GAS ENGINE TECHNICAL DATA

G3512E
ENGINE SPEED (rpm): 1500 RATING STRATEGY: STANDARD
COMPRESSION RATIO: 11.9 PACKAGE TYPE: WITHOUT RADIATOR
AFTERCOOLER TYPE: SCAC RATING LEVEL: CONTINUOUS
AFTERCOOLER - STAGE 2 INLET (°C): 54 FUEL: NATURAL GAS
AFTERCOOLER - STAGE 1 INLET (°C): 92 FUEL SYSTEM: CAT LOW PRESSURE
JACKET WATER OUTLET (°C): 99 WITH AIR FUEL RATIO CONTROL
ASPIRATION: TA FUEL PRESSURE RANGE(kPag): (See note 1) 4-35
COOLING SYSTEM: JW+OC+1AC, 2AC FUEL METHANE NUMBER: 80
CONTROL SYSTEM: ADEM3 W/ IM FUEL LHV (MJ/Nm3): 35.64
EXHAUST MANIFOLD: DRY ALTITUDE CAPABILITY AT 25°C INLET AIR TEMP. (m): 900
COMBUSTION: LOW EMISSION POWER FACTOR: 0.8
NOx EMISSION LEVEL (mg/Nm3 NOx): 500 VOLTAGE(V): 400-415

RATING NOTES LOAD 100% 75% 50%

GENSET POWER (WITHOUT FAN) 2,3 ekW 1200 900 600
GENSET POWER (WITHOUT FAN) 2,3 kVA 1500 1125 750
ENGINE POWER (WITHOUT FAN) 3 bkW 1245 933 624
GENERATOR EFFICIENCY 2 % 96.4 96.5 96.2
GENSET EFFICIENCY(@ 1.0 Power Factor) (ISO 3046/1) 4 % 42.3 41.1 38.8
THERMAL EFFICIENCY 5 % 44.2 45.5 47.9
TOTAL EFFICIENCY (@ 1.0 Power Factor) 6 % 86.5 86.6 86.7

ENGINE DATA
GENSET FUEL CONSUMPTION (ISO 3046/1) 7 MJ/ekW-hr 8.60 8.81 9.32
GENSET FUEL CONSUMPTION (NOMINAL) 7 MJ/ekW-hr 8.81 9.03 9.55
ENGINE FUEL CONSUMPTION (NOMINAL) 7 MJ/bkW-hr 8.49 8.71 9.19
AIR FLOW (0°C, 101.3 kPa) (WET) 8 Nm3/bkW-hr 3.90 3.90 3.94
AIR FLOW (WET) 8 kg/bkW-hr 5.04 5.04 5.09
FUEL FLOW (0ºC, 101.3 kPa) Nm3/hr 297 228 161
COMPRESSOR OUT PRESSURE kPa(abs) 427 321 230
COMPRESSOR OUT TEMPERATURE °C 215 174 125
AFTERCOOLER AIR OUT TEMPERATURE °C 56 56 56
INLET MAN. PRESSURE 9 kPa(abs) 388 290 198
INLET MAN. TEMPERATURE (MEASURED IN PLENUM) 10 °C 57 57 58
TIMING 11 °BTDC 25 21 16
EXHAUST TEMPERATURE - ENGINE OUTLET 12 °C 424 447 494
EXHAUST GAS FLOW (0 °C, 101.3 kPa) (WET) 13 Nm3/bkW-hr 4.15 4.15 4.21
EXHAUST GAS MASS FLOW (WET) 13 kg/bkW-hr 5.23 5.23 5.29
MAX INLET RESTRICTION 14 kPa 2.50 1.44 0.70
MAX EXHAUST RESTRICTION 14 kPa 5.00 2.44 0.81

EMISSIONS DATA - ENGINE OUT

NOx (as NO2) (corr. to 5% O2) 15,16 mg/Nm3 DRY 500 500 500
CO (corr. to 5% O2) 15,17 mg/Nm3 DRY 1046 984 1005
THC (mol. wt. of 15.84) (corr. to 5% O2) 15,17 mg/Nm3 DRY 2940 2809 2246
NMHC (mol. wt. of 15.84) (corr. to 5% O2) 15,17 mg/Nm3 DRY 441 421 337
NMNEHC (VOCs) (mol. wt. of 15.84) (corr. to 5% O2) 15,17,18 mg/Nm3 DRY 294 281 225
HCHO (Formaldehyde) (corr. to 5% O2) 15,17 mg/Nm3 DRY 338 334 323
CO2 (corr. to 5% O2) 15,17 g/Nm3 DRY 209 209 210
EXHAUST OXYGEN 15,19 % DRY 9.5 9.2 8.6
LAMBDA 15,19 1.72 1.67 1.60

ENERGY BALANCE DATA

LHV INPUT 20 kW 2936 2258 1592
HEAT REJECTION TO JACKET WATER (JW) 21,28 kW 326 274 221
HEAT REJECTION TO ATMOSPHERE (INCLUDES GENERATOR) 22 kW 137 109 85
HEAT REJECTION TO LUBE OIL (OC) 23,28 kW 73 64 54
HEAT REJECTION TO EXHAUST (LHV TO 25°C) 24,25 kW 894 738 564
HEAT REJECTION TO EXHAUST (LHV TO 120°C) 24 kW 613 530 431
HEAT REJECTION TO A/C - STAGE 1 (1AC) 26,28 kW 214 107 29
HEAT REJECTION TO A/C - STAGE 2 (2AC) 27,29 kW 93 64 39

CONDITIONS AND DEFINITIONS

Engine rating obtained and presented in accordance with ISO 3046/1. (Standard reference conditions of 25°C, 100 kPa barometric pressure.) No overload permitted at rating
shown. Consult the altitude deration factor chart for applications that exceed the rated altitude or temperature.

Emission levels are at engine exhaust flange prior to any after treatment. Values are based on engine operating at steady state conditions, adjusted to the specified NOx level at
100% load and corrected to 5 % exhaust oxygen. Tolerances specified are dependent upon fuel quality. Fuel methane number cannot vary more than ± 3.

For notes information consult page three.

Data generated by PCE from ODS GAS-DM8811-07-GS-EPG-M-10069210 Page 1 of 5

Ref. Data Set DM8811-07, Printed 25Jul2019
 GAS ENGINE TECHNICAL DATA
G3512E

FUEL USAGE GUIDE

CAT METHANE NUMBER 30 35 40 45 50 55 60 65 70 75 80 100

SET POINT TIMING - - - - - 16 16 21 25 25 25 25
DERATION FACTOR 0 0 0 0 0 0.95 0.98 1 1 1 1 1

ALTITUDE DERATION FACTORS AT RATED SPEED

50 No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating
45 1 0.73 0.64 0.56 No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating
40 1 1 0.96 0.87 0.78 0.71 0.64 0.58 0.52 No Rating No Rating No Rating No Rating
INLET 35 1 1 1 0.99 0.94 0.88 0.83 0.78 0.73 0.67 0.62 0.57 0.52
AIR 30 1 1 1 1 0.95 0.90 0.84 0.78 0.73 0.67 0.62 0.57 0.52
TEMP 25 1 1 1 1 0.97 0.91 0.85 0.78 0.73 0.67 0.62 0.57 0.52
°C 20 1 1 1 1 1 0.93 0.86 0.79 0.73 0.67 0.62 0.57 0.52
15 1 1 1 1 1 0.95 0.87 0.79 0.73 0.67 0.62 0.57 0.52
10 1 1 1 1 1 0.97 0.88 0.80 0.73 0.67 0.62 0.57 0.52
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000

ALTITUDE (METERS ABOVE SEA LEVEL)

AFTERCOOLER HEAT REJECTION FACTORS (ACHRF)

50 No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating
45 1.18 1.22 1.25 1.28 No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating No Rating
40 1.13 1.17 1.20 1.23 1.25 1.25 1.25 1.25 1.25 No Rating No Rating No Rating No Rating
INLET 35 1.08 1.11 1.15 1.18 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20 1.20
AIR 30 1.03 1.06 1.09 1.13 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14 1.14
TEMP 25 1 1.01 1.04 1.07 1.09 1.09 1.09 1.09 1.09 1.09 1.09 1.09 1.09
°C 20 1 1 1 1.02 1.04 1.04 1.04 1.04 1.04 1.04 1.04 1.04 1.04
15 1 1 1 1 1 1 1 1 1 1 1 1 1
10 1 1 1 1 1 1 1 1 1 1 1 1 1
0 250 500 750 1000 1250 1500 1750 2000 2250 2500 2750 3000

ALTITUDE (METERS ABOVE SEA LEVEL)

Data generated by PCE from ODS GAS-DM8811-07-GS-EPG-M-10069210 Page 2 of 5

Ref. Data Set DM8811-07, Printed 25Jul2019
 GAS ENGINE TECHNICAL DATA
G3512E

FUEL USAGE GUIDE:

This table shows the derate factor and full load set point timing required for a given fuel. Note that deration and set point timing adjustment may be required as the methane
number decreases. Methane number is a scale to measure detonation characteristics of various fuels. The methane number of a fuel is determined by using the Caterpillar
methane number calculation.

ALTITUDE DERATION FACTORS:

This table shows the deration required for various air inlet temperatures and altitudes. Use this information along with the fuel usage guide chart to help determine actual engine
power for your site. The derate factors shown do not take into account external cooling system capacity. The derate factors provided assume the external cooling system can
maintain the specified cooling water temperatures at site conditions.

ACTUAL ENGINE RATING:

To determine the actual rating of the engine at site conditions, one must consider separately, limitations due to fuel characteristics and air system limitations. The Fuel Usage
Guide deration establishes fuel limitations. The Altitude/Temperature deration factors and RPC (reference the Caterpillar Methane Program) establish air system limitations.
RPC comes into play when the Altitude/Temperature deration is less than 1.0 (100%). Under this condition, add the two factors together. When the site conditions do not
require an Altitude/Temperature derate (factor is 1.0), it is assumed the turbocharger has sufficient capability to overcome the low fuel relative power, and RPC is ignored. To
determine the actual power available, take the lowest rating between 1) and 2).
1) Fuel Usage Guide Deration
2) 1-((1-Altitude/Temperature Deration) + (1-RPC))

AFTERCOOLER HEAT REJECTION FACTORS(ACHRF):

To maintain a constant air inlet manifold temperature, as the inlet air temperature goes up, so must the heat rejection. As altitude increases, the turbocharger must work harder
to overcome the lower atmospheric pressure. This increases the amount of heat that must be removed from the inlet air by the aftercooler. Use the aftercooler heat rejection
factor (ACHRF) to adjust for inlet air temp and altitude conditions. See notes 28 and 29 for application of this factor in calculating the heat exchanger sizing criteria. Failure to
properly account for these factors could result in detonation and cause the engine to shutdown or fail.

INLET AND EXHAUST RESTRICTIONS FOR ALTITUDE CAPABILITY:

The altitude derate chart is based on the maximum inlet and exhaust restrictions provided on page 1. Contact factory for restrictions over the specified values. Heavy Derates for
higher restrictions will apply.

NOTES:
1. Fuel pressure range specified is to the engine fuel control valve. Additional fuel train components should be considered in pressure and flow calculations.
2. Generator efficiencies, power factor, and voltage are based on standard generator. [Genset Power (ekW) is calculated as: Engine Power (bkW) x Generator Efficiency],
[Genset Power (kVA) is calculated as: Engine Power (bkW) x Generator Efficiency / Power Factor]
3. Rating is without engine driven water pumps. Tolerance is (+)3, (-)0% of full load.
4. Genset Efficiency published in accordance with ISO 3046/1, based on a 1.0 power factor.
5. Thermal Efficiency is calculated based on energy recovery from the jacket water, lube oil, 1st stage aftercooler, and exhaust to 120ºC with engine operation at ISO 3046/1
Genset Efficiency, and assumes unburned fuel is converted in an oxidation catalyst.
6. Total efficiency is calculated as: Genset Efficiency + Thermal Efficiency. Tolerance is ±10% of full load data.
7. ISO 3046/1 Genset fuel consumption tolerance is (+)5, (-)0% at the specified power factor. Nominal genset and engine fuel consumption tolerance is ± 2.5% of full load data at
the specified power factor.
8. Air flow value is on a 'wet' basis. Flow is a nominal value with a tolerance of ± 5 %.
9. Inlet manifold pressure is a nominal value with a tolerance of ± 5 %.
10. Inlet manifold temperature is a nominal value with a tolerance of ± 5°C.
11. Timing indicated is for use with the minimum fuel methane number specified. Consult the appropriate fuel usage guide for timing at other methane numbers.
12. Exhaust temperature is a nominal value with a tolerance of (+)35°C, (-)30°C.
13. Exhaust flow value is on a 'wet' basis. Flow is a nominal value with a tolerance of ± 6 %.
14. Inlet and Exhaust Restrictions are maximum allowed values at the corresponding loads. Increasing restrictions beyond what is specified will result in a significant engine
derate.
15. Emissions data is at engine exhaust flange prior to any after treatment.
16. NOx tolerances are ± 18% of specified value.
17. CO, CO2, THC, NMHC, NMNEHC, and HCHO values are "Not to Exceed" levels. THC, NMHC, and NMNEHC do not include aldehydes.
18. VOCs - Volatile organic compounds as defined in US EPA 40 CFR 60, subpart JJJJ
19. Exhaust Oxygen tolerance is ± 0.5; Lambda tolerance is ± 0.05. Lambda and Exhaust Oxygen level are the result of adjusting the engine to operate at the specified NOx
level.
20. LHV rate tolerance is ± 2.5%.
21. Heat rejection to jacket water value displayed includes heat to jacket water alone. Value is based on treated water. Tolerance is ± 10% of full load data.
22. Heat rejection to atmosphere based on treated water. Tolerance is ± 50% of full load data.
23. Lube oil heat rate based on treated water. Tolerance is ± 20% of full load data.
24. Exhaust heat rate based on treated water. Tolerance is ± 10% of full load data.
25. Heat rejection to exhaust (LHV to 25°C) value shown includes unburned fuel and is not intended to be used for sizing or recovery calculations.
26. Heat rejection to A/C - Stage 1 based on treated water. Tolerance is ±5% of full load data.
27. Heat rejection to A/C - Stage 2 based on treated water. Tolerance is ±5% of full load data.
28. Total Jacket Water Circuit heat rejection is calculated as: (JW x 1.1) + (OC x 1.2) + (1AC x 1.05) + [0.9 x (1AC + 2AC) x (ACHRF - 1) x 1.05]. Heat exchanger sizing
criterion is maximum circuit heat rejection at site conditions, with applied tolerances. A cooling system safety factor may be multiplied by the total circuit heat rejection to provide
additional margin.
29. Total Second Stage Aftercooler Circuit heat rejection is calculated as: (2AC x 1.05) + [(1AC + 2AC) x 0.1 x (ACHRF - 1) x 1.05]. Heat exchanger sizing criterion is maximum
circuit heat rejection at site conditions, with applied tolerances. A cooling system safety factor may be multiplied by the total circuit heat rejection to provide additional margin.

Data generated by PCE from ODS GAS-DM8811-07-GS-EPG-M-10069210 Page 3 of 5

Ref. Data Set DM8811-07, Printed 25Jul2019
 GAS ENGINE TECHNICAL DATA
G3512E

FREE FIELD MECHANICAL & EXHAUST NOISE

MECHANICAL: Sound Power (1/3 Octave Frequencies)

Gen Power Percent Engine
Without Fan Load Power Overall 100 Hz 125 Hz 160 Hz 200 Hz 250 Hz 315 Hz 400 Hz 500 Hz 630 Hz 800 Hz
ekW % bkW dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A)
1200 1245 100 115.5 76.6 84.6 89.6 90.0 93.3 97.6 98.5 100.1 101.4 102.5
900 933 75 114.8 74.0 82.9 87.2 87.9 90.5 94.5 95.2 98.2 101.1 101.1
600 624 50 112.4 69.8 79.4 83.1 85.2 89.5 91.5 92.3 97.5 100.8 99.0

MECHANICAL: Sound Power (1/3 Octave Frequencies)

Gen Power Percent Engine
Without Fan Load Power 1 kHz 1.25 kHz 1.6 kHz 2 kHz 2.5 kHz 3.15 kHz 4 kHz 5 kHz 6.3 kHz 8 kHz 10 kHz
ekW % bkW dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A)
1200 1245 100 103.2 105.6 106.9 105.6 104.0 101.2 99.3 99.1 105.8 107.8 93.6
900 933 75 102.2 103.9 104.6 103.0 102.1 99.9 97.9 98.6 110.7 96.4 91.5
600 624 50 100.8 102.4 102.1 101.0 101.1 98.6 96.9 107.1 94.9 92.7 92.4

EXHAUST: Sound Power (1/3 Octave Frequencies)

Gen Power Percent Engine
Without Fan Load Power Overall 100 Hz 125 Hz 160 Hz 200 Hz 250 Hz 315 Hz 400 Hz 500 Hz 630 Hz 800 Hz
ekW % bkW dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A)
1200 1245 100 122.8 99.9 104.5 114.6 115.2 103.2 107.2 111.3 105.6 108.1 109.4
900 933 75 120.6 98.7 103.5 112.6 113.6 99.6 100.9 103.8 98.8 101.7 102.8
600 624 50 117.9 97.6 101.9 110.9 112.1 96.9 98.2 101.0 95.9 98.8 98.0

EXHAUST: Sound Power (1/3 Octave Frequencies)

Gen Power Percent Engine
Without Fan Load Power 1 kHz 1.25 kHz 1.6 kHz 2 kHz 2.5 kHz 3.15 kHz 4 kHz 5 kHz 6.3 kHz 8 kHz 10 kHz
ekW % bkW dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A) dB(A)
1200 1245 100 107.2 106.5 107.3 108.0 109.9 108.8 108.2 108.4 110.4 111.4 109.0
900 933 75 102.3 104.9 103.9 106.2 106.4 109.3 108.6 108.3 111.0 109.0 104.5
600 624 50 98.6 99.6 100.8 102.5 104.5 105.9 105.4 107.3 105.5 103.8 100.9

SOUND PARAMETER DEFINITION:

Sound Power Level Data - DM8702-03

Sound power is defined as the total sound energy emanating from a source irrespective of direction or distance. Sound power level data is presented
under two index headings:
Sound power level -- Mechanical
Sound power level -- Exhaust

Mechanical: Sound power level data is calculated in accordance with ISO 3747. The data is recorded with the exhaust sound source isolated.

Exhaust: Sound power level data is calculated in accordance with ISO 6798 Annex A. Exhaust data is post-catalyst on gas engine ratings labeled as
"Integrated Catalyst".

Measurements made in accordance with ISO 3747 and ISO 6798 for mechanical and exhaust sound level only. Frequency bands outside the displayed ranges are not
measured, due to physical test, and environmental conditions that affect the accuracy of the measurement. No cooling system noise is included unless specifically indicated.
Sound level data is indicative of noise levels recorded on one engine sample in a survey grade 3 environment.

How an engine is packaged, installed and the site acoustical environment will affect the site specific sound levels. For site specific sound level guarantees, sound data collection
needs to be done on-site or under similar conditions.

Data generated by PCE from ODS GAS-DM8811-07-GS-EPG-M-10069210 Page 4 of 5

Ref. Data Set DM8811-07, Printed 25Jul2019
 GAS ENGINE TECHNICAL DATA
G3512E

Transient Load Acceptance

Recovery Classification as
Frequency Deviation +/- Voltage Deviation +/-
Load Step Time Defined by Notes
(%) (%)
(sec) ISO 8528 - 5
30 +20/-20 +20/-20 30
25 +22/-20 +18/-18 30
20 +20/-16 +15/-15 22
15 +14/-14 +10/-10 25
10 +10/-10 +15/-15 20
5 +5/-5 +4/-4 14
-5 +5/-5 +4/-4 14
-10 +10/-10 +15/-15 20
-15 +14/-14 +10/-10 25
-20 +20/-16 +15/-15 22
-25 +22/-20 +18/-18 30
Breaker Open +25/-25 +35/-35 40 (1)
Recovery Specification +1.75/-1.75 +5/-5
Steady State Specification +1/-1 +5/-5

Transient Information
The transient load steps listed above are stated as a percentage of the engine’s full rated load as indicated in the appropriate performance technical data sheet. Site ambient
conditions, fuel quality, inlet/exhaust restriction and emissions settings will all affect engine response to load change. Engines that are not operating at the standard conditions
stated in the Technical data sheet should be set up according to the guidelines included in the technical data; applying timing changes and/or engine derates as needed.
Adherence to the engine settings guidelines will allow the engines to retain the transient performance stated in the tables above as a percentage of the site derated power (where
appropriate).Fuel supply pressure and stability is critical to transient performance. Proper installation requires that all fuel train components (including filters, shut off valves, and
regulators) be sized to ensure adequate fuel be delivered to the engine. The following are fuel pressure requirements to be measured at the engine mounted fuel control valve.
a. Steady State Fuel Pressure Stability +/- 1 kPa/sec
b. Transient fuel Pressure Stability +/- 1 kPa/sec

Inlet water temperature to the SCAC must be maintained at specified value for all engines. It is important that the external cooling system design is able to maintain the Inlet water
temp to the SCAC to within +/- 1 °C during all engine-operating cycles. The SCAC inlet temperature stability criterion is to maintain stable inlet manifold air temperature. The Air
Fuel Ratio control system requires up to 180 seconds to converge after a load step has been performed for NOx to return to nominal setting. If the stabilization time is not met
between load steps the transient performance listed in the document may not be met. Differences in generator inertia may change the transient response of engine. Engine
Governor gains and Voltage regulator settings may need to be tuned for site conditions. The time needed to start and stabilize at rated engine speed is a minimum of 60 seconds
after a successful crank cycle. Engines must be maintained in accordance to guidelines specified in the Caterpillar Service Manuals applicable to each engine. Wear of
components outside of the specified tolerances will affect the transient capability of the engine. Transient performance data is representative of a “Hot” (previously loaded or fully
heat soaked) genset.
NOTES:
1. For unloading the engine to 0% load from a loaded condition an external input has been provided. The intention of the Breaker Switch is to be connected to the local generator
breaker. In the event that the local generator breaker opens the breaker switch provides an input to the engine controller that resets all control inputs to the rated idle condition.
This prevents engine over speeding and will allow the engine to remain running unloaded at the rated synchronous speed. The breaker switch cannot be used to transition down
from one loaded state to another. Only when transitioning from a loaded state to 0% load. The breaker switch must change states with 0.2 seconds of the breaker opening
otherwise engine over speed or backfire may occur.

Data generated by PCE from ODS GAS-DM8811-07-GS-EPG-M-10069210 Page 5 of 5

Ref. Data Set DM8811-07, Printed 25Jul2019