Handbook For Cogeneration and Combined Cycle Power Plants: Second Edition
Handbook For Cogeneration and Combined Cycle Power Plants: Second Edition
Second Edition
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Boyce, Meherwan P.
Handbook for cogeneration and combined cycle power plants /
Meherwan P. Boyce. — 2nd ed..
p. cm.
Includes bibliographical references and index.
ISBN 978-0-7918-5953-7 (alk. paper)
1. Cogeneration of electric power and heat. 2. Combined cycle power plants.
I. Title.
TK1041.B68 2010
621.1’99–dc22 2009043330
This book is dedicated to my
Grandfather
Khan Bahdur Jehangir R. Colabawala MBE
(1885–1975)
His dedication to engineering and
PREFACE xv
2. CYCLES 61
Introduction................................................................................................. 239
Non-Condensing Cycle............................................................................ 239
Condensing Cycle.................................................................................... 239
The Rankine Cycle........................................................................................ 240
Heat Rate and Steam Rate.....................................................................243
Turbine Component Efficiency..............................................................243
Mechanical Efficiency.............................................................................244
The Regenerative - Reheat Cycle...........................................................244
Steam Turbine.........................................................................................246
Classifications of Steam Turbines........................................................... 247
Steam Flow Directions............................................................................ 247
Steam Passage Between Blades............................................................. 249
Turbine Stages in Series.......................................................................... 249
Single-Stage or Simple-Impulse Turbine............................................... 250
Multistage Impulse-Type Turbine.......................................................... 251
Velocity and Pressure Stage Combination............................................ 251
TABLE OF CONTENTS • ix
Introduction ................................................................................................317
Design Considerations . ..............................................................................320
Multipressure Steam Generators ..........................................................320
Off-Design Performance .......................................................................322
Construction of the HRSG .....................................................................323
Casing of the HRSG . ..............................................................................324
Forced-Circulation System .....................................................................324
Back-Pressure Considerations (Gas Side) ..............................................324
Finned Tubing ........................................................................................324
Tube Materials .......................................................................................324
HRSG Design Requirements ..................................................................325
Economizers ...........................................................................................326
Evaporators ............................................................................................327
Attemperators .......................................................................................329
Desuperheaters ......................................................................................330
Deaerator ....................................................................................................333
Supplementary Firing of Heat Recovery Systems . ...............................335
Design Features .....................................................................................338
Once Through Steam Generators .........................................................342
HRSG Operational Characteristics . .......................................................344
HRSG Effectiveness ................................................................................346
Water Chemistry ....................................................................................346
Water Treatment Plants ........................................................................348
Chemical Storage and Dosing ...............................................................352
HRSG Chemical Cleaning .......................................................................352
Vibration and Noise . .............................................................................356
Filter Housing, Duct Work, and Insulation . .........................................357
Diverters, Silencers, and Burners ..........................................................360
HRSG Reliability and Durability ............................................................365
APPENDIX A 725
APPENDIX B 729
BIBLIOGRAPHY 731
INDEX 747
Cogeneration and combined cycle power plants are not new, but with major
improvements in all of the building blocks such as power plant, gas turbines,
HRSGs, steam turbines, and condensers, an update of the book was necessary.
Technology efficiencies in the mid-1950s are common today, and with a little bit
of ingenuity, efficiencies in the low 1960s will be possible. With emphasis on CO2
reduction, these high efficiencies will make it possible to achieve the lofty goals
of greenhouse gas reductions. These high efficiencies have totally revolutionized
the industry, making the old steam plants a thing of the past.
The use of cogeneration and combined cycle power plants in all industries,
I sincerely hope that this new edition will be educational and interesting to
read as it was for me to write and that it will be a major reference in the fast-
growing field of cogeneration and combined cycle power plants.
MEHERWAN P. BOYCE
HOUSTON, TEXAS
September 2009