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Mobile Valves

The document discusses mobile hydraulic valves used in construction equipment. It introduces common manual and pilot-operated sectional valves like the CMB, CME, and CMX series. Electro-hydraulic valves are also presented, including the EMV valve which uses a valvistor meter-out principle and various optional elements. An EMA control amplifier is used to drive multiple EMV sections. Pilot-operated HMV valves can be controlled hydraulically by remote controls. Common hydraulic remote control applications are also mentioned.

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0% found this document useful (0 votes)
164 views58 pages

Mobile Valves

The document discusses mobile hydraulic valves used in construction equipment. It introduces common manual and pilot-operated sectional valves like the CMB, CME, and CMX series. Electro-hydraulic valves are also presented, including the EMV valve which uses a valvistor meter-out principle and various optional elements. An EMA control amplifier is used to drive multiple EMV sections. Pilot-operated HMV valves can be controlled hydraulically by remote controls. Common hydraulic remote control applications are also mentioned.

Uploaded by

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MOBILE VALVES

Steve Skinner, Eaton Hydraulics, Havant, UK


Copyright  Eaton Hydraulics 2000
MOBILE VALVES

Introduction

Products
BASIC CIRCUIT
BASIC CIRCUIT
BASIC CIRCUIT
BASIC CIRCUIT
BASIC CIRCUIT
BASIC CIRCUIT
BASIC CIRCUIT
THROTTLED FLOW

175 bar

OUTPUT
100
200 l/min
= 175 bar x 100 l/min
600
= 29 kW

100 l/min
350 bar 29
EFFICIENCY = = 25%
117

HEAT = 88 kW
175
350 bar

200 INPUT
100 l/min l/min
= 350 bar x 200 l/min
600
= 117 kW
BLOCKED FLOW

175 bar

OUTPUT
0 l/min
= 175 bar x 0 l/min
600
= 0 kW

0 l/min
350 bar 0
EFFICIENCY = = 0%
117

HEAT = 117 kW
350 bar

200 INPUT
200 l/min l/min
= 350 bar x 200 l/min
600
= 117 kW
UNLOADING SPOOL

175 bar

OUTPUT
0 l/min
= 175 bar x 0 l/min
600
= 0 kW

200 l/min
200 l/min 350 bar 0
EFFICIENCY = = 100%
0

HEAT = 0 kW
0 bar

200 INPUT
l/min
= 0 bar x 200 l/min
600
= 0 kW
MULTI - ACTUATORS

200 l/min 350 bar

0 bar

200
l/min
CENTRAL BY-PASS VALVE
CENTRAL BY-PASS VALVE
CENTRAL BY-PASS VALVE
CENTRAL BY-PASS VALVE
CENTRAL BY-PASS VALVE
CENTRAL BY-PASS VALVE
CENTRAL BY-PASS VALVE
SECTIONAL VALVE
BY-PASS VALVE

175 bar

OUTPUT
100 l/min
= 175 bar x 100 l/min
600
= 29 kW

200 l/min
100 l/min 350 bar 29
EFFICIENCY = = 43%
67

HEAT = 38 kW
200 bar

88 kW 200 INPUT
l/min
38 kW = 200 bar x 200 l/min
600
= 67 kW
VARIABLE PUMP

175 bar

OUTPUT
100 l/min
= 175 bar x 100 l/min
600
= 29 kW

360 bar
100 l/min
29
EFFICIENCY = = 50%
58

HEAT = 29 kW
350 bar

88 kW 200 INPUT
l/min
= 350 bar x 100 l/min
29 kW
600
350 bar = 58 kW
BLOCKED CENTRE VALVE
LOAD SENSING

175 bar

OUTPUT
100 l/min
= 175 bar x 100 l/min
600
= 29 kW

100 l/min
29
EFFICIENCY = = 91%
32

HEAT = 3 kW
190 bar

88 kW 200 INPUT
l/min
= 190 bar x 100 l/min
600
3 kW PL + 15 bar = 32 kW
DIRECT MANUAL CONTROL
REMOTE PILOT OPERATION
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
HYDRAULIC REMOTE CONTROLS
MOBILE VALVES

Introduction

Products
MANUAL / PILOT OPERATED VALVES

RATED
FLOW
l/min
40 CMB 4

40 CME 4

80 CMB 7

80 CME 7

OPEN CENTRE 160 CME 15

CLOSED CENTRE
CMB & CME SECTIONAL VALVES

CMB 4 & 7, CME 4 & 7


 Manual and pilot operated options
 Port relief, load drop check & load
sense check options
 Up to 10 section bank
 Typical applications include Fork
Lift Trucks & Mini Excavators

CME 15
 Pressure compensator option
 Up to 7 section bank
 Typical applications include Back-Hoe
and Wheel Loaders.
CMX ELECTRO-HYDRAULIC VALVE

 Obsolescent valve series


 100 l/min and 160 l/min
versions
 Hydraulic pilot or
proportional solenoid
options

 Typical applications include


Loaders, Forestry Equipment
etc.
EMV ELECTRO-HYDRAULIC VALVE

VALVISTOR
METER-OUT
POPPETS & PORT
RELIEFS

LOAD DROP
CHECKS

METER - IN SPOOL

FORCE MOTOR &


PILOT SPOOL

VALVISTOR PRINCIPLE
EMV ELECTRO-HYDRAULIC VALVE

 Up to 160 l/min rated flow


 320 bar (4600 psi) maximum pressure
 IP67 protected
 Low power (500 mA) force motor

 Screw-in elements provides


design flexibility
 Options include load sense
check valves, load drop
check valves, port relief valve
and anti-saturation features.
EMA CONTROL AMPLIFIER

 Purpose designed
amplifier drives up to 4
valve sections

 Joystick, PLC or
CAN-Bus interface

 PC set-up via serial link

 Rugged, water-proof IP 67 housing

 Suitable for stack mounting.


HMV PILOT OPERATED VALVE

 Hydraulic pilot version of EMV valve


suitable for control by Hydraulic
Remote Control.
HYDRAULIC REMOTE CONTROLS

 Used on excavators, loaders, forestry


machinery etc.
HRC DESIGN OPTIONS

30 DESIGN

 Aluminium body

 Mechanical and electro-mechanical detents

 Wide range of handle options

40 DESIGN

 Cast iron body

 Low cost design

 Rexroth compatible
HRC ACTUATOR OPTIONS

HRC1 HRC2
HRC2

HRC2

HRC4 HRC4 HRC6


PILOT PRESSURE SUPPLY UNIT

ACX2

P P

HRC

 Priority valve option (SPX)


also available (typically for
Mini - Excavator
applications).
P
FLANGE MOUNTED VALVES

 Pressure relief,
unloading and check
valve functions

 ¾ inch - 1½ inch flange


size

 Pressures to 350 bar


(5000 psi)

 Flows up to 600 l/min


(160 gpm).
BANKABLE SOLENOID VALVE

 Based on industrial valve


components
 On-off and proportional
options
 Up to 60 l/min (16 gpm)

 Saves space, weight and cost.


DIRECTIONAL MOBILE VALVE (DMV)
Options Include:

Pilot Operated Check Valves

Load Sense Check Valves

Hydraulic Pilot Operation


MOBILE PROPORTIONAL VALVE AMPLIFIER

 Rugged electronic
amplifier for driving
mobile proportional
valves

 Protected to IP67

 Up to 3.5A output
A B
EHD-AMP-731-C16-10

 Cable break detection


A B
EHD-AMP-731-C16-10 plus diagnostics

EHD-AMP-731-C16-10
A B
 Stackable design.
MANUFACTURING LOCATIONS - UK

Havant
MANUFACTURING LOCATIONS - USA

Searcy
MOBILE VALVES

Steve Skinner, Eaton Hydraulics, Havant, UK


Copyright  Eaton Hydraulics 2000

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