STATUS CODES

SP3000 SERVICE STATUS CODES

GENERAL

This section provides troubleshooting aids to facilitate analy- WARNING

sis of truck failures. By using the appropriate troubleshooting
aids (based on status codes displayed through the use of the Before troubleshooting, lift the drive wheel clear
Service Terminal or display module), truck wiring diagram, of floor and place hardwood blocks under truck
and information provided in this manual and the Service frame. Turn keyswitch "OFF", disconnect battery
Terminal Manual; most problems should be easily detected and discharge capacitor 1C by connecting a 200
and corrected. ohm 2 watt resistor between the positive and
negative terminals.
STATUS CODES

STATUS CODES 1 through 76 are for the traction Transis-

tor control and STATUS CODES 90 through 95 are for the
truck management module (TMM). STATUS CODES 200
through 299 are for the steering module. STATUS CODES
300 through 399 are for the display module and STATUS
CODES 400 through 499 are for wire guidance.

000801 6504

Crown 2000 PF11906-1 Printed in U.S.A.

M4.2–7330–600 M4.2–7330–600
 STATUS CODES–TRACTION

This status code is displayed when input voltage to the control card and/or display STATUS CODE
unit is not present.
BLANK DISPLAY
Symptom: Blank display screen.

Possible Cause:

- Positive or negative control volts missing.

• Make certain keyswitch has been cycled from “off” to “test” to “on”. Battery volts should be present at CA402-1 and
TB403-4 using power terminal N for negative.

- Open circuit between traction control card plug CA404 and display.

• Check for open circuit or loose connections between each wire going between traction control card plug CA404 and
display.

- Defective display.

• Replace.

This status code is displayed when TB403-3 is less than 50% of battery volts. STATUS CODE

Symptom: Forward or reverse contactor will not energize.

01
Possible Cause:

- Operator left truck with direction control not in neutral.

• Set direction control to neutral.

- Check input signal to TB403-3 on control card.

Crown 2000 PF11906-2 Printed in U.S.A.

M4.2–7330–601 M4.2–7330–601
 STATUS CODES–TRACTION

This status code is displayed when TB403-5 is greater than 60% battery volts at STATUS CODE
initial power up.
02
Symptom: Forward contactor will not energize. Static return to off (SRO) lock out.
or
Possible Cause Neutral
- Direction control in forward at power up.

• Set direction control to neutral.

- Input signal present at TB403-5 at power up.

• Check for short circuit to TB403-5.

- Defective card.

• Replace.

This status code is displayed when TB403-6 is greater than 60% battery volts at STATUS CODE
initial power up.
03
Symptom: Reverse contactor will not energize. Static return to off (SRO) lock out. or
Possible Cause Neutral
- Direction control in reverse at power up.

• Set direction control to neutral.

- Input signal present at TB403-6 at power up.

• Check for short circuit to TB403-6.

- Defective card.

• Replace.

Crown 2000 PF11906-3 Printed in U.S.A.

M4.2–7330–602 M4.2–7330–602
 STATUS CODES–TRACTION

This status code is displayed when TB403-1 is less than 2.5 volts and TB403-2 is STATUS CODE
less than 60% of battery volts at the same time.
05
Symptom: Forward or reverse contactor will not energize. or
Possible Cause Brake
- Traction speed control signal present at TB403-1 before input signal to TB403-2 present.

• Check input signal to TB403-2.

• Check input signal to TB403-1.

This status code is displayed when TB403-5 or TB403-6 are less than 60% of STATUS CODE
battery volts and TB403-1 is less than 2.5 volts.
06
Symptom: Forward or reverse contactor will not energize. Also, when twistgrip
rotated, no and/or intermittent traction (one or both directions), contactors do
or
not pull in and "GATE" appears on display, no fault codes logged. Gate
Possible Cause

- Accelerator (potentiometer) input to card changes prior to switch closure.

• Directional switch(es) out of adjustment.

Crown 2000 PF11906-4 Printed in U.S.A.

M4.2–7330–603 M4.2–7330–603
 STATUS CODES–TRACTION

This status code is displayed when the accelerator input voltage at TB403-1 is STATUS CODE
higher than 3.7 volts when a directional contactor is energized.
07
NOTE The code will only be displayed when attempting travel in one direction. When opposite direction is selected, code
will disappear.

Symptom: Forward or reverse contactor energize but control does not operate when speed command is increased or status
code is displayed until the truck starts to accelerate.

Possible Cause

- Accelerator control associated wiring short or open circuited. Check signal path for TB403-1.

- Accelerator control defective.

• Accelerator input at TB403-1 should be 3.7 volts with the key “on” and the accelerator released. As speed request
is increased, voltage should decrease smoothly to .5 volts with top speed requested. Repair or replace accelerator
control.

This status code is displayed when the accelerator input voltage at TB403-1 is STATUS CODE
less than 3.0 volts when any of the following inputs are interrupted; TB403-4,
TB403-3 or TB403-2. 08
Symptom: Forward or reverse contactor does not energize.
or
Possible Cause
Neutral
- With no speed command from the accelerator, voltage at TB403-1 should be greater than 3.0 volts.

• Check adjustment of accelerator control and associated wiring.

- Input signal interruption to TB403-4, TB403-3 and/or TB403-2.

• Check adjustment of switches in the above signal input lines and associated wiring.

Crown 2000 PF11906-5 Printed in U.S.A.

M4.2–7330–604 M4.2–7330–604
 STATUS CODES–TRACTION

This status code will be displayed when TB403-5 and TB403-6 are greater than STATUS CODE
60% of battery volts at the same time.
09
Symptom: Forward or reverse contactor will not energize.

Possible Cause

- Forward and/or reverse switch contact welded or associated wiring short circuited.

• With directional control in the neutral position, check forward and reverse switch contacts for short circuits. Check
associated wiring for short circuits.

This status code is displayed when the battery volts are less than 1.95 volts per STATUS CODE
cell at initial start up.
15
Symptom: Forward or reverse contactor will not energize. or
Possible Cause Battery
- Insufficient battery charge.

• Check battery state of charge and overall condition. Take corrective action if necessary.

- Incorrect control card setting.

• If control card was just installed, make certain Function 15 of control card tune up is set correctly. Refer to tune up
section (M4.2 of truck Service Manual) for correct value.

Crown 2000 PF11906-6 Printed in U.S.A.

M4.2–7330–605 M4.2–7330–605
 STATUS CODES–TRACTION

This status code is displayed when the battery volts are greater than 2.40 volts STATUS CODE
per cell at initial start up.
16
Symptom: Forward or reverse contactor will not energize.

Possible Cause

- Battery overcharged or incorrect battery installed.

• Check battery state-of-charge and take corrective action if necessary.

- Incorrect control card setting.

• If control card was just installed, make certain Function 15 of control card tune up is set correctly. Refer to tune up
section (M4.2 in truck Service Manual) for correct value.

This status code is displayed when the control card type selection value is set to an STATUS CODE
invalid number.
17
Symptom: Forward or reverse contactor will not energize.

Possible Cause

- Invalid card type selection made during new control card tune up.

• Make certain Function 17 of control card tune up is set correctly. Refer to tune up section (M4.2 in truck Service
Manual) for correct value.

Crown 2000 PF11906-7 Printed in U.S.A.

M4.2–7330–606 M4.2–7330–606
 STATUS CODES–TRACTION

This status code is displayed when the current draw in the forward or reverse STATUS CODE
contactor coil circuit is less than 100 ma.
23
Symptom: Forward or reverse contactor will not energize. Status code may alternate between status code 23 and status
code 24. Complete check for status code 23 and if the problem is not found, perform checks for status code 24.

Possible Cause

- Open circuit in forward or reverse contactor coil circuit.

• Check wiring and connections between control card plug CA402 position 4 and positive side of forward contactor coil.
Resistance of this circuit should be between 10 and 14 ohms.

• Check wiring and connections between control card plug CA402 position 5 and positive side of reverse contactor coil.
Resistance of this circuit should be between 10 and 14 ohms.

- Open circuit in 1A, RB, SP, or FW contactor coil circuit.

• Disconnect plug CA402 from control card and check resistance between positive side of contactor coils and plug
CA402. Resistance should be between 10 and 14 ohms. Plug CA402 position 6 for the 1A contactor, position 2 for
the regenerative braking contactor, position 3 for the steering pump contactor and position 1 for the field weakening
contactor.

This status code is displayed when T2 volts is greater than 88% of battery volts STATUS CODE
and the forward and reverse driver is enabled.
24
Symptom: Transistor control does not operate. Status code display may alternate between status code 23 and status code
24. Complete check for status code 24 and if the problem is not found, perform checks for status code 23.

Possible Cause

- Forward or reverse contactor normally open tips do not close.

• Check for welded contactor normally closed contacts.

• Check for binding in contactor assembly.

• Make status code 23 checks.

- RB contactor failure.

• Check contactor for binding parts.

• Disconnect plug CA402 from control card and check resistance between positive side of contactor coil and plug
CA402 position 2. Resistance should be between 10 and 14 ohms.

- Open motor circuit.

• Check for loose connection or open circuit in motor circuit between terminals A1 and A2 on SCR panel.

Crown 2000 PF11906-8 Printed in U.S.A.

M4.2–7330–607 M4.2–7330–607
 STATUS CODES–TRACTION

This status code is displayed when a shorted RB, SP or FW coil driver is present STATUS CODE
in the control card.
26
Symptom: RB, SP or FW contactor energizes immediately when keyswitch is closed.

Possible Cause

- Defective coil driver internal to control card.

• Replace control card.

This status code is displayed when the control card supply voltage is less than 10 STATUS CODE
volts.
27
Symptom: Forward or reverse contactors open momentarily, close and open again (PMT trip).

Possible Cause

- Insufficient battery charge.

• Check battery state of charge and overall condition. Take corrective action if necessary.

- Loose connection at CA402-1

• Make certain contact is making good electrical connection.

Crown 2000 PF11906-9 Printed in U.S.A.

M4.2–7330–608 M4.2–7330–608
 STATUS CODES–TRACTION

This status code is displayed when voltage between PCZ-2 and PCZ-5 is greater STATUS CODE
than 0.8 volts.
41
Symptom: Reduced or no power to traction control in Transistor range.

Possible Cause

- Open circuit in thermal protector circuit.

• Check for loose connection or broken violet wire between the thermal protector and control card plug PCZ-2.

• Check for loose connection or broken violet stripe/white wire between the thermal protector and control card plug
PCZ-5.

- Thermal protector defective.

• Disconnect plug PCZ from control card. With thermal protector at room temperature (75° F / 25° C), check resistance
between plug positions 2 and 5. Replace thermal protector if resistance value is greater than 900 ohms.

- Transistor control operating is thermal cutback.

• Allow control to cool.

This status code is displayed when voltage between plug PCZ-12 and PCZ-13 is STATUS CODE
greater than 0.1 volt with no current flowing in the motor circuit.
42
Symptom: No power to traction motor in Transistor range.

Possible Cause

- Transistor motor current sensor input missing.

• Check for broken green wire between current sensor and control card plug PCZ-12.

• Check condition of contact in plug PCZ position 12.

Crown 2000 PF11906-10 Printed in U.S.A.

M4.2–7330–609 M4.2–7330–609
 STATUS CODES–TRACTION

This status code is displayed when voltage between PCZ-12 and PCZ-13 is less STATUS CODE
than 0.1 volts with no current flowing in motor circuit.
43
Possible Cause

- SCR motor current sensor input missing.

• Check for broken yellow wire between current sensor and control card plug PCZ-13.

• Check condition of contact in plug PCZ position 13.

This status code is displayed when, during Transistor operation, the transistor STATUS CODE
fails to turn off.
44
Symptom: Forward or reverse contactors open momentarily, close and open again (PMT trip).

Possible Cause

- Transistor defective.

• Turn off time for transistor is out of specification. No field test is possible. Replace control.

• Check for open circuit or loose connections between the transistor and PCZ-4 (red wire).

Crown 2000 PF11906-11 Printed in U.S.A.

M4.2–7330–610 M4.2–7330–610
 STATUS CODES–TRACTION

This status code is displayed when transistor fails to gate on. STATUS CODE
45
Symptom: Forward or reverse contactors open momentarily, close and open again (PMT trip).

- Defective transistor circuit.

• Check for open circuit or loose connection between the transistor control and PCZ-4 (red wire).

• Check for open circuit or loose connection between T2 and PCZ-9 (blue wire).

- Defective transistor.

• Intermittent or open transistor gate. Field test may or may not show defect. Replace transistor control after above
checks show no problem found.

This status code is displayed when the voltage at T2 is less than 12% of battery STATUS CODE
volts.
46
Symptom: Forward or reverse contactor will not energize.

Possible Cause

- Defective transistor.

• Check for shorted transistor.

- Defective 1A contactor.

• Check for welded 1A contactor tips.

• Check for shorted 1A contactor tips.

- Defective snubber.

• Check for shorted snubber.

Crown 2000 PF11906-12 Printed in U.S.A.

M4.2–7330–611 M4.2–7330–611
 STATUS CODES–TRACTION

This status code is displayed when the voltage at T2 is greater than 88% of STATUS CODE
battery volts.
48
Symptom: Forward or reverse contactor will not energize.

Possible Cause

- Defective forward or reverse contactor.

• Check for welded forward or reverse contact tips.

• Check condition of forward and reverse contactors. Sluggish operation will cause this status code.

- Defective 3 REC circuit.

• Check for shorted 3 REC.

• Check for shorted 3 REC snubber (23 REC).

This status code is displayed when capacitor voltage is less than 85% of battery STATUS CODE
volts at initial start up.
50
Symptom: Forward or reverse contactor energizes. Control does not operate.

Possible Cause

- Defective line capacitor.

• Check for open line capacitor.

• Check for open circuit or loose connection in wires from battery positive to control positive circuit.

- Power fuse (FU13) blown.

• Check condition of FU13.

Crown 2000 PF11906-13 Printed in U.S.A.

M4.2–7330–612 M4.2–7330–612
 STATUS CODES–TRACTION

This status code is displayed when capacitor volts less than 85% of battery volts STATUS CODE
at initial start up.
51
Symptom: Forward or reverse contactors open momentarily, close and open again (PMT trip).

Possible Cause

- Defective capacitor.

• Check capacitor bank per component testing in the M4.2 section of the truck Service Manual.

• Check for loose or open connections in capacitor circuit.

- Control fuse (FU5) blown.

• Check condition of FU5.

This status code is displayed when transistor fails to turn off during plug cycle. STATUS CODE
53
Symptom: Forward or reverse contactors open momentarily, close and open again (PMT trip).

Possible Cause

- Defective transistor.

• Turn off time for transistor is out of specification. No field test is possible. Replace transistor control.

• Check for open circuit or loose connections between the transistor and PCZ-4 (red wire).

Crown 2000 PF11906-14 Printed in U.S.A.

M4.2–7330–613 M4.2–7330–613
 STATUS CODES–TRACTION

This status code is displayed when the forward, reverse or 1A contactor coil STATUS CODE
driver is short circuited internal to the control card.
54
Symptom: Control will not operate.

Possible Cause

- Defective control card.

• Replace.

This status code is displayed when the voltage input to control card plug PCZ STATUS CODE
positions 13 and 12 are wrong polarity.
57
Symptom: Forward or reverse contactors open momentarily, close and open again (PMT trip).

Possible Cause

- Current sensor wires reversed in plug PCZ.

• Check that green wire from current sensor is in position 12 of control card plug PCZ.

• Check that yellow wire from current sensor is in position 13 of control card plug PCZ.

- Power cables reversed.

• Make certain battery positive cable connects to control terminal P.

• Make certain motor A2 cable connects to the control A2 terminal.

Crown 2000 PF11906-15 Printed in U.S.A.

M4.2–7330–614 M4.2–7330–614
 STATUS CODES–TRACTION

This status code is displayed when input signal at PCA-11 (yellow wire) is STATUS CODE
missing.
70
Symptom: Control does not operate.

Possible Cause

- Defective regenerative braking sensor input circuit.

• Check yellow wire between current sensor and control card connector PCZ position 11 for loose connections and
open circuit.

• Check condition of contact in connector PCZ position 11.

This status code is displayed when input signal at PCZ-10 (green wire) is miss- STATUS CODE
ing.
71
Symptom: Control does not operate.

Possible Cause

- Defective regenerative braking sensor input circuit.

• Check green wire between current sensor and control card connector PCZ position 10 for loose connections and
open circuit.

• Check condition of contact in connector PCZ position 10.

Crown 2000 PF11906-16 Printed in U.S.A.

M4.2–7330–615 M4.2–7330–615
 STATUS CODES–TRACTION

This status code is displayed when traction control card is in the normal opera- STATUS CODE
tion mode and less than 50% battery volts.
72
Symptom: Regenerative braking contactor (RB) does not energize.

Possible Cause

- Loss of input to traction control card plug PCZ-7.

• Check for open circuit or loose connection between traction control card plug PCZ position 7 and the A2 connection
of the RB contactor.

• Check for open circuit or loose connection between 7 REC and the A2 connection of the RB contactor.

This status code is displayed when the RB contactor tips do not open after 100 STATUS CODE
milliseconds after power is removed from the RB contactor coil.
73
Symptom: Forward or reverse contactors open momentarily, close and open again (PMT trip).

Possible Cause

- Defective RB contactor.

• Check RB contactor for binding and excessive wear.

- Intermittent input at traction control card plug PCZ position 7.

• Check for loose connections in the circuit between the traction control card plug PCZ-7 and the A2 connection of the
RB contactor.

• Check condition of contact in plug PCZ position 7.

Crown 2000 PF11906-17 Printed in U.S.A.

M4.2–7330–616 M4.2–7330–616
 STATUS CODES–TRACTION

This status code is displayed when the regenerative braking (RB) contactor tips STATUS CODE
do not close within 100 milliseconds after power is applied to the RB contactor
coil. 74
Symptom: Forward or reverse contactors open momentarily, close and open again (PMT trip).

Possible Cause

- Defective RB contactor.

• Check RB contactor for binding and excessive wear.

- Intermittent input at traction control card plug PCZ position 7.

• Check for loose connections in the circuit between the traction control card plug PCZ-7 and the A2 connection of the
RB contactor.

• Check condition of contact in plug PCZ position 7.

- Defective RB contactor coil circuit.

• Check resistance of RB contactor coil (10 - 14 ohms).

• Check wiring between coil negative terminal and traction control card plug PCZ position 8 for open circuits and loose
connections.

• Check wiring between coil positive terminal and battery positive for open circuits and loose connections.

This status code is displayed when capacitor voltage is greater than 96 volts STATUS CODE
during the regenerative braking cycle.
76
Symptom: Forward or reverse contactors open momentarily, close and open again (PMT trip).

Possible Cause

- Intermittent connection in battery circuit.

• Check for loose connections in battery circuit between the battery and the transistor panel.

- Excessive source inductance.

• Electronic equipment added to truck electrical system without proper filtering being used.

• If battery cables were replaced, length of cables may be excessive.

Crown 2000 PF11906-18 Printed in U.S.A.

M4.2–7330–617 M4.2–7330–617
 STATUS CODES–TMM

This status code is displayed when the voltage at terminal 1 of TMM (truck STATUS CODE
management module) is at zero volts.
90
Symptom: Status code flashes on and off.

Possible Cause

- Temperature sensor of traction motor closed circuit.

• Check for motor overtemperature condition.

• Terminal 1 of TMM shorted to battery negative.

• Defective TMM control card.

This status code is displayed when the voltage at terminal 3 of TMM (truck STATUS CODE
management module) is at zero volts.
91
Symptom: Status code flashes on and off.

Possible Cause

- Temperature sensor of pump motor 1 (M3) closed circuit.

• Check for motor overtemperature condition.

• Terminal 3 of TMM shorted to battery negative.

• Defective TMM control card.

Crown 2000 PF11906-19 Printed in U.S.A.

M4.2–7330–618 M4.2–7330–618
 STATUS CODES–TMM

This status code is displayed when voltage at terminal 4 of Truck Management STATUS CODE
Module (TMM) is zero volts.
92
Symptom: Status code flashes on and off.

Possible Cause

- Temperature sensor of pump motor 2 (M4) closed circuit.

• Check for motor overtemperature condition.

• Terminal 3 of TMM shorted to battery negative.

• Defective TMM control card.

This status code is displayed when voltage at terminal 5 and 6 of Truck Manage- STATUS CODE
ment Module (TMM) is battery volts.
93
Symptom: Status code flashes on and off.

Possible Cause

- Traction motor (M1) brushes worn.

• Check for motor brush condition.

• Terminal 5 and 6 of TMM shorted to battery positive.

• Defective TMM control card.

Crown 2000 PF11906-20 Printed in U.S.A.

M4.2–7330–619 M4.2–7330–619
 STATUS CODES–TMM

This status code is displayed when voltage at terminal 8 and 10 of Truck Man- STATUS CODE
agement Module (TMM) is battery volts.
94
Symptom: Status code flashes on and off.

Possible Cause

- Pump motor 1 (M3) brushes worn.

• Check for motor brush condition.

• Terminal 8 or 10 of TMM shorted to battery positive.

• Defective TMM control card.

This status code is displayed when voltage at terminal 11 and 12 of Truck STATUS CODE
Management Module (TMM) is battery volts.
95
Symptom: Status code flashes on and off.

Possible Cause

- Pump motor 2 (M4) brushes worn.

• Check for motor brush condition.

• Terminal 11 or 12 of TMM shorted to battery positive.

• Defective TMM control card.

Crown 2000 PF11906-21 Printed in U.S.A.

M4.2–7330–620 M4.2–7330–620
 STATUS CODES–STEERING

This status code is displayed when the raw counts of the feedback encoder are STATUS CODE
out of the window ±111 degrees
201
Enable Configuration: YNNY YYYY
Full traction disabled
Limp traction disabled

Possible Cause

- Faulty feedback encoder (ECR2)

• Replace

This status code is displayed when the raw counts of the feedback encoder are STATUS CODE
greater than 35 counts between reads.
202
Enable Configuration: YNNY YYYY
Full traction disabled
Limp traction disabled

Possible Cause

- Feedback encoder (ECR2) out of adjustment.

• Check mounting and adjustment of feedback encoder.

- Faulty feedback encoder (ECR2)

• Replace

Crown 2000 PF11906-22 Printed in U.S.A.

M4.2–7330–621 M4.2–7330–621
 STATUS CODES–STEERING

This status code is displayed when the feedback encoder shows no index. STATUS CODE
Enable Configuration: YNNY YYYY 204
Full traction disabled
Limp traction disabled

Possible Cause

- Broken wire or bad connection of index wire (yellow wire) between encoder and CA412-5 or between CA411-5 and CA406-
23 (wire number 030).

• Check for broken wire or bad connections.

- Faulty Feedback Encoder (ECR2)

• Replace

This status code is displayed when the steering selftest shows no movement. STATUS CODE
Enable Configuration: NNNY YYYY 208
Steering disabled
Full traction disabled
Limp traction disabled

Possible Cause

- Steering motor not operating or wired incorrectly.

• Check wiring and condition of steering motor.

- Faulty steering module.

• Replace

- Faulty feedback encoder (ECR2).

• Replace

Crown 2000 PF11906-23 Printed in U.S.A.

M4.2–7330–622 M4.2–7330–622
 STATUS CODES–STEERING

This status code is displayed when the logic +12 volt is out of tolerance. STATUS CODE
Enable Configuration: NNNN YYYY 209
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- Faulty Steering module.

• Replace

This status code is displayed when the logic -12 volt is out of tolerance. STATUS CODE
Enable Configuration: NNNN YYYY 210
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- Faulty Steering module.

• Replace

Crown 2000 PF11906-24 Printed in U.S.A.

M4.2–7330–623 M4.2–7330–623
 STATUS CODES–STEERING

This status code is displayed when the auxiliary logic 5 volt is out of tolerance. STATUS CODE
Enable Configuration: NNNN YYYY 211
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- Faulty steering module

• Replace

- Faulty steering feedback encoder (ECR2)

• Replace

This status code is displayed when the +12 volt battery is out of tolerance. STATUS CODE
Enable Configuration: NNNN YYYY 212
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- Faulty steering module

• Replace

This status code is displayed when the steering bridge fuse (FU10) is blown. STATUS CODE
Enable Configuration: NNNN YYYY 213
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- FU10 blown

• Replace fuse

Crown 2000 PF11906-25 Printed in U.S.A.

M4.2–7330–624 M4.2–7330–624
 STATUS CODES–STEERING

This status code is displayed when steering is not responding properly to the left. STATUS CODE
Enable Configuration: NNNY YYYY 215
Steering disabled
Full traction disabled
Limp traction disabled

Possible Cause

- Steer wheel obstructed

• Check for obstructions around steer wheel

- Steering motor leads reversed

• Verify motor is wired properly

This status code is displayed when steering is not responding properly to the STATUS CODE
right.
216
Enable Configuration: NNNY YYYY
Steering disabled
Full traction disabled
Limp traction disabled

Possible Cause

- Steer wheel obstructed

• Check for obstructions around steer wheel

- Steering motor leads reversed

• Verify motor is wired properly

Crown 2000 PF11906-26 Printed in U.S.A.

M4.2–7330–625 M4.2–7330–625
 STATUS CODES–STEERING

This status code is displayed when there is no steer wheel movement upon STATUS CODE
command.
217
Enable Configuration: NNNY YYYY
Steering disabled
Full traction disabled
Limp traction disabled

Possible Cause

- Steering motor not wired

• Make certain motor is connected

- Feedback encoder (ECR2) disconnected

• Make certain encoder is connected to connector module and the connector module to the steering module.

- Steering motor faulty

• Verify motor condition

This status code is displayed when lift cutouts do not match setups. STATUS CODE
Enable Configuration: YYYN YYYY 218
Lift disabled

Possible Cause

- Incorrect setup configuration for raise cutouts present. i.e. limit switch set to "not present" but switches are wired to the
steering module.

• Make certain setups are compatible with truck configuration

- No raise cutout switches mounted on truck, but input present at steering module

• Check wiring and connectors for short circuits to CA406-6 and CA406-25 of the steering module

• Check for incorrect wiring

Crown 2000 PF11906-27 Printed in U.S.A.

M4.2–7330–626 M4.2–7330–626
 STATUS CODES–STEERING

This status code is displayed when lift cutouts wired incorrectly. STATUS CODE
Enable Configuration: YYYN YYYY 219
Lift disabled

Possible Cause

- Raise cutouts out of adjustment or wired incorrectly. RCS2 detected before RCS1.

• Check adjustment of RCS1.

• Verify that first raise cutout encountered (RCS1) is wired to CA406-25 and second switch (RCS2) is wired to CA406-6

• If truck is configured as single lift cutout with "no override", verify jumper is in place between CA216-6 and CA216-7.

This status code is displayed when a general purpose driver load short circuit is STATUS CODE
detected. Tested after power up diagnostics.
221
Enable Configuration: NNNN YYYY
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- Steering module faulty

• Replace

This status code is displayed when an internal general purpose driver is short STATUS CODE
circuited. Tested during power up.
222
Enable Configuration: YNNN YYYY
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- Steering module faulty

• Replace

Crown 2000 PF11906-28 Printed in U.S.A.

M4.2–7330–627 M4.2–7330–627
 STATUS CODES–STEERING

This status code is displayed when a general purpose driver load (stop relay STATUS CODE
enable K2) is short circuited. Tested during power up.
223
Enable Configuration: NNNN YYYY
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- K2 wiring (CA406-28 to K2 negative coil terminal) short circuited to battery negative.

• Repair

This status code is displayed when a general purpose driver load (steer angle STATUS CODE
relay K4) is short circuited. Tested during power up.
224
Enable Configuration: NNNN YYYY
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- K4 wiring (CA406-18 to K4 negative coil terminal) short circuited to battery negative.

• Repair

This status code is displayed when a general purpose driver load (auto steering STATUS CODE
relay K6) is short circuited. Tested during power up.
225
Enable Configuration: NNNN YYYY
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- K6 wiring (CA406-19 to K6 negative coil terminal) short circuited to battery negative.

• Repair

Crown 2000 PF11906-29 Printed in U.S.A.

M4.2–7330–628 M4.2–7330–628
 STATUS CODES–STEERING

This status code is displayed when a short circuit exists in auto steering enable STATUS CODE
output at CA406-9. Tested during power up.
226
Enable Configuration: NNNN YYYY
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- Wiring or connector short circuited between CA406-9 and CA410-12.

• Repair

This status code is displayed when a general purpose driver load (steering relay STATUS CODE
K5) is short circuited. Tested during power up.
227
Enable Configuration: NNNN YYYY
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- K5 wiring (CA406-8 to K5 negative coil terminal) short circuited to battery negative.

• Repair

This status code is displayed when a general purpose driver load (lift enable) is STATUS CODE
short circuited. Tested during power up.
228
Enable Configuration: NNNN YYYY
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- Lift enable wiring (CA406-7 to negative of contactors P1 and P2) short circuited to battery negative.

• Repair

Crown 2000 PF11906-30 Printed in U.S.A.

M4.2–7330–629 M4.2–7330–629
 STATUS CODES–DISPLAY

This status code is displayed when the service terminal initiate failure. STATUS CODE
Enable Configuration: NNNN YYYY 300
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- Faulty display module

• Replace

This status code is displayed when the ECR1 clear count failed. STATUS CODE
Enable Configuration: NNNY YYYY 301
Steering disabled
Full traction disabled
Limp traction disabled

Possible Cause

- Faulty display module

• Replace

Crown 2000 PF11906-31 Printed in U.S.A.

M4.2–7330–630 M4.2–7330–630
 STATUS CODES–DISPLAY

This status code is displayed when the ECR1 voltage is out of tolerance. STATUS CODE
Enable Configuration: NNNY YYYY 302
Steering disabled
Full traction disabled
Limp traction disabled

Possible Cause

- Output at CA304-28 short circuited

• Locate short circuit and repair

- Faulty encoder

• Replace

- Faulty display module

• Replace

This status code is displayed when the logic +12 volt output is out of tolerance. STATUS CODE
This voltage is used internal and external to the display module. A driver isolates
the external from the internal, so an external short circuit should have no effect 303
on the internal voltage.

Enable Configuration: NNNN YYYY

Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- Faulty display module

• Replace

Crown 2000 PF11906-32 Printed in U.S.A.

M4.2–7330–631 M4.2–7330–631
 STATUS CODES–DISPLAY

This status code is displayed when the logic -12 volt supply is out of tolerance. STATUS CODE
This voltage is used internal to the display module only.
304
Enable Configuration: NNNN YYYY
Steering disabled
Full traction disabled
Limp traction disabled
Lift disabled

Possible Cause

- Faulty display module

• Replace

This status code is displayed when the alarm driver output is shorted. STATUS CODE
Enable Configuration: YYYY YYYY 305
Possible Cause

- Short circuit between display module (CA304-19) and alarm or alarm short circuited

• Determine cause of short circuit and repair

- Faulty display module

• Replace

Crown 2000 PF11906-33 Printed in U.S.A.

M4.2–7330–632 M4.2–7330–632
 STATUS CODES–DISPLAY

This status code is displayed when invalid lift setups are encountered. STATUS CODE
Enable Configuration: YYYN YYYY 306
Lift disabled

Possible Cause

- Lift cutouts or zones in Truck Setups do not match physical configuration of truck

• Reset Lift Cutouts or Zones in Calibration Mode to match truck physical configuration

- Faulty display module

• Replace

This status code is displayed when the zone select switch (ZSS) is broken. STATUS CODE
Enable Configuration: YYYN YYYY 307
Lift disabled

Possible Cause

- Zone select is enabled in Truck Setups but switch is not wired physically on truck

• Disable zone select in Truck Setups if applicable or wire switch into system

- Zone select switch (ZSS) broken, wiring open circuit or switch is between positions

• Make certain switch is in a position, not in between

• Check condition of wiring and switch. Repair if necessary

- Faulty display module

• Replace

Crown 2000 PF11906-34 Printed in U.S.A.

M4.2–7330–633 M4.2–7330–633
 STATUS CODES–DISPLAY

This status code is displayed when the zone select switch (ZSS) or wiring is short STATUS CODE
circuited.
308
Enable Configuration: YYYN YYYY
Lift disabled

Possible Cause

- Faulty wiring between zone select switch and display module

• Check condition of wiring between zone select switch and display module CA304-13, -22, -23. Repair if necessary

- Faulty zone select switch

• Check condition of zone select switch. Replace if necessary

- Faulty display module

• Replace

This status code is displayed when the zone select switch (ZSS) is detected but STATUS CODE
not enabled.
309
Enable Configuration: YYYN YYYY
Lift disabled

Possible Cause

- Zone select switch (ZSS) present on truck but not enabled in the truck setups

• Use service terminal to access Lift Cutouts or Zones menu level of Truck Setups under the Calibration Mode to enable
the zone select switch

- A raise cutout switch input is low when raise cutouts are set to "not present" and zone select is "disabled".

• Check raise cutout switch input. Repair if necessary.

- Faulty display module

• Replace

Crown 2000 PF11906-35 Printed in U.S.A.

M4.2–7330–634 M4.2–7330–634
 STATUS CODES–DISPLAY

This status code is displayed when the lift setups are not seen by steering STATUS CODE
module.
310
Enable Configuration: YYYN YYYY
Lift disabled

Possible Cause

- Faulty display module

• Replace

This status code is displayed when an invalid zone select switch (ZSS) setup is STATUS CODE
detected.
311
Enable Configuration: YYYN YYYY
Lift disabled

Possible Cause

- Zone select setups are not compatible with truck physical configuration

• Change zone select setups in Lift Cutouts or Zones menu level of Truck Setups under the Calibration Mode to be
compatible with truck configuration

- Faulty display module

• Replace

This status code is displayed when the tiller counts are out of tolerance. STATUS CODE
Enable Configuration: YNNY YYYY 312
Full traction disabled
Limp traction disabled

Possible Cause

- Faulty tiller encoder (ECR1)

• Check condition of encoder. Replace if necessary

- Faulty display module

• Replace

Crown 2000 PF11906-36 Printed in U.S.A.

M4.2–7330–635 M4.2–7330–635
 STATUS CODES–DISPLAY

This status code is displayed when a character was to transmitted to the service STATUS CODE
terminal but the transmitter never opened up. RS232 port failure (display mod-
ule). 313
Enable Configuration: YYYY YYYY

Possible Cause

- Faulty display module

• Replace

Crown 2000 PF11906-37 Printed in U.S.A.

M4.2–7330–636 M4.2–7330–636
 STATUS CODES–GUIDANCE

This status code is displayed when the FPGA device fails to come out of reset STATUS CODE
upon power-up
411
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- FPGA device bad (Not field serviceable)

• If Fault persists replace guidance module

STATUS CODE
This status code is displayed if the FPGA device did not program properly upon
power-up 412

Enable Configuration: NYNY YYYY

Traction disabled
Brakes applied

Possible Cause

- FPGA device bad (Not field serviceable)

• If Fault persists replace guidance module

STATUS CODE
This status code is displayed if the CAN mailbox setup failed.
413
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- CAN device bad (Not field serviceable)

• If Fault persists replace guidance module

Crown 2000 PF11906-38 Printed in U.S.A.

M4.2–7330–637 M4.2–7330–637
 STATUS CODES–GUIDANCE

This status code is displayed when an attempt to write a CAN message failed. STATUS CODE
414
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- CAN device bad or software glitch (Not field serviceable)

• If Fault persists replace guidance module

This status code is displayed when an invalid interrupt occurred. STATUS CODE
Enable Configuration: NYNY YYYY
415
Traction disabled
Brakes applied

Possible Cause

- Faulty processor or hardware glitch (Not field serviceable)

• If Fault persists replace guidance module

This status code is displayed when an unexpected Real Time Interrupt occurs. STATUS CODE
Enable Configuration: NYNY YYYY 416
Traction disabled
Brakes applied

Possible Cause

- Faulty processor or related component (Not field serviceable)

• If Fault persists replace guidance module

Crown 2000 PF11906-39 Printed in U.S.A.

M4.2–7330–638 M4.2–7330–638
 STATUS CODES–GUIDANCE

This status code is displayed when an analog to digital conversion failed. STATUS CODE
Enable Configuration: NYNY YYYY 417
Traction disabled
Brakes applied

Possible Cause

- Faulty processor or related component (Not field serviceable)

• If Fault persists replace guidance module

This status code is displayed when a software related error has occurred. STATUS CODE
Enable Configuration: NYNY YYYY 418
Traction disabled
Brakes applied

Possible Cause

- Software Glitch (Not field serviceable)

• If Fault persists contact factory for recommendations.

This status code is displayed when tracking outside wire guidance slowdown STATUS CODE
limits.
419
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- Poor floor condition, damaged sensor bar, or poor calibration

• Check sensor bar and bracket for damage, check floor signal path and/or recalibrate

Crown 2000 PF11906-40 Printed in U.S.A.

M4.2–7330–639 M4.2–7330–639
 STATUS CODES–GUIDANCE
This status code is displayed in the event wire guidance is lost while tracking.

Enable Configuration: NYNY YYYY STATUS CODE

Traction disabled 421
Brakes applied

Possible Cause

- Truck is driven off end of wire,

- Loss of power to line driver
• Check AC power to line driver
- Loss of power to sensor bars
• Check power to sensor bars, check for damaged sensor bar or bracket
- Wire break in floor
• Verify wire signal strength and check floor expansion joints for cracks
- Faulty guidance module
• if fault persists replace guidance module

This status code is displayed when the steering module does not detect the STATUS CODE
guidance module within 300ms after auto guide is enabled.
422
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- Loss of, or poor power connection to guidance module

• Check wiring, connections, and fuses
- Loss of, or poor CAN connection to guidance module
• Check wiring and connections
- Faulty guidance module
• if fault persists replace guidance module

This status code is displayed when no guidance module is detected at power up. STATUS CODE
Enable Configuration: NYNY YYYY 423
Traction disabled
Brakes applied

Possible Cause

- Loss of power to guidance module

• Check wiring, connections, and fuses
- Loss of CAN connection to guidance module
• Check wiring and connections
- Faulty guidance module
• if fault persists replace guidance module

Crown 2000 PF11906-41 Printed in U.S.A.

M4.2–7330–640 M4.2–7330–640
 STATUS CODES–GUIDANCE

This status code is displayed when auto guidance is requested and the wire STATUS CODE
guidance is disabled via the service terminal.
424
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- Wire guidance has been disabled by service terminal

• Enable wire guidance via service terminal
- Software upgrade to a non wire guided truck
• Jumper between TB102-5 and TB102-17 missing

This status code is displayed when traction speed sensor SS1 is not counting. STATUS CODE
Enable Configuration: NYNY YYYY 425
Traction disabled
Brakes applied

Possible Cause

- Broken or open SS1 wiring or damaged sensor

• Check sensor, connectors, and wiring to guidance module
- Misaligned sensor SS1 pickup
• Check alignment, sensor bracket, and mounting hardware
- Faulty guidance module
• if fault persists replace guidance module

This status code is displayed when the sensor amplifier selftest failed. STATUS CODE
Enable Configuration: NYNY YYYY 426
Traction disabled
Brakes applied

Possible Cause

- Faulty processor or hardware glitch (Not field serviceable)

• If Fault persists replace guidance module

Crown 2000 PF11906-42 Printed in U.S.A.

M4.2–7330–641 M4.2–7330–641
 STATUS CODES–GUIDANCE

This status code is displayed when the load wheel sensor bar selftest failed. STATUS CODE
Enable Configuration: NYNY YYYY 427
Traction disabled
Brakes applied

Possible Cause

- Faulty wiring from the load wheel sensor bar to the guidance module
• Check all wiring and connections
- Faulty load wheel sensor bar
• Replace load wheel sensor bar

This status code is displayed when the steer wheel sensor bar selftest failed. STATUS CODE
Enable Configuration: NYNY YYYY 428
Traction disabled
Brakes applied

Possible Cause

- Faulty wiring from the steer wheel sensor bar to the guidance module
• Check all wiring and connections
- Faulty steer wheel sensor bar
• Replace steer wheel sensor bar

This status code is displayed when the traction speed sensor input failed. STATUS CODE
Enable Configuration: NYNY YYYY 429
Traction disabled
Brakes applied

Possible Cause

- Faulty processor or hardware glitch (Not field serviceable)

• If Fault persists replace guidance module

Crown 2000 PF11906-43 Printed in U.S.A.

M4.2–7330–642 M4.2–7330–642
 STATUS CODES–GUIDANCE

This status code is displayed when the steering feedback sensor input failed. STATUS CODE
Enable Configuration: NYNY YYYY 431
Traction disabled
Brakes applied

Possible Cause

- Faulty processor or hardware glitch (Not field serviceable)

• If Fault persists replace guidance module

This status code is displayed when the guidance module 5 volt power supply is STATUS CODE
out of tolerance.
432
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- External over-loading or short in wiring

• Check for shorted sensor bar wiring or shorted SS1 sensor wiring
- Faulty processor or hardware glitch (Not field serviceable)
• If Fault persists replace guidance module

This status code is displayed when the negative 5 volt supply used for the load STATUS CODE
wheel sensor bar is out of tolerance.
433
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- Faulty processor or hardware glitch (Not field serviceable)

• If Fault persists replace guidance module

Crown 2000 PF11906-44 Printed in U.S.A.

M4.2–7330–643 M4.2–7330–643
 STATUS CODES–GUIDANCE

This status code is displayed when the negative 5 volt supply used for the steer STATUS CODE
wheel sensor bar is out of tolerance.
434
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- Faulty processor or hardware glitch (Not field serviceable)

• If Fault persists replace guidance module

This status code is displayed when the positive 12 volt supply is out of tolerance. STATUS CODE
Enable Configuration: NYNY YYYY 435
Traction disabled
Brakes applied

Possible Cause

- Faulty processor or hardware glitch (Not field serviceable)

• If Fault persists replace guidance module

This status code is displayed when an invalid software instruction was encoun- STATUS CODE
tered.
436
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- Software Glitch (Not field serviceable)

• If Fault persists contact factory for recommendations.

Crown 2000 PF11906-45 Printed in U.S.A.

M4.2–7330–644 M4.2–7330–644
 STATUS CODES–GUIDANCE

This status code is displayed when a division by zero was attempted. STATUS CODE
Enable Configuration: NYNY YYYY 437
Traction disabled
Brakes applied

Possible Cause

- Software Glitch (Not field serviceable)

• If Fault persists contact factory for recommendations.

This status code is displayed when an unused interrupt source interrupted the STATUS CODE
software.
438
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- Software Glitch (Not field serviceable)

• If Fault persists contact factory for recommendations.

This status code is displayed when an intermittent connection to the inner coils of STATUS CODE
the steer wheel sensor bar is detected.
439
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- Faulty or damaged wiring to the steer wheel sensor bar

• Check wiring and connections at the steer wheel sensor and guidance module
- Intermittent connection internal to the sensor bar
• Check by part substitution
- Faulty guidance module
• if fault persists replace guidance module

Crown 2000 PF11906-46 Printed in U.S.A.

M4.2–7330–645 M4.2–7330–645
 STATUS CODES–GUIDANCE

This status code is displayed when an intermittent connection to the inner coils of STATUS CODE
the load wheel sensor bar is detected.
441
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- Faulty or damaged wiring to the load wheel sensor bar

• Check wiring and connections at the load wheel sensor and guidance module
- Intermittent connection internal to the sensor bar
• Check by part substitution
- Faulty guidance module
• if fault persists replace guidance module

STATUS CODE
This status code is displayed when the guidance module software is not compat-
ible with the display/steering module software. 442
Enable Configuration: NYNY YYYY
Traction disabled
Brakes applied

Possible Cause

- Display module contains a software version prior to Crown guidance

• Upgrade software via Crown PAC
• If Fault persists contact factory for recommendations.

Crown 2000 PF11906-47 Printed in U.S.A.

M4.2–7330–646 M4.2–7330–646