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TRANSFERENCIA

This technical manual provides important safety instructions and installation/operation instructions for an RTS Automatic Transfer Switch. Key points include: - The transfer switch isolates the electrical system from the utility distribution system when the generator is operating to prevent damage and injury. - Only qualified personnel should install, operate, service or repair the transfer switch due to extremely high and dangerous voltages inside. - The transfer switch can automatically transfer the load between power sources, so the generator may start without warning, so disable automatic start before working on the system.
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
59 views28 pages

TRANSFERENCIA

This technical manual provides important safety instructions and installation/operation instructions for an RTS Automatic Transfer Switch. Key points include: - The transfer switch isolates the electrical system from the utility distribution system when the generator is operating to prevent damage and injury. - Only qualified personnel should install, operate, service or repair the transfer switch due to extremely high and dangerous voltages inside. - The transfer switch can automatically transfer the load between power sources, so the generator may start without warning, so disable automatic start before working on the system.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 28

RTS Automatic Transfer Switch

TECHNICAL
MANUAL

A new standard of reliability

This manual should remain with the unit.


Important Safety Instructions

 equipment. Also read the instructions and information on tags, decals, and labels that may 
Read the following information carefully before attempting to install, operate or service this

be affixed to the transfer switch. Replace any decal or label that is no longer legible.

 
DANGER! Connection of a generator to an electrical system normally supplied by an electric
utility shall be by means of suitable transfer equipment so as to isolate the electric sys-
tem from utility distribution system when the generator is operating (Article 701 Legally
Required Standby Systems or Article 702 Optional Standby Systems, as applicable). Failure
to isolate electric system by these means may result in damage to generator and may result
in injury or death to utility workers due to backfeed of electrical energy.

Generac cannot anticipate every possible circum-


stance that might involve a hazard. The warnings in  This symbol points out important safety infor-
mation that, if not followed, could endanger
this manual, and on tags and decals affixed to the
unit are, therefore, not all inclusive. If using a proce- personal safety and/or property of others.
dure, work method or operating technique Generac
does not specifically recommend, ensure that it is  This
ard.
symbol points out potential explosion haz-

safe for others. Also make sure the procedure, work


method or operating technique utilized does not ren-  This symbol points out potential fire hazard.
der the transfer switch unsafe.
Throughout this publication, and on tags and  This symbol points out potential electrical shock
hazard.
decals affixed to the generator, DANGER, WARNING,
CAUTION and NOTE blocks are used to alert person-
nel to special instruction about a particular operation  GENERAL HAZARDS 
that may be hazardous if performed incorrectly or • Any AC generator that is used for backup power if
carelessly. Observe them carefully. The definitions a NORMAL (UTILITY) power source failure occurs,
are as follows: must be isolated from the NORMAL (UTILITY)
power source by means of an approved transfer
DANGER switch. Failure to properly isolate the NORMAL
and STANDBY power sources from each other may
After this heading, read instructions that, if not result in injury or death to electric utility workers,
strictly complied with, will result in personal injury due to backfeed of electrical energy.
or property damage.
• Improper or unauthorized installation, operation,
service or repair of the equipment is extremely
dangerous and may result in death, serious per-
After this heading, read instructions that, if not sonal injury, or damage to equipment and/or per-
strictly complied with, may result in personal inju- sonal property.
ry or property damage. • Extremely high and dangerous power voltages are
present inside an installed transfer switch. Any
contact with high voltage terminals, contacts or
wires will result in extremely hazardous, and pos-
After this heading, read instructions that, if not sibly LETHAL, electric shock. DO NOT WORK ON
strictly complied with, could result in damage to THE TRANSFER SWITCH UNTIL ALL POWER
equipment and/or property. VOLTAGE SUPPLIES TO THE SWITCH HAVE
NOTE: BEEN POSITIVELY TURNED OFF.
After this heading, read explanatory statements • Competent, qualified personnel should install,
that require special emphasis. operate and service this equipment. Adhere strictly
to local, state and national electrical and building
These safety warnings cannot eliminate the hazards codes. When using this equipment, comply with
that they indicate. Common sense and strict compli- regulations the National Electrical Code (NEC),
ance with the special instructions while performing CSA Standard; C22.1 Canadian Electric Code and
the service are essential to preventing accidents. Occupational Safety and Health Administration
Four commonly used safety symbols accompany the (OSHA) have established.
DANGER, WARNING and CAUTION blocks. The type • Never handle any kind of electrical device while
of information each indicates follows: standing in water, while barefoot, or while hands or
feet are wet. DANGEROUS ELECTRICAL SHOCK
MAY RESULT.
Table of Contents

• Because jewelry conducts electricity, wearing it Safety Rules .........................................Inside Front Cover
may cause dangerous electrical shock. Remove Section 1 — General Information ...................................2
all jewelry (such as rings, watches, bracelets, etc.)
1.1 Introduction............................................................. 2
before working on this equipment.
1.2 Equipment Description ........................................... 2
• If work must be done on this equipment while
standing on metal or concrete, place insulative 1.3 Transfer Switch Data Decal ..................................... 2
mats over a dry wood platform. Work on this 1.4 Transfer Switch Enclosure ...................................... 2
equipment only while standing on such insulative 1.5 Safe Use Of Transfer Switch .................................... 2
mats. Section 2 — Installation ....................................................3
• Never work on this equipment while physically or 2.1 Introduction to Installation ...................................... 3
mentally fatigued.
2.2 Unpacking ............................................................... 3
• Keep the transfer switch enclosure door closed
and bolted at all times. Only qualified personnel 2.3 Mounting ................................................................. 3
should be permitted access to the switch interior. 2.4 Connecting Power Source and Load Lines ............... 3
• In case of an accident caused by electric shock, 2.4.2 3-Pole Mechanism ......................................... 3
immediately shut down the source of electrical 2.5 Connecting Start Circuit Wires ................................ 4
power. If this is not possible, attempt to free the 2.6 Auxiliary Contacts.................................................... 4
victim from the live conductor but AVOID DIRECT
Section 3 — Operation.......................................................4
CONTACT WITH THE VICTIM. Use a nonconduct-
ing implement, such as a rope or board, to free 3.1 Functional Tests & Adjustments .............................. 4
the victim from the live conductor. If the victim 3.2 Manual Operation .................................................... 5
is unconscious, apply first aid and get immediate 3.2.1 Close to Normal Source Side ........................ 5
medical help. 3.2.2 Close to Emergency Source Side ................... 6
• When an automatic transfer switch is installed for 3.2.3 Return to Normal Source Side ...................... 6
a standby generator set, the generator engine may 3.3 Voltage Checks......................................................... 6
crank and start at any time without warning. To
avoid possible injury that might be caused by such 3.3.1 Utility Voltage Checks .................................... 6
sudden start-ups, the system’s automatic start cir- 3.3.2 Generator Voltage Checks.............................. 6
cuit must be disabled before working on or around 3.4 Generator Tests Under Load ................................... 7
the generator or transfer switch. Turn the genera- Section 4 – Notes ...............................................................8
tor’s AUTO/OFF/MANUAL switch to OFF. Turn the
Section 5 – Mounting Dimensions ...............................10
generator’s main circuit breaker OFF. Then place
a “DO NOT OPERATE” tag on the transfer switch Section 6 – Electrical Data .............................................13
and on the generator. Remove the Negative (Neg) or Section 7 – Exploded Views & Parts Lists ..................18
(–) battery cable. Section 8 – Warranty ...................................... Back Cover

1
Section 1 — General Information
RTS “W” Type Transfer Switch

1.1 INTRODUCTION 1.3 TRANSFER SWITCH DATA DECAL


This manual has been prepared especially for the A DATA LABEL is permanently affixed to the transfer
purpose of familiarizing personnel with the design, switch enclosure. Use this transfer switch only with
application, installation, operation and servicing of the specific limits shown on the DATA LABEL and
the applicable equipment. Read the manual carefully on other decals and labels that may be affixed to the
and comply with all instructions. This will help to switch. This will prevent damage to equipment and
prevent accidents or damage to equipment that might property.
otherwise be caused by carelessness, incorrect appli- When requesting information or ordering parts for this
cation, or improper procedures. equipment, make sure to include all information from
Every effort has been expended to make sure that the the DATA LABEL.
contents of this manual are both accurate and cur- Record the Model and Serial numbers in the space
rent. The manufacturer, however, reserves the right provided below for future reference.
to change, alter or otherwise improve the product at
any time without prior notice.
MODEL #
1.2 EQUIPMENT DESCRIPTION
The automatic transfer switch is used for transferring SERIAL #
critical electrical loads from a UTILITY (NORMAL)
power source to an EMERGENCY (GENERATOR)
power source.
The transfer switch prevents electrical feedback 1.4 TRANSFER SWITCH ENCLOSURE
The standard switch enclosure is a National Electrical
between the UTILITY and EMERGENCY sources. For
Manufacturer’s Association (NEMA) and UL 3R type.
that reason, electrical codes require a transfer switch
UL and NEMA 3R type enclosures primarily provide
in all standby electric system installations.
a degree of protection against falling rain and sleet;
When the transfer switch is connected to the engine undamaged by the formation of ice on the enclosure.
generator control panel, the control panel constantly
monitors the UTILITY voltage and controls the opera-
tion of the transfer switch. 1.5 SAFE USE OF TRANSFER SWITCH
Before installing, operating or servicing this equip-
Should the UTILITY voltage drop below a preset value, ment, read the SAFETY RULES (inside front cover)
and remain at this low voltage for a preset amount of carefully. Comply strictly with all SAFETY RULES
time, the generator cranks and starts. After the gen- to prevent accidents and/or damage to the equip-
erator starts, the transfer switch transfers the load ment. The manufacturer recommends a copy of the
circuits to the generator, the generator then supplies SAFETY RULES are made and posted near the trans-
the loads. When UTILITY returns above a preset level fer switch. Also, be sure to read all instructions and
the load is transferred back to the UTILITY and the information found on tags, labels and decals affixed
generator shuts down. to the equipment.
Two publications that outline the safe use of transfer
switches are the following:
• NFPA 70; National Electrical Code
• UL 1008, STANDARD FOR SAFETY-AUTOMATIC
TRANSFER SWITCHES
NOTE:
It is essential to use the latest version of any stan-
dard to ensure correct and current information.

2
Section 2 — Installation
RTS “W” Type Transfer Switch

2.1 INTRODUCTION TO INSTALLATION Wiring diagrams and electrical schematics are pro-
vided in this manual. Power source and load connec-
This equipment has been wired and tested at the
factory. Installing the switch includes the following tions are made at a transfer mechanism, inside the
procedures: switch enclosure.

• Mounting the enclosure.


‹ 2.4.1 3-POLE MECHANISM
• Connecting utility and generator power source
leads. These switches (Figure 2.1) are used with a three
• Connecting the load leads. phase system, when the three phase NEUTRAL line
• Connecting any auxiliary contact (if needed) is to be connected to a NEUTRAL lug and is not to
be switched.
• Installing/connecting any options and accessories.
• Testing functions.
Figure 2.1 — Typical 3-Pole Transfer Mechanism
(200 Amp Shown)
2.2 UNPACKING
Carefully unpack the transfer switch. Inspect closely
for any damage that might have occurred during ship-
ment. The purchaser must file with the carrier any
claims for loss or damage incurred while in transit.
Check that all packing material is completely removed
from the switch prior to installation.

2.3 MOUNTING
Mounting dimensions for the transfer switch enclo-
sure are in this manual. Enclosures are typically wall-
mounted. See “Mounting Dimensions” on page 8.

 Handle transfer switches carefully when install-


ing. Do not drop the switch. Protect the switch
against impact at all times, and against construc-
tion grit and metal chips. Never install a transfer
switch that has been damaged. Solderless, screw-type terminal lugs are standard.
Install the transfer switch as close as possible to the
The conductor size range is as follows:
electrical loads that are to be connected to it. Mount
the switch vertically to a rigid supporting structure. Switch Rating Wire Range
To prevent switch distortion, level all mounting 100 A #6-2/0 AWG
points. If necessary, use washers behind mounting 200A #4-400 MCM
holes to level the unit.
Conductor sizes must be adequate to handle the max-
imum current to which they will be subjected; based
2.4 CONNECTING POWER SOURCE on the 75°C column of tables, charts, etc. used to size
AND LOAD LINES conductors. The installation must comply fully with
all applicable codes, standards and regulations.
DANGER Before connecting wiring cables to terminals, remove
 Make sure to turn OFF both the UTILITY any surface oxides from the cable ends with a wire
(NORMAL) and EMERGENCY (STANDBY) power brush. All power cables should enter the switch next
supplies before trying to connect power source to transfer mechanism terminals. If ALUMINUM con-
and load lines to the transfer switch. Supply ductors are used, apply corrosion inhibitor to con-
voltages are extremely high and dangerous. ductors. Tighten terminal lugs to the torque values as
Contact with such high voltage power sup- noted on the decal located on the inside of the door.
ply lines causes extremely hazardous, possibly After tightening terminal lugs, carefully wipe away
lethal, electrical shock. any excess corrosion inhibitor.
All power cables should enter the switch next to the
transfer mechanism terminals.
3
Section 3 — Operation
RTS “W” Type Transfer Switch

NOTE:
Auxiliary Contacts are rated 10 amps at 125 or
 Use a torque wrench to tighten the conductors,
being sure not to overtighten, or damage to
250 volts AC. DO NOT EXCEED THE RATED
VOLTAGE AND CURRENT OF THE CONTACTS.
the switch base could occur. If undertightened,
a loose connection would result, causing excess Figure 2.2 – Auxiliary Contacts
heat which could damage the switch base.
Connect power source load conductors to clearly
marked transfer mechanism terminal lugs as fol-
lows
1. Connect UTILITY (NORMAL) power source cables Optional
to switch terminals N1, N2, N3. Auxiliary Contact
(Actuated)
2. Connect EMERGENCY (STANDBY) source power
cables to transfer switch terminals E1, E2, E3.
3. Connect customer LOAD leads to switch termi-
nals T1, T2, T3.
4. Connect neutral conductors of UTILITY, Side views shown in Utility position
EMERGENCY and customer LOAD to the neutral
block.
Conductors must be properly supported, of approved
insulative qualities, protected by approved conduit,
and of the correct wire gauge size in accordance with
applicable codes.
Be sure to maintain proper electrical clearance
between live metal parts and grounded metal. Allow
at least 1/2 inch for 100-400 amp circuits.

2.5 CONNECTING START CIRCUIT


WIRES
Control system interconnections consist of UTILITY
1 and 2, and leads 23 and 194. Control system 3.1 FUNCTIONAL TESTS AND
interconnection leads must be run in a conduit that
is separate from the AC power lead. Recommended
ADJUSTMENTS
Following transfer switch installation and inter-
wire gauge sizes for this wiring depends on the length connection, inspect the entire installation care-
of the wire, as recommended below: fully. A competent, qualified electrician should
MAXIMUM WIRE LENGTH RECOMMENDED WIRE inspect it. The installation should comply strictly
SIZE with all applicable codes, standards, and regula-
460 feet (140m) No. 18 AWG. tions. When absolutely certain the installation is
461 to 730 feet (223m) No. 16 AWG. proper and correct, complete a functional test of
731 to 1,160 feet (354m) No. 14 AWG. the system.
1,161 to 1,850 feet (565m) No. 12 AWG.

2.6 AUXILIARY CONTACTS


If desired, there are Auxiliary Contacts on the transfer  Perform functional tests in the exact order pre-
sented in this manual, or damage to the switch
switch to operate customer accessories, remote advi- could be done.
sory lights, or remote annunciator devices. A suitable
power source must be connected to the COMMON (C) IMPORTANT: Before proceeding with functional tests,
terminal. See Figure 2.2. read and make sure you understand all instructions
and information in this section. Also read the infor-
Contact operation is shown in the following chart: mation and instructions of labels and decals affixed
Switch Position to the switch. Note any options or accessories that
Utility Standby might be installed and review their operation.
Common to Normally Open Open Closed
Common to Normally Closed Closed Open

4
Section 3 — Operation
RTS “W” Type Transfer Switch

3.2 MANUAL OPERATION • Window “A” OFF, Window “B” ON - LOAD termi-
nals (T1, T2, T3) are connected to emergency
DANGER terminals (E1, E2, E3).

 Do NOT manually transfer under load.


Disconnect transfer switch from all power sourc-
es by approved means, such as a main circuit  Do not use excessive force when operating the
transfer switch manually or the manual handle
breaker(s).
could be damaged.
A manual HANDLE is shipped with the transfer
switch. Manual operation must be checked BEFORE
the transfer switch is operated electrically. To check ‹ 3.2.1 CLOSE TO NORMAL SOURCE SIDE
manual operation, proceed as follows: Before proceeding, verify the position of the switch
1. Turn the generator’s AUTO/OFF/MANUAL switch by observing window “A” in Figure 3.1. If window “A”
to OFF. reads “ON”, the contacts are closed in the normal
2. Turn OFF both UTILITY and EMERGENCY power position, no further action is required. If it reads
supplies to the transfer switch, with whatever “OFF”, proceed with Step 1.
means provided (such as the main line circuit Step 1: With the handle attached to the actuating
breakers). shaft, move handle in the direction of the
3. Note position of transfer mechanism main con- arrow on the switch cover until it stops
tacts by observing display windows in “A” and “B” — DO NOT FORCE. Release handle slowly
in Figure 3.1 as follows: to allow the spring in the switch box to relax.
• Window “A” ON, Window “B” OFF - LOAD termi- “ON” now appears in Window “A” and “OFF”
nals (T1, T2, T3) are connected to utility termi- appears in Window “B”.
nals (N1, N2, N3).

Figure 3.1 — Actuating Transfer Switch

5
Section 3 — Operation
RTS “W” Type Transfer Switch

‹ 3.2.2 CLOSE TO EMERGENCY SOURCE SIDE NOTE:


Before proceeding, verify the position of the switch If the power monitor does not operate properly,
by observing window “B” in Figure 3.1. If window check that all three voltages are present, and are
“B” reads “ON”, the contacts are closed in the of the correct voltage level and phase rotation. To
EMERGENCY (STANDBY) position. No further action change phase rotation, turn off the utility supply,
is required. If it reads “OFF”, proceed with Step 1. interchange 2 of the utility power phases.
Step 1: With the handle attached to the actuating DANGER
shaft, move the handle in the direction of the
arrow on the switch cover until it stops - DO
NOT FORCE. Release handle slowly to allow  FAILURE TO TURN OFF THE UTILITY SUPPLY
BEFORE WORKING ON THE UTILITY CONNEC-
the spring in the switch box to relax. “OFF” TIONS OF THE ATS WILL RESULT IN EXTREMELY
now appears in Window “A” and “ON” appears DANGEROUS AND POSSIBLY FATAL ELECTRICAL
in Window “B”. SHOCK.
5. When certain that UTILITY supply voltage is cor-
‹ 3.2.3 RETURN TO NORMAL SOURCE SIDE rect and compatible with transfer switch ratings,
Manually actuate switch to return Window “A” to the turn OFF the UTILITY supply to the transfer
“ON” position. switch.

‹ 3.3.2 GENERATOR VOLTAGE CHECKS


3.3 VOLTAGE CHECKS
1. On the generator panel, set the AUTO/OFF/
‹ 3.3.1 UTILITY VOLTAGE CHECKS MANUAL switch to MANUAL position. The gen-
erator should crank and start.
1. Turn ON the UTILITY power supply to the trans- 2. Let the generator stabilize and warm up at no-
fer switch with whatever means provided (such as load for at least five minutes.
the UTILITY main line circuit breaker).
3. Set the generator's main circuit breaker (CB1) to
DANGER its ON or CLOSED position.
DANGER
 PROCEED WITH CAUTION. THE TRANSFER
SWITCH IS NOW ELECTRICALLY HOT. CONTACT
WITH LIVE TERMINALS RESULTS IN EXTREMELY  PROCEED WITH CAUTION. GENERATOR
OUTPUT VOLTAGE IS NOW BEING DELIVERED
HAZARDOUS AND POSSIBLY FATAL ELECTRICAL
TO TRANSFER SWITCH TERMINALS. CONTACT
SHOCK.
WITH LIVE TERMINALS RESULTS IN EXTREMELY
2. With an accurate AC voltmeter, check for correct DANGEROUS AND POSSIBLY FATAL ELECTRICAL
voltage. SHOCK.
Measure across ATS terminal lugs N1 to N2, N2 4. With an accurate AC voltmeter and frequency
to N3, and N1 to N3. meter, check the no-load, voltage and frequency.
Measure across ATS terminal lugs N1 to NEUTRAL, Measure across ATS terminal lugs E1 to E2, E2
N2 to NEUTRAL, and N3 to NEUTRAL. to E3 and E1 to E3.
3. Locate the 3 phase power monitor relay. Verify Measure across ATS terminal lugs E1 to NEUTRAL,
the following: E2 to NEUTRAL and E3 to NEUTRAL.
208 Vac system - LED green and ON a. Frequency ....................................... 60-62 Hz
480 Vac system - LED - NORM indicator (green b. Terminals E1-E2, E2-E3, E1-E3..... 208-212VAC or
- ON) 470-485
The factory setting is 80% of nominal voltage (208 c. Terminals E1-N, E2-N, E3-N ........... 120-122VAC or
Vac systems = 166 Vac dropout) 272-282
(480 Vac systems = 384 Vac dropout) It will also be necessary to verify that the phase rota-
4. If the LED indicator is not ON, then it will be nec- tion of the utility matches the phase rotation of the
essary to adjust the power monitor relay setting. generator. This can be done by using a phase rotation
Rotate the adjustment potentiometer in a coun- indicator.
ter-clockwise direction until the LED turns ON.
At this point the 3 phase power monitor relay is
the most sensitive to irregular power line condi-
tions.
 Failure to do so may result in damage to certain
rotary equipment.

6
Section 3 — Operation
RTS “W” Type Transfer Switch

5. When certain that UTILITY supply voltage is cor- • With maximum rated load applied, check
rect and compatible with transfer switch ratings, voltage and frequency across transfer switch
turn OFF the UTILITY supply to the transfer terminals E1 and E2. Voltage should be
switch. greater than 200 volts (208VAC system), 230
6. Set the generator’s main circuit breaker (CB1) to volts (240VAC system), or 460 volts (480VAC
its OFF or OPEN position. system); frequency should be greater than 59
7. Set the AUTO/OFF/MANUAL switch to the OFF Hz.
position to shut down the generator. • Let the generator run under rated load for at
NOTE: least 30 minutes. With unit running, listen for
unusual noises, vibration, overheating, etc.,
Do NOT proceed until generator AC output volt- that might indicate a problem.
age and frequency are correct and within stated 5. When checkout under load is complete, set main
limits. If the no-load voltage is correct but no- circuit breaker of the generator to the OFF or
load frequency is incorrect, the engine governed OPEN position.
speed probably requires adjustment. If no-load
frequency is correct but voltage is not, the voltage 6. Let the generator run at no-load for several
regulator may require adjustment. minutes. Then, shut down by setting the AUTO/
OFF/MANUAL switch to its OFF position.
7. Move the switch's main contacts back to the
3.4 GENERATOR TESTS UNDER LOAD UTILITY position. For example, load connected to
1. Set the generator's main circuit breaker to its utility power supply. Refer to “Manual Operation”.
OFF or OPEN position. Handle and operating lever of transfer switch
2. Manually actuate the transfer switch main con- should be in down position.
tacts to their EMERGENCY (STANDBY) position. 8. Turn on the utility power supply to transfer
Refer to “Manual Operation”. switch, using whatever means provided (such
3. To start the generator, set the AUTO/OFF/ MANUAL as a utility main line circuit breaker). The utility
switch to MANUAL. When engine starts, let it sta- power source now powers the loads.
bilize for a few minutes. 9. Set the generator's AUTO/OFF/MANUAL switch to
4. Turn the generator's main circuit breaker to the its AUTO position. The system is now set for fully
ON or CLOSED position. The generator now pow- automatic operation.
ers all LOAD circuits. Check generator operation
under load as follows:
• Turn ON electrical loads to the full rated watt-
age/amperage capacity of the generator. DO
NOT OVERLOAD.

7
Section 4 — Notes
RTS “W” Type Transfer Switch

8
Section 4 — Notes
RTS “W” Type Transfer Switch

9
10
430mm[16.9"] 41.5mm[1.6"]

MOUNTING HOLES:
Ø6.35mm[Ø0.25"]
4-PLACES
RTS “W” Type Transfer Switch

613mm[24.1"] 490mm[19.3"]
Section 5 — Mounting Dimensions

Mounting Dimensions - 100/200A 208V – Drawing No. 0F6275

61.5mm[2.4"]

179.5mm[7.1"] 513.04mm[20.2"]

TRIPLE EKO SUITABLE


FOR 1", 1.25" & 1.50" CONDUIT
3 PLACES
487mm[19.2"] 61.3mm[2.4"]

MOUNTING HOLES:
Ø6.35mm[Ø0.25"]
4-PLACES

917mm[36.1"] 794mm[31.3"]
Mounting Dimensions - 100A 480V – Drawing No. 0F6401
RTS “W” Type Transfer Switch
Section 5 — Mounting Dimensions

60.8mm[2.4"]

609.6mm[24.0"]

254mm[10.0"]

TRIPLE EKO SUITABLE


FOR 1", 1.25" & 1.50" CONDUIT

11
3 PLACES
12
635mm[25.0"] 65.39mm[2.6"]

MOUNTING HOLES:
Ø6.35mm[Ø0.25"]
4-PLACES
RTS “W” Type Transfer Switch

1220.9mm[48.1"] 1092mm[43.0"]
Section 5 — Mounting Dimensions

Mounting Dimensions - 200A 480V – Drawing No. 0F6405

63.5mm[2.5"]

332mm[13.1"] 765.8mm[30.1"]

TRIPLE EKO SUITABLE


FOR 1", 1.25" & 1.50" CONDUIT
3 PLACES
UTILITY SUPPLY FROM
SERVICE DISCONNECT

QT SERIES ENGINE GENERATOR


RTS TRANSFER SWITCH
CONNECTION PANEL
(N3)
N2
N1

SINGLE PHASE

3 PHASE

ON
0D7295 B

E1 E2
E1
E2
(E3)
E1 E2 (E3)
N1 T1 T2 T3

23 T1 T2 (T3)
194 NEUTRAL BLOCK
NEUTRAL BLOCK
WIRE 178
7

CUSTOMER
T
CONNECTION
E
0F4034-

WIRE
WIRE
WIRE
WIRE

GROUND
N1
N2
057329-T

NOTE:
Interconnection Diagram - Drawing No. 0F6689
RTS “W” Type Transfer Switch
Section 6 — Electrical Data

NOTE:
POWER LEADS AND
178 AND 183
TRANSFER SWITCH
CONNECTIONS ARE LEADS MUST BE
NOT USED IN THIS RUN IN TWO
APPLICATION DIFFERENT CONDUITS.
CUSTOMER LOAD
(DISTRIBUTION PANEL)

NOTE: E3, N3 AND T3 WIRES ARE ONLY


USED ON 3 PHASE SYSTEMS

13
Section 6 — Electrical Data
RTS “W” Type Transfer Switch
Wiring Diagram/Schematic 100/200A, 208V – Drawing No. 0D3818-A

TR PM
F1
1 1 8
126 N1B N1B N1A N1
7
F2
N2A N2

N1B
3
N2A 4
5
PM
126
N1B N3
N2A
A1 B1
T1 T2

205 LS1 2 3 5 6

LS3
6
TR RED
9 N2A
WHITE C
1 4

E1 LS2
GTS
A2 B2

E1

E2

N2A

23 23
B
LEGEND TR
C - CONTACTOR ACTUATING COIL
GTS - TRANSFER SWITCH CONTACTOR A
194 194
PM - POWER MONITOR, 3 PHASE UTILITY
TR - RELAY, TRANSFER
TS - TERMINAL STRIP (CUSTOMER CONNECTION)
LS1,LS2,LS3 - LIMIT SWITCHES, ACTUATOR
F1,F2 - FUSE 5A SENSING
NOTES:
1.) ALL CONTACTS SHOWN WITH
TRANSFER SWITCH IN UTILITY
POSITION.
2.) FOR SINGLE PHASE OPERATION,
ADD JUMPER WIRE FROM PM
TERMINALS 1 TO 8.

14
Section 6 — Electrical Data
RTS “W” Type Transfer Switch
Wiring Diagram/Schematic 100/200A, 208V – Drawing No. 0D3818-A

N2A N2A N3
N1B N1B
N1 N2 N3

GTS

E1 E2 E3
N2A

N1B
B1

T1
A1

B2

T2
A2

T1 T2 T3
N3
N2A E2

N2A 205

E1
126
N1B

TR N1B 126

N2A 205

A 7 1
B 9 6 3

194

23
205
E1
N1B 23
N1B
194
N3 N3
N1B N1A
N2A
2 1 8 7

N2A N3

PM N2A
F1 F2 23

194

3 4 5 6
N1B
N1
N2A N3 N2

N1B
N2A N2A
TS
194
23
UTILITY 1

UTILITY 2

15
Section 6 — Electrical Data
RTS “W” Type Transfer Switch
Wiring Diagram/Schematic 100/200A, 480V – Drawing No. 0F5984

PM
F1
1 8
N1C N1

F2
N2B N2

TR
TR1
1 X1 H1
126 N1B
7 480V
240V OR
600V
X4
N2B
H4
3
N2A 4
5
PM
126
N1A N3

A1 B1
T1 T2

205 LS1 2 3 5 6

N2B
LS3
6
TR RED
9
C
1 4

E1A LS2
ATS
A2 B2

TR2
E1
X1 H1
E1A
480V
N2B 240V OR
600V
X4
E2A
H4
E2

23 23
B
LEGEND TR
ATS - TRANSFER SWITCH CONTACTOR
A
C - CONTACTOR ACTUATING COIL 194 194
PM - POWER MONITOR, 3 PHASE UTILITY
TR - RELAY, TRANSFER
TS - TERMINAL STRIP (CUSTOMER CONNECTION) NOTES:
LS1,LS2,LS3 - LIMIT SWITCHES, ACTUATOR
F1,F2 - FUSE 5A SENSING 1.) ALL CONTACTS SHOWN WITH
TR1,TR2 - TRANSFORMER STEP DOWN TRANSFER SWITCH IN UTILITY
POSITION.

16
Section 6 — Electrical Data
RTS “W” Type Transfer Switch
Wiring Diagram/Schematic 100/200A, 480V – Drawing No. 0F5984

N1A N1A
N2A N2A
N3

N1 N2 N3
N1A
N2A

ATS
N1A N2A
E1 E2 E3
H1 H4

TR1
A1

B1

T1
A2

B2

T2

T1 T2 T3 N3

X4 X1
E2A
205
N2B N2B
126 E1 E2 N2B
N1B N1B N1B
N1C N1B N1B
PM TR
2 1 8 7 E2

A 7 1 E1
B 9 3
N2B E2A H1 H4
N1C
205
N1A
3 4 5 6 23 TR2
N2A E1A
194 X4 X1
N3 N3

N2B
N1C E2A
E1A

F1 F2 NB

23
194
N1
N2

Y
TB 47822-T
1 2 3 4 5
Z
UTILITY 1

UTILITY 2

194
23

17
18
22 26 27 9 19 24

17
TRANSFER SYSTEM DATA

120/208 SYSTEM VOLTAGE


SERIAL NUMBER
MODEL NUMBER

SWITCH RATED AMPS


RATING
RATED VOLTS
SWITCH IS FOR USE WITH CONTROL
PANEL ASSEMBLY 0F2752D,0F4160D
4 ALL TERMINALS LUGS ARE SUITABLE FOR COPPER
2 3
OR ALUMINUM WIRE OF AT LEAST 75° C RATING
GENERAC POWER SYSTEMS, INC.
WAUKESHA, WI.
13

CS3-8X16S
12 CS3-8X16T CS3-8X16T

63378-T
2/0 LUG
099084-S

2/0 LUG 2/0 LUG 2/0 LUG


099084-T 099084-T 099084-T

1
C8308X

MANUAL OPERATION
M DO NOT OPERATE WHILE THE SWITCH IS UNDER LOAD.
C7907B-T
37 38 CLOSE UTILITY SET MANUAL HANDLE ON "M" AND
OPERATE IN THE DIRECTION
A UTILITY
CLOSE STANDBY SET MANUAL HANDLE ON "M" AND
ON N1 /NORMAL N3
OPERATE IN THE DIRECTION
UTILITY SUPPLY

18 N2
63378-T

12 TRANSFER SWITCH
RATED CURRENT
100 AMP
RATED VOLTAGE
480 VAC UL
600 VAC CSA

30 8 11
XXXXXX

STANDBY
0D7301 B SUPPLY
OFF E1 E2 E3
C7907B-T

STANDBY
RTS “W” Type Transfer Switch

4 10 29 A1 A2 B1 B2 T1 T2
Replace with UL
listed fuse of same
type and rating
600 Volt, 5 amp.
19
63378-T
099084-T 099084-T 099084-T
2/0 LUG 2/0 LUG 2/0 LUG
0D3587

099084-S
099084-T 099084-T 099084-T
2/0 LUG
2/0 LUG 2/0 LUG 2/0 LUG

C8308X

099084-S
2/0 LUG
12
11
33

63378-T
63378-T
15 073591-T 073591-T
30A, 600V 30A, 600V
16
Section 7 — Exploded Views and Parts List

NEUTRAL

20 48850-T

23

N1
N2
23
194
CS3-8X16S

(12 VDC)
(12 VDC)
CS3-8X16T CS3-8X16T

(240 VAC)
(240 VAC)

WIRE
WIRE
WIRE
WIRE
WARNING
P/N 0FXXXX
NOTE WIRE ORIENTATION
0D4545 CUSTOMER CONNECTIONS
100 A, 208V, 3-pole Switch Assembly – Drawing No. 0F5582$-C

25
LISTED
R
A AUTOMATIC TRANSFER SWITCH
FOR USE IN OPTIONAL
STAND-BY SYSTEMS
64NL
14 21

0A8378-S

0A8378-S

1/4 STL
22097-S
063321-S

063321-E
062684-S 062684-F

A
28 31 32 35
HANDLE P/N 063321 5
6
DETAIL A-A 36
1/4 STL
22097-S

(GROUND LUG ASSEMBLY)


062684-S

7
WS3-4X1-4S

ENCLOSURE
Section 7 — Exploded Views and Parts List
RTS “W” Type Transfer Switch
100 A, 208V, 3-pole Switch Assembly – Drawing No. 0F5582$-C

ITEM PART NO. QTY. DESCRIPTION

1 0D7301 1 XFER SW-W 100A600V3P


2 099084 9 LUG SLDLSS 2/0-#6 X 21/64 AL/CU
3 026902 7 SCREW HHTT #8-32 X 1/4 CZ
4 0C7907B 2 COVER LUG 3P 100AMP
5 045771 1 NUT HEX M8-1.25 G8 CLEAR ZINC
6 062684 1 LUG SLDLSS 2/0-#12 X 11/32 CU
7 027482 1 WASHER SHAKEPROOF EXT 5/16 STL
8 022097 3 WASHER LOCK M6-1/4
9 0C8275 4 SCREW PPHM DSEMS M4-7 X 10 ZNC
10 073591 2 FUSE HOLDER
11 090388 5 SCREW HHTT M6-1.0 X 12 ZINC
12 0A1495 6 SCREW HHTT M4-0.7 X 10 BP
13 063617 1 RELAY PNL 12VDC DPDT 10A@240VA
14 047411 2 SCREW HHC M6-1.0 X 16 G8.8
15 0A1661 2 RIVET POP .156 X .675 AL
16 0C4449 1 ASSY NEUTRAL BLOCK 100A
17 0E2865 1 WELDMENT TRANSFER SWITCH BOX
18 0D3718 1 COVER TRANSFER SWITCH BOX
19 0C8308 2 DECAL TERMINAL SHOCK HAZARD
20 0C2262 1 DECAL TERMINAL STRIP
21 0F6165 2 WASHER M6 NYLON
22 0F5569 1 DECAL SWITCH RATING
23 064101 4 NUT HEX FL WHIZ 3/8-16
24 0E2866 1 SUBPLATE 200A TS 3R
25 087680 1 NUT WING M6-1.0
26 063378 5 HOLDER CABLE TIE
27 064761 5 TIE WRAP UL 5.6 X .10 NATL
28 063321 1 HANDLE XFER SWITCH 1-400A
29 073590A 2 FUSE 5A X BUSS
30 0D3587 1 DECAL FUSE REPLACEMENT
31 067210A 1 DECAL GROUND LUG
32 0A9457 1 DECAL NEUTRAL
33 0D4545 1 DECAL MANUAL OPERATION
34 * 0F6723 1 DECAL TEST SEQUENCE 2P TS 3R
35 081221 1 DECAL-UL LIST HSB
36 022129 1 WASHER LOCK M8-5/16
37 063306 1 POWER MONITOR 3-PHASE 160-240V
38 066972 1 SOCKET RELAY OCTAL 8P 300V-10A
39 *** 0F6521 1 DECAL TRANSFER SWITCH RTS

* CENTER DECAL ON INSIDE OF THE COVER (ITEM #18)


*** INSTALL ON FRONT OF THE COVER (ITEM #18)

19
20
24 28 29 11 21 26

19
TRANSFER SYSTEM DATA

120/208 SYSTEM VOLTAGE


SERIAL NUMBER
MODEL NUMBER

SWITCH RATED AMPS


RATING
RATED VOLTS
SWITCH IS FOR USE WITH CONTROL
PANEL ASSEMBLY 0F2752D,0F4160D
6 ALL TERMINALS LUGS ARE SUITABLE FOR COPPER
2 3 4 5
OR ALUMINUM WIRE OF AT LEAST 75° C RATING
GENERAC POWER SYSTEMS, INC.
WAUKESHA, WI.
15
C8308X 41

CS3-8X16S
14 CS3-8X16T CS3-8X16T

63378-T
0A9949-T
0A9949-T
0A9949-T

0A9949-S
1
MANUAL OPERATION UTILITY
M DO NOT OPERATE WHILE THE SWITCH IS UNDER LOAD.
C7907D-T

C7907D-S
/NORMAL
39 40 CLOSE UTILITY SET MANUAL HANDLE ON "M" AND
OPERATE IN THE DIRECTION
A N1 SUPPLY N3
CLOSE STANDBY SET MANUAL HANDLE ON "M" AND
ON
OPERATE IN THE DIRECTION
UTILITY N2
20 63378-T

14 TRANSFER SWITCH
RATED CURRENT
200 AMP
RATED VOLTAGE
480 VAC UL
600 VAC CSA

32 10 13
XXXXXX

0C8885 B STANDBY
OFF
C7907D-T
SUPPLY

C7907D-S
STANDBY E1 E3
6 12 31 E2
RTS “W” Type Transfer Switch

A1 A2 B1 B2 T1 T2
Replace with UL
listed fuse of same
type and rating
0C8885-LS 600 Volt, 5 amp.
21
63378-T

0A9949-S
0A9949-T
0A9949-T
0A9949-T
0D3587

CUSTOMER
LOAD
14 T1 T3
T2

0A9949-S
0A9949-T
0A9949-T
0A9949-T

13
C8308X

35

63378-T
63378-T
17
0C4449A-T

073591-T 073591-T
30A, 600V 30A, 600V
18
Section 7 — Exploded Views and Parts List

NEUTRAL

22 48850-T

25

0C4449A-F
N1
N2
23
194
CS3-8X16S

(12 VDC)
(12 VDC)
CS3-8X16T CS3-8X16T

(240 VAC)
(240 VAC)

WIRE
WIRE
WIRE
WIRE
WARNING
P/N 0FXXXX
NOTE WIRE ORIENTATION
0D4545 CUSTOMER CONNECTIONS

27
LISTED
R
200A, 208V, 3-pole Switch Assembly – Drawing No. 0E4312$-H

A AUTOMATIC TRANSFER SWITCH


FOR USE IN OPTIONAL
STAND-BY SYSTEMS
64NL
16 23

0A8378-S

1/4 STL
22097-S
0A8378-S
063321-S

063321-E
057329-S
057329-F

A
30 33 34 37
HANDLE P/N 063321
SUPPLIED W/SWITCH 7
D 8
DETAIL A-A 38
1/4 STL
22097-S

(GROUND LUG ASSEMBLY)


057329-S

9
WS3-4X1-4S

ENCLOSURE
Section 7 — Exploded Views and Parts List
RTS “W” Type Transfer Switch
200A, 208V, 3-pole Switch Assembly – Drawing No. 0E4312$-H

ITEM PART NO. QTY. DESCRIPTION

1 0C8885 1 XFER SW-W 200A600V3P


2 0A9949 9 LUG SLDLSS 400-#4X1/4-20 CU7AL
3 0C4896 9 SCREW FHM M8-1.25 X 20MM CR
4 067989 9 NUT LOCK FL M8-1.25 YEL CHR
5 026902 7 SCREW HHTT #8-32 X 1/4 CZ
6 0C7907D 2 COVER LUG 3P 150/200AMP
7 045771 1 NUT HEX M8-1.25 G8 CLEAR ZINC
8 057329 1 LUG SLDLSS 350-#6X13/32 AL/CU
9 027482 1 WASHER SHAKEPROOF EXT 5/16 STL
10 022097 3 WASHER LOCK M6-1/4
11 0C8275 4 SCREW PPHM DSEMS M4-7 X 10 ZNC
12 073591 2 FUSE HOLDER
13 090388 5 SCREW HHTT M6-1.0 X 12 ZINC
14 0A1495 6 SCREW HHTT M4-0.7 X 10 BP
15 063617 1 RELAY PNL 12VDC DPDT 10A@240VA
16 047411 2 SCREW HHC M6-1.0 X 16 G8.8
17 0A1661 2 RIVET POP .156 X .675 AL
18 0C4449A 1 ASS’Y-NTRL BL150-200A
19 0E2865 1 WELDMENT,TRANSFER SWITCH BOX
20 0D3718 1 COVER, TRANSFER SWITCH BOX
21 0C8308 2 DECAL TERMINAL SHOCK HAZARD
22 0C2262 1 DECAL TERMINAL STRIP
23 0F6165 2 WASHER M6 NYLON
24 0F5569 1 DECAL,SWITCH RATING
25 064101 4 NUT LOCK FL 3/8-16
26 0E2866 1 SUBPLT 200A TS 3R
27 087680 1 NUT WING M6-1.0
28 063378 5 HOLDER CABLE TIE
29 064761 5 TIE WRAP UL 5.6 X .10 NATL
30 063321 1 HANDLE XFER SWITCH 1-400A
31 073590A 2 FUSE 5A X BUSS
32 0D3587 1 DECAL, FUSE REPLACEMENT
33 067210A 1 DECAL GROUND LUG
34 0A9457 1 DECAL NEUTRAL
35 0D4545 1 DECAL, MANUAL OPERATION
36* 0E4307 1 DECAL,TEST SEQUENCE 2P TS 3R
37 081221 1 DECAL-UL LIST HSB
38 022129 1 WASHER LOCK M8-5/16
39 063306 1 3-PHASE POWER MONITR
40 066972 1 SOCKET RELAY OCTAL 8P 300V-10A
41** 0E4358 2 DECAL,LUG TORQUE INFO
42*** 0F6521 1 DECAL TRANSFER SWITCH RTS

* CENTER DECAL ON INSIDE OF THE COVER (ITEM #20)


** INSTALL ACROSS E & N TERMINALS
***INSTALL ON FRONT OF THE COVER (ITEM #20)

21
22
41 42 24 9 19

23

CS3-8X16S

CS3-8X16T CS3-8X16T

63378-T
4 2 3
43
H1 H4
480V

63378-T
63378-T
63378-T
TORQUE MOUNTING SCREW
2/0 LUG
099084-S

44 TO 132 IN-LBS. (100A)


64126-T
480/240V 200VA
SNC P17001

C8308X

240V
18 X4 X1
MANUAL OPERATION 1
M DO NOT OPERATE WHILE THE SWITCH IS UNDER LOAD.
C7907B-T

CLOSE UTILITY SET MANUAL HANDLE ON "M" AND


26 27 OPERATE IN THE DIRECTION
A UTILITY
CLOSE STANDBY SET MANUAL HANDLE ON "M" AND
ON N1 /NORMAL N3
OPERATE IN THE DIRECTION
UTILITY SUPPLY

N2

63378-T
TRANSFER SWITCH
RATED CURRENT
100 AMP
RATED VOLTAGE
480 VAC UL 8 11
600 VAC CSA

43 XXXXXX
H1 H4
480V STANDBY
0D7301 B SUPPLY
OFF E1 E2 E3
C7907B-T

STANDBY

4 A1 A2 B1 B2 T1 T2
44 17
64126-T
480/240V 200VA
SNC P17001

099084-S
RTS “W” Type Transfer Switch

2/0 LUG 240V


X4 X1
C8308X

099084-S
2/0 LUG

13

63378-T
63378-T
63378-T
63378-T

CS3-8X16S

CS3-8X16T CS3-8X16T

12
33

37 38
Section 7 — Exploded Views and Parts List

36 5 6 7 40

30 GND
0D4545

Replace with UL
listed fuse of same TRANSFER SYSTEM DATA
type and rating
12 600 Volt, 5 amp. 120/208 SYSTEM VOLTAGE
0D3587
SERIAL NUMBER
MODEL NUMBER

D2806-T RATED AMPS


30A, 600V SWITCH
RATING
RATED VOLTS
10 29
SWITCH IS FOR USE WITH CONTROL
31
100A, 480V, 3-pole Switch Assembly – Drawing No. 0F6101$-B

PANEL ASSEMBLY 0F2752D,0F4160D


ALL TERMINALS LUGS ARE SUITABLE FOR COPPER
OR ALUMINUM WIRE OF AT LEAST 75° C RATING
GENERAC POWER SYSTEMS, INC.
WAUKESHA, WI.

NEUTRAL

91472-24T
WIRE DUCT 1X1.5X24" 11
15 45
48850-T

20 16
N1
N2
23
194

LISTED
R

AUTOMATIC TRANSFER SWITCH


CS3-8X16S
(12 VDC)
(12 VDC)

FOR USE IN OPTIONAL


CS3-8X16T CS3-8X16T
(240 VAC)
(240 VAC)

WIRE
WIRE
WIRE
WIRE

STAND-BY SYSTEMS
64NL
WARNING
P/N 0FXXXX
NOTE WIRE ORIENTATION

CUSTOMER CONNECTIONS

14 21 25
35
0A8378-S

0A8378-S

063321-E
063321-S

28 22 32
HANDLE P/N 063321
SUPPLIED W/SWITCH
Section 7 — Exploded Views and Parts List
RTS “W” Type Transfer Switch
100A, 480V, 3-pole Switch Assembly – Drawing No. 0F6101$-B

ITEM PART NO. QTY. DESCRIPTION

1 0D7301 1 XFER SW-W 100A600V3P


2 099084 9 LUG SLDLSS 2/0-#6 X 21/64 AL/CU
3 026902 5 SCREW HHTT #8-32 X 1/4 CZ
4 0C7907B 2 COVER LUG 3P 100AMP
5 024526 1 SCREW HHTT 5/16-18 X 3/4 CZ
6 062684 1 LUG SLDLSS 2/0-#12 X 11/32 CU
7 027482 1 WASHER SHAKEPROOF EXT 5/16 STL
8 022097 3 WASHER LOCK M6-1/4
9 0C8275 4 SCREW PPHM DSEMS M4-7 X 10 ZNC
10 ** 0D2806 1 FUSEBLOCK 30A 600V 2POS W/SQ
11 090388 5 SCREW HHTT M6-1.0 X 12 ZINC
12 0A1495 4 SCREW HHTT M4-0.7 X 10 BP
13 ** 063617 1 RELAY PNL 12VDC DPDT 10A@240VA
14 047411 2 SCREW HHC M6-1.0 X 16 G8.8
15 0A1661 2 RIVET POP .156 X .675 AL
16 0C4449 1 ASSY NEUTRAL BLOCK 100A
17 0F5935 1 RTS 3R ENCLOSURE 24 X 36 X 10
18 0F5939 1 COVER TRANSFER SWITCH
19 0C8308 2 DECAL TERMINAL SHOCK HAZARD
20 0C2262 1 DECAL TERMINAL STRIP
21 0F6165 4 WASHER M6 NYLON
22 0F6130 1 DECAL SWITCH RATING
23 064101 6 NUT HEX FL WHIZ 3/8-16
24 0F5940 1 SUBPLATE 100A TS 3R 480V
25 087680 1 NUT WING M6-1.0
26 063378 8 HOLDER CABLE TIE
27 064761 8 TIE WRAP UL 5.6 X .10 NATL
28 063321 1 HANDLE XFER SWITCH 1-400A
29 073590A 2 FUSE 5A X BUSS
30 0D3587 1 DECAL FUSE REPLACEMENT
31 067210A 1 DECAL GROUND LUG
32 0A9457 1 DECAL NEUTRAL
33 0D4545 1 DECAL MANUAL OPERATION
34 * 0F6723 1 DECAL TEST SEQUENCE 2P TS 3R
35 081221 1 DECAL-UL LIST HSB
36 0A2284 2 SCREW SWAGE #8-32 X 1/2 ZYC
37 061168 1 3 PHASE VOLT. MONITOR
38 ** 0F6760 1 SOCKET RELAY 8P 600V-10A
39 *** 0F6521 1 DECAL TRANSFER SWITCH RTS
40 022129 1 WASHER LOCK M8-5/16
41 091472 1 DUCT WIRING 1 X 1.5 (24”LG)
42 091472A 1 COVER WIRE DUCT 1 IN (24” LG)
43 064126 2 TRANSFRM 240/480V-120/240V
44 056893 8 SCREW CRIMPTITE 10-24 X 1/2
45 ** 048850 1 BLOCK TERM 20A 5 X 6 X 1100V
46 0F5985 1 HARNESS 100/200A 480V RTS

* CENTER DECAL ON INSIDE OF THE COVER (ITEM #18)


** ITEMS INCLUDED WITH HARNESS
*** INSTALL ON FRONT OF THE COVER (ITEM #18)

23
24
41 42 24 9 19

23

18

63378-T
4 C8308X
2 3 47 48
43

TORQUE MOUNTING SCREW


44 TO 216 IN-LBS.
64126-T
480/240V 200VA
SNC P17001

26 27 1

63378-T
8 11
43
H1 H4
480V

C7907D-S
4
44 17
0C8885-LS
64126-T
480/240V 200VA
SNC P17001
RTS “W” Type Transfer Switch

240V

13
C CS3 8X16T

12
33

37 38

36 5 6 7 40
Section 7 — Exploded Views and Parts List

30 GND
0D4545

12

10 29 31

91472-24T
WIRE DUCT 1X1.5X24" 11
15 45
48850-T
0
200A, 480V, 3-pole Switch Assembly – Drawing No. 0F6102$-A

20 16

35

25
14 21

28 22 32
HANDLE P/N 063321
SUPPLIED W/SWITCH
Section 7 — Exploded Views and Parts List
RTS “W” Type Transfer Switch
200A, 480V, 3-pole Switch Assembly – Drawing No. 0F6102$-A

ITEM PART NO. QTY. DESCRIPTION

1 0C8885 1 XFER SW-W 200A600V 3P


2 0A9949 9 LUG SLDLSS 400-#4 X 1/4-20 CU7AL
3 026902 5 SCREW HHTT #8-32 X 1/4 CZ
4 0C7907D 2 COVER LUG 3P 150/200AMP
5 024526 1 SCREW HHTT 5/16-18 X 3/4 CZ
6 057329 1 LUG SLDLSS 350-#6 X 13/32 AL/CU
7 027482 1 WASHER SHAKEPROOF EXT 5/16 STL
8 022097 3 WASHER LOCK M6-1/4
9 0C8275 4 SCREW PPHM DSEMS M4-7 X 10 ZNC
10 ** 0D2806 1 FUSEBLOCK 30A 600V 2 POS W/SQ
11 090388 5 SCREW HHTT M6-1.0 X 12 ZINC
12 0A1495 4 SCREW HHTT M4-0.7 X 10 BP
13 ** 063617 1 RELAY PNL 12VDC DPDT 10A@240VA
14 0C2454 2 SCREW THF M6-1 X 16 N WA Z/JS
15 0A1661 2 RIVET POP .156 X .675 AL
16 0C4449A 1 ASSY NEUTRAL BL150-200A
17 0F5950 1 WELDMENT 3R 200A XFER SW ENCL
18 0F5948 1 COVER 3R 200A XFER SW ENCL
19 0C8308 2 DECAL TERMINAL SHOCK HAZARD
20 0C2262 1 DECAL TERMINAL STRIP
21 022264 4 WASHER LOCK #8-M4
22 0F6130 1 DECAL SWITCH RATING
23 064101 6 NUT HEX FL WHIZ 3/8-16
24 0F5951 1 SUBPLATE 200A XFER SW
25 087680 1 NUT WING M6-1.0
26 063378 8 HOLDER CABLE TIE
27 064761 8 TIE WRAP UL 5.6 X .10 NATL
28 063321 1 HANDLE XFER SWITCH 1-400A
29 073590A 2 FUSE 5A X BUSS
30 0D3587 1 DECAL FUSE REPLACEMENT
31 067210A 1 DECAL GROUND LUG
32 0A9457 1 DECAL NEUTRAL
33 0D4545 1 DECAL MANUAL OPERATION
34 * 0F6129 1 DECAL TEST SEQUENCE 3P TS 3R
35 081221 1 DECAL-UL LIST HSB
36 0A2284 2 SCREW SWAGE #8-32 X 1/2 ZYC
37 061168 1 3 PHASE VOLT.MONITOR
38 ** 066972 1 SOCKET RELAY OCTAL 8P 300V-10A
39 *** 0E5567 1 DECAL TRANSFER SWITCH
40 022129 1 WASHER LOCK M8-5/16
41 091472 1 DUCT WIRING 1 X 1.5 (24" LG)
42 091472A 1 COVER WIRE DUCT 1 IN (24" LG)
43 064126 2 TRANSFRM 240/480V-120/240V
44 056893 8 SCREW CRIMPTITE 10-24 X 1/2
45 ** 048850 1 BLOCK TERM 20A 5 X 6 X 1100V
46 0F5985 1 HARNESS 100/200A 480V RTS (NOT SHOWN)
47 0C4896 9 SCREW FHM M8-1.25 X 20MM
48 067989 9 NUT HEX FL WHIZ M8-1.25

* CENTER DECAL ON ISIDE OF THE COVER (ITEM #18)


** ITEMS INCLUDED WITH HARNESS
*** INSTALL ON FRONT OF THE COVER (ITEM #18)

25
Section 8 — Warranty
RTS “W” Type Transfer Switch

GENERAC POWER SYSTEMS STANDARD TWO-YEAR LIMITED WARRANTY


FOR GENERAC TRANSFER SWITCH SYSTEMS
NOTE: ALL UNITS MUST HAVE A START-UP INSPECTION PERFORMED BY AN AUTHORIZED GENERAC DEALER.
For a period of two (2) years or two thousand (2,000) hours of operation from the date of sale, which ever occurs first, Generac Power Systems, Inc. will, at its
option, repair or replace any part(s) which, upon examination, inspection, and testing by Generac Power Systems or an Authorized/Certified Generac Power
Systems Dealer, or branch thereof, is found to be defective under normal use and service, in accordance with the warranty schedule set forth below. Any equip-
ment that the purchaser/owner claims to be defective must be examined by the nearest Authorized/Certified Generac Power Systems Dealer, or branch thereof.
This warranty applies only to Generac Power Systems Transfer Switch used in "Standby" applications, as Generac Power Systems, Inc. has defined Transfer
Switch applications, provided said generator has been initially installed and/or inspected on-site by an Authorized/Certified Generac Power Systems Dealer, or
branch thereof. Scheduled maintenance, as outlined by the generator owner's manual, must be performed by an Authorized/Certified Generac Power Systems
Dealer, or branch thereof. This will verify service has been performed on the unit throughout the warranty period. This warranty is limited to and available only on
Liquid-cooled units.
WARRANTY SCHEDULE
YEAR ONE — One hundred percent (100%) coverage on mileage, labor, and parts listed.
• ALL COMPONENTS
YEAR TWO — One hundred percent (100%) coverage on parts listed.
• ALL COMPONENTS — PARTS ONLY

Guidelines:
Travel allowance is limited to 300 miles maximum, and 7.5 hours maximum (per occurrence), round trip, to the nearest authorized Generac Service Facility, and
only applies to permanently wired and mounted units.
• Any and all warranty repairs and/or concerns, must be performed and/or addressed by an Authorized/Certified Generac Power Systems Dealer, or branch
thereof.
• A Generac Power Systems, Inc. Transfer Switch is highly recommended to be used in conjunction with the generator set. If a Non-Generac Power Systems,
Inc. Transfer Switch is substituted for use and directly causes damage to the generator set, no warranty coverage shall apply.
• All warranty expense allowances are subject to the conditions defined in Generac Power Systems Warranty, Policies, Procedures and Flat Rate Manual.
• Units that have been resold are not covered under the Generac Power Systems Warranty, as this Warranty is not transferable.
• Unit enclosure is only covered during the first year of the warranty provision.
• Use of Non-Generac replacement part(s) will void the warranty in its entirety.
• Engine coolant heaters (block-heaters), heater controls and circulating pumps are only covered during the first year of the warranty provision.

THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING:


1. Any unit built/manufactured prior to July 1, 2004.
2. Costs of normal maintenance (i.e. tune-ups, associated part(s), adjustments, loose/leaking clamps, installation and start-up).
3. Any failure caused by contaminated fuels, oils, coolants/antifreeze or lack of proper fuels, oils or coolants/antifreeze.
4. Units sold, rated or used for "Prime Power", "Trailer Mounted" or "Rental Unit" applications as Generac Power Systems has defined Prime Power, Trailer
Mounted or Rental Unit. Contact a Generac Power Systems Distributor for Prime Power, Trailer Mounted or Rental Unit definition and warranty.
5. Failures caused by any external cause or act of God such as, but not limited to, collision, fire, theft, freezing, vandalism, riot or wars, lightning, earthquake,
windstorm, hail, volcanic eruption, water or flood, tornado, hurricane, terrorist acts or nuclear holocaust.
6. Products that are modified or altered in a manner not authorized by Generac Power Systems in writing.
7. Failures due, but not limited to, normal wear and tear, accident, misuse, abuse, negligence, or improper installation or sizing.
8. Any incidental, consequential or indirect damages caused by defects in materials or workmanship, or any delay in repair or replacement of the defective
part(s).
9. Damage related to rodent and/or insect infestation.
10. Failure due to misapplication, misrepresentation, or bi-fuel conversion.
11. Telephone, facsimile, cellular phone, satellite, Internet, or any other communication expenses.
12. Rental equipment used while warranty repairs are being performed (i.e. rental generators, cranes, etc.).
13. Overtime, holiday, or emergency labor.
14. Modes of transportation deemed abnormal (refer to Generac Power Systems Warranty, Policies, Procedures and Flat Rate Manual).
15. Steel enclosures that are rusting due to improper installation, location in a harsh or saltwater environment or scratched where integrity of paint applied is
compromised.
16. Any and all expenses incurred investigating performance complaints unless defective Generac materials and/or workmanship were the direct cause of the
problem.
17. Starting batteries, fuses, light bulbs, engine fluids, and overnight freight cost for replacement part(s).
THIS WARRANTY IS IN PLACE OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, SPECIFICALLY, GENERAC POWER SYSTEMS MAKES NO
OTHER WARRANTIES AS TO THE MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Some states do not allow limitations on how long an
implied warranty lasts, so the above limitation may not apply to purchaser/owner.
GENERAC POWER SYSTEMS ONLY LIABILITY SHALL BE THE REPAIR OR REPLACEMENT OF PART(S) AS STATED ABOVE. IN NO EVENT SHALL
GENERAC POWER SYSTEMS BE LIABLE FOR ANY INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF SUCH DAMAGES ARE A DIRECT RESULT
OF GENERAC POWER SYSTEMS, INC. NEGLIGENCE.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to purchaser/owner.
Purchaser/owner agrees to make no claims against Generac Power Systems, Inc. based on negligence. This warranty gives purchaser/owner specific legal
rights. Purchaser/owner also may have other rights that vary from state to state.
Generac Power Systems, Inc. • P.O. Box 8 • Waukesha, WI 53187
Ph: (262) 544-4811 • Fax: (262) 544-4851
Bulletin 0166260SBY / Printed in U.S.A. 6.04

Part No. 0F6139 Revision B (10/20/05) Printed in U.S.A.

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