Air Conditioning Tools
Air Conditioning Tools
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Air Conditioning Tools
Recovery, Recycling, Recharging Systems
AC Recovery Kit
Model Usage: All Machines • Used to recover the air conditioning system • ½ HP oil less compressor with high volume
Warranty: Manufacturer’s • Includes recovery unit, 30 lb DOT tank, 60" cooling fan
yellow hose, 72" blue and red conversion • Compressor has automatic low pressure
hoses, UL approved high and low side R134a cut‑off switch
manual couplers, and oil purge bottle • Stainless steel ball valve design manifold
• Meets SAE J2810 and works with all • Gauges display in PSI, BAR, and MPA
refrigerants
• Used to recover and remove oil from Specifications
refrigerant • Dimensions: 432 x 254 x 305 mm (17 x 10 x
12 in.)
• Smooth and quiet performance
Part Number Description
445-9425 115 Volts AC — 60 Hz
445-9426 220 Volts AC — 50/60 Hz
REPAIR INFORMATION
Part Number Description
208-1355 Recharge Oil Pump
Ritchie Engineering Co. Inc.
10950 Hampshire Avenue South
Bloomington, MN 55438-2623
Phone: (800) 769-8370
Web site: www.yellowjacket.com
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Air Conditioning Tools
Charging Scales and Manifold Gauges
• Bold, easy to read gauges (large bold numbers • Sliding double O-ring pistons with non-
and colored scales are easy to read) rotating design reduce wear and extend
service life
• Removable Lexan crystals resist breakage
• Fast acting valve (only 1 1/2 turns for full
• Gauge cases are color-coded red and blue flow)
REPAIR INFORMATION • Pressure tested for reliability
Ritchie Engineering Co. Inc.
10950 Hampshire Avenue South • Forged brass body with metal valve handles
Bloomington, MN 55438-2623 for durability
Phone: (800) 769-8370
Web site: www.yellowjacket.com Part Number Description Warranty
208-1321 Manifold Assembly (R-12) —
208-1341 Manifold Assembly (R-134a) —
Service/Repair Parts
208-1376 Piston Six Months
208-1377 Handle Group Six Months
• Thermostat controlled
Part Number Description Size
208-1352 Wrap-Around Heater 115V
• Nylon permeation barrier meets U.L. • 45° end allows easier connection in tight
requirements for R-12, R-134a, R-22, and areas
R-503 refrigerants • Gaskets resist deterioration from R-12 and
R-134a refrigerants and oils
REPAIR INFORMATION
Ritchie Engineering Co. Inc. Part Number Description Length
10950 Hampshire Avenue South 208-1322 R-12 Hose Assembly, Red 457
Bloomington, MN 55438-2623 208-1325 R-12 Hose Assembly, Blue 457
Phone: (800) 769-8370 208-1327 R-12 Charging Hose, Yellow 457
Web site: www.yellowjacket.com 208-1328 R-12 Charging Hose, Yellow 244
208-1329 R-12 Charging Hose, Blue (high) 244
208-1330 R-12 Charging Hose, Red (low) 244
Service Couplers
Warranty: Manufacturer’s One Year • 208-1339 replaces discontinued 4C-2984; REPAIR INFORMATION
208-1340 replaces discontinued 4C-2985 Ritchie Engineering Co. Inc.
10950 Hampshire Avenue South
Air Conditioning Tools
• Couplers interface with R-134a service ports Bloomington, MN 55438-2623
• Quick, easy connect/disconnect Phone: (800) 769-8370
Web site: www.yellowjacket.com
• Control valve allows access to system even at
working pressures
• Integral safety sleeve holds coupler securely
to service port
• High-flow characteristics
Part Number Description Size
208-1339 Coupler, R-134a, Low Side 14 mm (0.55 in)
208-1340 Coupler, R-134a, High Side 14 mm (0.55 in)
• Rugged metal construction with no plastic to • Gas ballast speeds evacuation and keeps oil
crack or fall off cleaner
• Oil reservoir port has a wide-mouth for easier • Tethered caps stay with the unit
filling; doubles as pump exhaust; threaded Specifications
to attach garden type hose for exhausting to
• Pump Rating: 4 cfm
remote location
• Field Rating: 15 microns
• Large oil reservoir helps reduce operating
temperature and dilute corrosive • Intake: 1/4 and 1/2 in ACME thread
contaminants • Motor: 1/3 HP at 1725 RPM
• Large sight glass for easier monitoring • Internal Capacitor Thermal Overload:
• Large oil drain valve for quicker draining Temperature rise 40°C (104°F)
REPAIR INFORMATION
Ritchie Engineering Co. Inc. • Longer heat dissipation fins for a cooler • Voltage (1-phase): 115 V, 60 Hz or 230 V, 50 Hz
10950 Hampshire Avenue South running unit • Oil Capacity: 0.7 liter (24 oz)
Bloomington, MN 55438-2623
Phone: (800) 769-8370 • Low operating temperature improves • Overall Dimensions: 38.7 x 17.1 x 30.5 cm
Web site: www.yellowjacket.com efficiency and vacuum (15.25 x 6.75 x 12.00 in)
• Low profile on/off switch to avoid breakage • Weight: 13.4 kg (29.5 lb)
Part Number Description Voltage
208-1356 Vacuum Pump 115 V, 60 Hz
208-1357 Vacuum Pump 230 V, 50/60 Hz
Vacuum Manifolds
Warranty: Manufacturer’s One Year • Pump, manifold and thermistor vacuum gauge REPAIR INFORMATION
all hook up to this valve assembly, providing a Bosch Service Solutions
convenient central valve control 755 Eisenhower Drive
Owatonna, MN 55060
• Vacuum valve assemblies speed up servicing Attn: Repair Department
by eliminating the need to switch hoses, and Phone: 800-344-4013
work with any standard manifold https://repairtrack.bosch-automotive.com
Refrigerant Analyzer
Model Usage: All Approvals: CE, UL, SAE • Displays % air
Warranty: Manufacturer’s Certified to the SAE J2912 Refrigerant Analyzer • Uses replaceable filters
Standard • Accuracy: +/- 1.0%
• Standards require the verification of • Refrigerant % displayed: R134a, R22, HC, Air
the refrigerant purity before recovery of
refrigerant from an air conditioning system. • Operating Temperature (ambient): 50 to 120F
• Determines air conditioning refrigerant purity • Power: 110/220 50/60 Hz, battery pack
(internal)
• Displays % purity of R134a, R22 and
hydrocarbons • Communication Protocol: USB 2.0
• Replaces 262-4934
Handling Assembly
Model Usage: 16M Motor Grader European Union compliant, CE marked Reference
Warranty: Caterpillar Six Months
®
• Used to remove and install air conditioning • KENR6017-01, 16M Motor Grader Engine
condenser on 16M Motor Graders Supplement
• Used with appropriate lifting device • NEHS1021, Tool Operating Manual, 312-8796
Handling Assembly Tool Operating Manual
• Requires three 8T-4136 bolts and three
7X-7729 washers (dealer supplied) to attach Specifications
tooling to condenser
• Working load limit: 75 kg (165 lb)
• Counterweights keep condenser in horizontal
• Total weight: 50 kg (110 lb)
position during component removal and
installation • Counterweight (each): 10 kg (22 lb)
• Counterweights are easily removed while • Approximate length (overall): 2066 mm
tooling is attached to or removed from (81.3 in)
condenser and for handling and storage • Maximum width (at crossbar): 610 mm
(24.0 in)
• Maximum height (laying flat): 254 mm
Air Conditioning Tools
(10.0 in)
Item Part Number Description Size Quantity
1 312-8796 Handling Assembly — 1
2 5P-0372 Lock Pin — 2
3 2J-3506 Nut 3/4 - 10 1
4 439-3939 Link Bracket 3/4 in 3
5 4E-9311 Bolt 3/4 - 10 x 101.6 mm (4.00 in) long 1
6 5P-8250 Hard Washer 25.4 mm (1.00 in) ID 2
7 5P-8248 Hard Washer 19.0 mm (0.750 in) ID 2
Recover/Recycling Filter-Dryers
Warranty: Manufacturer’s One Year • Specially blended for maximum acid, moisture REPAIR INFORMATION
and condensable removal Bosch Service Solutions
755 Eisenhower Drive
• Keep extra filters on hand, especially during Owatonna, MN 55060
the busy air conditioning season Attn: Repair Department
Phone: 800-344-4013
Visit the Bosch Repair Track web link to complete and submit
the form for proper authorization:
https://repairtrack.bosch-automotive.com
REPAIR INFORMATION
Ritchie Engineering Co. Inc.
10950 Hampshire Avenue South
Bloomington, MN 55438-2623
Phone: (800) 769-8370 , www.yellowjacket.com
Adapter
Warranty: Manufacturer’s One Year • Used for system evacuation
Part Number Description Size Warranty
1U-9691 Straight Brass Adapter 1/4 MFL x 3/16 FFL One Year
1U-9692 Adapter, 90° Brass 1/4 MFL x 3/16 FFL One Year
1U-9886 Straight Brass Adapter 1/4 MFL x 1/4 FFL One Year
5P-8567 Adapter, 90° Brass 1/4 MFL x 1/4 FFL One Year
5P-8569 Straight Brass Adapter 1/4 MFL x 1/4 FFL One Year
Service/Repair Parts
1U-9688 Grommet Kit 5 mm (3/16 in) Six Months
REPAIR INFORMATION 1U-9689 Valve Core Depressor 5 mm (3/16 in) Six Months
Bosch Service Solutions 5P-8568 Valve Core Depressor 6.4 mm (1/4 in) Six Months
755 Eisenhower Drive, Owatonna, MN 55060 5P-8571 Grommet Kit 6.4 mm (1/4 in) Six Months
Attn: Repair Department, Phone: 800-344-4013
Visit the Bosch Repair Track web link to complete and submit
the form for proper authorization:
https://repairtrack.bosch-automotive.com
Flex Hoses
Warranty: Manufacturer’s One Year • 208-1387 used on low-pressure side of R-12 REPAIR INFORMATION
air conditioning recovery systems; 208-1388 Ritchie Engineering Co. Inc.
used on high-pressure side 10950 Hampshire Avenue South
Bloomington, MN 55438-2623
• Easy retrofit of existing hoses to provide ball Phone: (800) 769-8370
valve capability Web site: www.yellowjacket.com
Fin Comb
Warranty: Manufacturer’s One Year • 208-1350 replaces discontinued 8T-9275 REPAIR INFORMATION
• Multi-head tools straightens 8, 9, 10, 12, 14, Ritchie Engineering Co. Inc.
10950 Hampshire Avenue South
and 15 fins per inch Bloomington, MN 55438-2623
• Works on radiator evaporator coils and Phone: (800) 769-8370
Web site: www.yellowjacket.com
aluminum finned heat exchangers
• Breaks down easily for tool box storage
• Compact 10 cm (4 in) length
Part Number Description
208-1350 Radiator Fin Comb
Dust Cover
Warranty: Manufacturer’s One Year • Fits all cart-style units, Smart Cart and manual REPAIR INFORMATION
charging stations Visit the Bosch Repair Track web link to complete and
submit the form for proper authorization:
• Protects your recovery/recycling equipment https://repairtrack.bosch-automotive.com Bosch Service
• Made of top quality heavy-duty vinyl Solutions
755 Eisenhower Drive
• Seams are corded for extra durability Owatonna, MN 55060
Attn: Repair Department
• Medium gray color Phone: 800-344-4013
Analog Thermometer
Warranty: Caterpillar One Year
®
• For most any temperature measuring Specifications
application • Accuracy: ± 2%
• All have pocket clips • Range: -40° to 160°F
Part Number Description
9U-5325 Analog Thermometer
Alignment Pin
Model Usage: 793F, 795F, 797F • Used to ensure proper align air conditioning Reference
Warranty: Caterpillar Six Months
® pulleys to prevent air conditioning belt • REHS4747, Special Instruction Air Conditioning Tools
damage Realignment of The Air Compressor Pulley on
• Black Oxide coated for corrosion resistance 793F, 795F and 797F Off-Highway Trucks
Part Number Dimensions Weight
74 mm (2.91 in); 10 mm (.39 in ) Hex size; M12 x 1.75 external
395-0092 .066 kg (.15 lb)
thread; 13 mm (.51 in) clearance hole
74 mm (2.91 in); 10 mm (.39 in ) Hex size; M12x 1.75 external
417-6865 .066 kg (.15 lb)
thread; 14 mm (.55 in) clearance hole