FQ2 Brochure
FQ2 Brochure
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choose the functionality you need, no more and no less!
Missing Pill Misalignment Package insert detection Reading barcode Hot-melt detection Date verification and tape detection Reading barcode
4 5
Inspections
Console Controller Monitor Power supply Sensor Monitoring and Setup Tool
of lighting Touch Finder or PC Tool 1: Edge Count . . . . . . . . . . . . . . . . . . . . . . . . . 1: Number of pins and pitch inspections
2: Sensitive Search . . . . . . . . . . . . . . . . . . . . . 2: Incomplete characters
3: Colour Data . . . . . . . . . . . . . . . . . . . . . . . . . 3: Foreign matter
4: Edge Position . . . . . . . . . . . . . . . . . . . . . . . 4: Width measurements
Searching Area measurements, colour measurements, and defect & foreign matter detection
Deformed,
faulty Workpieces
products are are
OK
judged detectable 3 5
as NG 0 even
2
if they are
4 0 6 Workpieces are
rotated
Overlapping 4 detectable even with
up to 360°
different amounts of NG
workpieces 5 1 7 1 8
are light
detectable
General searches have a difficult time with Multiple searches can be performed Through automatic division and matching This inspection item counts This inspection item measures Inspections can be performed that compare the difference in colour
overlap or 360° rotation, but this Sensor simultaneously, which enables the of the model image, tiny differences that how many labels there are of the area and center position of between the workpiece and a registered image of a good product to
achieves high-speed, stable searching of inspection of the number of items in cannot be detected with a normal search the specified colour and size the specified colour. detect objects and foreign matter (average colour value).
any shapes that match the model. a pallet or picking applications. can be detected with large numerical and measures the area or center You can also inspect for defects and foreign matter by looking at the
differences. position of the specified label. colour deviation (colour deviation).
Search Edge pitch Edge position Edge width 360° Rotational Position Compensation Image Filters Calibration
150 pixels 8 mm
This is a standard search The number of edges in a region This inspection item detects This inspection item measures The correct position of workpieces with an inconsistent orientation One of 11 different image filters If the dimensions or position of
inspection item. This type of can be counted. edges and measures their the width between edges. can be measured through automatic detection of the offset of the is background suppression to a workpiece is difficult to
search is used to detect items positions. workpiece in relation to a registered standard model. help eliminate patterns that can determine in a pixel display,
like labels, identify shapes, or result in unstable measure- you can convert the display unit
positions. ments, dilation and erosion. so that it is easier to see.
8 9
Reading Characters
Hot Printer Inkjet Printer Thermal Printer Laser marker
Inspections
Previous Vision Sensors Structural models record the
characteristics of each character The position and structure of characteristic points are used to recognize characters.
1: OCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: Reads the lot number and date ...is now combined into one process in approximately 80 fonts.
2: Search . . . . . . . . . . . . . . . . . . . . . . . . . . 2: Label position inspection
A
Character Verification
Reading
Compensates for the position No problem for the FQ2, which is equipped
offset of the box
with filters designed specifically for DPM and Dilate For white codes, increases the cell size – Effective for reading codes with cell spreading
Dilate Erosion
2D-code (DPM)
Compensates for the position
offset of the box 1 – Retrying the specified number of times with 3 - Retrying while changing the shutter speed
the same conditions
Outputs
2 – Retrying while external trigger is input 4 – retrying while changing the reading conditions
Marking on small parts Marking on metal Marking on film or glass When reading DPM codes, inconsistencies in printing
During level trigger input conditions can result in NGs if reading is performed
with only one set of reading settings. The FQ2 allows Register 32 sets of reading conditions
you to register up to 32 sets of reading conditions as
Rapidly switch to the optimum reading conditions.
scenes and retry reading while changing the scenes in
order. The system automatically determines the scenes
with the highest usage rates and changes the order to
start with them to flexibly handle changes in reading
Reading is performed until successful, as long as conditions. Of course you can specify a fixed order if
an external level trigger is input required.
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Sensors that give crystal clear images The FQ2 sensor includes communication interfaces for compatibility
with a wide range of host devices. This helps reduce the design work
A wide choice of sensors are available to match your precise requirements. All-in-one sensors tend to be limited in field of view, but Omron required for data communications between the sensor and a PLC.
offers a lineup of integrated sensors ranging from 7.5 mm up to 240 mm, which enable a wider variety of applications to be solved.
PLC Link
PLC link greatly reduces the amount of time and work that is required to
create ladder programs.
OMRON PLCs: CS, CJ1, CJ2, CP1 and NSJ Series
Wide view (long-distance) sensor PLC Link compatible models Mitsubishi Electric: Q Series
FINS
Narrow view sensor Standard view sensor OMRON’s exclusive communications interface gives faster, simpler
This illustration shows the field of view and installation distance of a 760,000-pixel Sensor connections to low-cost OMRON PLCs without the need for protocols FINS Link compatible models OMRON PLCs: CS, CJ1, CJ2, CP1 and NSJ Series
to process complex TCP packets.
180° inversion
updated
The image is displayed in the
same direction as it is actually
traveling
Note: When 32 sensors are connected, the most Automatically NG sensor image is displayed!
recent NG sensor of 8 sensors selected for
display is displayed
FQ2 Inspection systems FQ2 Inspection systems
Lineup ranging from single-function models to full-function models ID model
FQ2-CH Series FQ-CR1 Series FQ-CR2 Series
Inspection model Optical Character Recognition Sensor Multi Code Reader 2D Code Reader
FQ-S1 series FQ2-S2 series Integrated Sensor Integrated Sensor Integrated Sensor
FQ2-S3 series High-resolution type
Single-function type Standard type
Integrated sensor Integrated sensor Integrated sensor C-mount
Inspection
Edge position
Sensitive search Edge width
Inspection
I/O specifi-
OCR net FINS/TCP no-protocol, EtherNet/IP, or PLC Link)
cations
Communications (Ethernet TCP no-protocol, Ether- Sensor Data Units (I/O) – –
I/O specifi-
Edge position
Edge width PNP FQ2-S25010F FQ2-S25050F FQ2-S25100F FQ2-S25100N
Edge pitch Field of vision/Installation distance Refer to figure 1 on page 18. Refer to figure 2 on page 18. Refer to figure 3 on page 18. Refer to figure 4 on page 18.
Area FQ2-S3 Series [High-resolution Type]
Color data Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance) C-mount
Labeling Number of pixels 760,000 pixels 1.3 million pixels
Bar code Color NPN FQ2-S30010F-08 FQ2-S30050F-08 FQ2-S30100F-08 FQ2-S30100N-08 FQ2-S30-13
2D code PNP FQ2-S35010F-08 FQ2-S35050F-08 FQ2-S350100F-08 FQ2-S35100N-08 FQ2-S35-13
ID
2D code (DPM)*1 Monochrome NPN FQ2-S30010F-08M FQ2-S30050F-08M FQ2-S30100F-08M FQ2-S30100N-08M FQ2-S30-13M
OCR PNP FQ2-S35010F-08M FQ2-S35050F-08M FQ2-S35100F-08M FQ2-S35100N-08M FQ2-S35-13M
Communications (Ethernet TCP no-protocol, Ether-
I/O specifi-
Field of vision/Installation distance Refer to figure 5 on page 18. Refer to figure 6 on page 18. Refer to figure 7 on page 18. Refer to figure 8 on page 18. Refer to optical chart on p. 27
net FINS/TCP no-protocol, EtherNet/IP, or PLC Link)
cations
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FQ2 Inspection systems FQ2 Inspection systems
[High-resolution Type] Touch Finder Accessories
Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance) C-mount Type Appearance Model Application Appearance Name Model
Number of pixels 760,000 pixels 1.3 million pixels DC power supply FQ2-D30 For Sensor Mounting Bracket*1 FQ-XL
Color NPN FQ2-S40010F-08 FQ2-S40050F-08 FQ2-S40100F-08 FQ2-S40100N-08 FQ2-S40-13
AC/DC/battery FQ2-D31
PNP FQ2-S45010F-08 FQ2-S45050F-08 FQ2-S45100F-08 FQ2-S45100N-08 FQ2-S45-13
Mounting Bracket FQ-XL2
Monochrome NPN FQ2-S40010F-08M FQ2-S40050F-08M FQ2-S40100F-08M FQ2-S40100N-08M FQ2-S40-13M
PNP FQ2-S45010F-08M FQ2-S45050F-08M FQ2-S45100F-08M FQ2-S45100N-08M FQ2-S45-13M Cables
Field of vision/Installation distance Refer to figure 5 on page 18. Refer to figure 6 on page 18. Refer to figure 7 on page 18. Refer to figure 8 on page 18. Refer to optical chart on p. 27 Type Appearance Cable length Model Mounting Base for C-mount type*2 FQ-XLC
ID Model FQ Ethernet Cables 2m FQ-WN002
(connect Sensor to Touch Finder, 5m FQ-WN005
FQ2-CH Series [Optical Character Recognition Sensor] Polarizing Filter Attachment*1 FQ-XF1
Sensor to PC)
Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance) Robotic 10m FQ-WN010
cable
Number of pixels 350,000 pixels 20m FQ-WN020
Monochrome NPN FQ2-CH10010F-M FQ2-CH10050F-M FQ2-CH10100F-M FQ2-CH10100N-M I/O Cables 2m FQ-WD002 For Touch Panel Mounting Adapter FQ-XPM
PNP FQ2-CH15010F-M FQ2-CH15050F-M FQ2-CH15100F-M FQ2-CH15100N-M 5m FQ-WD005 Finder
Robotic 10m FQ-WD010
Field of vision/Installation distance Refer to figure 1 on page 18. Refer to figure 2 on page 18. Refer to figure 3 on page 18. Refer to figure 4 on page 18. cable
FQ-CR1 Series [Multi Code Reader] 20m FQ-WD020
Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance) AC Adapter FQ-A@
Sensor Data Unit (FQ2-S3/S4/CH only) (for AC/DC/battery model)*3
Number of pixels 350,000 pixels
Type Appearance Output type Model
Monochrome NPN FQ-CR10010F-M FQ-CR10050F-M FQ-CR10100F-M FQ-CR10100N-M
Parallel Interface NPN FQ-SDU10
PNP FQ-CR15010F-M FQ-CR15050F-M FQ-CR15100F-M FQ-CR15100N-M Battery FQ-BAT1
Field of vision/Installation distance Refer to figure 1 on page 18. Refer to figure 2 on page 18. Refer to figure 3 on page 18. Refer to figure 4 on page 18. (for AC/DC/battery model)
PNP FQ-SDU15
FQ-CR2 Series [2D Code Reader]
Touch Pen*4 FQ-XT
Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance)
Number of pixels 350,000 pixels RS-232C Interface NPN FQ-SDU20
Monochrome NPN FQ-CR20010F-M FQ-CR20050F-M FQ-CR20100F-M FQ-CR20100N-M Strap FQ-XH
PNP FQ-CR25010F-M FQ-CR25050F-M FQ-CR25100F-M FQ-CR25100N-M PNP FQ-SDU25
Field of vision/Installation distance Refer to figure 1 on page 18. Refer to figure 2 on page 18. Refer to figure 3 on page 18. Refer to figure 4 on page 18.
Supported W4S1-05C
38 Lenses for C-mount Camera. Refer to optical chart on p. 27 for selection of a lens.
32
56 220 High-resolution, Low-distortion Lenses
7.5
57 6.7 Model 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE
Field of 11.6 13 25.9 29
vision 47.3 53 Field of SV-0614H SV-0814H SV-1214H SV-1614H SV-2514H SV-3514H SV-5014H SV-7525H SV-10028H
11.6 13 Field of Field of vision
215 vision vision Appearance
380
53 970
47.3 42 dia. 57.5 39 dia. 52.5 30 dia. 51.0 30 dia. 47.5 30 dia. 36.0
44 dia.
45.5
44 dia. 57.5 36 dia.
49.5 39 dia.
66.5
268 300
240 Focal length 6 mm 8 mm 12 mm 16 mm 25 mm 35 mm 50 mm 75 mm 100 mm
214
Brightness F1.4 F1.4 F1.4 F1.4 F1.4 F1.4 F1.4 F2.5 F2.8
Filter size M40.5 P0.5 M35.5 P0.5 M27 P0.5 M27 P0.5 M27 P0.5 M35.5 P0.5 M40.5 P0.5 M34.0 P0.5 M37.5 P0.5
Extension Tubes
Note: Do not use the 0.5-mm, 1.0-mm, and 2.0-mm Extension Tubes attached to each other.
Model 3Z4S-LE SV-EXR Since these Extension Tubes are placed over the threaded section of the Lens or other Ex-
Contents Set of 7 tubes tension Tube, the connection may loosen when more than one 0.5-mm, 1.0-mm or
(40 mm, 20 mm,10 mm, 5 mm, 2.0 mm,1.0 mm, and 0.5 mm) 2.0-mm Extension Tube are used together.
Maximum outer diameter: 30 mm dia. Note: Reinforcement is required to protect against vibration when Extension Tubes exceeding
30 mm are used.
18 19
FQ2 Inspection systems FQ2 Inspection systems
System Configuration Ratings and Performance
Up to 32 Sensors can be set up and monitored from a single Touch Finder or PC Tool. Sensor
Various types of Sensors can be used at the same time. Inspection Model FQ2-S1/S2/S3 Series
However, I/O type and wiring method vary depending on the Sensor, so select the necessary devices. Item Single-function type Standard type High-resolution type
Model NPN FQ2-S10@@@@ FQ2-S20@@@@ FQ2-S30@@@@-08 FQ2-S30@@@@-08M FQ2-S30-13 FQ2-S30-13M
Sensors (32 max.)*
FQ2-S1/S2/S3/S4/CH,FQ-CR1/CR2
PNP FQ2-S15@@@@ FQ2-S25@@@@ FQ2-S35@@@@-08 FQ2-S35@@@@-08M FQ2-S35-13 FQ2-S35-13M
Field of view Refer to Ordering Information on p.19. (Tolerance (field of vision): 10% max.) Select a lens according to the field of vision and in-
Touch Finder FQ2-D
or PC Tool Switching Hub Installation distance stallation distance. Refer to optical chart on p. 27.
W4S1
Main Inspection items Search, shape search II, sensitive search, area, color data, edge position, edge pitch, edge width, and labeling
functions Number of 1 32
Standard Ethernet Cable Special Ethernet Cable
FQ-WN simultaneous
RJ-45 of the FCC regulations
measurements
*The Setup Tool can connect to up to 32 Sensors and it can display up to eight Sensors at the same time. Position compensation Supported (360º Model position compensation, Edge position compensation)
Note: Note: If you register as a member after purchasing a Sensor, you can download free setup software that runs on a PC and can be used in place of Touch Finder. Number of registered 8 32
Refer to the member registration sheet for details. scenes
Calibration Supported
Ethernet (EtherNet/IP, No-protocol, or PLC Link) Connection
Image input Image processing Real color Monochrome Real color Monochrome
Touch Finder method
FQ2-S1 FQ2-S2 Control PLC
FQ2-D Image filter High dynamic range (HDR), image adjustment (Color Gray Filter, Weak smoothing, Strong smoothing, Dilate, Erosion, Median, Extract edges, Extract horizontal
FQ2-S3 FQ2-S4 or PC Tool
edges, Extract vertical edges, Enhance edges, Background suppression), polarizing filter (attachment), and white balance (Sensors with Color Cameras only)
Switching Hub
FQ2-CH FQ-CR1 W4S1 Image elements 1/3-inch color CMOS 1/2-inch color CMOS 1/2-inch Monochrome 1/2-inch color CMOS 1/2-inch Monochrome
CMOS CMOS
FQ-CR2 Standard Standard Ethernet Cable*
Trigger sensor I/O control PLC
Ethernet Cable* Sensor
Shutter Built-in lighting ON: 1/250 to 1/50,000 Built-in lighting ON: 1/250 to 1/60,000 1/1 to 1/60,000
FQ2-S1/S2/S3/S4/CH, FQ-CR1/CR2 Built-in lighting OFF: 1/1 to 1/50,000 Built-in lighting OFF: 1/1 to 1/60,000
DC24V
Processing resolution 752 480 928 828 1280 1024
Partial input function Supported horizontally only. Supported horizontally and vertically
FL-STC FL-series
FQ I/O Cable Lighting Controller External Lighting Lens mounts – C-mount
Ethernet Cable FQ-WD
FQ-WN DC24V
Lighting Lighting method Pulse –
* RJ-45 of the FCC regulations Lighting color White –
Data logging Measurement data In Sensor: 1,000 items (If a Touch Finder is used, results can be saved up to the capacity of an SD card.)
Images In Sensor: 20 images (If a Touch Finder is used, images can be saved up to the capacity of an SD card.)
Parallel Interface Connection Auxiliary function Math (arithmetic, calculation functions, trigonometric functions, and logic functions)
Connection with Standard Touch Finder
Measurement trigger External trigger (single or continuous)
Communications trigger (Ethernet TCP no-protocol, Ethernet FINS/TCP no-protocol, EtherNet/IP, or PLC Link)
Parallel Interface of the FQ2-D Sensor
or PC Tool FQ2-S1/S2/S3/S4/CH,FQ-CR1/CR2 I/O specifica- Input signals 7 signals
Sensor Trigger sensor Sensor control PLC
I/O control PLC tions Single measurement input (TRIG)
FQ2-S1 FQ2-S2 Control command input (IN0 to IN5)
FQ I/O Cable Output signals 3 signals
FQ2-S3 FQ2-S4 Ethernet Cable FQ-WD Control output (BUSY)
FQ2-CH FQ-CR1 FQ-WN FL-STC FL-series Overall judgement output (OR)
DC24V Lighting Controller External Lighting Error output (ERROR)
FQ-CR2 The assignments of the three output signals (OUT0 to OUT2) can be changed to the individual judgements of the inspection items, the image input ready
DC24V output (READY), or the external lighting timing output (STGOUT).
Ethernet specifications 100Base-TX/10Base-T
Communications Ethernet TCP no-protocol, Ethernet FINS/TCP no-protocol, EtherNet/IP, or PLC Link
Connection through a Touch Finder Parallel Interface
FQ2-D Sensor Sensor Data Unit I/O expansion – – Possible by connecting FQ-SDU1_ Sensor Data Unit. 11 inputs and 24 outputs
Parallel Interface Sensor FQ2-S3/S4/CH
or PC Tool FQ-SDU1 RS-232C – – Possible by connecting FQ-SDU2_ Sensor Data Unit. 8 inputs and 7 outputs
Data Unit Trigger sensor Sensor control PLC
I/O control PLC Ratings Power supply voltage 21.6 to 26.4 VDC (including ripple)
FQ2-S1 FQ2-S2 Current consumption 2.4 A max. 0.3 A max.
FQ Sensor Data
FQ2-S3 FQ2-S4 Ethernet Cable Parallel Cable Environmen- Ambient temperature Operating: 0 to 50ºC Operating: 0 to 40ºC
Unit Cable
FQ-WN FQ-WU for FQ-SDU1 FL-STC FL-series tal immunity range Storage: –25 to 65ºC Storage: –25 to 65ºC
FQ2-CH FQ-CR1
DC24V FQ-VP1 Lighting Controller External Lighting (with no icing or condensation) (with no icing or condensation)
FQ-CR2 x 2 cables
DC24V
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
range
Ambient atmosphere No corrosive gas
Vibration resistance 10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions
RS-232C Serial Connection (FQ2-S3 only) (destruction) 8 min each, 10 times
FQ2-S1 FQ2-S2 Touch Finder RS-232C Interface Shock resistance 150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward)
FQ2-D Sensor Sensor Data Unit (destruction)
FQ2-S3 FQ2-S4 or PC Tool FQ2-S3/S4/CH FQ-SDU2
Degree of protection IEC 60529 IP67 (Except when Polarizing Filter Attachment is mounted IEC 60529 IP40
Parallel Cable for or connector cap is removed.)
FQ2-CH FQ-CR1
FQ-SDU2 Trigger sensor Sensor control PLC
FQ-CR2 FQ-VP2 x 2 cables Materials Sensor: PBT, PC, SUS Cover: Zinc-plated steel,
I/O control PLC
FQ Sensor Data Mounting Bracket: PBT Thickness: 0.6 mm
Ethernet Cable Unit Cable RS-232C Cable Polarizing Filter Attachment: PBT, PC Case: Aluminum diecast alloy (ADC-12)
FQ-WN FQ-WU XW2Z- @00S-V Ethernet connector: Oil-resistance vinyl compound Mounting base: Polycarbonate ABS
DC24V FL-STC FL-series
I/O connector: Lead-free heat-resistant PVC
Lighting Controller External Lighting Weight Narrow View/Standard View:Approx.160 g Approx. 160 g without base,
Wide View: Approx.150 g Approx. 185 g with base
Model compatible with
communications interface Accessories included with sensor Mounting Bracket (FQ-XL) (1) Mounting Base (FQ-XLC) (1)
Polarizing Filter Attachment (FQ-XF1) (1) Mounting Screw (M3 8mm) (4)
Compatible Sensor control PLC Instruction Manual, Quick Startup Guide Instruction Manual, Quick Startup Guide
Not compatible Member Registration Sheet, Warning Label Member Registration Sheet
DC24V
20 21
FQ2 Inspection systems FQ2 Inspection systems
Item Single-function type Standard type High-resolution type Item Inspection/ID Model
Model NPN FQ2-S10@@@@ FQ2-S20@@@@ FQ2-S30@@@@-08 FQ2-S30@@@@-08M FQ2-S30-13 FQ2-S30-13M Model NPN FQ2-S40@@@@ FQ2-S40@@@@-M FQ2-S40@@@@-08 FQ2-S40@@@@-08M FQ2-S40@@@@-13 FQ2-S40@@@@-13M
PNP FQ2-S15@@@@ FQ2-S25@@@@ FQ2-S35@@@@-08 FQ2-S35@@@@-08M FQ2-S35-13 FQ2-S35-13M PNP FQ2-S45@@@@ FQ2-S45@@@@-M FQ2-S45@@@@-08 FQ2-S45@@@@-08M FQ2-S45@@@@-13 FQ2-S45@@@@-13M
LED class Class 2(Applicable standards: IEC 60825-1:1993 +A1:1997 +A2:2001, – Weight Narrow View/Standard View:Approx.160 g Approx. 160 g without base,
EN 60825-1:1994 +A1:2002 +A2:2001, and JIS C 6802:2005) Wide View:Approx.150 g Approx. 185 g with base
Applicable standards EN standard EN 61326 and EC Directive No.2004/ EN 61326-1:2006 and IEC 61010-1 Accessories included with sensor Mounting Bracket (FQ-XL)(1) Mounting Base (FQ-XLC) (1)
104/EC Polarizing Filter Attachment (FQ-XF1) (1) Mounting Screw (M3 8mm)(4)
Instruction Manual, Quick Startup Guide Instruction Manual, Quick Startup Guide
Inspection/ID Model FQ2-S4 Series Member Registration Sheet, Warning Label Member Registration Sheet
Item Inspection/ID Model LED class Class 2(Applicable standards: IEC 60825-1:1993 +A1:1997 +A2:2001, –
EN 60825-1:1994 +A1:2002 +A2:2001, and JIS C 6802:2005)
Model NPN FQ2-S40@@@@ FQ2-S40@@@@-M FQ2-S40@@@@-08 FQ2-S40@@@@-08M FQ2-S40@@@@-13 FQ2-S40@@@@-13M
Applicable standards EN 61326-1:2006 and IEC 61010-1
PNP FQ2-S45@@@@ FQ2-S45@@@@-M FQ2-S45@@@@-08 FQ2-S45@@@@-08M FQ2-S45@@@@-13 FQ2-S45@@@@-13M
*1
Field of view Refer to Ordering Information on p.19. (Tolerance (field of vision): 10% max.) Select a lens according to the field of vision and in- The types of characters to be read are the same as those of FQ2-CH Optical Character Recognition Sensor.
*2
stallation distance. Refer to optical chart on p. 27. The types of codes to be read are the same as those of FQ-CR1 Multi Code Reader.
Installation distance *3 The types of codes to be read are the same as those of FQ-CR2 2D Code Reader.
Main Inspection items Search, shape search II, sensitive search, area, color data, edge position, edge pitch, edge width, labeling, OCR*1, Bar code*2, 2D-code*2, 2D-code (DMP)*3,
functions and Model dictionary ID Model FQ2-CH, FQ-CR1/CR2 Series
Number of 32
simultaneous Item Optical Character Recognition Sensor Multi Code Reader 2D Code Reader
measurements Model NPN FQ2-CH10@@@@-M FQ-CR10@@@@-M FQ-CR20@@@@-M
Position compensation Supported (360º Model position compensation, Edge position compensation) PNP FQ2-CH15@@@@-M FQ-CR15@@@@-M FQ-CR25@@@@-M
Number of registered 32 Field of view Refer to ordering information on page 17. (Tolerance (field of vision): 10% max.)
scenes
Installation distance
Calibration Supported
Main Inspection items OCR 2D Code (Data Matrix(EC200), QR Code, MicroQR 2D Code
Retry function Normal retry, Exposure retry, Scene retry, Trigger retry functions Alphabet A to Z Code, PDF417, MicroPDF417, GS1-Data Matrix) (Data Matrix(EC200), QR Code)
Image input Image processing Real color Monochrome Real color Monochrome Real color Number 0 to 9 Bar Code (JAN/EAN/UPC, Code39, Codabar (NW-7),
Monochrome Symbol ' - . : /
method ITF (Interleaved 2 of 5), Code 93, Code128/
Model dictionary GS1-128, GS1 DataBar* (Truncated, Stacked, Om-
Image filter High dynamic range (HDR), image adjustment (Color Gray Filter, Weak smoothing, Strong smoothing, Dilate, Erosion, Median, Extract edges, Extract horizontal
edges, Extract vertical edges, Enhance edges, Background suppression), polarizing filter (attachment), and white balance (Sensors with Color Cameras only) nidirectional, Stacked Omnidirectional, Limited, Ex-
panded, Expanded Stacked), Pharmacode,
Image elements 1/3-inch color CMOS 1/3-inch Monochrome 1/2-inch color CMOS 1/2-inch Monochrome 1/2-inch color CMOS 1/2-inch Monochrome
GS1-128 Composite Code (CC-A, CC-B, CC-C)
CMOS CMOS CMOS
Image filter Weak smoothing, Strong smoothing, Dilate, Ero- None Filter function (Smooth, Dilate, Erosion, Median),
Shutter Built-in lighting ON: 1/250 to 1/50,000 Built-in lighting ON: 1/250 to 1/60,000 1/1 to 1/60,000 sion, Median, Extract edges, Extract horizontal edg- Code Error Correction Position Display
Built-in lighting OFF: 1/1 to 1/50,000 Built-in lighting OFF: 1/1 to 1/60,000 es, Extract vertical edges, Enhance edges,
Processing resolution 752 480 928 828 1280 1024 Background suppression
Partial input function Supported horizontally only. Supported horizontally and vertically Verification function Supported Supported None
Lens mounts – C-mount Retry function Normal retry, Exposure retry, Scene retry, Trigger retry
Lighting Lighting method Pulse – Number of 32
Lighting color White – simultaneous
measurements
Data logging Measurement data In Sensor: 1,000 items (If a Touch Finder is used, results can be saved up to the capacity of an SD card.)
Position compensation Supported (360º Model position compensation, None
Images In Sensor: 20 images (If a Touch Finder is used, images can be saved up to the capacity of an SD card.) Edge position compensation)
Auxiliary function Math (arithmetic, calculation functions, trigonometric functions, and logic functions) Number of registered 32
scenes
Measurement trigger External trigger (single or continuous)
Communications trigger (Ethernet TCP no-protocol, Ethernet FINS/TCP no-protocol, EtherNet/IP, or PLC Link) Image Image processing Monochrome
input method
I/O specifica- Input signals 7 signals
tions Single measurement input (TRIG) Image filter High dynamic range (HDR) and polarizing filter (attachment)
Control command input (IN0 to IN5) Image elements 1/3-inch Monochrome CMOS
Output signals 3 signals Shutter Built-in lighting ON: 1/250 to 1/50,000 1/250 to 1/30,000 1/250 to 1/32,258
Control output (BUSY) Built-in lighting OFF: 1/1 to 1/50,000
Overall judgement output (OR)
Error output (ERROR) Processing resolution 752 480
The assignments of the three output signals (OUT0 to OUT2) can be changed to the individual judgements of the inspection items, the image input ready Partial input function Supported horizontally only.
output (READY), or the external lighting timing output (STGOUT).
Lighting Lighting method Pulse
Ethernet specifications 100Base-TX/10Base-T
Lighting color White
Communications Ethernet TCP no-protocol, Ethernet FINS/TCP no-protocol, EtherNet/IP, or PLC Link
Data logging Measurement data In Sensor: 1,000 items (If a Touch Finder is used, results can be saved up to the capacity of an SD card.)
I/O expansion Possible by connecting FQ-SDU1_ Sensor Data Unit. 11 inputs and 24 outputs
Images In Sensor: 20 images (If a Touch Finder is used, images can be saved up to the capacity of an SD card.)
RS-232C Possible by connecting FQ-SDU2_ Sensor Data Unit. 8 inputs and 7 outputs
Auxiliary function Math (arithmetic, calculation functions, trigonometric functions, and logic functions)
Ratings Power supply 21.6 to 26.4 VDC (including ripple)
voltage Measurement trigger External trigger (single or continuous) External trigger (single or continuous)
Communications trigger (Ethernet TCP no-protocol,
Current consumption 2.4 A max. 0.3 A max. Ethernet FINS/TCP no-protocol, EtherNet/IP, or PLC
Environmen- Ambient temperature Operating: 0 to 40ºC Link)
tal immunity range Storage: –25 to 65ºC
(with no icing or condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
range
Ambient atmosphere No corrosive gas
Vibration resistance 10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions
(destruction) 8 min each, 10 times
Shock resistance 150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward)
(destruction)
Degree of protection IEC 60529 IP67 (Except when Polarizing Filter Attachment is mounted IEC 60529 IP40
or connector cap is removed.)
Materials Sensor: PBT, PC, SUS Cover: Zinc-plated steel,
Mounting Bracket: PBT Thickness: 0.6 mm
Polarizing Filter Attachment: PBT, PC Case: Aluminum diecast alloy (ADC-12)
Ethernet connector: Oil-resistance vinyl compound Mounting base: Polycarbonate ABS
I/O connector: Lead-free heat-resistant PVC
22 23
FQ2 Inspection systems FQ2 Inspection systems
Item Optical Character Recognition Sensor Multi Code Reader 2D Code Reader Item Type Model with DC power supply Model with AC/DC/battery power supply
Model NPN FQ2-CH10@@@@-M FQ-CR10@@@@-M FQ-CR20@@@@-M Model FQ2-D30 FQ2-D31
PNP FQ2-CH15@@@@-M FQ-CR15@@@@-M FQ-CR25@@@@-M Weight Approx. 270 g (without Battery and hand strap attached)
I/O specifica- Input signals 7 signals Materials Case: ABS
tions Single measurement input (TRIG) Accessories included with Touch Finder Touch Pen (FQ-XT), Instruction Manual
Control command input (IN0 to IN5) *1 This is a guideline for the time required for the brightness to diminish to half the initial brightness at room temperature and humidity. The life of the backlight is greatly affected by the ambient
Output signals 3 signals 3 signals temperature and humidity and will be shorter at lower or higher temperatures.
Control output (BUSY) Control output (BUSY) *2
This value is only a guideline. No guarantee is implied. The value will be affected by operating conditions.
Overall judgement output (OR) Overall judgement output (OR) *3 This value is only a guideline. No guarantee is implied. The value will be affected by the operating environment and operating conditions.
Error output (ERROR) Error output (ERROR)
The assignments of the three output signals (OUT0 Note: The three output signals can be allocated for the judgements of individual inspection items. Sensor Data Units(FQ2-S3/S4/CH only)
to OUT2) can be changed to the individual judge-
ments of the inspection items, the image input Item Parallel Interface RS-232C Interface
ready output (READY), or the external lighting timing Model NPN FQ-SDU10 FQ-SDU20
output (STGOUT).
PNP FQ-SDU15 FQ-SDU25
Ethernet specifications 100Base-TX/10Base-T
I/O specifications Parallel I/O Connector 1 16 outputs (D0 to D15) 6 inputs (IN0 to IN5)
Communications Ethernet TCP no-protocol, Ethernet FINS/TCP no- –
protocol, EtherNet/IP, or PLC Link Connector 2 11 inputs (TRIG, RESET, IN0 to IN7, and DSA) 2 inputs (TRIG and RESET)
8 outputs (GATE, ACK, RUN, BUSY, OR, ERROR, STGOUT, and 7 outputs (ACK, RUN, BUSY, OR, ERROR, STGOUT, and SHTOUT)
I/O expansion Possible by connecting FQ-SDU1_ Sensor Data – SHTOUT)
Unit. 11 inputs and 24 outputs
RS-232C – 1 channel, 115,200 bps max.
RS-232C Possible by connecting FQ-SDU2_ Sensor Data –
Unit. 8 inputs and 7 outputs Sensor interface FQ2-S3 connected with FQ-WU@@@: OMRON interface
*Number of connected Sensors: 1
Ratings Power supply voltage 21.6 to 26.4 VDC (including ripple)
Ratings Power supply voltage 21.6 to 26.4 VDC (including ripple)
Current consumption 2.4 A max.
Insulation resistance Between all DC external terminals and case: 0.5 M min (at 250 VDC)
Environmen- Ambient temperature Operating: 0 to 40ºC, Storage: –25 to 65ºC Operating: 0 to 50ºC, Storage: –25 to 65ºC Current consumption 2.5 A max.: FQ2-S@@@@@@-@@@ and FQ-SDU@@
tal immunity range (with no icing or condensation) (with no icing or condensation) 0.4 A max.: FQ2-S3@-@@@ and FQ-SDU@@
Ambient humidity Operating and storage: 35% to 85% (with no condensation) 0.1 A max.: FQ-SDU@@ only
range Environmental Ambient temperature range Operating: 0 to 50ºC, Storage: –20 to 65ºC (with no icing or condensation)
Ambient atmosphere No corrosive gas immunity Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Vibration resistance 10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions Ambient atmosphere No corrosive gas
(destruction) 8 min each, 10 times
2
Vibration resistance (destruction) 10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions, 8 min each, 10 times
Shock resistance 150 m/s 3 times each in 6 direction (up, down, right, left, forward, and backward)
(destruction) Shock resistance (destruction) 150 m/s² 3 times each in 6 directions (up, down, right, left, forward, and backward)
Degree of protection IEC 60529 IP67 (Except when Polarizing Filter Attachment is mounted or connector cap is removed.) Degree of protection IEC 60529 IP20
Materials Case: PC + ABS, PC
Materials Sensor: PBT, PC, SUS, Mounting Bracket: PBT, Polarizing Filter Attachment: PBT, PC
Ethernet connector: Oil-resistance vinyl compound, I/O connector: Lead-free heat-resistant PVC Weight Approx. 150 g
Weight Narrow View/Standard View: Approx.160 g Wide View: Approx. 150 g Accessories included with Sensor Data Unit Instruction Manual
Accessories included with sensor Mounting Bracket (FQ-XL)(1), Polarizing Filter Attachment (FQ-XF1) (1), Instruction Manual, Quick Startup Guide, Member Registration Sheet, Warning Label
Battery
LED class Class 2(Applicable standards: IEC 60825-1:1993 +A1:1997 +A2:2001,EN 60825-1:1994 +A1:2002 +A2:2001, and JIS C 6802:2005)
Applicable standards EN 61326-1:2006 and IEC61010-1 Item Model FQ-BAT1
Battery type Secondary lithium ion battery
Touch Finder Nominal capacity 1,800 mAh
Item Type Model with DC power supply Model with AC/DC/battery power supply Rated voltage 3.7 V
Model FQ2-D30 FQ2-D31 Ambient temperature range Operating: 0 to 40ºC
Storage: –25 to 65ºC (with no icing or condensation)
Number of connectable Sensor Number of sensors that can be recognized (switched): 32 max. number or sensor that can displayed on monitor: 8 max.
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Main functions Types of measurement displays Last result display, Last NG display, trend monitor, histograms
Charging method Charged in Touch Finder (FQ2-D31). AC adapter (FQ-AC@) is required.
Types of display images Through, frozen, zoom-in, and zoom-out images
Charging time*1 2h
Data logging Measurement results, measured images
Usage time*1 1.5 h
Menu language English, German, French, Italian, Spanish, Traditional Chinese, Simplified Chinese, Korean, Japanese
Battery backup life*2 300 charging cycles
Indications LCD Display device 3.5-inch TFT color LCD
Weight 50 g max.
Pixels 320 240
*1
Display colors 16.7 million This value is only a guideline. No guarantee is implied. The value will be affected by operating conditions
*2 This is a guideline for the time required for the capacity of the Battery to be reduced to 60% of the initial capacity. No guarantee is implied. The value will be affected by the operating environment
Backlight Life expectancy*1 50,000 hours at 25ºC and operating conditions.
Brightness adjustment Provided
Screen saver Provided System Requirements for PC tool for FQ
Operation interface Touch screen Method Resistance film
The following Personal Computer system is required to use the software.
Life expectancy*2 1,000,000 touch operations
External interface Ethernet 100BASE-TX/10BASE-T OS Microsoft Windows XP Home Edition/Professional SP2 or higher (32-bit version)
Microsoft Windows 7 Home Premium or higher (32-bit/64-bit version)
SD card SDHC-compliant, Class 4 or higher recommended
CPU Core 2 Duo 1.06 GHz or the equivalent or higher
Ratings Power supply voltage DC power connection: 21.6 to 26.4 VDC (including ripple) DC power connection: 21.6 to 26.4 VDC (including ripple)
AC adapter (manufactured by Sino-American Japan Co., Ltd) RAM 1GB min.
connection: 100 to 240 VAC, 50/60 Hz HDD 500 MB min. available space*1
Battery connection: FQ-BAT1 Battery (1cell, 3.7 V) Monitor 1,024 768 dots min.
Continuous operation on Battery*3 – 1.5 h *1 Available space is also required separately for data logging.
Power consumption DC power connection: 0.2 A max. DC power connection: 0.2 A max.
Charging battery: 0.4 A max.
Windows is registered trademarks of Microsoft Corporation in the USA and other countries.
Environmental Ambient temperature range Operating: 0 to 50ºC Operating: 0 to 50ºC when mounted to DIN Track or Other company names and product names in this document are the trademarks or registered trademarks of their respective companies.
immunity Storage: –25 to 65ºC panel
(with no icing or condensation) Operation on Battery: 0 to 40ºC:–25 to 65ºC
(with no icing or condensation)
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere No corrosive gas
Vibration resistance (destruction) 10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions 8 min each, 10 times
Shock resistance (destruction) 150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward)
Degree of protection IEC 60529 IP20 (when SD card cover, connector cap, or harness is attached)
24 25
FQ2 Inspection systems FQ2 Inspection systems
Dimensions (Unit: mm) Optical Chart for C-mount Camera FQ2-S3@-13@/-S4@-13@
Sensor High-resolution, Low-distortion Lenses 3Z4S-LE SV-@@@@H
Integrated Sensor 10000 3Z4S-LE Meaning of Optical Chart
Narrow View Wide View The X axis of the optical chart shows the field of
SV-0614H vision (mm) (See Note.), and the Y axis of the op-
FQ2-S@@@10F-@@@ FQ2-S@@100@-@@@ t0
SV-0814H tical chart shows the camera installation distance
FQ2-CH@@@10F-M FQ2-CH@@100@-M
t0 t0 SV-1214H (mm).
FQ-CR@@@10F-M FQ-CR@@100@-M
3 38 8 20
11 38 8 20
(57) (18) 38
(49) (18) 38 Related Manuals
42
42
69.5±0.1
3.5 69.5
Mounting screw recommended
Optical 9 78 (12.5) tightening torque:0.54N·m
axis
26 12.3
38 29 dia.
19
13
4-M3 Depth: 4 * (3.8)
38
3.5 69.5 6.5 4.5
6-M3 Depth: 4
26
18±0.1
7.2 20.2 16.3±0.1 20±0.1
23.5 20.2±0.1
65 57.8±0.1
80.5
Mounting screw recommended tightening
3 torque:0.54N·m
9 6
26 27
Omron Europe B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.industrial.omron.eu
Automation Systems
• Programmable logic controllers (PLC) • Human machine interfaces (HMI) • Remote I/O
• Industrial PC’s • Software
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• Motion controllers • Servo systems • Inverters
Control Components
• Temperature controllers • Power supplies • Timers • Counters • Programmable relays
• Digital panel indicators • Electromechanical relays • Monitoring products • Solid-state relays
• Limit switches • Pushbutton switches • Low voltage switch gear
Sensing & Safety
• Photoelectric sensors • Inductive sensors • Capacitive & pressure sensors
• Cable connectors • Displacement & width-measuring sensors • Vision systems
• Safety networks • Safety sensors • Safety units/relay units • Safety door/guard lock switches
Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant
or make any representations regarding the correctness or completeness of the information described in this document.
CD_EU-01+FQ2+Brochure We reserve the right to make any changes at any time without prior notice.