main Menu.
Clear All ECU Faults
Pressing this key will clear all existing Engine Control Unit
(ECU) Fault Codes on units equipped with an ECU. This may
allow continued unit operation should an ECU fault code result
in engine shutdown.
“Any Thermo King Alarm Codes associated with the Engine
Control Unit (ECU) Fault Codes will also be cleared.

106
 Operating Instructions

"The Thermo King Alarm Codes and Engine Control Unit

(ECU) Fault Codes that were cleared can be viewed in the
ServiceWatch and ECU Data Loggers.
Engine Control Unit (ECU) Fault Codes are cleared using the
Clear All ECU Faults Menu. From the Standard Display, press
the MENU Key (Figure 132).

Figure 133: Clear All ECU Faults Menu

The Clear All ECU Faults Prompt will appear. To clear all
Engine Control Unit (ECU) Faults and associated Thermo
King Faults press the CLEAR Soft Key.

Figure 132: MENU Key

The Main Menu will appear. Press the UP or DOWN Key as

required to choose the Clear All ECU Faults Menu. When the
Clear All ECU Faults Menu is selected, press the SELECT
Key to choose the Clear All ECU Faults Menu (Figure 133).

107
Operating Instructions

Figure 134: CLEAR Soft Key.

All Engine Control Unit (ECU) Faults and associated Thermo

King Faults will be cleared.
To return to the Main Menu press the EXIT Key. To return to
the Standard display press the EXIT Key again.

108
Loading and Enroute Inspections
This chapter describes pre-loading inspection procedures, 3. Load the product so that there is adequate space for air
single temperature loading procedures, post loading, and circulation completely around the load. DO NOT block
enroute inspection procedures for multi-temperature units. the evaporator inlets or outlets.
Thermo King refrigeration units are designed to maintain the 4. Products should be pre-cooled before loading. Thermo
required product load temperature during transit. Follow these King transport refrigeration units are designed to maintain
recommended loading and enroute procedures to help loads at the temperature at which they were loaded.
minimize temperature related problems. Transport refrigeration units are not designed to pull hot
NOTE: When in doubt as to the correct refrigeration loads down to temperature.Verify that the setpoint
requirements and/or loading procedures, call your company temperatures are correct for your cargo. Pre-cool the trailer
office for instructions. as required.

CAUTION: Cargo must be pre-cooled to the proper

Pre-Loading Inspection temperature before loading. The unit is designed to
1. Make sure the unit is turned off before opening the doors maintain temperature, not to bring a product to
to minimize frost accumulation on the evaporator coil and temperature.
heat gain in the trailer. (Unit may be running when loading
the trailer from a warehouse with door seals.) CAUTION: Push the controller access door firmly
closed after each use. Unit damage can occur in
2. Spot check and record load temperature while loading. transit if the door is not properly closed.
Especially note any off-temperature product.

109
Loading and Enroute Inspections

1. Correct load height (trailers without chutes)

1 2. Tight doors and gaskets
2 3. Center bulkhead with tight air seals
(multiple compartment trailers)
10 3
4. Good air circulation around load
5. Proper cargo temperature prior to loading
9
4 6. Interior/exterior walls and insulation in good
8 condition
5 7. Clear defrost drains
7 8. Unit inspection
ADZ31
9. Good outside air circulation
6
10. Tight air seals between unit and trailer

Figure 135: Multi-Temperature Loading Considerations

110
 Loading and Enroute Inspections

Single Temperature Loading In the example in Figure 136, each Zone could be individually
set to 35 F. The evaporator in each compartment will then
Procedures control the temperature in that compartment to the same 35 F
Additional steps must be taken to insure load temperature setpoint.
requirements are implemented and maintained when a NOTE: Using the above method, it is recommended that the
multi-temp unit is used to refrigerate a single-temperature load. bulkheads that separate each compartment be in place to
Trailer loading procedure will be different depending on how isolate the compartments.
temperature control has established for each trailer
compartment Zone. See “Operating the Unit in Single Zone Figure 137 shows two Zones that have the same setpoint. The
Mode” in the Operating Instructions chapter in this manual. bulkhead separating the compartments has been removed. The
Host evaporator senses temperature and controls both
evaporators to the temperature setpoint.

AMA719 AMA720

Figure 136: Two Compartments, Same Setpoint Figure 137: Two Compartments, Same Setpoint
Temperature, Bulkheads In Place Temperature, Bulkhead(s) Removed

111
Loading and Enroute Inspections

NOTE: Using Method 2, it is recommended that all Inspection Troubleshooting

bulkheads be removed to create one large compartment.
1. If a temperature reading is not within desired temperature
range, refer to the troubleshooting table on the following
Post-Loading Inspection pages. Correct problem as required.
1. Make sure all the doors are closed and locked. 2. Repeat the Enroute Inspection every 30 minutes until the
2. Start the unit if it was shut off to load. compartment temperature is within desired temperature
range. Stop the unit if the compartment temperature is not
3. Make sure the setpoints are at the desired settings.
within desired temperature range on two consecutive 30
4. One-half hour after loading, manually initiate a Defrost minute inspections, especially if the compartment
cycle. If the evaporator coil sensor temperature is below temperature appears to be moving away from the setpoint.
45 F (7 C), the unit will Defrost. The microprocessor will 3. Immediately contact the nearest Thermo King Service
terminate Defrost automatically when the evaporator coil Center or your company office.
temperature reaches 58 F (14.5 C) or the unit has been in
the Defrost mode for 30 or 45 minutes (depending on 4. Take all necessary steps to protect and maintain proper
setting). load temperature.

CAUTION: Stop the unit if the compartment

Post Trip Checks temperature remains more than the desired
1. Wash the unit. temperature range from the setpoint on two
consecutive 30 minute inspections. Contact the
2. Check for leaks.
nearest Thermo King Service Center or your
3. Check for loose or missing hardware. company office immediately. Take all necessary steps
4. Check for physical damage to the unit. to protect and maintain proper load temperature.

112
 Loading and Enroute Inspections

Inspection Troubleshooting
Problem Cause Remedy
A return air The unit has not Refer to the load log history. Look for above temperature load records,
temperature had time to cool properly pre-cooled cargo compartment, length of time on road, etc. Correct
reading is not down to correct as required. Continue monitoring return air temperature until reading is
within desired temperature. within desired temperature range of the setpoint.
temperature The unit may have Check the receiver tank sight glass for refrigerant level. If liquid is not
range of the a low refrigerant showing in the receiver tank sight glass, the refrigerant charge may be low.
setpoint. charge. A competent refrigeration technician is required to add refrigerant or repair
the system. Contact the nearest Thermo King dealer, authorized Service
Center, or call the Thermo King Cold Line for referral. Consult the Table of
Contents for Cold Line information.
The unit is in defrost Monitor the return air temperature after the defrost cycle is completed to see
or has just if the temperature returns to the desired temperature range of the setpoint.
completed a defrost
cycle.
The evaporator is Initiate a manual defrost cycle. The defrost cycle will automatically terminate
plugged with frost. when complete. Continue monitoring return air temperature until reading is
within desired temperature range of the setpoint.

113
Loading and Enroute Inspections

Problem Cause Remedy

A return air Improper air Inspect the unit and cargo compartment to determine if the evaporator fan(s)
temperature circulation in the are working and properly circulating the air. Poor air circulation may be due
reading is not cargo compartment. to improper loading of the cargo, shifting of the load, or fan belt slippage.
within desired Correct as required. Continue monitoring return air temperature until
temperature problem is corrected.
range of the The unit did not Determine the cause for not starting. Correct as required. Continue
setpoint start automatically. monitoring return air temperature until reading is within desired temperature
(continued) range of the setpoint.
The unit is being A multi-temperature unit may not have the cooling or heating capacity to
used to cool/heat a maintain a specific temperature range throughout an entire trailer. Refer to
single temperature the “Single Temperature Loading Considerations” on page 111 for
load and does not instructions.
have the capacity to
cool the entire
trailer.

114
Alarm Codes
Introduction NOTE: In some cases alarms cannot be cleared, or cannot be
cleared after they have occurred a specified number of times.
An alarm code is generated when the microprocessor senses an If such is the case, these alarms must be cleared by service
abnormal condition. Alarms direct an operator or service personnel. See “Clearing Alarm Codes” on page 118.
technician to the source of a problem.
Multiple alarms can be present at one time. All generated
alarms will be stored in memory until cleared by the operator.
Alarm Types
Document all alarm occurrences and report them to the service The four types of alarms are described below.
technician. Log Alarms: Log Alarms are indicated by the Log Alarms
See “Alarms Menu” in the Operation Instructions Chapter for screen, which appears for approximately 30 seconds (just
information about viewing and clearing alarms. before the Standard Display appears) each time the unit is
turned on. The Alarm Display must be used to view the
NOTE: Some alarms (3, 4, 74, 203, and 204) cannot be
existing alarms. This level of alarm serves as a notice to take
cleared in the Alarms Menu, they must be cleared in the
corrective action before a problem becomes severe.
Maintenance Menu or the Guarded Access Menu. Contact
Maintenance items such as a maintenance reminder hour meter
your supervisor or a Thermo King dealer about clearing
reaching its time limit are log alarms.
those alarms.
IMPORTANT: Always record any Alarm Codes that occur -
in the order that they occur - as well as any other pertinent
information. This information is extremely valuable to
service personnel.

115
Alarm Codes

LOG ALARMS ACTIVE

35
ON ON

GO TO MENU TO VIEW
35
OFF OFF
EXIT SET GAUGES SENSORS MENU
POINT

Figure 138: Log Alarms Screen Figure 139: Alarm Display

Check Alarms: Check Alarms are indicated by the Alarm Prevent Alarms: Prevent Alarms are also indicated by the
Display in which the large Alarm Icon will appears on the Alarm Display as shown in Figure 139. The Alarm Menu must
Standard Display as shown below in Figure 139. The Alarm be used to view the existing alarms. The unit may stop running
Menu must be used to view the existing alarms. This level of and wait a timed interval or until conditions allow and then
alarm serves as a notice to take corrective action before a restart. If the unit is waiting to restart, Alarm Code 84 Restart
problem becomes severe. The unit will run with check alarms Null will be present along with the Prevent Alarm. In other
but some features and functions may be inhibited. cases the unit may restart or run with reduced performance to
determine if continued operation is possible. If the alarm does
not reoccur with reduced performance the unit will then return
to full performance. If the unit is operating with reduced
performance Alarm Code 85 Forced Unit Operation will also
be present.

116
 Alarm Codes

Shutdown Alarms: Shutdown Alarms are indicated by the In the same manner, if a shutdown alarm occurs that affects
Alarm Display. Shutdown alarms also cause the display and only Electric Mode operation and the unit is switched to diesel
backlight to flash on and off, and the display will switch from (either manually or automatically), the Electric Mode
normal video to reverse video and back to normal video (light shutdown alarm becomes a Diesel Mode log alarm to allow
areas become dark and dark areas become light as shown in Diesel Mode operation. If the unit is switched back to Electric
Figure 140). Shutdown alarms force the unit into shutdown. Mode, the alarm reverts to an Electric Mode shutdown alarm
The unit will remain in shutdown and will not restart until the and prevents unit operation.
shutdown alarm is cleared. Exceptions are some engine and
electric shutdown alarms become that log alarms when
switched to the alternate operating mode (diesel to electric or

35
ON
electric to diesel).
35
If a shutdown alarm occurs that affects only Diesel Mode OFF SET GAUGES SENSORS MENU
POINT
operation and the unit is switched to electric (either manually
or automatically), the Diesel Mode shutdown alarm becomes
an Electric Mode log alarm. This allows the unit to run in
Electric Mode without clearing the shutdown alarm that is
preventing Diesel Mode operation. If the unit is switched back Figure 140: Shutdown Alarm Display
to Diesel Mode, the alarm again becomes a Diesel Mode
shutdown alarm and prevents unit operation. If the unit is Pretrip Alarm Codes
configured for electric to diesel autoswitch, it automatically If an alarm occurs during a Pretrip Test the alarm code will be
starts and runs in Diesel Mode if an electric shutdown occurs. displayed as Pretrip Alarm XX, where XX is the alarm code.

117
Alarm Codes

Clearing Alarm Codes NOTE: The corrective actions listed in the Operating
Instructions chapter and in the chart on the following pages
Most alarm codes can be cleared conventionally from the are suggestions only. Always consult your company for final
Alarm Menu using the CLEAR Key. See the Operating decisions.
Instructions chapter for procedures.
NOTE: The chart on the following pages shows all possible
The operator should contact a supervisor or a Thermo King alarm codes for all possible applications. Not all codes will be
dealer about clearing alarms using the Guarded Access Menu. applicable to each individual unit.
Refer to the table on the following pages for alarm corrective
action.
NOTE: Document all alarm faults and report them to the
service technician.
There are three levels of corrective action that can be taken
when an alarm condition occurs.
OK To Run: An alarm condition exists but does not affect
unit operation. Corrective action can occur at a later date.
Check As Specified: An alarm condition exists that could
affect unit operation. Follow directions in the Corrective
Action column on the following chart.
Take Immediate Action: An alarm condition exists that
will damage the unit or load. Take immediate action to correct
the problem.

118
 Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
00 No Alarms Exist None required X
Manually monitor load temperature with independent thermometer.
2 Evaporator Coil Sensor X
Report alarm at end of day.
Manually monitor load temperature with independent thermometer.
3 Control Return Air Sensor X
Report alarm at end of day.
Manually monitor load temperature with independent thermometer.
4 Control Discharge Air Sensor X
Report alarm at end of day.
5 Ambient Air Sensor Report alarm at end of day. X
6 Coolant Temp Sensor Report alarm at end of day. X
7 Engine RPM Sensor Report alarm at end of day. X
9 High Evaporator Temperature Manually monitor load temperature. Report alarm at end of the day. X
If unit is shut down repair immediately. Otherwise, report alarm at
10 High Discharge Pressure X
end of day.

119
Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
Unit Controlling on Alternate Manually monitor load temperature with independent thermometer.
11 X
Sensor Report alarm at end of day.
The indicated zone is no longer able to operate and has been shut
12 Sensor or Digital Input Shutdown X
down. Repair immediately.
Manually monitor load temperature with independent thermometer.
13 Sensor Calibration Check X
Report alarm at end of day.
If unit is shut down repair immediately. Otherwise, report alarm at
17 Engine Failed to Crank X
end of day.
If unit is shutdown repair immediately. Otherwise, report alarm at
18 High Engine Coolant Temperature X
end of day.
It unit is shutdown repair immediately. Otherwise report alarm at
19 Low Engine Oil Pressure X
end of day.
If unit is shutdown repair immediately. Otherwise, report alarm at
20 Engine Failed to Start X
end of day.

120
 Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
Manually monitor load temperature with independent thermometer.
21 Cooling Cycle Check X
Report alarm at end of day.
Manually monitor load temperature with independent thermometer.
22 Heating Cycle Check X
Report alarm at end of day.
The indicated zone is no longer able to operate and has been shut
23 Cooling Cycle Fault X
down. Repair immediately.
The indicated zone is no longer able to operate and has been shut
24 Heating Cycle Fault X
down. Repair immediately.
If unit is shutdown repair immediately. Otherwise, report alarm at
25 Alternator Check X
end of day.
Manually monitor load temperature with independent thermometer.
26 Refrigeration Capacity X
Report alarm at end of day.
28 Pretrip Abort Report alarm at end of day. X
If unit is shutdown, repair immediately. Otherwise, report alarm at
29 Defrost Damper Circuit X
end of day.

121
Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
If unit is shutdown, repair immediately. Otherwise, report alarm at
30 Defrost Damper Stuck X
end of day.
If unit is shutdown repair immediately. Otherwise, report alarm at
31 Oil Pressure Switch X
end of day.
The indicated zone is no longer able to operate and has been shut
32 Refrigeration Capacity Low X
down. Repair immediately.
33 Check Engine RPM Report alarm at end of day. X
If unit is shutdown, repair immediately. Otherwise, report alarm at
35 Run Relay Circuit X
end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
36 Electric Motor Failed to Run X
end of day.
37 Engine Coolant Level Check coolant level, add as needed. Report alarm at end of day. X
If unit is shutdown, repair immediately. Otherwise, report alarm at
38 Electric Phase Reversed X
end of day.

122
 Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
If unit is shutdown, repair immediately. Otherwise, report alarm at
39 Water Valve Circuit X
end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
40 High Speed Circuit X
end of day.
Check Engine Coolant If unit is shutdown, repair immediately. Otherwise, report alarm at
41 X
Temperature end of day.
42 Unit Forced to Low Speed Report alarm at end of day. X
Unit Forced to Low Speed
43 Report alarm at end of day. X
Modulation
44 Check Fuel System Refill fuel tank. X
Hot Gas Bypass or Hot Gas If unit is shutdown repair immediately. Otherwise, report alarm at
45 X
Bypass Circuit end of day.
If unit is shut down repair immediately. Otherwise, report alarm at
46 Check Air Flow X
end of the day. Cargo may be restricting air flow, check load.

123
Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
If unit is shutdown, repair immediately. Otherwise, report alarm at
48 Check Belts/Clutch X
end of day.
50 Reset Clock Report alarm at end of day. X
If unit is shutdown, repair immediately. Otherwise, report alarm at
52 Heat Circuit X
end of day.
Service Test or Interface Board Test time out after 15 minutes.
54 Test Mode Time-out X
Report alarm at end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
56 Host Evap Fan Low Speed X
end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
57 Host Evap Fan High Speed X
end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
61 Low Battery Voltage X
end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
62 Ammeter Out of Calibration X
end of day.

124
 Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
If unit is shutdown, repair immediately. Otherwise, report alarm at
63 Engine Stopped X
end of day.
64 Pretrip Reminder Report alarm at end of day. X
If unit is shutdown, repair immediately. Otherwise, report alarm at
65 Abnormal Temperature Differential X
end of day
Check engine oil level. If unit is shutdown, repair immediately.
66 Low Engine Oil Level X
Otherwise, report alarm at end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
67 Liquid Line Solenoid Circuit X
end of day.
68 Internal Controller Fault Report alarm at end of day. X
70 Hourmeter Failure Report alarm at end of day. X
74 Controller Reset to Defaults Report alarm at end of day. X
79 Internal Data Logger Overflow Report alarm at end of day. X
80 Compressor Temp Sensor Report alarm at end of day. X

125
Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
High Compressor Temperature If unit is shutdown repair immediately. Otherwise, report alarm at
82 X
Shutdown end of day.
If unit is shutdown repair immediately. Otherwise, report alarm at
83 Low Engine Coolant Temperature X
end of day.
84 Restart Null Report alarm at end of day. X
85 Forced Unit Operation Report alarm at end of day. X
86 Discharge Pressure Sensor Report alarm at end of day. X
87 Suction Pressure Sensor Report alarm at end of day. X
Check Electronic Throttling Valve If unit is shutdown repair immediately. Otherwise, report alarm at
89 X
Circuit end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
90 Electric Overload X
end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
91 Electric Ready Input X
end of day.

126
 Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
92 Sensor Grades Not Set Report alarm at end of day. X
If unit is shutdown, repair immediately. Otherwise, report alarm at
93 Low Compressor Suction Pressure X
end of day.
Check engine fuel level and add fuel. If unit is shutdown, repair
96 Low Fuel Level X
immediately. Otherwise, report alarm at end of day.
98 Fuel Level Sensor Report alarm at end of day. X
If unit is shutdown, repair immediately. Otherwise, report alarm at
99 High Compressor Pressure Ratio X
end of day.
Receiver Tank Pressure Solenoid If unit is shutdown, repair immediately. Otherwise, report alarm at
105 X
Circuit end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
106 Purge Valve Circuit X
end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
107 Condenser Inlet Solenoid Circuit X
end of day.

127
Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
108 Door Open Time-out Close Doors. Report alarm at end of day. X
If unit is shutdown, repair immediately. Otherwise, report alarm at
110 Suction Line Solenoid Circuit X
end of day.
111 Unit Not Configured Correctly Report alarm at end of day. X
If unit is shutdown, repair immediately. Otherwise, report alarm at
112 Remote Fans X
end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
113 Electric Heat Circuit X
end of day.
If unit is shutdown repair immediately. Otherwise, report alarm at
114 Multiple Alarms - Cannot Run X
end of day.
117 Auto switch from Diesel to Electric Report alarm at end of day. X
118 Auto switch from Electric to Diesel Report alarm at end of day. X
If unit is shutdown, repair immediately. Otherwise, report alarm at
120 Alternator Exciter Circuit X
end of day.

128
 Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
If unit is shutdown, repair immediately. Otherwise report alarm at
121 Liquid Injection Circuit X
end of day.
If unit is shutdown, repair immediately. Otherwise, report at end of
122 Diesel/Electric Relay Circuit X
day.
127 Setpoint Not Entered Be sure the setpoint is set to the required temperature. X
Engine Run Time Maintenance
128 Report alarm at end of day. X
Reminder #1
Engine Run Time Maintenance
129 Report alarm at end of day. X
Reminder #2
Electric Run Time Maintenance
130 Report alarm at end of day. X
Reminder #1
Electric Run Time Maintenance
131 Report alarm at end of day. X
Reminder #2
Total Unit Run Time Maintenance
132 Report alarm at end of day. X
Reminder #1

129
Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
Total Unit Run Time Maintenance
133 Report alarm at end of day. X
Reminder #2
134 Controller Power On Hours Report alarm at end of day. X
Autoswitch Diesel to Electric
141 Report alarm at end of the day. X
Disabled
Remote Zone Drain Hose Heater If unit is shutdown, repair immediately. Otherwise, report at end of
143 X
Output day.
Lost Expansion Module CAN If unit is shut down repair immediately. Otherwise, report alarm at
144 X
Communication end of the day.
Loss of Controller “On” Feedback If unit is shut down repair immediately. Otherwise, report alarm at
145 X
Signal end of the day.
If unit is shut down repair immediately. Otherwise, report alarm at
146 Software Version Mismatch X
end of the day.
Autoswitch Electric to Diesel
148 Report alarm at end of the day. X
Disabled

130
 Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
150 Out of Range Low Manually monitor load temperature. Report alarm at end of the day. X
151 Out of Range High Manually monitor load temperature. Report alarm at end of the day. X
Expansion Module Flash Load If unit is shut down repair immediately. Otherwise, report alarm at
153 X
Failure end of the day.
Manually monitor load temperature. Report alarm at the end of the
157 OptiSet Plus Mismatch X
day
158 Primary Software Failed to Load Report alarm at end of the day. X
If unit is shut down repair immediately. Otherwise, report alarm at
159 Check Battery Condition X
end of the day.
Lost Radio Expansion Board (REB) If unit is shut down repair immediately. Otherwise, report alarm at
160 X
CAN Communication end of the day.
Manually monitor load temperature with independent thermometer.
203 Display Return Air Sensor X
Report alarm at end of day.

131
Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
Manually monitor load temperature with independent thermometer.
204 Display Discharge Air Sensor X
Report alarm at end of day.
230 Future REB Alarm
231 Future REB Alarm
232 Future REB Alarm
REB Transitioning From
233 Report alarm at end of the day. X
Conservative to Full Null
234 Relative Humidity Sensor Report alarm at end of the day. X
251 REB Miss-configured Report alarm at end of the day. X
If unit is shutdown, repair immediately. Otherwise, report alarm at
252 Check Fresh Air Exchange Circuit X
end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
500 Host Evaporator Fan Low Speed X
end of day.

132
 Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
If unit is shutdown, repair immediately. Otherwise, report alarm at
501 Host Evaporator Fan High Speed X
end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
502 Host Evaporator Fan RPM Sensor X
end of day.
Host Condenser Fan 1 RPM If unit is shutdown, repair immediately. Otherwise, report alarm at
503 X
Sensor end of day.
Host Condenser Fan 2 RPM If unit is shutdown, repair immediately. Otherwise, report alarm at
504 X
Sensor end of day.
Roadside Condenser Fan Motor If unit is shutdown, repair immediately. Otherwise, report alarm at
505 X
Speed Circuit end of day.
Curbside Condenser Fan Motor If unit is shutdown, repair immediately. Otherwise, report alarm at
506 X
Speed Circuit end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
507 Digital Scroll Output Circuit X
end of day.

133
Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
Speed Request Communication
508 Report alarm at end of the day. X
Error
Engine Control Unit (ECU) Failed If unit is shutdown, repair immediately. Otherwise, report alarm at
509 X
to Enable end of day.
Engine Control Unit (ECU) Run If unit is shutdown, repair immediately. Otherwise, report alarm at
510 X
Signal Failed end of day.
Engine Wait to Start Time Delay If unit is shutdown, repair immediately. Otherwise, report alarm at
511 X
Expired end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
512 High Compressor Suction Pressure X
end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
513 Low Compressor Suction Ratio X
end of day.
Minimum ETV Discharge If unit is shutdown, repair immediately. Otherwise, report alarm at
514 X
Superheat Temperature end of day.

134
 Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
Minimum ETV Discharge If unit is shutdown, repair immediately. Otherwise, report alarm at
515 X
Superheat Temperature end of day.
I/O Controller to Application If unit is shutdown, repair immediately. Otherwise, report alarm at
516 X
Controller Communication Failure end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
517 Check for Water in Fuel System X
end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
518 Generator Ground Fault X
end of day.
Check Battery Charger Input If unit is shutdown, repair immediately. Otherwise, report alarm at
519 X
Power end of day.
Check Battery Charger Output If unit is shutdown, repair immediately. Otherwise, report alarm at
520 X
Power end of day.
Battery Charger If unit is shutdown, repair immediately. Otherwise, report alarm at
521 X
External/Environmental Fault end of day.

135
Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
If unit is shutdown, repair immediately. Otherwise, report alarm at
522 Battery Temperature Sensor Alarm X
end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
523 Battery Temperature Sensor Alarm X
end of day.
Generator Operational Limit Vout to If unit is shutdown, repair immediately. Otherwise, report alarm at
524 X
Frequency Ratio end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
525 Generator Frequency Range Fault X
end of day.
Generator Operational Limit Output If unit is shutdown, repair immediately. Otherwise, report alarm at
526 X
Current end of day.
527 Reserved X
Controller Not Receiving Messages If unit is shutdown, repair immediately. Otherwise, report alarm at
528 X
From Battery Charger end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
529 Check Fuel Pump Circuit X
end of day.

136
 Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
If unit is shutdown, repair immediately. Otherwise, report alarm at
530 Low Pressure Differential X
end of day.
Check Economizer Pressure If unit is shutdown, repair immediately. Otherwise, report alarm at
531 X
Sensor end of day.
Engine J1939 CAN Datalink If unit is shutdown, repair immediately. Otherwise, report alarm at
538 X
Degraded end of day.
If unit is shutdown, repair immediately. Otherwise, report alarm at
539 Engine J1939 CAN Datalink Failed X
end of day.
599 Engine Service Tool Connected Maintenance information only. Report alarm at end of the day. X
600 Check Crankshaft Speed Sensor Report alarm at end of the day. X
601 Check Camshaft Speed Sensor Report alarm at end of the day. X
Check Intake Throttle Position If unit is shut down repair immediately. Otherwise, report alarm at
602 X
Sensor end of the day.

137
Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
f unit is shut down repair immediately. Otherwise, report alarm at
603 Check Exhaust Pressure Sensor X
end of the day.
Check Coolant Temperature
604 Report alarm at end of the day. X
Sensor
Check Fresh Air Temperature
605 Report alarm at end of the day. X
Sensor
606 Reserved X
607 Check Fuel Temperature Sensor Report alarm at end of the day. X
If unit is shut down repair immediately. Otherwise, report alarm at
608 Check Rail Pressure Sensor X
end of the day.
If unit is shut down repair immediately. Otherwise, report alarm at
609 Check Intake Pressure Sensor X
end of the day.
Check Atmospheric Pressure
610 Report alarm at end of the day. X
Sensor

138
 Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
611 Check Glow Plug Circuit Report alarm at end of the day. X
If unit is shut down repair immediately. Otherwise, report alarm at
612 Check Intake Throttle Circuit X
end of the day.
613 Check Injector(s) Report alarm at end of the day. X
If unit is shut down repair immediately. Otherwise, report alarm at
614 Check High Pressure Fuel Pump X
end of the day.
If unit is shut down repair immediately. Otherwise, report alarm at
615 Rail Pressure Fault X
end of the day.
If unit is shut down repair immediately. Otherwise, report alarm at
616 Engine Overspeed X
end of the day.
If unit is shut down repair immediately. Otherwise, report alarm at
617 Internal ECU Fault X
end of the day.
618 Check EGR System Report alarm at end of the day. X
619 ECU Main Relay Fault Report alarm at end of the day. X

139
Alarm Codes

Table of Alarm Codes

NOTE: Not all alarm codes are available with all microprocessor controllers or all revisions of software.
Level Of
Code Description Corrective Action
Action

Check
Ok To

Down
Shut
Run
620 Reserved
621 Reserved
622 Reserved
623 TRU CAN Message Timeout Report alarm at end of the day. X
Check Intake Air Temperature
624 Report alarm at end of the day. X
Sensor
Check Intake Air Temperature If unit is shut down repair immediately. Otherwise, report alarm at
625 X
Sensor end of the day.
Check Exhaust Temperature
626 Report alarm at end of the day. X
Sensor
If unit is shut down repair immediately. Otherwise, report alarm at
699 Unknown ECU Fault X
end of the day.

140
Jump Starting
If the battery in a unit is discharged or run down, the unit may IMPORTANT: Make sure to use a 12-volt battery to jump
be jump started using jumper cables and another battery or start the unit. If you are using a vehicle, make sure it has a
vehicle. Consider the following precautions and be careful 12-volt battery with a negative ground system. Do not use a
when jump starting a unit. “hot shot” booster device or a 24-volt source.

WARNING: A battery can be dangerous. A battery Read and understand the following procedure completely
contains a flammable gas that can ignite or before connecting any jumper cables. Use good jumper cables
explode. A battery stores enough electricity to burn made with #2 gauge (or larger) cables.
you if it discharges quickly. A battery contains 1. Make sure the unit is turned off. If you are using a vehicle,
battery acid that can burn you. Always wear make sure its ignition is also turned off.
goggles or safety glasses and personal protective
2. Open the front doors on the unit. The battery is located to
equipment when working with a battery. If you get
the right of the engine.
battery acid on you, immediately flush it with water
and get medical attention. 3. Check the discharged battery to make sure it is not
damaged or frozen. Do not jump start a damaged or frozen
CAUTION: Unhook the semi tractor from the battery. Check the vent caps to make sure they are tight.
trailer before using the tractor to jump start the 4. Identify the positive (+) and negative (–) battery terminals.
unit on the trailer. The negative ground circuit is
complete when the tractor is hooked to the trailer. 5. Remove the red cover from the positive (+) battery
This can cause dangerous sparks when the positive terminal on the unit’s battery.
connection is made at the battery.

141
Jump Starting

6. Connect the red positive (+) jumper cable to the positive

1
(+) battery terminal on the unit’s battery. Do not let the
2 other end of the jumper cable touch anything that conducts
Unit electricity.
(Discharged)
12-Volt CAUTION: Allowing the positive (+) jumper cable
Battery
to short can produce dangerous sparks.
Good
12-Volt 7. Connect the other end of the red positive (+) jumper cable
Battery to the positive (+) battery terminal on the good battery.
8. Connect the black negative (–) jumper cable to the
Unit
negative (–) battery terminal on the good battery. Do not
Engine let the other end of the jumper cable touch anything that
3 conducts electricity.
9. Connect the black negative (–) jumper cable to the lower
4 starter mounting bolt on the unit’s engine.
1. Positive (+) Terminal on Unit Battery 10. If you are using a vehicle to jump start the unit, start the
vehicle and let it run for a few minutes. This will help
2. Positive (+) Terminal on Good Battery
charge the discharged battery.
3. Negative (–) Terminal on Good Battery
4. Starter Mounting Bolt on Unit Engine
Figure 141: Sequence for Connecting Jumper Cables

142
 Jump Starting

CAUTION: Be careful around fans and belts. 4

Keep your hands away from moving parts when an
engine is running. 3
Unit
(Discharged)
11. Turn the unit on and let it start automatically or start it 12-Volt
manually. If the unit will not crank or start, contact a Battery
qualified technician.
Good
NOTE: Some units with microprocessors will show an
12-Volt
alarm code and will not try to start until the battery Battery
voltage is above 10 volts.
12. After the unit starts, remove the jumper cables in reverse
order: black negative (–) from the unit starter mounting Unit
bolt, black negative (–) from the good battery, red positive Engine
(+) from the good battery, and red positive (+) from the 2
unit battery (that was discharged).
1

1. Starter Mounting Bolt on Unit Engine

2. Negative (–) Terminal on Good Battery
3. Positive (+) Terminal on Good Battery
4. Positive (+) Terminal on Unit Battery
Figure 142: Sequence for Disconnecting Jumper Cables

143
Warranty
Terms of the Thermo King Warranty are available on request.
from your Thermo King Dealer.
See the “EPA Emission Control System Warranty Statement”
chapter in this manual for the non-road diesel engine in your
unit.

144
Specifications
Engine
Engine Type
C-600M TK486V25L (Tier 4) diesel
S-610M and S-610DE TK488CR (Tier 4) diesel
S-600M and S-600DE TKDV6 (Tier 4) diesel
Oil Capacity
C-600M, S-610M and S-610DE 12 quarts (11.4 liters) crankcase and oil filter*
S-600M and S-600DE 12.4 quarts (11.7 liters) crankcase and oil filter*
*Fill to full mark on dipstick
Oil Type
C-600M, S-610M and S-610DE API Classification CI-4 or better
S-600M and S-600DE API Classification CJ-4 or better

145
Specifications

Engine (Continued)
Oil Viscosity: All Models
Recommended 10W-30 Delo XLE Syntheblend for -13 to 100 F (-25 C to 38 C)
5W-40 Delo 400LE Full Synthetic for Cold Climates -22 to 122 F
(-30 C to 50 C)
For Other Climates 14 F to 122 F (-10 C to 50 C): SAE 15W-40 (Synthetic)
5 to 104 F (-15 to 40 C): SAE 15W-40
-13 to 104 F (-25 to 40 C): SAE 10W-40
-13 to 100 F (-25 to 38 C): SAE 10W-30
-22 to 122 F (-30 to 50 C): SAE 5W-40 (Synthetic)
Below -22 F (-30 C): SAE 0W-30 (Synthetic)

No. 2 diesel fuel under normal conditions

Fuel Type - All Models
No. 1 diesel fuel is acceptable cold weather fuel

146
 Specifications

Engine (Continued)
Engine Coolant Type - All Models
ELC (Extended Life Coolant), which is “RED”
Use a 50/50 concentration of any of the following equivalents:
Chevron Dex-Cool
Texaco ELC
Havoline Dex-Cool®
Havoline XLC for Europe
Shell Dexcool®
Shell Rotella
Saturn/General Motors Dex-Cool®
Caterpillar ELC
Detroit Diesel POWERCOOL® Plus

CAUTION: Do not add “GREEN” or “BLUE-GREEN” conventional coolant to cooling systems using “RED”
Extended Life Coolant, except in an emergency. If conventional coolant is added to Extended Life Coolant,
the coolant must be changed after 2 years instead of 5 years.
Coolant System Capacity - All Models 7.5 quarts (7.1 liters)
Radiator Cap Pressure - All Models 21 psig (145 kPa)
Engine Coolant Thermostat - All Models 160 F (71 C)

147
Specifications

Filters Refrigeration System

Engine Oil Filter - EMI 3000 Hour P/N 11-9959 Contact your Thermo King dealer for refrigeration
Fuel Filter - EMI 3000 Hour P/N 11-9957 system service or maintenance.
Air Filter - EMI 3000 Hour P/N 119955

148
 Specifications

Electrical Control System

Low Voltage 12.5 Vdc
230 Vac from AC generator at engine low speed
345 Vac from AC generator at engine high speed
High Voltage
DANGER: All inspection or service procedures of the high voltage systems should only
be done by your authorized Thermo King dealer.
One, Group C31, 12 volt battery. The battery must be suitable for deep cycling, heavy duty and
Battery rated with a minimum of 95 amp/hr.
Thermo King ReliaMax 925N (925 CCA) wet cell battery is recommended for both warm and
cold climates.
Thermo King EON (1150 CCA) AGM battery is recommended for extreme climates and for Rail
Ready (RR), Domestic Refrigerated Container (DRC), and Trailer on Flat Car (TOFC)
applications.
NOTE: If the unit is not going to be used for an extended period of time, turn the
Microprocessor On/Off Power Switch to the OFF position to maximize battery life.
Fuses See “A number of fuses are used to protect various circuits and components.” on page 25.
Battery Charging 12 volt, 37 amp, brush type, Thermo King Alternator

149
Specifications

Electrical Standby (SmartPower Units Only)

NOTE: A transformer is used to convert 460 Vac to 230 Vac in units configured to use electric standby
input voltage of 460 Vac.

Electric Motor and Overload Relay

Voltage/Phase/Frequency Horsepower Kilowatts rpm Full Load Overload Relay
(amps) Setting (amps)
230/3/60 12.0 9.0 1760 31.2 34
460/3/60 12.0 9.0 1760 15.6 20
460/3/60 19.0 14.2 3500 21.7 32

150
 Specifications

Standby Power Cord Requirements

Supply Circuit Breaker: 12 HP Motor 230/3/60 70 amps
12 HP Motor 460/3/60 40 amps
19 HP Motor 460/3/60 60 amps

Extension Cord Size: 12 HP Motor 230/3/60 8 AWG Power Cable, 25 to 50-foot length
(All 4 conductor, 2000 Vac, Type W Power Cable)

12 HP Motor 230/3/60 6 AWG Power Cable, 75-foot length

12 HP Motor 460/3/60 10 AWG Power Cable, up to 75-foot length
19 HP Motor 460/3/60 8 AWG Power Cable, up to 75-foot length

151
Maintenance Inspection Schedule
NOTE: Pretrip inspections can be performed by the operator.
1,500, 3,000 and 4,500 hours/annual inspections should be performed by an authorized Thermo King dealer.

Host Unit
Pretrip Every Every Annual/ Inspect/Service These Items
1,500 3,000 4,500
Hours Hours* Hours
Microprocessor
• Run Pretrip Test
Engine
• Check fuel supply.
• Check engine oil level.
• • • • Inspect belts for condition and proper tension.
*3,000 hours or two years, whichever occurs first.
** Based on EPA 40 CFR Part 89.

152
 Maintenance Inspection Schedule

Host Unit (Continued)

Pretrip Every Every Annual/ Inspect/Service These Items
1,500 3,000 4,500
Hours Hours* Hours
• • • • Check engine oil pressure hot, on high speed (should display “OK”).
• • • • Listen for unusual noises, vibrations, etc.
• • • • Check engine coolant level and antifreeze protection (-30 F [-40 C]).
• • • Drain water from fuel tank and clean vent.
• • • Inspect/clean electric fuel pump filter.
• • • Check and adjust engine speeds (high and low speed).
• • • Check condition of drive coupling bushings per Service Bulletin T&T 171.
• Check engine mounts for wear.
• Replace EMI 3000 air cleaner element at 3,000 hours or two years (whichever occurs
first).
• Replace EMI 3000 fuel filter/water separator.
*3,000 hours or two years, whichever occurs first.
** Based on EPA 40 CFR Part 89.

153
Maintenance Inspection Schedule

Host Unit (Continued)

Pretrip Every Every Annual/ Inspect/Service These Items
1,500 3,000 4,500
Hours Hours* Hours
• Change engine oil and oil filter (hot).
C-600M, S-610DE and S-610M - Requires oil with API Rating CI-4 or better.
S-600M and S-600DE - Requires oil with API Rating CJ-4 or better.
NOTE: For high biodiesel use (B20) the engine oil and filter should be changed
every 1,500 hours.
— S-600M and S-600DE - Replace Timing Belt, Water Pump, Belt Tensioner, and Idler
Pulley with Timing Belt Kit every 6,000 hours, When replacing the Timing Belt, inspect
the High Pressure Fuel Pump and replace as necessary.
• S-610DE and S-610M - Inspect/clean EGR system (valve, piping, and cooler).
• C-600M - Test fuel injection nozzles at least every 3,000 hours. **
— C-600M - Replace fuel return lines between fuel injection nozzles every 10,000 hours.
• Adjust engine valve clearance.
— Change ELC (red) engine coolant every 5 years or 12,000 hours.
*3,000 hours or two years, whichever occurs first.
** Based on EPA 40 CFR Part 89.

154
 Maintenance Inspection Schedule

Host Unit (Continued)

Pretrip Every Every Annual/ Inspect/Service These Items
1,500 3,000 4,500
Hours Hours* Hours
Electrical
• • • Inspect battery terminals and electrolyte level.
• • • Inspect wire harness for damaged wires or connections.
• Inspect AC generator and alternator wire connections for tightness.
• Inspect electric motors.
• Inspect and if required re-torque all electrical connections on the contactors in the Fan
Control Box to 15 in-lb (1.7 N•m).
• Inspect and if required re-torque all electrical connections on the contactors in the
High Voltage Box in SmartPower units. Torque the connections on the Compressor
Motor Contactor, Phase Contactors, and Overload Relay to 22 in-lb (2.5 Nm). Torque
the connections on all other contactors to 15 in-lb (1.7 N•m).
*3,000 hours or two years, whichever occurs first.
** Based on EPA 40 CFR Part 89.

155
Maintenance Inspection Schedule

Host Unit (Continued)

Pretrip Every Every Annual/ Inspect/Service These Items
1,500 3,000 4,500
Hours Hours* Hours
Refrigeration
• • • • Check refrigerant level.
• • • Check for proper suction pressure.
• • • Check compressor oil level and condition.
• Check compressor efficiency and pump down refrigeration system.
• Empty oil collection container mounted on compressor.
— Replace dehydrator and check discharge and suction pressure every two (2) years.
*3,000 hours or two years, whichever occurs first.
** Based on EPA 40 CFR Part 89.

156
 Maintenance Inspection Schedule

Host Unit (Continued)

Pretrip Every Every Annual/ Inspect/Service These Items
1,500 3,000 4,500
Hours Hours* Hours
Structural
• • • • Visually inspect unit for fluid leaks.
• • • • Visually inspect unit for damaged, loose or broken parts (includes air ducts and
bulkheads).
• • • Inspect idlers for bearing wear (noise).
• • • Clean entire unit including condenser and evaporator coils and defrost drains.

• • • Check all unit and fuel tank mounting bolts, brackets, lines, hoses, etc.
*3,000 hours or two years, whichever occurs first.
** Based on EPA 40 CFR Part 89.

157
Maintenance Inspection Schedule

Remote Evaporator(s)
Every Every Annual/
Pretrip 1,500 3,000 4,500 Inspect/Service These Items
Hours Hours* Hours
Electrical
• • • Inspect wire harness for damaged wires or connections.
• • • Inspect/replace DC fan motors.
Structural
• • • • Visually inspect unit for fluid leaks.
• • • • Visually inspect unit for damaged, loose, or broken parts.
• • • Clean entire unit including evaporator coils and defrost drains.
• Check all unit mounting bolts, brackets, lines, hoses, etc.

158
Serial Number Locations
Located on Rear Evaporator
Housing

Located on Frame in Engine

Compartment (near battery)

Serial Number Plate and Locations

159
Emergency Cold Line
If you can’t get your rig
rolling, and you have tried
the Thermo King North
American Service Directory
(available from any Thermo
King dealer) to reach a
dealer without success, then
call the Toll Free
Emergency Cold Line
Number (888) 887-2202.
The answering service at the
factory will assist you in
reaching a dealer to get the
help you need. The Cold Line is answered 24 hours a day by
personnel who will do their best to get you quick service at an
authorized Thermo King Dealer.

160
 Recover Refrigerant
At Thermo King, we recognize the need to preserve the environment and limit the potential harm to the ozone layer
that can result from allowing refrigerant to escape into the atmosphere.

We strictly adhere to a policy that promotes the recovery and limits the loss of refrigerant into the atmosphere.

In addition, service personnel must be aware of Federal regulations concerning the use of refrigerants and the
certification of technicians. For additional information on regulations and technician certification programs,
contact your local THERMO KING dealer.

CALIFORNIA
Proposition 65 Warning
Diesel exhaust is a chemical known to the State of California to cause cancer.

161
 Operator’s Manual

Precedent TM

Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
Multi Temperature Units
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and
C-600M, S-600M, S-600DE, and S-610DE
air conditioning systems, building and contracting services, parts support and advanced
controls for commercial buildings and homes. TK 56171-2-OP (Rev. 2, 05/16)

©2015 Ingersoll-Rand Company

Printed in U.S.A.

Operator’s Manual

Precedent TM

Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
Multi Temperature Units
customers globally. Its world class brands include Thermo King, the leader in transport
temperature control and Trane, a provider of energy efficient heating, ventilating and
C-600M, S-600M, S-600DE, and S-610DE
air conditioning systems, building and contracting services, parts support and advanced
controls for commercial buildings and homes. TK 56171-2-OP (Rev. 2, 05/16)

©2015 Ingersoll-Rand Company

Printed in U.S.A.