Block Work MOS
Block Work MOS
Block work
DOCUMENT No: CMS-005 Rev.: 00 Date: 08/05/2023 Page: 1 of 8
METHOD OF STATEMENT
BLOCK WORK
AL QIDDIYA SUBSTATION
# 8370, 8371, 8372, 8373
1. SCOPE............................................................................................................................................. 3
2. REFERENCES ............................................................................................................................... 3
3. DE FINITIONS ............................................................................................................................... 3
4. GENERAL AND SAFETY REQUIRMENTS ............................................................................... 4
5. RESPONSIBILITIES ...................................................................................................................... 4
6. TOOLS AND EQUIPMENTS ........................................................................................................6
7. WORK PROCEDURE ............................................................................................................. …6
8. INSPECTION .................................................................................................................................. 8
9. RECORD ......................................................................................................................................... 8
10. ATTACHEMENTS ......................................................................................................................... 8
1. SCOPE
The Method Statement for Blinding defines the rules to be applied during all the blinding concrete or lean
concrete activities to ensure that all the works are properly executed in accordance with project specifications,
applicable standards, and health, safety & environmental requirements.
2. REFERENCES:-
TA-800143
TES
TCS
Approved drawing
Material approval
International Standard (if applicable)
Approved supplier details
Project quality plan
Project HSE plan
Approved method of statement
PTS 20CN-104, PTS 20CN-102, PTS 20CN-103 & PTS 20CN-105
4.1 Prior to the commencement of any activities, the workforce will receive introductory training on the
project specific, site safety requirements. This education will include both activity safety issues, as well as
general safety requirements. Attendance to evidence this training will be recorded, and attendees will be
required to sign in acknowledgement.
4.2 Where possible hazards may arise from fencing activities, the necessary safety measures will be taken to
prevent accident or injury at all times. This may include barriers, warning tape/ net, signage, watchman, and
proper lighting.
4.3 Where work near existing services may be required, the necessary work permits and safety equipment
should be obtained prior to the activity commencement.
4.4 HSEO will enforce that Personal Protective Equipment be worn by site personnel at all times during
construction activities. Supervisory Engineer and Foremen will be responsible for enforcement of the PPE
policy.
4.5 Provisions of adequate cool drinking water, shade, and table salt will be in place.
4.6 Plant & Equipment will be provided back-up alarms, lights, and all other applicable safety devices.
4.7 All Plant and Equipment operators will be required to hold valid license compliant with local
regulations.
5. RESPONSIBILITIES:-
5.4 QC Engineer:-
Developing and implementing quality standards. Developing and implementing quality control
systems. Monitoring and analyzing quality performance. Inspecting and testing materials, equipment,
processes and products to ensure quality specifications are met. Collaborating with operations
managers to develop and implement controls and improvements. Ensuring that workflows, processes,
and products comply with safety regulations. Investigating and troubleshooting product or production
issues. Developing corrective actions, solutions, and improvements. Reviewing codes, specifications,
and processes
5.7 Forman:-
Forman will coordinate day-to-day activities of direct Labor and sub-contractors and
responsible for the on-going quality and production at the work force.
7. WORK PROCEDURE:-
7.1. General:-
1. Ensure that material, sample and method statement and masonry accessorieshave been submitted as per the
specification and approved by the Engineer.
2. Masonry delivered to site shall be carefully unloaded & handled to preventchipping and breakage and random
sample to be sent for testing.
3. Masonry units shall store in dry location on plank platforms of adequate size.
4. Verify that all reinforcing, anchors, dowels, lintels, flashings, and other built-initems are on hand, of proper
size, and locations established.
5. Before commencement of work ascertain the nature and location of all MEP openings and built in items.
7.2. Workmanship:-
1. A Mock-up wall of typical wall type shall be constructed. The wall shall be constructed floor to floor in
height in the area designated by the Consultant. WIR shall be submitted for Consultant inspection and
approvals.
2. After approval of Mock-up proceed with masonry works. Concrete block masonry work shall match with
approved mock-up wall
3. The surveyor will mark out the layout for the block work using current layout drawings.
4. In dry and hot climate, masonry units will be wetted before laying in order to prevent quick drying and
shrinkage of cement based mortars.
5. Thickness of blocks shall be used as per drawings.
6. An approved Damp Proof Course (DPC) material shall be pre-laid into base of the wall along alignment of
the block wall. The width of DPC material shall be same as the particular thickness of the blocks specified on
the approved shop drawing.
7. First layer of blocks to be solid blocks and it should be fully set out with proper alignment.
8. Blocks shall be properly laid on a full bed of mortar. Mortar joint thickness for the general purpose mortar
will be 8mm to 12mm
9. Mortar made on site should preferably be mixed by machine.
10. Mortar Mixing:
Mortar mix ration is 1:6 OPC / Sand for CMU blocks and 1:4 OPC / Sand for thermal blocks as
specified.
Add and mix thoroughly and uniformly in enough water to make mortar tightly ball in man’s
hand and to lightly ooze through fingers as the hand is closed.
Mix no more mortar at a time than can be used within one half hour. Mortar not used within the
one half hour time shall be disposed off. Do not re-temper mortar.
11. Place masonry to lines and levels indicated. Masonry units shall be set out with a storey rod so that coursing
lines up at steel shelf angles, sills, heads of windows and doors with full courses.
12. Masonry units will be assembled together overlapped, so the vertical joints are staggered from course to
course. At the corners and wall intersections the overlapping should be the minimum width of the units. Only
cut dimension units will be used at these locations.
13. Horizontal anchors for the masonry block walls will be respected as per specifications.
14. All the horizontal joints shall be leveled and vertical joint shall be aligned during construction.
15. Cutting of masonry will be done by power driven masonry saw.
16. Walls shall be kept level at all times. Do not install any portion of wall more than1.2 m in height in any
particular day. Carry up walls in a uniform manner, no part being raised more than 1000 mm above any
adjacent un-built course, and no area of walling higher than 600 mm, above any course which is not fully set.
Angles and reveals shall be kept true, square and plumb. Broken walls must be laid up with a lead.
17. Walls shall be constructed as true planes and when tested with a 3000 mm straight edge placed anywhere on
the wall in any direction shall be true to place within 3 mm and plumb within 4 mm. Each horizontal joint
shall be level and at same height in all walls around the room and true to the lines and dimensions indicated
on the drawings. Unsatisfactory work shall be removed and replaced.
18. Intersecting concrete block walls shall be tied together in a masonry bond.
19. Extend masonry partitions, unless shown otherwise, to within 20 mm of underside of structure. Fill the 20
mm gap with insulation under 25% compression, so placed that space is left each side of the finished wall to
accept joint sealant
20. Install reinforced concrete lintels over openings in concrete block walls. Lintels shall a minimum of 200 mm
bearing on supporting masonry.
21. Install solid concrete masonry bearing blocks at the jambs of all concrete block. The bearing blocks to be of
the same material as the adjacent wall surfaces.
22. To Provide Lateral Support: Intersecting bearing walls shall be tied together with a prefabricated "Tee
Section" of wall reinforcement or strap anchor set in the second bed course and every third course thereafter,
full height of wall. Tops of masonry walls up to 45 mm thick shall be secured to cast-in place concrete slabs
above with strap anchors securely fixed to the slab and securely embedded into mortar joints of the wall.
Space anchors not more than 600 mm apart.
23. Block work more than 6 m in height shall be reinforced with reinforced concrete stiffening frame work
comprising of 200 x 200 mm verticals at 4.00 meter center and 200 x 300 mm horizontals at mid-height or at
every 3.00 meters in case wall height is bigger than 5.00 meters as per the approved shop drawings. When the
distance between the structural columns is more than 6.o meters that is the width of panel Block masonry is
more than 6.0 meter, and the height and the height of the panel is more than 4.0 m, provide nonstructural
columns (200x200) not exceeding 6.0 m on centers as stiffeners.
24. Stiffener columns and beams shall be provided according to the approved shop drawings.
25. WIR shall be submitted for the inspection and approval before any casting of stiffener columns and lintels.
26. Construct vertical control joints in masonry walls at maximum 6000 mm o.c. Joints shall be constructed full
height of the walls or partitions. Joints shall be formed by using one half and full blocks to form a continuous
straight vertical joint and placing continuous tarred or waxed paper or asphalt emulsion on the end half-cells
of the blocks; the resulting center key cavity is to be completely filled with mortar as each course is placed.
Vertical joint between the block ends shall be raked out to a depth of 12 mm full height, both sides and left
ready to receive caulking specified under specifications.
27. MEP Cut out: Maintain openings as per the drawing and cut units to accommodate frames, conduit, fixtures,
recesses and other MEP work.
28. As Work progresses, install metal door frames, fabricated metal frames, window frames anchor bolts, plates,
conduits, pipes, and other built-in items into Work.
29. All frame work shall be anchored both jams and set plumb and true.
30. Block work shall built to the respective dimension, thickness and height mentioned on the drawing.
31. Curing: Damp cure the block works for 3 days, lintels and sills for 7 days as per the project specifications.
32. Cleaning: As the work proceeds, carefully remove mortar splashes from masonry surfaces and adjoining
surfaces. After completing each section of the wall, clean down surfaces and make good where required.
8. INSPECTION:-
All activities (reception of material, toolbox meeting and daily activities) will be recorded by the Site Engineer.
In case approval of activities executed, QA-QC Engineer will request signature of The SEC engineer after Block
work were completed had been approved.
9. RECORDS:-
MIR
Attendance sheet
Request for inspection.
Delivery note.
Toolbox meeting.
Risk assessment
JSP
10. ATTACHEMENTS:-
Approved drawings.
Checklist
TA-800143
MIR
RFI
MOS