Meleiha Phase II – New Gas Treatment Plant (EPF)

Meleiha Gas Plant

General

SPECIFICATION FOR ANCHOR BOLT

EX-DE 00 02/05/2023 Issued for Approval Gopi R Carmel K Shyam S John K -

Validity Revision
Prepared Checked Approved Contractor Company
Status Number Date Description Approved
by by by Approved
Revision Index
LCI Activity Code: Company Document ID:
LCI-EG-2023-0004
313400DAST13282

Project code: Job N.:

000532
Petrojet (PTJ) / SLB Contractor Document ID:

PF0009-SLB-CV-SPC-0001

Contract N.:
Vendor logo and business name Vendor Document ID:

N/A NA

Purchase Order N.:

Facility & Sub Facility Description Project and SoW description Scale Sheet of Sheets

3134 & 00 – General Meleiha Phase II - New Gas NA 1 / 19

Treatment Plant (EPF)
Document Title Supersedes N.:

SPECIFICATION FOR ANCHOR BOLT Superseded by N.:

Plant Area Functional Unit

NA 000

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REVISION LIST

00 B NA Issued for Approval

- A NA Issued for IDC
Client Contractor Vendor
Description
Rev Rev Rev

HOLD RECORD

Client Contractor Vendor

Reason for HOLD
Rev Rev Rev

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TABLE OF CONTENTS

1.0 INTRODUCTION .................................................................................................................................... 4

1.1 SCOPE OF DOCUMENT.......................................................................................................................... 4
1.2 PROJECT DESCRIPTION ........................................................................................................................ 4
1.3 ABBREVIATION ..................................................................................................................................... 5
1.4 DEFINITIONS ........................................................................................................................................ 5
2.0 REFERENCES ....................................................................................................................................... 6
2.1 CODES AND STANDARDS ...................................................................................................................... 6
2.1.1 American Society for Testing and Materials (ASTM)..................................................................... 6
2.1.2 American Concrete Institute .......................................................................................................... 6
2.1.3 Applicable Company Documents and Standards .......................................................................... 6
2.1.4 Project Documents ........................................................................................................................ 7
2.2 ORDER OF PRECEDENCE ...................................................................................................................... 7
2.3 LANGUAGE........................................................................................................................................... 7
2.4 SPECIFICATION DEVIATION .................................................................................................................... 7
3.0 UNIT OF MEASUREMENT .................................................................................................................... 8

4.0 MATERIALS ........................................................................................................................................... 8

4.1 THREADED BARS .................................................................................................................................. 8
4.2 NUTS................................................................................................................................................... 8
4.3 WASHERS ............................................................................................................................................ 8
4.4 ANCHOR PLATES.................................................................................................................................. 9
4.5 GALVANIZING ....................................................................................................................................... 9
5.0 INSTALLION REQUIREMENTS ............................................................................................................ 9

6.0 ANCHOR BOLT LOAD CAPACITIES ................................................................................................. 10

7.0 CALCULATION VALIDATION ............................................................................................................. 14

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1.0 INTRODUCTION
1.1 Scope of Document

The documents defines the minimum requirements for anchor bolts for the Meleiha Phase II – New Gas
Treatment Plant (EPF), EGYPT.

1.2 Project Description

The new Gas Treatment Plant (GTP) will be located on north-west side of the existing Meleiha Oil Plant as
shown in the below picture.
GTP shall be capable to produce Sales Gas as per defined specification which will be exported into a new
Sales Gas export pipeline, at suitable pressure (95 barg). A Tie-in is foreseen downstream the gas compressor
in Phase I in North Gas Trunk line at 122 km from new GTP and in the Phase II, a second one is foreseen in
the Western Desert Gas Complex (WDGC) at 275 km from new GTP EPF.

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1.3 Abbreviation

Abbreviation Description
ACI American Concrete Institute

ANSI American National Standards Institute

API American Petroleum Institute

ASME American Society of Mechanical Engineers

ASCE American Society of Civil Engineers

AASHTO American Association of State Highway &Transportation officials

AISC American Institute for Steel Construction

ISO International Organization for Standardization

IBC International Building Code

1.4 Definitions

The following definitions apply to this document:

TERM DEFINITION
COMPANY Agiba Eni S.p.A. - E&P Division
CONTRACTOR Petrojet (PTJ)/Schlumberger (SLB)
EPF Early Production Facility
The party(s) which manufacture and/or supplies
MANUFACTURER/VENDOR material/skid/product and services to perform the duties
specified by the CONTRACTOR/SUB-CONTRACTOR
Indicates a strong recommendation to comply with the
SHOULD
requirements of this document
SHALL Indicates a mandatory requirement

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2.0 REFERENCES
2.1 Codes and Standards

Following are the codes, standards and references listed; latest edition shall follow unless indicated below.
Short titles will be used herein where appropriate.

2.1.1 American Society for Testing and Materials (ASTM)

Sl.No Code/Standard Description

[1] ASTM A36/A36M-19 Standard Specification for Carbon Structural Steel
[2] Standard Specification for Zinc Coating (Hot-Dip) on Iron and Steel
ASTM A153/153M-16a
Hardware
[3] Standard Specification for Carbon Steel, Alloy Steel, and Stainless-
ASTM A194/194M-18
Steel Nuts for Bolts for High Pressure
[4] ASTM A563M-07 Standard Specification for Carbon and Alloy Steel.
[5] ASTM A709/709M-18 Standard Specification for Structural Steel for Bridges
[6] Standard Specification for Coatings of Zinc Mechanically Deposited
ASTM B695-04(2016)
on Iron and Steel
[7] ASTM F436/F436M-18 Standard Specification for Hardened Steel Washers
[8] Standard Specification for Anchor Bolts, Steel, 36, 55 and 105 - ksi
ASTM F1554-18
Yield Strength
Standard Specification for Zinc Coating, Hot-Dip, requirements for
[9] ASTM F2329/2329M-15 Application to Carbon and Alloy steel bolts, screws, washer, nuts and
special threaded fasteners
[10] ASME B18.2.4.6M-10 Metric Heavy Hex Nuts
[11] ASME B18.2.6M-12 Metric Fasteners for Use in Structural Applications
[12] ASME B1.13M Metric Screw Threads: M profile

2.1.2 American Concrete Institute

Sl.No Code/Standard Description

[13] ACI 318M- 19 Building Code requirements for structural Concrete

2.1.3 Applicable Company Documents and Standards

Sl.No Code/Standard Description

[14] 28820E00 ANCHOR BOLTS

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2.1.4 Project Documents

Sl.No Code/Standard Description

[15] 313400DGRB12647 Design Basis - Civil and Structural
[16] 313400DADM12654 Standard Drawing Anchor bolt

2.2 Order of precedence

In the event of any conflict or contradiction between the specifications and standards, unless specifically
following is the Order of Precedence as per SoW Document:
• Local law, Decrees and Regulations
• Company minimum requirement, Codes and Standards herein reported
• International Codes and standards
• CONTRACTOR Engineering Best Practices and Procedures.

2.3 Language

All Documents and correspondence with COMPANY shall be as per SOW. Reports and related documents
should be submitted in English language.

2.4 Specification deviation

Any technical deviations from this specification and its attachments shall be done, only after prior company
Approval.

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3.0 UNIT OF MEASUREMENT

In general, the SI (metric) units shall be used for all quantities and parameters concerning civil, and structural,
unless otherwise specified in any project specification. Commonly used units are:

Description Unit

Acceleration m/s2

Area m2

Dimensions millimeter (mm)

Elevations and co-ordinates millimeter (mm) or meter (1m = 1000 mm)

Force newton (N) or kilo newton (1 kN = 1000 N)

Length m or mm

Linear distributed force kN/m

Mass kilogram (kg) or ton (1 ton = 1000 kg)

Moment newton metre (Nm) or kilonewton metre (1 kNm = 1000 Nm)

Pressure megapascal (1 MPa = 1 N/mm2)

Specific weight kN/m3

Stress newton/sq mm (N/mm2) or megapascal (1 MPa = 1 N/mm2)

Temperature ◦C

Velocity m/s

4.0 MATERIALS
4.1 Threaded bars

The material shall comply with ASTM F1554 Grade 36, Grade 55 and Grade 105.
Bars shall be threaded with metric coarse thread and tolerance degree 6g according to ASME B1.13M
standard.

4.2 Nuts

Nuts shall comply with ASTM A563 standard, Grade DH Heavy Hex Nut.

4.3 Washers

Hardened steel washers shall comply with ASTM F436M Type 1.

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4.4 Anchor Plates

Anchor plates are square shape and comply with Grade EN10025 S275.

4.5 Galvanizing

All anchor bolts, nuts and washers shall be hot-dip galvanizing comply with ASTM F2329M.

5.0 INSTALLION REQUIREMENTS

Minimum clearance between the anchor bolt axis and the face of the foundation (c a,min) shall be as follows (D
represents the nominal anchor bolt diameter).

D Ca,min
(mm) (mm)
16 150
20 150
22 200
24 200
27 200
30 250
36 250
42 300
48 300
56 350
64 400

The minimum distance between anchor bolt axis and the external face of concrete shall be as per follows:

- 150 for bolts diameter ≤20

- 200 for bolts diameter ≤27
- 250 for bolts diameter ≤36
- 300 for bolts diameter ≤48
- 350 for bolts diameter ≤56
- 400 for bolts diameter ≤64

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6.0 ANCHOR BOLT LOAD CAPACITIES

The load capacities indicated in the following tables have been calculated in accordance with section 17 of
ACI 318M-19 (ref[13]). As per section 17.8 of ACI 318M-19 (ref[13]), anchor bolts which are subjected to both
tension and shear forces shall be designed to satisfy the following requirement:

𝑁ua 𝑉ua
+ ≤1.2
Φ𝑁𝑛 Φ𝑉𝑛

𝑁ua - Factored tensile force applied to anchor bolt

𝑉ua - Factored shear force applied to anchor bolt
𝑁𝑛 - Nominal tensile strength of anchor bolt
𝑉𝑛 - Nominal shear strength of anchor bolt
Φ - Strength reduction factor

For anchor bolt design calculation, assuming minimum specified concrete strength:

f’c = 35 MPa

Assumption:

Concrete breakout, concrete side-face blow out and concrete breakout in shear is considered in capacity
calculation of anchor bolt. Hence anchoring reinforcement is not considered.

As per section 5, the minimum edge distance and the minimum spacing between anchor bolts are considered
for following checks:

• Steel strength of anchor in tension (Nsa) (sect. 17.6.1 of ACI 318M-19)

• Concrete breakout strength of anchor in tension (Ncb) (sect. 17.6.2 of ACI 318M-19)
• Pullout strength in tension (Np) (sect. 17.6.3 of ACI 318M-19)
• Concrete side-face blowout strength of anchor in tension (Nsbg) (sect. 17.6.4 of ACI 318M-19)
• Steel strength in shear (Vsa) (sect. 17.7.1 of ACI 318M-19)
• Concrete breakout strength of anchor in shear (Vcbg) (sect. 17.7.2 of ACI 318M-19)
• Concrete pryout strength in shear (Vcp) (sect. 17.7.3 of ACI 318M-19)
As per ASTM F1554, sect.4, the minimum yield and ultimate strength of anchor bolts of each grade is
considered for design calculations listed in below table.

Table 1: Yield and Ultimate strength of anchor bolt

Grade of Bolt as per ASTM F1554

Grade fya fua
A36 248 400
A55 380 517
A105 724 862

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The nominal tensile and shear strength for various grades of anchor bolts for Type AA & BB is listed below:
Grade A36:

Nominal Nominal
Edge
Anchor Tensile Shear
Diameter H distance
Plate strength strength
(mm) (m)
(mm) Ca ΦNn ΦVn
(mm) (kN) (kN)
16 405 50 150 39 16
20 475 80 150 67 28
22 515 80 200 84 35
24 590 100 200 102 43
27 590 100 200 134 56
30 705 100 250 170 71
36 775 125 250 254 106
42 1160 150 300 356 148
48 1255 165 300 474 197
56 1430 200 350 658 274
64 1610 220 400 873 363

Grade A55:

Nominal Nominal
Edge
Anchor Tensile Shear
Diameter H distance
Plate strength strength
(mm) (m)
(mm) Ca ΦNn ΦVn
(mm) (kN) (kN)
16 405 50 150 50 21
20 475 80 150 87 36
22 515 80 200 108 45
24 590 100 200 132 55
27 590 100 200 173 72
30 705 100 250 220 91
36 775 125 250 329 137
42 1160 150 300 460 191
48 1255 165 300 613 255
56 1430 200 350 851 344
64 1610 220 400 1128 414

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Grade A105:

Nominal Nominal
Edge
Anchor Tensile Shear
Diameter H distance
Plate strength strength
(mm) (m)
(mm) Ca ΦNn ΦVn
(mm) (kN) (kN)
16 405 50 150 84 35
20 475 80 150 144 60
22 515 80 200 180 75
24 590 100 200 220 92
27 590 100 200 288 107
30 705 100 250 365 143
36 775 125 250 519 158
42 1160 150 300 765 259
48 1255 165 300 998 280
56 1430 200 350 1219 344
64 1610 220 400 1461 414

The nominal tensile and shear strength for various grades of anchor bolts for Type CC is listed below:

Grade A36:

Nominal Nominal
Edge
Anchor Tensile Shear
Diameter H distance
Plate strength strength
(mm) (m)
(mm) Ca ΦNn ΦVn
(mm) (kN) (kN)
12 310 50 150 18 8
14 310 50 150 28 12
16 325 50 150 39 16
20 325 80 150 67 28
22 325 80 200 84 35
24 390 100 200 102 43
27 560 100 200 134 56
30 605 100 250 170 71
36 795 125 250 254 106

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Grade A55:

Nominal Nominal
Edge
Anchor Tensile Shear
Diameter H distance
Plate strength strength
(mm) (m)
(mm) Ca ΦNn ΦVn
(mm) (kN) (kN)
12 310 50 150 24 10
14 310 50 150 36 15
16 325 50 150 50 21
20 325 80 150 87 36
22 325 80 200 108 45
24 390 100 200 132 55
27 560 100 200 173 72
30 605 100 250 220 91
36 795 125 250 329 137

Grade A105:

Nominal Nominal
Edge
Anchor Tensile Shear
Diameter H distance
Plate strength strength
(mm) (m)
(mm) Ca ΦNn ΦVn
(mm) (kN) (kN)
12 310 50 150 40 17
14 310 50 150 60 25
16 325 50 150 84 35
20 325 80 150 144 51
22 325 80 200 180 59
24 390 100 200 220 71
27 560 100 200 288 102
30 605 100 250 365 123
36 795 125 250 535 162

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7.0 CALCULATION VALIDATION

For grade A36 - Type AA & BB

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For grade A55 - Type AA & BB

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For grade A105 - Type AA & BB

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