RT Procedure
RT Procedure
CONTENTS
1.0 INTRODUCTION Page 8
2.0 SCOPE Page 8
3.0 PERSONNEL QUALIFICATION Page 8
4.0 SAFETY Page 9
5.0 SELECTION OF RADIATION ENERGY Page 9
5.1 X-Radiation Page 9
5.2 Gamma Radiation Page 10
6.0 SURFACE PREPARATION Page 10
7.0 RADIOGRAPHIC EQUIPMENT Page 11
7.1 Exposure Device Page 11
7.2 Source Size Page 11
7.3 Radiographic Film Page 11
7.4 Intensifying Screen Page 12
8.0 SHIELDING FROM EXCEESIVE SCATTER RADIATION Page 13
9.0 PENETRAMETER (IQI) REQUIREMENTS Page 13
9.1 Selection of IQI Page 13
9.2 Number of IQI Page 13
9.3 Placement of IQI Page 14
9.4 Location or IQI Page 14
9.4.1 IQI Location for Welds Page 14
9.4.1 IQI Location for Material other than weld Page 14
9.5 IQI Sensitivity Page 14
FIGURE
APPENDIX
Appendix A Acceptance criteria for pressure vessels fabricated
In accordance with ASME Section VIII Division 1 and
Conform to para UW-51 for full or partial radiography Page 29
Appendix B Acceptance criteria for rounded indications in accordance
with ASME Section VIII Division 1, Appendix 4 Page 30
Appendix C Acceptance criteria for pressure vessels fabricated
In accordance with ASME Section VIII Division 1 and
Conform to para UW-52 for spot radiography Page 32
Appendix D Acceptance criteria for pressure vessels fabricated
In accordance with ASME Section VIII Division 2 conform to
Article AI-510 Page 33
Appendix E Acceptance criteria for rounded indications in accordance
with ASME Section VIII Division 2, Appendix 8 Page 34
Appendix F Acceptance criteria for power boilers fabricated
In accordance with ASME Section 1 Para PW-51 Page 36
Appendix G Acceptance criteria for rounded indications
In accordance with ASME Section I, Appendix A-250 Page 37
Appendix H Acceptance criteria for power piping fabricated
In accordance with ASME/ANSI B31.1 shall conform to
Chapter VI, Para 136.3.5A Page 39
Appendix I Acceptance criteria for chemical plant and petroleum
Refinery piping in accordance to the requirements of
ASME/ANSI B31.3 and shall conform to Chapter VI,
Table 341.3.2 Page 40
Appendix J Acceptance criteria for welder qualification to ASME Section IX
Using radiography shall conform to Para QW 191.2 Page 42
AMENDMENT LIST
Revision Page/
Date Reason By
No. Section
00 1 Sep.2014 - First release for DNT Varayuth S.
1.0 INTRODUCTION
1.1 This procedure is intended to develop to cover the Radiographic Testing
requirements for industrial work as carried out by DNT INSPECTION
SERVICE COMPANY LIMITED.
1.2 When required by the referencing Code Section, this testing method
performed under the following written procedure shall be demonstrated
to the satisfaction of the Authorized Inspector as per the requirements
of ASME BOILER AND PRESSURE VESSEL CODE SECTION V (2010
edition), Article 1, Para T-150 and Article 2.
2.0 SCOPE
This procedure applies to the Radiographic Testing of full penetration butt
joints of types 1, 2 and 3 and categories A, B, C and D in the following
fabrications:
a) Pressure Vessels in accordance with the requirements of ASME Section
VIII, Divisions 1 and 2.
b) Welder Qualification Testing in accordance with the requirements of
ASME Section IX.
c) Power Piping in accordance with the requirements of ANSI/ASME B31.1.
d) Chemical Plant and Petroleum Refinery Plant in accordance with the
requirements of ANSI/ASME B.31.3.
3.0 PERSONNEL QUALIFICATION
3.1 Personnel performing radiographic testing exposure shall be Level I or
Level II RT technician certified in accordance with DNT INSPECTION
SERVICE COMPANY LIMITED Procedure for Qualification and Certification
of Non-Destructive Personnel, Document No. CNT-Q-SP-001 Revision
00.
Location marker of high atomic number metal such as lead in the form of Alpha
and Numeric shall be used. Location Markers, which are to appear as
radiographic images on the film, shall be placed on the part, not on the
exposure holder/cassette. Their locations shall be permanently marked on the
surface of the part being radiographed when permitted, or on a map, in a
manner permitting the area of interest on a radiograph to be accurately
traceable to its location on the part. Evidence shall also be provided on the
radiograph that the required coverage of the region being examined had been
obtained.
Location markers shall be placed as follows:
12.1 Single-Wall Viewing
12.1.1 Source Side Markers
Location markers shall be placed on the source side when
radiographing the following:
a) Flat components or longitudinal joints in cylindrical or
conical components.
b) Curved or spherical components whose concave side is
towards the source and when 'source-to-material'
distance is less than the inside radius of the component.
c) Curved or spherical components whose convex side is
toward the source.
Technique 2 - Single Wall Single Image Technique for pipe and radiation
source positioned outside the pipe (Figure 2).
Technique 3 - Single Wall Single Image Technique for pipe and radiation
source positioned inside the pipe (Figure 3).
Technique 4 - Single Wall Single Image Technique for pipe and radiation
source positioned at the center of pipe - Panoramic
(Figure 4).
Technique 5 - Double Wall Single Image Technique for pipe and radiation
source positioned perpendicular to weld of pipe (Figure
5).
Technique 6 - Double Wall Single Image Technique for pipe and radiation
source positioned offset to weld of pipe (Figure 6).
Figure 1
Radiographic Technique 1 - Single wall single image technique for cylindrical vessel
or flat component
Figure 2
Radiographic Technique 2 - Single wall single image technique for pipe, radiation
source outside
Figure 3
Radiographic Technique 3 - Single wall single image technique for pipe, radiation
source inside
Figure 4
Radiographic Technique 4 - Single wall single image technique for pipe, radiation
source at center (panoramic)
Figure 5
Radiographic Technique 5 - Double wall single image technique for pipe, source
perpendicular
Figure 6
Radiographic Technique 6 - Double wall single image technique for pipe, source
offset
Figure 7
Radiographic technique 7 – Double wall double image technique for pipe < 3.5 in.
outside diameter, source offset (ellipse)
Figure 8
Radiographic Technique 8 – Double wall double image technique for pipe < 3.5 in.
outside diameter, source perpendicular (superimpose)
Appendix A
Acceptance criteria for pressure vessels fabricated in accordance with ASME Section
VIII Division 1 and conform to Para UW-51 for full or partial radiography
2. Any other elongated indication on the radiograph which has length greater than:
a. 6mm for t up to 19mm.
b. 1/3 t for t from l9rnm to 57mm.
c. 19 mm for t over 57mm.
t = the thickness of the weld excluding any allowable reinforcement. For a butt
weld joining two members having different thicknesses at the weld, t is the
thinner of these two thicknesses. If a full penetration weld includes a fillet
weld, the thickness of the throat of the fillet shall be included in t.
3. Any group of aligned indications that have an aggregate length greater than t in
a length of 12t, except when the distance between the successive
imperfections exceeds 6L where L is the length of the longest imperfection in
the group.
Appendix B
Acceptance criteria for rounded indications in accordance with ASME Section VIII
Division 1, Appendix 4
1. Only those rounded indications which exceed the following dimensions shall be
considered relevant:
a. 1/10 t for t less than 3 mm.
b. 0.4mm for t from 3mm to 6 mm.
c. 0.8mm for t greater than 6 mm to 50 mm.
d. 1.5mm for t greater than 50 mm.
2. The maximum permissible size of any indication shall be ¼ t, or 4 mm,
whichever is smaller.
3. Isolated indication separated from an adjacent indication by 25 mm or more
may be 1/3 t or 6 mm, whichever is less.
4. For t greater than 50 mm the maximum permissible size of an isolated
indication shall be 10 mm.
5. Aligned rounded indications are acceptable when the summation of the
diameters of the indications is less than t in a length of 12t.
a. Maximum Group Length
i. L = 6mm for t less than 19 mm.
ii. L = 1/3 t for t 19mm to 57 mm.
iii. L = 19mm for t greater than 57 mm.
b. Minimum Group Spacing shall be 3Lwhere L is the length of the longest
adjacent group being evaluated.
6. For t less than 3mm, the maximum number of rounded indications shall not
exceed 12 in 150 mm length of weld. A proportionally fewer number of
indications shall be permitted in welds less than 150 mm in length.
7. The length of an acceptable cluster shall not exceed the lesser of 25mm or 2t.
Where more than one cluster is present the sum of the lengths of the clusters
shall not exceed 25 mm in a 150 mm length weld.
8. Rounded Indication Charts in ASME VIII Division 1 Appendix 4 Figs. 4-3
through 4-8 may be used.
Appendix C
Acceptance criteria for pressure vessels fabricated in accordance with ASME Section
VIII Division 1 and conform to Para UW-52 for spot radiography
Appendix D
Acceptance criteria for pressure vessels fabricated in accordance with ASME Section
VIII Division 2 conform to Article AI-510
Appendix E
Acceptance criteria for rounded indications in accordance with ASME Section VIII
Division 2, Appendix 8
1. Only those rounded indications which exceed the following dimensions shall be
considered relevant:
a. 1/10 t for t less than 3 mm.
b. 0.4 mm for t from 3 mm to 6 mm.
c. 0.8 mm for t greater than 6 mm to 50 mm.
d. 1.5 mm for t greater than 50 mm.
2. The maximum permissible size of any indication shall be ¼t, or 4mm,
whichever is smaller.
3. Isolated indication separated from an adjacent indication by 25 mm or more
may be 1/3t or 6 mm, whichever is less.
4. For t greater than 50 mm the maximum permissible size of an isolated
indication shall be 10 mm.
5. Aligned rounded indications are acceptable when the summation of the
diameters of the indications is less than t in a length of 12t.
a. Maximum Group Length
i. L = 6mm for t less than 19mm.
ii. L = 1/3 t for t 19mm to 57mm.
iii. L = 19mm for t greater than 57mm.
b. Minimum Group Spacing shall be 3Lwhere L is the length of the longest
adjacent group being evaluated.
9. For t less than 3 mm, the maximum number of rounded indications shall not
exceed 12 in 150 mm length of weld. A proportionally fewer number of
indications shall be permitted in welds less than 150 mm in length.
10. The length of an acceptable cluster shall not exceed the lesser of 25mm or 2t.
Where more than one cluster is present the sum of the lengths of the clusters
shall not exceed 25 mm in a 150mm length weld.
11. Rounded Indication Charts in ASME VIII Division II Appendix 8 Figs. 8-3 may
be used.
Appendix F
Acceptance criteria for power boilers fabricated in accordance with ASME Section 1
Para PW-51
The following indications are not acceptable:
1. Any type of crack or zone of incomplete fusion or penetration.
2. Any elongated inclusion, such as slag, which has a length greater than:
a. 6mm for t up to 19 mm.
b. t for t from 19 mm to 56 mm
c. 19 mm for t over 56 mm.
t = thickness of the weld excluding any allowable reinforcement. For a butt weld
joining two members having different thicknesses at the weld, t is the thinner
of these two thicknesses. If a full penetration weld includes a fillet weld, the
thickness of the throat of the fillet shall be included in t.
3. Any group of inclusions in line that has an aggregate length greater than tin a
length of 12t, except when the distance between the successive imperfections
exceeds 6L, where L is the length of the longest imperfection in the group.
4. Rounded indications in excess of that specified by the acceptance of the
porosity of the standards given in Appendix G.
Appendix G
Acceptance criteria for rounded indications in accordance with ASME Section I,
Appendix A-250
1. Only those rounded indications which exceed the following dimensions shall be
considered relevant:
a. 1/10t for t less than 3 mm.
b. 0.4 mm for t from 3 mm to 6 mm.
c. 0.8 mm for t greater than 6 mm to 50 mm.
d. 1.6 mm for t greater than 50 mm.
2. The maximum permissible size of any indication shall be ¼ t, or 4 mm,
whichever is smaller.
3. Isolated indication separated from an adjacent indication by 25 mm or more
may be 1/3t or 6mm, whichever is less.
4. For t greater than 50 mm the maximum permissible size of an isolated
indication shall be 10 mm.
5. Aligned rounded indications are acceptable when the summation of the
diameters of the indications is less than t in a length of 12t.
a. Maximum Group Length
i. L = 6 mm for t less than 19 mm.
ii. L = 1/3t for t 19 mm to 57 mm.
iii. L = 19 mm for t greater than 57 mm.
b. Minimum Group Spacing shall be 3L where L is the length of the longest
adjacent group being evaluated.
12. For t less than 3 mm, the maximum number of rounded indications shall not
exceed 12 in 150 mm length of weld. A proportionally fewer number of
indications shall be permitted in welds less than 150mm in length.
DNT INSPECTION SERVICE COMPANY LIMITED.
DNT INSPECTION SERVICE COMPANY LIMITED
RADIOGRAPHIC TESTING Document No. Rev. Effective Date Page No.
PROCEDURE CNT-Q-SP-002 00 01/09/2014 39 of 43
13. The length of an acceptable cluster shall not exceed the lesser of 25 mm or
2t. Where more than one cluster is present the sum of the lengths of the
clusters shall not exceed 25 mm in a 150 mm length weld.
14. Rounded Indication Charts in ASME I Appendix A-250 Figs. 3.1 through 3.6
may be used.
Appendix H
Acceptance criteria for power piping fabricated in accordance with ASME/ANSI B31.1
shall conform to Chapter VI, Para 136.3.5A
Welds that are shown by radiography to have any of the following types of
discontinuities are unacceptable:
1. Any type of crack or zone of incomplete fusion or penetration
2. Any other elongated indication which has a length greater than
a. 6m for t up to 19 mm.
b. 1/3t for t from 19 mm to 57 mm.
c. 19 mm for t over 57 mm.
Appendix I
Acceptance criteria for chemical plant and petroleum refinery piping in accordance to
the requirements of ASME/ANSI B31.3 and shall conform to Chapter VI, Table
341.3.2
Normal and Category M Fluid Service
No. Weld Imperfection Circ. Seam Long. Seam
1 Crack Not permitted
2 Lack of fusion Not permitted
Depth =< 1mm or t/5, whichever less
Incomplete
3 Cumulative Length =< 38mm in any Not permitted
penetration
150mm
For t =< 6mm, same as Appendix B
4 Internal porosity
For t > 6mm, values in Appendix B x 1.5
Individual length = 2t
5 Internal inclusion Individual width = 3mm or t/2, whichever less
Cumulative length = 4t in any 150mm
6 Undercutting 1mm or t/4, whichever less Not permitted
Concave root
7 Joint thickness including reinforcement >= t
surface
Appendix J
Acceptance Criteria for welder qualification to ASME Section IX using radiography shall
conform to Para QW191.2
Welder and welding operator performance tests by radiography of welds in test
assemblies shall be judged unacceptable when the radiograph exhibits any
imperfections in excess of the limits specified below:
1. Any type of crack or zone of incomplete fusion or penetration.
2. Any elongated slag inclusion which has a length greater than:
a. 3mm for t up to 10 mm.
b. t/3 for t over 10 mm to 57 mm.
c. 19 mm for t over 57 mm.
3. Any group of slag inclusions in line that have an aggregate length greater than t
in a length of 12t, except when the distance between the successive
imperfections exceeds 6L where L is the length of the longest imperfection in
the group.
4. The maximum permissible dimension for rounded indications shall be 20% of t
or 3mm, whichever is smaller.
5. For welds in material less than 3mm in thickness, the maximum number of
acceptable rounded indications shall not exceed 12 in a 150 mm length of
weld. A proportionately fewer number of rounded indications shall be permitted
in welds less than 150 mm in length.
6. For welds in material 3 mm or greater in thickness, the charts in ASME IX
Article I, Appendix I may be used.
7. The acceptance standard for welding operators who qualify on production welds
shall be that specified in the referencing Code Section.