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R32 Freematch Troubleshooting

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0% found this document useful (0 votes)
39 views26 pages

R32 Freematch Troubleshooting

Uploaded by

kenasa jirata
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 26

10.

Troubleshooting
10.1 Indoor unit error code explanation:
For Aurora type ,All Easy type, Four-way cassette type (compact):
Operation Lamp
Malfunction Error Code Timer Lamp (flashes)

Indoor EEPROM malfunction E0 X 1


Communication malfunction between indoor and outdoor units E1 X 2
Indoor fan speed has been out of control E3 X 4
Open or short circuit of T1 temperature sensor E4 X 5
Open or short circuit of T2 temperature sensor E5 X 6
Water level alarm EE X 8
Overcurrent protection (For some units) F0 O 1
Open or short circuit of T4 temperature sensor F1 O 2
Open or short circuit of T3 temperature sensor F2 O 3
Open or short circuit of T5 temperature sensor F3 O 4
Outdoor EEPROM malfunction (For some units) F4 O 5
Outdoor fan speed is out of control F5 O 6
Open or short circuit of T2B temperature sensor F6 O 7
IPM module malfunction P0 ☆ 1

Over voltage or over low voltage protection P1 ☆ 2

Too low ambient temperature protection P3 ☆ 4

Inverter compressor drive protection P4 ☆ 5

Mode conflict -- ☆ 6

Low pressure protection of compressor P6 ☆ 7


O (on) X(off) ☆(flash at 2Hz)

28
For Mission2 type and Ultimate Comfort type:

Malfunction Error Code

Indoor unit EEPROM parameter error E0/EA


Indoor / outdoor units communication error E1
Indoor fan speed is operating outside of the normal range E3
Indoor room temperature sensor T1 open circuit or short circuit E4
Evaporator coil temperature sensor T2 open circuit or short circuit E5
Communication error between the indoor PCB and display board Eb
Overload current protection F0
Outdoor ambient temperature sensor T4 open circuit or short circuit F1
Condenser coil temperature sensor T3 open circuit or short circuit F2
Compressor discharge temperature sensor T5 open circuit or short circuit F3
Outdoor unit EEPROM parameter error F4
Outdoor fan speed is operating outside of the normal range F5
IPM malfunction or IGBT over-strong current protection P0
Over or low voltage protection P1
High temperature protection of IPM module P2
Inverter compressor drive error P4
Mode conflict --

29
10.2 Outdoor unit error code explanation:

Display LED STATUS

E0 Outdoor EEPROM malfunction

E2 Indoor / outdoor units communication error

E3 Communication malfunction between IPM board and outdoor main board

E4 Open or short circuit of outdoor unit temperature sensor(T3,T4.T5)

E5 Voltage protection

E6 PFC module protection

E8 Outdoor fan speed has been out of control

F1 No A Indoor unit coil outlet temperature sensor or connector of sensor is defective

F2 No B Indoor unit coil outlet temperature sensor or connector of sensor is defective

F3 No C Indoor unit coil outlet temperature sensor or connector of sensor is defective

F4 No D Indoor unit coil outlet temperature sensor or connector of sensor is defective

F5 No E Indoor unit coil outlet temperature sensor or connector of sensor is defective

P1 High pressure protection (For M4OB-36HFN8-Q, M5OD-42HFN8-Q)

P2 Low pressure protection (For M4OB-36HFN8-Q, M5OD-42HFN8-Q)

P3 Current protection of compressor

P4 Temperature protection of compressor discharge

P5 High temperature protection of condenser

P6 IPM module protection

LP Low ambient temperature protection

Note: Once these error codes display, they will disappear in at least 30 seconds if the unit come back to
normal.(Except E2&E3)

30
10.3 Trouble shooting
10.3.1 For the indoor unit
10.3.1.1 Indoor EEPROM malfunction

Power off, then restart the


unit 2 minutes later

Yes

Replace the indoor main PCB

EEPROM: An electrically erasable programmable read-only memory whose contents can be erased and
reprogrammed using a pulsed voltage.

31
10.3.1.2 Indoor / outdoor units communication error
Indoor / outdoor units communication error

Start: Power off , then Power on the


A/C by the Breaker. (reconnect the
power wire). Is it still displaying the
error code?

Yes

Check wiring on the outdoor and indoor


terminal follow the wiring diagram. Is all No Reconnect the wiring
connecting correctly?
No
No
Reconnect the wiring

Yes

Measure Vs, is it moving


Turn on all indoor unit by remote
alternately between positive value A: Is all the wiring between
No and negative value? (Vs is the No terminal and Indoor PCB
controller. Is all indoor unit display
voltage between S and N). Refer connect ok?
PIC 1

Yes Yes
Yes
Yes
Replace the Indoor PCB

Turn off the all indoor units. Is IPM Replace IPM board or
power LED or operating LED lamp No the outdoor main PCB
On? Refer PIC2

Power on by remote
controller, IIs it still
Yes displaying the error code
after 3 minutes?

Is main board“ ” Is the reactor connecting


No No Reconnect the wiring
lamp on? Refer PIC 3. well?

No

Yes Yes

Replace the outdoor main PCB

Is indoor units number correct? Check


on the outdoor check point . (2 for dual
Trouble is solved
zone, 3 for tri zone, 4 for qua zone,5 for
qui zone). Refer PIC 4.

No first time No second time A

Replacee outdoor unit PCB assembly(include


wiring) totally

32
Pic 1: check the voltage of N to S
(Vs), is it moving alternately
between positive value and negative
value?

Pic 2:IPM or outdoor main PCB

Operating

Self-Check

Pic 2: IPM or outdoor main PCB

Power,

Self-Check

Operating

33
PIC3 :Main board LED when power on and unit
standby.

. PIC 4: check point button,


Press 1 time for check how many indoor units are
connected

34
10.3.1.3 Indoor fan speed has been out of control

Power
Power off,
off, then
then restart
restart the
the
unit
unit 2 minutes later. IsIs itit still
2 minutes later. still No The
The unit
unit operates
operates normally.
normally.
displaying
displaying the
the error
error code?
code?

Yes
Find
Find out
out the
the cause
cause and
and
Shut
Shut offoff the
the power
power supply,
supply, have
have it solved. For
it solved. For
rotate
rotate the
the fan
fan by
by hand.
hand. Does
Does No example,
example, whether
whether the
the fan
fan
itit rotate isis blocked
blocked oror the
the screws
screws
rotate properly?
properly?
which
which fix
fix the
the fan
fan are
are
tighten.
tighten.
Yes

Check
Check the
the wiring
wiring ofof fan
fan
motor.
motor. Are
Are all
all the
the No Correct
Correct the
the connections.
connections.
connections
connections good?
good?

Yes

Check
Check whether
whether the
the main
main PCB
PCB No Replace
Replace the
the main
main PCB
PCB
isis normal
normal through
through index
index 1?
1?

Yes

Replace
Replace the
the fan
fan motor
motor No

Index 1:
1: Indoor AC fan motor
Power on and set the unit running in fan mode at high fan speed. After running for 15 seconds, measure the
voltage of pin1 and pin2. If the value of the voltage is less than 100V(208~240V power supply)or 50V(115V
power supply), the PCB must have problems and need to be replaced.

2. Indoor DC fan motor(control chip is inside fan motor)


Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor
connector. If the value of the voltage is not in the range showing in below table, the PCB must have
problems and need to be replaced.

35
DC motor voltage input and output
For split type:
NO. Color Signal Voltage
1 Red Vs/Vm 280V~380V
2 --- --- ---
3 Black GND 0V
4 White Vcc 14-17.5V
5 Yellow Vsp 0~5.6V
6 Blue FG 14-17.5V

For other types:


NO. Color Signal Voltage
1 Red Vs/Vm 192V~380V
2 --- --- ---
3 Black GND 0V
4 White Vcc 13.5-16.5V
5 Yellow Vsp 0~6.5V
6 Blue FG 13.5-16.5V

36
10.3.1.4 Open or short circuit of temperature sensor.

Check
Check the
the connections
connections
between
between temperature
temperature No Correct
Correct the
the connections.
connections.
sensor
sensor and
and PCB.
PCB. Are
Are the
the
connections good?
connections good?

Yes

Measure
Measure the
the resistance
resistance value
value
of
of the
the sensor
sensor via
via Appendix
Appendix 11

IsIs itit normal?


normal? No Replace
Replace the
the sensor.
sensor.

Yes

Replace
Replace the
the indoor
indoor PCB
PCB

10.3.1.5 Water-level alarm malfunction


Power
Power off,
off, then
then restart
restart the
the unit
unit 22 minutes
minutes
later.
later. Is it still displaying the error
Is it still displaying the error code?
code?

Yes

IfIf the
the water-level
water-level switch
switch No Insert
Insert the
the water-level
water-level switch
switch well
well
is
is inserted
inserted well?
well?

Yes

IfIf the
the water-level
water-level switch
switch Yes Replace
Replace the
the water-level
water-level switch
switch
is
is broken?
broken?

No

Replace
Replace the
the water
water pump,
pump, IfIf
malfunction
malfunction is still not
is still not
solved
solved

Yes

Replace
Replace the
the indoor
indoor main
main PCB
PCB

37
10.3.1.6 E6(PFC module protection)

PFC module protection

Check whether the


connecting line between
Connect it tightly, check
main board and the PFC No
normal or not
module(IPM module) is
connected tightly

Yes
No

Check whether the voltage


range of P-N on IPM module
is normal? DC277-356V for Yes Replace the outdoor main board Yes
18-27KBtu/h; DC277-410V
for 36-42KBtu/h

No

Check whether the


inductance of PFC module
is good? If the inductance is No Replace the inductance
good, the resistance of the
two ports is 0

Yes

Replace the PFC module(IPM


Trouble is solved
module)

10.3.1.7 Communication error between the indoor PCB and display board

Power off, then restart the unit


2 minutes later

Yes

Check the wirings Correct the connection


No
and connection or replace the wirings

Yes

Replace the indoor main PCB

Yes

Replace the Display board

38
10.3.1.8 Inverter compressor drive malfunction(P4)
The trouble shooting is same with IPM module protection.

10.3.3 For the outdoor unit


10.3.3.1 Outdoor EEPROM malfunction(ODU E0)

Power
Power off,
off, then
then restart
restart the
the
unit
unit 22 minutes
minutes later
later

Yes

Replace
Replace the
the outdoor
outdoor main
main PCB
PCB

EEPROM: An electrically erasable programmable read-only memory whose contents can be erased and
reprogrammed using a pulsed voltage.

39
10.3.3.2 Communication malfunction between IPM board and outdoor main board(ODU E3)

E3 display

Communication malfunction between


IPM board and outdoor main board

Is there at least one LED in


the IPM board light?

No

Check the signal wire between


the IPM board and the main Yes
board, is it connected good?

No

Yes
Reconnect and retry. Is
error still display?

No

No
Replace IPM board, and
then check whether the Yes
system can run normally

No

Replace outdoor main


board, and then check
Yes
whether the system can run
normally

No

Replace the electric control


Trouble is solved
box

40
10.3.3.3 Voltage protection(ODU E5)

Voltage protection

Check the voltage of


outdoor unit power supply,
whether the voltage No Check the power supply
between L(L1) and N (L2) is
about 220~240VAC

Yes

Check whether the voltage


of IPM board P and N is
normal? DC277-356V for
18-27KBtu/h; DC277-410V
for 36-42KBtu/h

No

Replace bridge rectifiers,


and then check whether the
system can run normally Yes
Yes

No

Replace IPM board, and


then check whether the Yes
system can run normally

No

Replace outdoor main board Trouble is solved

41
10.3.3.4 Outdoor fan speed has been out of control (E8)

Power
Power off,
off, then
then restart
restart thethe
unit
unit 2 minutes later. IsIs itit still
2 minutes later. still No The
The unit
unit operates
operates normally.
normally.
displaying
displaying the
the error
error code?
code?

Yes
Find
Find out
out the
the cause
cause and
and
Shut
Shut offoff the
the power
power supply,
supply, have
have it solved. For
it solved. For
rotate
rotate the
the fan
fan by
by hand.
hand. Does
Does No example,
example, whether
whether the
the fan
fan
itit rotate isis blocked
blocked oror the
the screws
screws
rotate properly?
properly?
which
which fix
fix the
the fan
fan are
are
tighten.
tighten.
Yes

Check
Check the
the wiring
wiring ofof fan
fan
motor.
motor. Are
Are all
all the
the No Correct
Correct the
the connections.
connections.
connections
connections good?
good?

Yes

Check
Check whether
whether the
the main
main PCB
PCB No Replace
Replace the
the main
main PCB
PCB
isis normal
normal through
through index
index 1?
1?

Yes

Replace
Replace the
the fan
fan motor
motor No

Index 1:
1. Outdoor DC fan motor(control chip is inside fan motor)
Power on and when the unit is in standby, measure the voltage of pin1-pin3, pin4-pin3 in fan motor
connector. If the value of the voltage is not in the range showing in below table, the PCB must have
problems and need to be replaced.

DC motor voltage input and output


NO. Color Signal Voltage
1 Red Vs/Vm 140V~380V
2 --- --- ---
3 Black GND 0V
4 White Vcc 13.5-16.5V
5 Yellow Vsp 0~6.5V
6 Blue FG 15V

42
10.3.3.5 High pressure protection (ODU P1)(For M4OB-36HFN8-Q, M5OD-42HFN8-Q)

High
High pressure
pressure protection
protection

Whether
Whether the the wiring
wiring
between
between thethe high
high pressure
pressure
switch
switch and
and main
main control
control No Connect
Connect itit well
well
board
board is
is connected
connected well
well or
or
correctly
correctly

Yes

Whether
Whether the
the high
high
pressure
pressure protector
protector
is
is broken
broken

Method:
Method: Disconnect
Disconnect the
the plug.
plug.
Measure
Measure the
the resistance of the
resistance of the
high
high pressure
pressure protector,
protector, ifif No Replace
Replace high
high pressure
pressure protector
protector
the
the protector
protector is
is normal
normal thethe
value
value is
is o,
o,

Yes

Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature isis Yes Stop
Stop the
the unit
unit
higher
higher than
than 50℃
50℃

No

Check
Check ifif the
the outdoor
outdoor unit
unit
ventilation
NO Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well
ventilation isis good
good

Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the outdoor
outdoor fan
fan runs
runs speed
speed has
has been
been outout of
of control
control
No malfunction
malfunction .. Find
Find out
out the
the cause
cause and
and
properly
properly
have
have itit solved.
solved.

Yes

Check
Check whether
whether the
the heat
heat
exchanger
Yes Clean
Clean the
the heat
heat exchanger
exchanger
exchanger is
is dirty
dirty

No
Replace
Replace outdoor
outdoor main
main
board
board

No

Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok

43
10.3.3.6 Low pressure protection (ODU P2) (For M4OB-36HFN8-Q, M5OD-42HFN8-Q)

Low
Low pressure
pressure protection
protection

Whether
Whether the the wiring
wiring
between
between thethe low
low pressure
pressure
protector
protector and
and main
main control
control No Connect
Connect itit well
well
board
board is
is connected
connected well
well or
or
correctly
correctly

Yes

Whether
Whether thethe low
low
pressure
pressure protector
protector
is
is broken
broken

Method:
Method: Disconnect
Disconnect the
the plug.
plug.
Measure
Measure the
the resistance
resistance of
of the
the
low
low pressure
pressure protector.
protector. If
If the
the No Replace
Replace low
low pressure
pressure protector
protector
protector
protector is
is normal
normal the
the value
value isis
oo

Yes

Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature is
is too
too Yes Stop
Stop the
the unit
unit
low
low

No

Check
Check whether
whether valve
valve core
core
Open
Open fully
fully valve
valve core
core of
of
of
of high
high pressure
pressure valve
valve is
is No
high
high pressure
pressure valve
valve
opened
opened

Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the indoor
indoor fan
fan runs
runs speed
speed has
has been
been out
out of
of control
control
No malfunction.
malfunction. Find
Find out
out the
the cause
cause and
and
properly
properly in in cooling
cooling mode
mode
have
have itit solved.
solved.

Yes

Replace
Replace outdoor
outdoor main
main board
board

No
Refrigerant
Refrigerant isis not
not enough
enough add
add the
the
refrigerant
refrigerant

No

Check
Check whether
whether the
the refrigerant
refrigerant
system is ok
system is ok

44
10.3.3.7 Current protection of compressor (ODU P3)

Current protection of compressor

Judge 1: Check whether the


input current of the power
supply wire is higher than max
protection current value

Yes

Check whether
the refrigerant
system is ok

Judge 2: Check whether the


outdoor ambient
Yes Stop the unit
temperature is higher than
50℃

No

Judge 3: Check whether the


Yes Make the outdoor unit ventilate well
outdoor unit is bad ventilation

No

Judge 4: Check whether the


Yes Clean the heat exchanger
heat exchanger is dirty

No

Let the refrigerant out, then use the high


Judge 5: The refrigerant
Yes pressure nitrogen or refrigerant to blow pipe,
pipe is blocked
vacuumize and charge the refrigerant again

No

Replace outdoor main


board,and check whether Yes
the system can run normally

No

Replace the electric control box Yes Trouble is solved

45
10.3.3.8 Temperature protection of compressor discharge (ODU P4)

Temperature
Temperature protection
protection of
of
compressor
compressor discharge
discharge

Check
Check whether
whether the
the
compressor Check
Check whether
whether the the
compressor discharge
discharge temp.
temp. isis Yes Yes Stop
Stop leaking
leaking and
and add
add refrigerant
refrigerant
refrigerant
refrigerant isis leak
leak
more
more than
than 115°C
115°C ??

No
No

Check
Check whether
whether the
the
connection
connection isis right
right between
between
compressor
compressor discharge
discharge temp.
temp. No Correct
Correct the
the wiring
wiring connection
connection
sensor
sensor and
and PCB
PCB according
according
to
to wiring
wiring diagrams?
diagrams?

Yes

Measure
Measure thethe resistance
resistance value
value
of compressor
of compressor discharge
discharge
temp.
temp. sensor.
sensor. IfIf the
the value
value is
is No Replace
Replace the
the compressor
compressor discharge
discharge temp.
temp. sensor
sensor
not normal is
not normal is normal
normal refer
refer to
to
the
the Appendix
Appendix 2?
2?

Yes

Replace
Replace outdoor
outdoor main
main PCB
PCB

No

Replace
Replace high
high pressure
pressure valve
valve assy
assy

46
10.3.3.9 High temperature protection of condenser (ODU P5)
When outdoor pipe temperature is more than 65°C, the unit will stop, and unit runs again when outdoor pipe
temperature less than 52°C.

Check
Check the
the connection
connection
between
between temperature
temperature No Correct
Correct the
the connection
connection
High
High temperature
temperature protection
protection of
of No sensor
sensor and
and PCB.
PCB.
condenser
condenser

Yes

Check
Check whether
whether the
the
condenser
condenser temperature
temperature is
is Check
Check whether
whether the
the
Higher
Higher than
than 65°
65°C
C resistance
resistance of of condenser
condenser
temp.
temp. sensor
sensor is
is normal
normal
No Replace
Replace the
the temperature
temperature sensor
sensor
refer
refer to
to the
the Appendix
Appendix 11
Yes

Check
Check whether
whether the
the outdoor
outdoor
ambient
ambient temperature
temperature isis Yes Stop
Stop the
the unit
unit
higher
higher than
than 50℃
50℃

No

Check
Check ifif the
the outdoor
outdoor unit
unit
ventilation
No Make
Make the
the outdoor
outdoor unit
unit ventilate
ventilate well
well
ventilation isis good
good

Yes
please
please refer
refer to
to the
the solution
solution of
of fan
fan
Check
Check ifif the
the outdoor
outdoor fan
fan runs
runs speed
speed has
has been
been outout of
of control
control
No malfunction
malfunction .. Find
Find out
out the
the cause
cause and
and
properly
properly
have
have itit solved.
solved.

Yes

Check
Check whether
whether the
the heat
heat
exchanger
Yes Clean
Clean the
the heat
heat exchanger
exchanger Yes
exchanger is
is dirty
dirty

No
Replace
Replace outdoor
outdoor main
main
board
board

No
Refrigerant
Refrigerant isis not
not enough
enough add
add the
the
refrigerant
refrigerant

No

Check
Check whether
whether the
the refrigerant
refrigerant
system
system isis ok
ok

47
10.3.3.10 IPM module protection (ODU P6)
IPM module protection

Check whether the voltage range


Check whether the input Regulate it to correct, then
of P-N on IPM module is normal?
No power supply is correct? No check whether the system
DC277-356V for 18-28KBtu/h;
208-230V, 1N, 60Hz can work normally?
DC277-410V for 36-42KBtu/h

Yes

Yes No

Check whether the connecting


line between main board and Connect it tightly,
No
the IPM module is connected check ok or not? Check whether the
Connect it correctly
tightly power supply line is
No and tightly, check ok
connected correctly and
or not?
tightly

Yes
No
Yes No

Check whether the connecting


Connect it well, check
line of the compressor is No
ok or not?
connected correctly or tightly Check whether the lines
Connect it tightly,
in E-part box are No
check ok or not?
connected tightly

Yes
No

Yes No
Replace the IPM module,
check whether the system can
work normally? Check whether the bridge rectifiers are
normal? Use the multimeter to measure
the resistance between each two
terminals, check whether there is the
No condition that value of resistance is 0
No
Check whether the resistance of
the fan motor is normal. If not, Yes
Check if the outdoor fan replace the fan motor. For other Yes
runs properly or the outdoor Yes models, refer to the solution of Replace the bridge rectifiers
unit ventilation is good. fan speed has been out of
control malfunction . F i n d o u t
Check whether the connecting line of
the cause and have it solved. every reactor is normal? If the line is
broken, the resistance of the two ports is
No ∞(models except for M4OA-36HFN1-
Q,M4OD-28HFN1-Q, M5OC-36HFN1-
Q);Check whether the PFC module
broken (for M4OA-36HFN1-Q,M4OD-
No
Replace the main board; check 28HFN1-Q, M5OC-36HFN1-Q,M50D-
whether the system can work Yes 42HFN1-Q)
normally?
Replace the connecting line or
reactor or replace the PFC
module(for M4OC-36HRFN1-
No M,M50D-42HFN1-Q)

Replace the compressor, check


Yes whether the system can work Yes
normally?

Trouble is solved

48
10.4 Main parts check
1. Temperature sensor checking
Disconnect the temperature sensor from PCB, measure the resistance value with a tester.

Temperature Sensors.
Room temperature(T1) sensor,
Indoor coil temperature(T2) sensor,
Outdoor coil temperature(T3) sensor,
Outdoor ambient temperature(T4) sensor,
Compressor discharge temperature(T5) sensor.
Measure the resistance value of each winding by using the multi-meter.

49
Appendix 1 Temperature Sensor Resistance Value Table for T1,T2,T3,T4,T2B (℃--K)
℃ K Ohm ℃ K Ohm ℃ K Ohm ℃ K Ohm
-20 115.266 20 12.6431 60 2.35774 100 0.62973
-19 108.146 21 12.0561 61 2.27249 101 0.61148
-18 101.517 22 11.5000 62 2.19073 102 0.59386
-17 96.3423 23 10.9731 63 2.11241 103 0.57683
-16 89.5865 24 10.4736 64 2.03732 104 0.56038
-15 84.2190 25 10.000 65 1.96532 105 0.54448
-14 79.3110 26 9.55074 66 1.89627 106 0.52912
-13 74.5360 27 9.12445 67 1.83003 107 0.51426
-12 70.1698 28 8.71983 68 1.76647 108 0.49989
-11 66.0898 29 8.33566 69 1.70547 109 0.48600
-10 62.2756 30 7.97078 70 1.64691 110 0.47256
-9 58.7079 31 7.62411 71 1.59068 111 0.45957
-8 56.3694 32 7.29464 72 1.53668 112 0.44699
-7 52.2438 33 6.98142 73 1.48481 113 0.43482
-6 49.3161 34 6.68355 74 1.43498 114 0.42304
-5 46.5725 35 6.40021 75 1.38703 115 0.41164
-4 44.0000 36 6.13059 76 1.34105 116 0.40060
-3 41.5878 37 5.87359 77 1.29078 117 0.38991
-2 39.8239 38 5.62961 78 1.25423 118 0.37956
-1 37.1988 39 5.39689 79 1.21330 119 0.36954
0 35.2024 40 5.17519 80 1.17393 120 0.35982
1 33.3269 41 4.96392 81 1.13604 121 0.35042
2 31.5635 42 4.76253 82 1.09958 122 0.3413
3 29.9058 43 4.57050 83 1.06448 123 0.33246
4 28.3459 44 4.38736 84 1.03069 124 0.32390
5 26.8778 45 4.21263 85 0.99815 125 0.31559
6 25.4954 46 4.04589 86 0.96681 126 0.30754
7 24.1932 47 3.88673 87 0.93662 127 0.29974
8 22.5662 48 3.73476 88 0.90753 128 0.29216
9 21.8094 49 3.58962 89 0.87950 129 0.28482
10 20.7184 50 3.45097 90 0.85248 130 0.27770
11 19.6891 51 3.31847 91 0.82643 131 0.27078
12 18.7177 52 3.19183 92 0.80132 132 0.26408
13 17.8005 53 3.07075 93 0.77709 133 0.25757
14 16.9341 54 2.95896 94 0.75373 134 0.25125
15 16.1156 55 2.84421 95 0.73119 135 0.24512
16 15.3418 56 2.73823 96 0.70944 136 0.23916
17 14.6181 57 2.63682 97 0.68844 137 0.23338
18 13.9180 58 2.53973 98 0.66818 138 0.22776
19 13.2631 59 2.44677 99 0.64862 139 0.22231

50
Appendix 2 Temperature Sensor Resistance Value Table for T5 (℃--K)
℃ K Ohm ℃ K Ohm ℃ K Ohm ℃ K Ohm

-20 542.7 20 68.66 60 13.59 100 3.702


-19 511.9 21 65.62 61 13.11 101 3.595
-18 483 22 62.73 62 12.65 102 3.492
-17 455.9 23 59.98 63 12.21 103 3.392
-16 430.5 24 57.37 64 11.79 104 3.296
-15 406.7 25 54.89 65 11.38 105 3.203
-14 384.3 26 52.53 66 10.99 106 3.113
-13 363.3 27 50.28 67 10.61 107 3.025
-12 343.6 28 48.14 68 10.25 108 2.941
-11 325.1 29 46.11 69 9.902 109 2.86
-10 307.7 30 44.17 70 9.569 110 2.781
-9 291.3 31 42.33 71 9.248 111 2.704
-8 275.9 32 40.57 72 8.94 112 2.63
-7 261.4 33 38.89 73 8.643 113 2.559
-6 247.8 34 37.3 74 8.358 114 2.489
-5 234.9 35 35.78 75 8.084 115 2.422
-4 222.8 36 34.32 76 7.82 116 2.357
-3 211.4 37 32.94 77 7.566 117 2.294
-2 200.7 38 31.62 78 7.321 118 2.233
-1 190.5 39 30.36 79 7.086 119 2.174
0 180.9 40 29.15 80 6.859 120 2.117
1 171.9 41 28 81 6.641 121 2.061
2 163.3 42 26.9 82 6.43 122 2.007
3 155.2 43 25.86 83 6.228 123 1.955
4 147.6 44 24.85 84 6.033 124 1.905
5 140.4 45 23.89 85 5.844 125 1.856
6 133.5 46 22.89 86 5.663 126 1.808
7 127.1 47 22.1 87 5.488 127 1.762
8 121 48 21.26 88 5.32 128 1.717
9 115.2 49 20.46 89 5.157 129 1.674
10 109.8 50 19.69 90 5 130 1.632
11 104.6 51 18.96 91 4.849
12 99.69 52 18.26 92 4.703
13 95.05 53 17.58 93 4.562
14 90.66 54 16.94 94 4.426
15 86.49 55 16.32 95 4.294 B(25/50)=3950K
16 82.54 56 15.73 96 4.167
17 78.79 57 15.16 97 4.045 R(90℃)=5KΩ±3%
18 75.24 58 14.62 98 3.927
19 71.86 59 14.09 99 3.812

51
2.Compressor checking
Measure the resistance value of each winding by using the tester.

Position Resistance Value

KSM135D23UFZ KTF235D22UMT KTF310D43UMT


Blue - Red 1.72Ω(20℃) 0.75Ω(20℃) 0.65Ω(20℃)

52
3. IPM continuity check
Turn off the power, let the large capacity electrolytic capacitors discharge completely, and dismount the IPM. Use a digital
tester to measure the resistance between P and UVWN; UVW and N.
Digital tester Normal resistance value Digital tester Normal resistance value

(+)Red (-)Black (+)Red (-)Black

N U
∞ ∞
U V
P (Several MΩ) N (Several MΩ)
V W

W (+)Red

53

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