SAVE THESE INSTRUCTIONS

M-3130-AV
115-/230-Volt Fuel Pump
Owner’s Manual

DO NOT RETURN THIS

PRODUCT TO THE STORE!
Please contact GPI before returning
any product. If you are missing parts
or experience problems with your
installation, our Customer Support
Department will be happy to assist you:

800-835-0113 or
316-686-7361

TABLE OF CONTENTS To the owner...

Congratulations on receiving your GPI® Fuel Pump. We
General Information..................................................... 2 are pleased to provide you with a system designed to
Safety Instructions....................................................... 2 give you maximum reliability and efficiency.
Installation................................................................... 2 Your fuel pump is designed for use with aviation gasoline
(AVGAS 100LL) and kerosene grade (JET A). Please
Operation..................................................................... 4 take all due precautions when handling these flammable
Maintenance................................................................ 4 liquids. Your safety is important to us.
Repair.......................................................................... 4 Also, to assure the longest possible service life, it is
Troubleshooting........................................................... 5 important that you follow the operation and maintenance
procedures outlined in this manual. We are proud to
Illustrated Parts Drawing............................................. 6 provide you with a quality product and dedicated
Specifications.............................................................. 7 support. Together with your conscientious use, we are
sure that you will obtain years of safe, dependable service.
Parts and Service........................................................ 7
Warranty...................................................................... 8

Victor Lukic, President

Great Plains Industries, Inc.

02/14 921929-04D
 Static electricity as a source of sparking is always a
GENERAL INFORMATION concern and requires extreme care in the installation and
operation of your entire fuel transfer system.
The purpose of this manual is to assist you in installing,
operating and maintaining your GPI pump.This manual Additional components such as meters, automatic nozzles
covers 115-/230-volt AC model M-3130-AV (with or and filters must be listed for use with fuel transfer systems.
without flowmeters). The flow of fuel through a hose and nozzle can generate
static electrical charges and dangerous sparking can
Model M-3130-AV must be connected to a 115-/230-volt result in fire or explosion. Hoses and nozzles must be
AC power source only. electrically conductive and bonded to ground.
It is your responsibility to:
WARNING
For ground-based refueling only. Do not use in or on the aircraft. • Know and follow applicable national, state and local
safety codes pertaining to installing and operating
electrical equipment for use with flammable liquids.
An automatic bypass valve prevents pressure build
up when the pump is on with the nozzle closed. To • Know and follow all safety precautions when handling
avoid damage, do not run the pump more than 10 petroleum fuels.
minutes with the nozzle closed.
• Ensure that all equipment operators have access to
The duty cycle of this pump is 30 minutes ON and 30 adequate instructions concerning safe operating and
minutes OFF. Allow the pump to cool for 30 minutes. maintenance procedures.
This pump is designed for use only with aviation gasoline WARNING
(AVGAS 100LL) and kerosene grade (JET A). Do not • For ground-based refueling only. Do not use in or on the aircraft.
use this pump for dispensing any fluids other than those
for which it was designed. To do so may damage pump • For use with aviation gasoline (AVGAS 100LL) and kerosene
grade (JET A).
components and will void the warranty.
• Meter accuracy is ±2% when calibrated with specified fuel.
Do not leave the system running without fluids. “Dry run-
• User should consult NFPA 407 Standard for Aircraft Fuel Ser-
ning” can damage the pump. vicing for safety requirements during ground fuel servicing of
Do not pump the tank completely dry, as contaminants aircraft using liquid petroleum fuels. This product has no actual
or implied compliance with this standard.
from the bottom of the tank may enter the pump.

SAFETY INSTRUCTIONS Appropriate hose, nozzle and suction pipe not

included. Items must meet NFPA 407 guidelines.
The following safety alert symbols are used in
this manual.
INSTALLATION
DANGER indicates an
DANGER imminently hazardous
situation which, if not
WARNING
avoided, will result in death Coverplates protect the operator from moving parts. Never oper-
ate the pump without coverplates in place. Never apply electric
or serious injury. power to the pump without coverplates in place. Always discon-
nect power before repairing or servicing.
WA R N I N G i n d i c a t e s
WARNING a potentially hazardous
situation which, if not avoid- Mechanical Connections
ed, could result in death or All threaded fuel connections must be sealed with thread
serious injury. tape or a pipe thread sealing compound approved for
CAUTION indicates use with petroleum fuels.
CAUTION a potentially hazardous Your pump must be mounted on a vented tank. If the
situation which, if not avoid- tank is not vented, contact your GPI distributor for the
ed, may result in minor or correct vent cap.
moderate injury.
This pump has a built-in check valve to keep the pump
CAUTION used without primed. No additional check valve is required on suction
CAUTION the safety alert symbol pipes shorter than 15 ft. (4.6 m). Make sure any check
indicates a potentially valves or foot valves used are equipped with proper
hazardous situation which, pressure relief valves.
if not avoided, may result in
Your pump is designed to mount directly to a standard
property damage.
2-inch female tank fitting. For the suction pipe, a suitable
There are inherent dangers wherever flammable fuel and
1-1/4-inch pipe cut to length and threaded on one end
AC electrical sources are in close proximity.

2 M-3130-AV 921929-04D
may be used. Suction pipe should extend to within 3
inches of tank bottom. Apply thread tape to the suction
CAUTION
pipe thread and securely tighten the suction pipe to the Connect pump to the proper voltage source. M-3130 series pumps
are designed to operate on 115-volts AC, 60 Hz or 230-volts AC, 60
pump inlet port.
Hz. Connection to improper voltage will damage pump. Pump is set
at factory for low voltage (115-volt). For high voltage applications
Install Nozzle Hanger (230-volt) see wiring diagram located inside electrical coverplate.
Attention: The nozzle hanger for your pump was removed
before shipping to protect against damage.
Wiring Details
To reinstall the nozzle hanger follow the steps below.
1. Remove electrical coverplate (Figure 2). Install con-
1. Remove the two 1/4"-20 x 1/2" bolts and the two flat duit and cable from switchbox to pump electrical box.
washers from the switch coverplate. Wiring must be in accordance with Class I, Division
1 requirements in the applicable national electrical
2. Place the two bolts through the nozzle cover and then
code.
place the two flat washers on the bolts. The washers
are used as spacers to set the nozzle hanger away FIGURE 2
from the switch coverplate.
3. Align the bolts with the two threaded holes on the
switch coverplate thread the bolts into the holes.
Torque bolts to 45-60 in-lb (Figure 1).

FIGURE 1

GPI®

2. Attach ground wire using the green ground screw lo-

cated inside the electrical box (Figure 3). Connect the
Electrical Connections power cable to the pump wiring per the wiring diagram
located inside the electrical coverplate. Secure with
DANGER wire nuts.
Pump must be installed by a licensed electrician and conform
FIGURE 3
to National Fire Protection Association (NFPA) codes 30 and 70.
You, as the owner, are responsible for seeing that the installation
and operation of your pump complies with NFPA codes as well
as any applicable state and local codes. Rigid conduit must be
used to install wiring.
Failure to follow these wiring instructions may result in death or
serious injury from shock, fire or explosion.
The pump must be properly grounded to avoid personal injury.
Operating an ungrounded or improperly grounded pump may
result in death due to electrical shock, fire or explosion.

Electrical wiring and connections must be made only by

a licensed electrician in accordance with national, state 3. Position wires inside the electrical box. Replace electrical
and local electrical codes regarding Class I, Division 1, coverplate with all seven screws and tighten securely.
Group D locations. Other codes may apply.
Thread for the conduit connection at the pump electrical
box is 1/2 inch FNPT.
A standard 15-amp breaker is recommended.
This pump is equipped with an auxiliary AC accessory
lead. The third wire (red) is to be used to energize a
control circuit that operates a device such as a signal
light or a solenoid operated valve. Maximum amp draw
on the control circuit is 1 amp. If you do not need this
feature, ensure that the wire is insulated and enclosed
within the electrical cavity of the pump.

921929-04D M-3130-AV 3
 OPERATION To Clean or Replace Strainer
All pump models have an inlet strainer. If flowrate is
reduced, clean or replace strainer (see below).
DANGER
To prevent physical injury, observe precautions against fire or
explosion when dispensing fuel. Do not operate the dispenser in
the presence of any source of ignition including running or hot
engines, lighted cigarettes, or gas or electric heaters.

WARNING
Observe precautions against electrical shock when operating the
system. Serious or fatal shock can result from operating electrical
equipment in damp or wet locations.
GPI®

CAUTION
Avoid prolonged skin contact with petroleum fuels. Use protective
goggles, gloves, and aprons in case of splashing or spills. Change
saturated clothing and wash skin promptly with soap and water.

To dispense fuel (for pumps with nozzle hanger):

Turn the pump off and disconnect from power. Remove
1. Turn the pump on by pulling the switch lever down. and clean the strainer with a soft-bristled brush and
2. Insert the nozzle into the receiving tank and squeeze solvent. If the strainer is very dirty, compressed air may
the handle to dispense fuel. be used. If damaged, replace the strainer.

3. After dispensing fuel, push the switch lever up to turn Replace components making sure that they are seated
the pump off and return the nozzle to its holder. and fasteners are tightened securely.

The pump contains an automatic bypass valve to prevent

pressure buildup when the pump is on but the nozzle REPAIR
is closed. Do not leave the pump on for more than 10
minutes with the nozzle closed.
Carefully inspect all parts for wear or damage. Replace
Never leave the pump running without fluid. Dry running components, as necessary. The Illustrated Parts List
can damage the pump components. gives information on replacement parts and kits.
The pump has a duty cycle of 30 minutes ON and 30 Review the Safety Instructions before proceeding.
minutes OFF. Do not overheat. Allow the motor to cool
the same length of time it was in operation.
The fuel strainer and check valve assembly should be WARNING
cleaned on a regular basis or if low flow rate is noticed. Observe precautions against electrical shock when servicing
the pump. Always disconnect power before repairing or servic-
If the pump becomes too hot, an internal temperature- ing. Never apply electrical power to the system when any of the
limiting device will automatically shut the motor off and coverplates are removed.
prevent operation until it cools.

CAUTION CAUTION
Always turn the pump off if the temperature-limiting device trips.
Avoid prolonged skin contact with petroleum fuels. Use protective
If left on, the pump will automatically reset when cool and start
goggles, gloves and aprons in case of splashing or spills. Change
pumping.
saturated clothing and wash skin promptly with soap and water.

MAINTENANCE
This pump is designed for minimum maintenance. Motor
bearings are sealed and require no lubrication. Inspect
the pump and components regularly for fuel leaks and
make sure the hose and power cord are in good condi-
tion. Keep the pump exterior clean to help identify leaks.
Do not use this pump for water, chemicals or herbicides.
Dispensing any fluid other than those listed in this manual
will damage the pump. Use of the pump with unauthor-
ized fluids will void the warranty.
4 M-3130-AV 921929-04D
 TROUBLESHOOTING

SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION

A. MOTOR DOES 1. No electrical power to pump Check breaker, switchbox and wiring.
NOT RUN 2. Auxiliary temperature-limiting Allow motor to cool. Auxiliary temperature-limiting device will
device tripped automatically reset.
3. Rotor or vanes jammed Remove coverplate and check for damage or obstruction.
B. MOTOR RUNS, 1. Tank level low Add fuel to tank.
BUT NO FLOW 2. Clogged filter assembly Remove and clean filter assembly.
3. Clogged or broken suction pipe Remove pump and clear suction pipe, replace as needed.
4. Broken shaft key Replace shaft key. Check rotor or vanes for obstruction.
C. PUMP FAILS 1. Air leak in system Check for air leaks at all joints.
TO PRIME 2. Bypass valve stuck open Remove bypass valve and clean or replace as needed.
3. Check valve stuck open Remove check valve and clean or replace as needed.
4. Rotor or vanes worn Check rotor and vanes for excessive wear.
D. LOW 1. Low voltage Check incoming line voltage.
FLOWRATE 2. Clogged filter assembly Clean filter assembly.
3. Air leak in system Check for air leaks at all joints.
4. Bypass valve stuck open Remove bypass valve and clean or replace as needed.
5. Rotor or vanes worn Check rotor and vanes for excessive wear.
6. Outlet is blocked Check all accessories for blockage.
7. Clogged or broken suction pipe Remove pump and clear suction pipe, replace as needed.
E. MOTOR 1. Bypass valve stuck closed Remove bypass valve and clean or replace as needed.
STALLS WHEN 2. Rotor or vanes worn Check rotor and vanes for excessive wear.
NOZZLE IS
CLOSED 3. Low voltage Check incoming line voltage.

F. FUEL 1. Threaded joint loose Check and reseal threaded joint.

LEAKAGE 2. Insufficient bolt torque Retighten bolts.
3. Lost or damaged O-rings Check O-rings for damage. Replace as needed.
4. Shaft seal worn or damaged Fuel leaking from drain hole indicates shaft seal needs to be
replaced.
G. MOTOR 1. Pumping high viscosity fluids Pump only low viscosity fluids.
OVERHEATS 2. Clogged filter assembly Clean filter assembly.
3. Clogged or broken suction pipe Remove pump and clear suction pipe, replace as needed.

921929-04D M-3130-AV 5
 ILLUSTRATED PARTS DRAWING

14

13

12

11
15
10 GPI®
9

3 5
16
2
1

7 29
6
22
17

28
4

26
18
NOTE: Hose and Nozzle
supplied by customer.
25
23
24
19

Item Item
No. Part No. Description........................................ No. Req'd. No. Part No. Description........................................ No. Req'd.
1 904006-38 Hex Head Screw 3/8 - 16 x 1........................ 2 14 13312301 Switch Lever.................................................. 1
2 133032-02 Coverplate..................................................... 1 15 904006-57 Spacer Washer.............................................. 2
3 901003-15 O-Ring (or Kit C ).......................................... 1 16 133042-1 Vanes (or Kit A )............................................ 8
4 121010-03 SS Shaft Key (or Kit A )................................ 1 17 904006-49 Hex Head Screw 3/8 - 16 x 3-3/4.................. 1
5 133041-1 Rotor.............................................................. 1 18 133033-1 Base End Plate.............................................. 1
6 904006-33 Retaining Ring (or Kit B ).............................. 4 19 901001-90 O-Ring (or Kit C ).......................................... 1
7 133027-1 Spacer Washer (or Kit B )............................. 1 22 901002-89 O-Ring (or Kit C ).......................................... 1
8 906006-53 Shaft Seal (or Kit B )..................................... 1 23 904001-37 Hex Head Screw 5/16 - 18 x 3/4................... 8
9 904006-54 Socket Head Screw 3/8 - 16 x 1.................... 3 24 133059-06 Poppet Plug................................................... 1
10 133039-03 Housing......................................................... 1 25 901002-50 O-Ring (or Kit C ).......................................... 1
11 133026-1 Slinger Washer.............................................. 1 26 133064-02 Poppet Spring................................................ 1
12 133521-01 Spares, Motor, 3/4 HP, 115/230 V................. 1 28 133031-06 Base.............................................................. 1
13 13312401 Nozzle Cover................................................. 1 29 133505-04 Poppet Assembly Kit..................................... 1

Kits and Accessories

A 133502-1 Vane Kit – O-Ring, 2-inch vanes, shaft key D 121013-503 Check Valve Assembly Kit
B 133503-1 Shaft Seal Kit – Retaining ring, shaft seal, 133052-02 Spares, Base Assembly
spacer washer
133534-01 Kit, Switch, M-3130/M-3295
C 133504-1 Seal Kit

6 M-3130-AV 921929-04D
 SPECIFICATIONS PARTS AND SERVICE
Application
For use with aviation gasoline (AVGAS 100LL) and In order to preserve the UL Listing for pump safety, return
kerosene grade (JET A) with or without flowmeter. The the entire pump to the factory for repair or replacement.
pump is designed for permanent mounting on vented For products serviced outside the factory, the UL name-
storage tanks, either in-ground or above-ground. plates must be defaced to indicate that the equipment
RAINPROOF for outdoor use. may no longer meet the requirements for UL Listing.
This does not apply to products serviced outside the
Pump Housing Cast Iron factory under the UL program for Rebuilt Motors for Use
Performance in Hazardous Locations.
Pump Rate Up to 30 GPM (114 LPM) For warranty consideration, parts, or other service infor-
Duty Cycle 30 min. ON, 30 min. OFF mation, please contact your local distributor. If you need
Suction Lift Up to 15 ft. (4.6 m) further assistance, contact the GPI Customer Service
Discharge Lift Up to 10 ft. (3 m) Department in Wichita, Kansas, during normal business
Operating Temperature hours. A toll-free number is provided for your convenience.
-20° F to +125° F (-29° C to +52° C) 1-800-835-0113
Bypass Pressure
To obtain prompt, efficient service, always be prepared
25 PSI
with the following information:
Electrical Specifications
Input Factory set at 115-volt AC, 60 Hz, 1. The model number of your pump.
Optional to set at 230-volt AC, 60 Hz 2. The manufacturing date code of your pump.
Conduit 1/2 inch FNPT
Current Draw 9.8 amps at full load (at 115-volt AC, The date code is located on the motor nameplate.
60 Hz) For warranty work, always be prepared with your original
Motor 3/4 hp, 1725 RPM induction type sales slip or other evidence of purchase date.
Motor Approval cUL Listed, Class I, Division 1,
Group D Please contact GPI before returning any pump. It may
Motor Protection Internal auxiliary temperature- be possible to diagnose the trouble and find a solution
limiting device with a telephone call. GPI can also inform you of any
special requirements you will need to follow for shipping.
Mechanical Connection
Bung 2 inch NPT
Inlet 1-1/4 inch NPT CAUTION
Outlet 1 inch NPT
Do not return the pump without authority from the Customer
Meter Service Department. Due to strict government regulations, GPI
Meter accuracy is ±2% when calibrated with cannot accept pumps unless they have been drained and cleaned.
specified fuel. Not for resale.
Accessories
None
Weight
Pump Only 69 lbs. (31 kg)
Pump with Meter 79 lbs. (36 kg)

SAVE THESE INSTRUCTIONS

921929-04D M-3130-AV 7
 Limited Warranty Policy
Great Plains Industries, Inc. 5252 E. 36th Street North, Wichita, KS USA 67220-3205, hereby provides a limited warranty against
defects in material and workmanship on all products manufactured by Great Plains Industries, Inc. This product includes a 2 year
warranty from date of purchase as evidenced by the original sales receipt. A 30 month warranty from product date of manufacture
will apply in cases where the original sales receipt is not available. Reference product labeling for the warranty expiration date based
on 30 months from date of manufacture. Manufacturer’s sole obligation under the foregoing warranties will be limited to either, at
Manufacturer’s option, replacing or repairing defective Goods (subject to limitations hereinafter provided) or refunding the purchase
price for such Goods theretofore paid by the Buyer, and Buyer’s exclusive remedy for breach of any such warranties will be enforce-
ment of such obligations of Manufacturer. The warranty shall extend to the purchaser of this product and to any person to whom
such product is transferred during the warranty period.
This warranty shall not apply if:
A. the product has been altered or modified outside the warrantor’s duly appointed representative;
B. the product has been subjected to neglect, misuse, abuse or damage or has been installed or operated other than in ac-
cordance with the manufacturer’s operating instructions.
To make a claim against this warranty, contact the GPI Customer Service Department at 316-686-7361 or 800-835-0113. Or by mail at:
Great Plains Industries, Inc.
5252 E. 36th St. North
Wichita, KS, USA 67220-3205
GPI will step you through a product troubleshooting process to determine appropriate corrective actions.
GREAT PLAINS INDUSTRIES, INC., EXCLUDES LIABILITY UNDER THIS WARRANTY FOR DIRECT, INDIRECT, INCIDENTAL
AND CONSEQUENTIAL DAMAGES INCURRED IN THE USE OR LOSS OF USE OF THE PRODUCT WARRANTED HEREUNDER.
The company herewith expressly disclaims any warranty of merchantability or fitness for any particular purpose other than for which
it was designed.
This warranty gives you specific rights and you may also have other rights which vary from U.S. state to U.S. state.
Note: In compliance with MAGNUSON MOSS CONSUMER WARRANTY ACT – Part 702 (governs the resale availability of the war-
ranty terms).

Certified
POWER OPERATED Motor MOTOR FOR
PUMP FOR PETROLEUM HAZARDOUS LOCATIONS
PRODUCTS

© 2014 Great Plains Industries, Inc. All Rights Reserved. Made in U.S.A. and The Proven Choice
are trademarks, and GPI is a registered trademark of Great Plains Industries, Inc.

02/14 921929-04D