Gs 375
Gs 375
Weighing Systems
GS375 Display
& Anti-Two-Block
INSTALLER AND USER’S MANUAL
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! WARNING!
! CAUTION!
! IMPORTANT!
3. OPERATION
3.1 SET THE ID NUMBER ....................10
3.1a Manually Set the ID Number -
Procedure № 1..........................................10
3.1b Manually Set the ID Number -
Procedure № 2..........................................10
4. MAINTENANCE
4.1 REPLACING THE ANTI-TWO-
BLOCK BATTERY ..........................11
4.1a Replacing GS050 Anti-Two-Block Switch
Batteries ....................................................11
4.1b Replacing GS075 All-In-One Anti-Two-Block
Switch and Weight Battery ........................11
4.2 REPLACING THE SENSOR
ANTENNA........................................12
5. CERTIFICATION NOTES
5.1 FCC AND IC – INSTRUCTIONS TO
THE USER ......................................13
TABLE OF COTETS
OPERATIO 3
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1. INTRODUCTION
1.1 Overview
The anti-two-block indicator kit includes a GS375
display and one or two wireless anti-two-block
switches. The GS375 creates a two-way radio
network with the anti-two-block(s) to monitor status.
When an anti-two-block switch goes from safe to
alarm condition, the GS375 will activate its alarm
and lockout wires within 0.05 seconds. The lockout
wire can be connected to a relay to block crane
functions such as boom out or hoist up.
1.2 Start-Up
On power up, the display will take between 5 and
10 seconds to communicate with the anti-two-block
switch(es) it controles. After this period, the main
hoist green light should light up steady. If it still
flashes after 30 seconds, it means communication
is not established. See the section on changing
batteries later in this manual, or the section on
changing ID numbers if the switch has been
changed.
The auxiliary hoist green light works the same as
the main hoist green light, but it applies to the
second anti-two-block switch, if present. The
auxiliary hoist green light will stay “off” if the display
is not programmed to communicate with a second
anti-two-block switch.
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Note: If the nuts are on the outside of the cab,
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BYPASS TEST
GS375 Anti-Two-Block
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ISTALLATIO 5
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2.1b Antenna Position
← To GS375 To valve coil if
For optimal performance the antenna should be normally open is
positioned on its side such that it is parallel to required
the sensor antenna (but not pointing directly to or
directly away from it). Bosch relay
Power Supply
2.1c Power Supply and Lockout or Battery To valve coil if
Connection +12 V or +24 V normally closed
is required
1. Connect the blue wire (ground) to the negative
Figure: Connection with green wire lockout and recommended
terminal of the battery or the panel connection; Bosch relay.
alternatively bolt the blue wire to the body of the
machine with a 1/4 inch or 5/16 inch bolt. The
ground connection must be strong enough to
sustain 3 amperes.
2. Connect the red wire to a fused accessory
source, rated at least 3 amperes, that supplies
+12 or +24 volts when the machine is in use.
The GS375 will automatically detect the voltage
level and adjust itself.
3. Lockout wire (if required): connect the green
wire to a Bosch relay coil terminal. Connect the
other coil terminal of the relay to the ground.
When in alarm, the green wire will energize at
the battery positive level.
Current over 1 ampere on the green wire
triggers an auto re-settable fuse. Current flow
will resume several seconds after the short
circuit is eliminated.
Troubleshooting: if no voltage is present on the
green wire remove the load connected to it.
75
Block Switch and Weight 0.3
ø0.38
1.9
2.5
two-block switch and render the anti-two-
37
Pivot Center
5
block system unsafe. (Anchor shaft)
0.7
5
! IMPORTANT! To ensure reliable radio Figure: Bracket footprint and orientation,
communication between the anti-two-block All dimensions are in inches. Not to scale.
switch and the GS375 display the following
conditions must be respected:
• The antenna of the anti-two-block switch Up to 8 in. (20 cm)
diameter Boom
should not be in contact with metal. base
• The anti-two-block switch antenna should Mount bracket below
point to the left or to the right of the boom; and behind sheave
center.
it should not point directly to, or away from,
the GS375 display. Figure: Anti-two-block switch placement on a telescopic boom
ISTALLATIO 7
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For live end mounting on multiple sheave blocks 2.2b GS075 Installation
with sheaves greater than 16 inches (41
1. Optional Bracket: Position the optional mounting
centimetres) in diameter consult your service
bracket on the boom. Bolt or weld securely.
representative.
2. Attach one end of the chain assembly to the
optional bracket or to the boom and the other
Mount bracket 4 in. Boom end to the eye bolt of the GS075. Tighten all the
(10 cm) below sheave base
center. chain links of the chain assembly.
3. Remove the hair pin and the clevis pin and
Figure: Jib, rooster or other extension; anti-two-block switch open the back end of the GS075. Install the
placement for single part of line operation only GS075 around the cable and then put the clevis
Eye bolt
For fast line weight installation place the anti-two-
block switch mounting bracket directly below the
sheave center as low and as close to the edge of
the sheave as possible. Place the fast line weight Clevis pins
mounting bracket on the opposite side of the
sheave with the chain hole pointing down and lined
up opposite the pivot of the anti-two-block switch
mounting bracket.
ISTALLATIO 9
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3. OPERATION
2. Remove the battery from the main hoist anti-
two-block switch and then re-insert the battery.
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alarm red lights block switch: it will beep and register the new
Anti-two-block ID number. The main hoist green light will stop
battery light flashing, the auxiliary hoist green light will start
On: indicates that the flashing. Repeat for the auxiliary hoist switch if
Low Batt Low Batt
battery of the
corresponding switch required, or press the Bypass button to exit the
is low learning mode.
Main Hoist Aux Hoist Status light; 3. Test the programmed switch(es) to ensure
Steady green: ok the system functions as required.
Flashing green:
anti-two-block
BYPASS TEST not detected 3.1b Manually Set the ID Number -
Off: no
anti-two-block set
Procedure № 2
GS375 Anti-Two-Block Follow this procedure when the switch is already
installed on the boom. Summary: simulate repeated
BYPASS Button TEST Button two-blocks with the display in learning mode. Large
Press to momentarily bypass Press to light up all lights, numbers of GS series sensors within radio range
the crane lockout and activate the alarm buzzer
turn off the buzzer if the system and lockout wire. may interfere with this method, especially if sensors
is in alarm. are in alarm. In this case Procedure № 1 may be
preferable.
In normal operation, the GS375 display should 1. Press the Bypass & Test buttons simultaneously
indicate one or two steady green lights, depending until the display makes a double beep, after
if one or two anti-two-block switches are installed. about 10 seconds (ignore the single beep after 5
seconds). The "main hoist" light will flash.
! WARNING! Test the operation of each anti-
2. Wait 10 seconds; the display is now listening
two-block switches installed before every use.
ready to register a new main hoist anti-two-
block switch. Simulate repeated two-blocks with
3.1 Set the ID Number the main hoist switch. The switch should
Complete systems ship with the display and change state, from safe to alarm and back,
switch(es) pre-programmed together. several times. The display beeps when the new
Replacement components may also be pre- main hoist id number has been registered. The
programmed. However, if a display must be auxiliary hoist light now flashes.
programmed on site two methods are available. 3. The display is now ready to register a new
auxiliary hoist anti-two-block switch. Repeat
3.1a Manually Set the ID Number - two-block simulation with auxiliary hoist switch
Procedure № 1 if required, or press the Bypass button to exit
the learning mode.
Follow this procedure when the switch is not
4. Test all programmed systems for correct system
installed on the boom. Summary: re-set the switch
function.
with the display in learning mode.
1. Press the Bypass & Test buttons
simultaneously until the display beeps (about 5
seconds). The “main hoist” light will flash, to
indicate that a new main hoist anti-two-block
can be registered.
4. Slide out the four old batteries. Figure: Replacing GS075 battery
5. Insert the four new batteries following the
positive - negative schematic printed on the screws.
back of the sensor. 6. Reinstall the anti-two-block switch.
6. Replace the plunger assembly. Correctly align 7. Test the anti-two-block system for alarm and
the bottom cover before screwing in the white lockout before use.
MAITEACE 11
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4.2 Replacing the Sensor 7. Slide the white nylon hex bolt to the middle of
the length of the new antenna.
Antenna 8. Coat the exposed metal foot of the new antenna
Heavily damaged antennas (ripped out, sheared off, with an electrical insulating compound by
wire exposed and fraying etc.) should be replaced to carefully inserting it in the mouth of the
ensure effective communication between the sensor compound tube.
and the cabin mounted display unit.
This procedure may be followed without removing
the sensor from the crane if it is safe to do so. Electrical insulating
compound
! IMPORTANT! The interior of the sensor 8
must be protected from dust, grime and
water at all times.
Figure: Coat the exposed metal foot of the antenna
1. Place the crane, boom, jib or ball hook such that
the sensor is safely accessible. 9. Hold the new antenna by the black plastic
sheathing and guide it through the hole in the
2. Clean dust, grime and water from the sensor.
sensor box. Carefully seat the antenna in its
3. Identify the short black whip antenna and the mating connector. When the antenna is
white hex bolt securing it. correctly seated, pulling on it will be met with
4. Inspect the antenna for signs of obvious light resistance.
physical damage.
5. Carefully unscrew the white nylon hex bolt
completely and slide it up the antenna.
5
5
GS050 GS075 Antenna receptacle
6. Grip the antenna by the base of the black 10. Carefully re-thread, screw-in and tighten the
plastic sheathing and pull it straight out of the white nylon hex bolt to secure the antenna in
hole in which it is seated. Place the old antenna place. Do not overtighten.
aside. 11. Reinstall the sensor if necessary.
12. Verify that the sensor functions properly.
6 6
GS050 GS075
CERTIFICATIO OTES 13
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6. LSI PRODUCT LIMITED WARRANTY - 2009/02/16
6.1 Limited Warranty Warranty coverage Period is not extended and the
Limited Warranty shall expire as if uninterrupted upon
LOAD SYSTEMS INTERNATIONAL INC. (hereafter the occurrence of the 24th month from shipping from
“LSI”)
LSI warrants its products (the “Products”), for a LSI.
LSI If LSI replaces a Product, the replaced Product
period of twenty four (24) consecutive months after is warranted for the remainder of the original term or
delivery of such Products to the user (as evidenced sixty consecutive (60) days, whichever is longer.
on a LSI document) (the “Warranty Period”), when
LSI reserves the right to require from you the user or
installed and used in accordance with specifications
owner of the Products, prior to determining if the Limited
described in LSI Installer and User’s Manual, as
Warranty coverage is applicable, that LSI receive the
amended from time to time , LSI technical materials
data logging equipment used with the Products and that
and any related writings published by LSI with
LSI be authorized to retrieve all information from such
respect with such Products and any industry
data logging equipment in order to, among others,
standards, will be free from defects in materials and
ensure that the written instructions and applicable
workmanship. During the Warranty Period, LSI or its
standards, including safety margins, were respected
designated service representative shall repair, or at
and not exceeded during Product use. Failure by you
its option, replace any Product that is confirmed to be
the owner or user of the Product to supply such
defective by LSI,
LSI in its sole discretion, in accordance
information shall be deemed a material default of the
with the Limited Warranty Services Procedures
terms and conditions of this Limited Warranty and shall
described below.
be irrevocably construed as evidence that the Product
was misused or abused. Consequently LSI shall
6.2 Warranty Services irrevocably be relieved of any obligations to
Procedures compensate you the user or owner of the Product for
any and all damages resulting from Product failures
In order to benefit of this-mentioned Limited Warranty when data logging equipment, and access to its
coverages and benefits, the purchaser must notify content, cannot be freely and readily provided,
LSI’s
LSI customer service or LSI’sLSI authorized distributor unhampered, to LSI.
LSI
or representative originally responsible for the sale of
the Products within 10 days of the occurrence of a LSI will pay ground freight transportation costs
suspected defect in materials or workmanship, prior of replacement or repaired parts or Products to
to the expiry of the Limited Warranty Period in order the destination in Canada and the continental
to obtain a Return Authorization Number. A proof of United States of America (the “Territory”). LSI will
purchase of the Product, such as an invoice or a not pay any transportation costs of replacement
receipt certifying the validity of the Warranty, must be or repaired parts to destination outside of the
presented in order to obtain Limited Warranty Territory. Shipping and handling costs to
coverage. In any event, even if a Return Authorization locations outside the Territory shall be the
Number is provided to purchaser, LSI reserves the responsibility and borne by Purchaser or Owner
right to inspect the damaged Product or part before of the Product prior to any shipment by LSI. LSI
the final decision of repairing or replacing the (Contact LSI to get a Return Authorization
defective Product or part. Number and the address to ship parts).
The Product or part shall be returned to LSI or its
designated service representative, accompanied by
6.3 Exclusion of Other
the Return Authorization Number with prepaid Warranties
shipping charges. The purchaser must insure the
THE ABOVE WARRANTY IS THE SOLE WARRANTY
shipment or accept the risk of loss or damage during
APPLICABLE AND THERE ARE NO EXPRESS,
the shipment. Purchaser shall also pay any tariff or
LEGAL OR IMPLIED WARRANTIES OR CONDITIONS
duty applicable to the return of defective part or
IN RELATION TO ANY PRODUCTS INCLUDING ANY
Product. LSI will, at its option, repair or replace the
IMPLIED WARRANTY OR CONDITION OF
Product or part returned to LSI or to its designated
MERCHANTABILITY, NON-INFRINGEMENT OR
service representative. LSI owns all parts or Products
FITNESS FOR A PARTICULAR PURPOSE AND
replaced, repaired or removed from a repaired
THOSE OTHERWISE ARISING BY STATUTE OR
Product. If LSI repairs a Product, the Product
OTHERWISE IN LAW OR FROM A COURSE OF
Technical Support:
LSI Technical Support is available 24 hours a day, 7 days a week from our
Houston and Dubai locations.
Please direct all technical support questions to either of these locations or
contact us via email:
techsupport@loadsystems.com