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ME511 Assignment

1. The document provides the solution to calculating various parameters for a helical gear pair including module, pitch diameter, face width, and static stress. The module is calculated as 6 mm, pitch diameter as 150 mm, and face width as 50 mm. 2. A second gear pair problem is solved to find the module, pitch diameter, and face width. The module is calculated as 2 mm, pitch diameter as 48 mm, and face width as 28 mm. 3. A problem involving composite helical springs compressed by an axial load is solved to find the load shared by each spring and the maximum stress in each spring. The load in spring A is calculated as 1670 N and stress as 195 MPa
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0% found this document useful (0 votes)
38 views10 pages

ME511 Assignment

1. The document provides the solution to calculating various parameters for a helical gear pair including module, pitch diameter, face width, and static stress. The module is calculated as 6 mm, pitch diameter as 150 mm, and face width as 50 mm. 2. A second gear pair problem is solved to find the module, pitch diameter, and face width. The module is calculated as 2 mm, pitch diameter as 48 mm, and face width as 28 mm. 3. A problem involving composite helical springs compressed by an axial load is solved to find the load shared by each spring and the maximum stress in each spring. The load in spring A is calculated as 1670 N and stress as 195 MPa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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1. A helical cast steel gear with 30 o helix angle has to transmit 35KW at 2000 r.

p. m. If the gear has 25 teeth, find the necessary module, pitch diameters and
face width for 20o full depth involute teeth. The static stress for cast steel may
be taken as 100MPa. The face width may be taken as 3 times the normal
0.154 – 0.912
pitch. The tooth form factor is given by the expression y ’= T where
E

TE represents the equivalent number of teeth. The velocity factor is given by


6
CV = where v is the peripheral speed of the gear in m/s.
6 +v
Solution
o
Helix angle α =30
Power P=35 KW
N G =2000 rpm
T G=25
o
Ø=20
TG 25 25
T E= 3 = 3
= =38
cos α cos 30 0.866 3
0.154 – 0.912 0.154 – 0.912
y ’= = =0.13
TE 38
2
Static stress for cast steel σ G=100 MP a=100 N /m m
b=3 πmcosα
W T =σ G∗CV ∗b∗m∗π∗ y
W T =σ G∗CV ∗( 3∗π∗m∗cosα )∗m∗π∗y
DG =mT G=25 m
60 P 60∗35000 3
T= = =167∗10 N /mm
2 πN 2∗π∗2000
3
2T 2∗167∗10 13367
WT= = =
DG 25 m m
π DG N π∗25 m∗2000
V= = =2.618 m m/s
60 60
13360
m
=100( 6
6+2.618 m) ∗π 2∗m2∗3∗cos 30 o∗0.13
2
13360 666.69 m
=
m 6 +2.618 m
Solving the above for module m
m=5.03 ≈ 6 mm
Pitch diameter of the gear
DG =mT G=6∗25=150 mm
Face Width
b=3∗π∗6∗cos 30=48.9 ≈ 50 mm

2. A pair of helical gears with 30o helix angle is used to transmit 15KW at
10000 rpm of the pinion. The velocity ratio is 4:1. Both the gears are to be
made of hardened steel of static strength 100 N/mm 2. The gears are 20o stub
and the pinion is to have 24 teeth. The face width may be taken as 14 times
the module. Find the module and face width from the standpoint of strength
and check the gears for wear.
Solution
o
α =30
3
P=15∗10 KW
N=10000 rpm
VR=4 :1
σ l=100 N /mm 2
T P =24
o
Ø=20
b=14 m

3
60∗P 60∗15∗10 3
T= = =14 N /m=14∗10 N /mm
2 п N 2 π∗10000
TG 24 24
T E= = = =37 N −mm
cos 3 α cos 3 30 0.866 3
0.154 – 0.912 0.154 – 0.912
y ’= = =0.129
TE 37
We know that the tangential load
3
T 2T 2∗14∗10
WT= = = =1167/m
DG DG m∗24
2
π∗D G∗N π∗m∗24∗10000
V= = =12.566 m m/s
60 60
C V =15/15+V =15 /15+12.566 m
W T =Ꝺ o x C V x b x п x m x y ’
1167/m=100[15/15+12.566 m] x 14 x m x п x m x 0.129
1167/m=8511m 2/15+12.566 m
1167[15+12.566 m]=8511 m3
14505+14665 m=8511 m3
Using hit ∧trial method
m=1.5 mm say m=2 mm
Pitch diameter of the gear
D G=mT G=2 x 24=48 mm
Face width
b=14 m=14 x 2=28 mm
End thrust on the gear
1167
W A =W T tan ἀ = ∗tan 30=337 N
2

3. A helical spring is placed inside the coil of a second helical spring A, having
the same number of coil and free length. The springs are made of the same
materials. The composite spring is compressed by an axial load of 2300N
which is shared between them. The mean diameter of the spring A and B are
100mm and 7mm respectively and wire diameter are 13mm and 8mm
respectively. Find the load taken and the maximum stress in each spring.
Solution
W A =load shared by spring A
W B=load shared by spring B
d A =Deflection of spring A
d B=Deflection of spring B
W A + W B= 2300
dA ¿dB
3
64 ¿ W A ¿ R A∗n A
4
C A dA
n A =n B
C A=C B

[ ][ ]
3 4
W A RB dA
= ∗
W B RA dB

W B 50[ ][ ]
W A 35 3 13 4
= ∗
8
W A = W B ¿ 2.392
Substituting the value of W A gives
2.392 W B + W B =2300
2300
W B=
3.392
¿ 630 N
W A =2300 – 630=1670 N
Stress for each spring
16 W A R A
7A= 3
π dA
16∗1670∗0.05
7A= 3
π∗0.013
= 195MPa
16∗630∗0.035
7B = 3
π∗0.08
¿ 220 MPa

4. A helical compression spring made of oil tempered carbon steel, is subjected


to a load which varies from 600 N to 1600 N. the spring index is 6 and the
design factor of safety is 1.43. if the yield shear stress is 700Mpa and the
endurance stress is 350Mpa. Find the size of the spring wire and mean
diameter of the spring coil.
W 1=600 N
W 2 =1600 N
d y =700 MPa
d e =350 MPa
d=?
D=?

1
Ks= + 1=1.08
2c
D=cd
8∗1000∗cd∗1.08
350= 2
πd
2 8∗1000∗6∗1.08
d=
π∗350

d=

8∗1000∗6∗1.08
π∗350
d=7.108 mmlets say d=10 mm
D
c=
d
D=cd=10∗6=60 mm

5. A cone clutch is to be designed to transmit 7.5 kW at 900rpm. The cone has a


face angle of 12o. The width of the face is half of the mean radius and the
normal pressure between the contact faces is not to exceed 0.09 N/mm.
assuming uniform wear and the coefficient of friction between the contact
faces as 0.2, find the main dimensions of the clutch and the axial force
required to engage the clutch.
Solution
2 π NT
P= =7500 N
60
7500∗60
T= =79.577 N −m=79577 N −mm
2 π∗900
4
Pmean=9∗10 Pa
4
W n =9∗10 ∗2 π∗b∗U m
W n =565486.67 Ub
Torque ( T )=U∗W n∗U m
79.577=0.2∗565486.67 U m∗b∗U m
2
U m∗b=7.0361∗10−4
U m =2 b
3 −11
b =1.759∗10
b=0.0562 m=56.2 mm
Rm =2∗b=2∗56.2=112.4 mm
Cone follows uniformwear theory
U1
U 0 + =112.11
2
U1
sin ἀ =U 0 –
b
U 0 – U 1=11.6846
Solving the equation simultaneously
U 0 =118.242mm
U 1=106.558 mm
W a=W n sin ἀ =565496.67∗0.1124∗0.0562∗sin 12
W a=748.79=750 N
W a xial =750∗0.2∗565486.86∗0.1124∗0.0562∗cos 12=917 N

6. A soft cone clutch has a cone pitch angle of 10 o, mean diameter of 300 mm
and a face width of 100mm. if the coefficient of friction is 0.2 and has an
average pressure of 0.07N/mm2 for a speed of 500rpm, find : (a) the force
required to engage the clutch and (b) the power that can be transmitted.
Assume uniform wear.
o
ἀ =10
Dm =300 mm ; r=150 m m
b=100 mm
N=500 rpm

a. W n =P∗2 πr x b=0.07∗2 π∗150∗100=6597.3


W e=W n (sinἀ+ 0.25 Ucosἀ )
W e=6597(sin 10+0.25∗0.2 cos 10)=1470 N

b. Power required
P∗60
T=
2πN
2 2
T =2 π∗UP n∗R ∗b=2 π∗0.2∗0.07∗150 ∗100
5
¿ 1.98∗10
( 2 π∗500∗1.98∗105 )
P= =10.4 KW
60

7. A single block brake has the drum diameter 250mm. The angle of contact is
90o and the coefficient of friction between the drum and the lining is 0.35. if
the torque transmitted by the brake is 70 N-m, find the force required to
operate the brake.
Solution
D=250 mm
U =0.35
T =70 N−m
o
2 Ø=90

U∗sin Ø
U eq =4 + sin2 Ø

4∗0.35∗sin 45
U eq = +sin 90=0.385
π
2
F R∗D
T=
2
70
FR= ∗1000=560 N
125
F R =U eq∗R N
560
R N= =1454.595 N
0.385
E M 0=0
F R∗25+ P∗400=R N ∗200
P=700 N

8. A single block brake has a drum diameter of 720mm. if the brake sustains
225N-m torque at 500 rpm find;
(a) The required force (P) to apply the brake for clockwise rotation of the
drum
(b) The required force (P) to apply the brake for counter clockwise rotation
of the drum
(c) The location of the fulcrum to make the brake self-locking for clockwise
rotation of the drum; and the coefficient of friction may be taken as 0.3.
Solution
3
T B=225 N −m=225 x 10 N −mm
d=720 mm
r =360 mm=0.36 m
U =0.3
(a) The required force (P) to apply the brake for clockwise rotation of the
drum
T B=F T x r
225=FT ∗0.36
225
F T= =625
0.36
625 FT
R N= = =2083.33 N
0.3 U
Taking moment about the fulcrum we have
P ( 360+540 ) + F T ∗40=R N ∗360
900 P+ 40 F T =360 R N
900 P+ 40∗625=360∗2083.33
724998.8
P=
900
P=805.4 N
For counterclockwise rotation of drum
P ( 900 )=F T ∗40+ RN ∗360
625∗40+ 2083.33∗360
P=
900
P=861 N
The location of the fulcrum to make the brake self-locking for clockwise
rotation of the drum; and the coefficient of friction may be taken as 0.3.
F T∗X=−R N ∗360
−R N ∗360
X=
FT
−2083.33∗360
X=
625
X =−1.19 m
(-ve sign indicate fulcrum which should be below the action line of the
tangential force)
X =1.2 m
2∗P ( 360+ 900 )=F T ∗X + R N ∗360
625∗1.2+2083.33∗360
P=
2 (360+ 900 )
P=11.78 KW

9. Design a roller chain to transmit power from a 20kW motor to a reciprocating


pump. The pump is to operate continuously 24 hours per day. The speed of
the motor is 600 rpm and that of the pump is 200 rpm. Find: 1. Number of
teeth on each sprocket; 2. Pitch and width of the chain.
Solution
P=20 kW
N m =600 rpm
N p=200 rpm
Velocity Ratio
N m 600
VR= = =3
N p 200
For velocity ratio 3 , the number of teeth on smaller sprocket
T 1=25
T2 Nm
=
T1 N p
25∗600
T 2= =75
200
Design power
Po =P∗K s=20∗1.5∗1∗1.5=45 KW
Chain type=16 B
Power rating=24.15 kW
Pitch( p)=25.4 mm
Roller diameter=15.88 mm
Width diameter (inner plate)=17.02mm

D1= p cosec ( )
180
T1
=25.4 cosec ( )
180
25
=202.66 mm ≈203 mm

D 2=25.4 cosec ( 180


75 )
=606.56 mm ≈ 607 mm

Center distance
DC =30 p=30∗25.4=762 mm
X =762 – 4=758 mm
2
( T 2−T 1 )
∗p
( T 1+ T 2 ) 2 x 2π
K= + + =111.81 ≈ 112
2 p x
L=kp=112∗25.4 mm=2839.9 mm=2.84 m

10. Design a chain drive to run a blower at 600rpm. The power to the blower is
available from an 8 kW motor at 1500rpm. The center distance is to be kept
at 800mm.
Solution

P=8 kW
N 2=600 rpm
N 1=1500 rpm
X =800 mm
Velocity ratio
N 1 1500
VR= = =2.5=3
N 2 600
T 1 N 1 25∗1500
T 2= = =63
N2 600
Numbe r of teeth
VR=3
T 1=25
Design power
Po =P R∗K s =8∗15∗1.25=15 kW
Chain type=8 B
Roller diameter=8.51 mm
Pitch(P)=12.70 mm
Width between inner plate=7.75 mm
Breaking load(W B )=31.1 kN

D1= p cosec ( )
180
T1
=12.7 cosec
180
25 ( )
=101.33 mm ≈ 102 mm

D 2=12.7 cosec ( 180


63 )
=254.8 mm ≈ 255 mm

Center distance
X =800 mm
Length of chain
2
( T 2−T 1 )
∗p
( T 1+ T 2 ) 2 x 2π
K= + + =170.56 ≈ 171
2 p x
π D1 N1
V 1= =8.01 m/s
60
PR 8
W= = =0.999 kN
V 1 8.01
W B 31.1
F s= = =31.13=3 2
W 0.999

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