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FQ2 Brochure

The FQ2 Vision Sensor Family is a new line of all-in-one vision sensors that aim to redefine the market by providing advanced inspection, code reading, and verification capabilities previously only available in higher-end vision systems. The FQ2 sensors come in a compact, single housing design and offer over 100 camera options to provide flexibility for a wide range of applications. They support diverse inspection items like shape search, color inspection, optical character recognition, code reading, and verification to solve inspection and code verification needs.

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Mouhamed Cisse
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0% found this document useful (0 votes)
25 views15 pages

FQ2 Brochure

The FQ2 Vision Sensor Family is a new line of all-in-one vision sensors that aim to redefine the market by providing advanced inspection, code reading, and verification capabilities previously only available in higher-end vision systems. The FQ2 sensors come in a compact, single housing design and offer over 100 camera options to provide flexibility for a wide range of applications. They support diverse inspection items like shape search, color inspection, optical character recognition, code reading, and verification to solve inspection and code verification needs.

Uploaded by

Mouhamed Cisse
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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FQ2 Vision Sensor

The new standard in image inspection and code verification

»» Powerful functionality with versatile line-up

» »c r y s t a l c l e a r i m a g e s
» »A l l - i n - o n e - h o u s i n g
2 3

Introducing the FQ2


Vision Sensor Family All-in-one-housing
The compact design of the FQ2 means that it fits easily into confined
spaces. Furthermore, unlike conventional vision sensors with multiple
components, it comes in a single, all-in-one package. » p.04

The FQ2 vision sensor family is set to redefine the


vision sensor market, providing advanced
Advanced Inspection Date
2D Code
inspection, code reading and verification only
» image inspections p.05
verification
The FQ2 supports a diverse range of inspection items, including shape
previously available in higher end vision systems.
» OCR p.08
search, colour inspection, OCR, code reading and verification.
With over 100 camera options, the FQ2 provides Label out of

users with the ultimate flexibility to solve Bar Code


place
» code reader p. 10
applications, whether you need high resolution,
code reading, integrated lighting, or a cost effective
solution to solve a simple application, there is an Versatile line-up
FQ2 which fits your needs. Whatever your application, there is an FQ2 to match your requirements,

» p.12
choose the functionality you need, no more and no less!

Code Highspeed Megapixel Real Mono- C 9 11 32 360° Ultrawide DAP


Reader image processor capacity colour chrome -mount inspection items image filters camera
expansion
position
compensation
field of view partial input

Sub-pixel High-power PLC 34 I/O Image


OCR HDR lighting IP67 E-IP FINS RS-232C Password
processing Link points inversion

Missing Pill Misalignment Package insert detection Reading barcode Hot-melt detection Date verification and tape detection Reading barcode
4 5

All-in-one-housing Advanced platform and


innovative features
Easy product selection Vision Systems FQ2-series Smart Cameras Easy inspection and positioning Measurement Flow Purpose
Simply select the camera based on the Multiple inspection and positioning tasks can be performed using a
7 only
required field-of-view and installation re single sensor. The adjacent example shows external inspection of ICs
o r m o n ts
one 2 Image filters Adjusts the image so that it is easier to inspect
distance. You don’t need to purchase comp with a single sensor. The position of the entire tray of ICs can be
additional lighting or lenses and due to there Camera adjusted on the image itself, prior to inspection. This saves you time
being only two components, systems are by reducing the amount of work required to increase the Position compensation Compensates for the position offset of the chip
Lens
faster and far more simple to configure. positioning accuracy.
Lighting

Inspections

Console Controller Monitor Power supply Sensor Monitoring and Setup Tool
of lighting Touch Finder or PC Tool 1: Edge Count . . . . . . . . . . . . . . . . . . . . . . . . . 1: Number of pins and pitch inspections
2: Sensitive Search . . . . . . . . . . . . . . . . . . . . . 2: Incomplete characters
3: Colour Data . . . . . . . . . . . . . . . . . . . . . . . . . 3: Foreign matter
4: Edge Position . . . . . . . . . . . . . . . . . . . . . . . 4: Width measurements

Easy installation Current Vision Systems FQ2-series Smart Cameras


Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . Uses the inspection data for calculations and
As the camera and lighting have been judgements
Data Output . . . . . . . . . . . . . . . . . . . . . . . . . . Outputs the measurement values
integrated into a single unit, only one camera
Individual Judgement Output . . . . . . . . . . . . . Outputs the judgements of inspections 1 to 4
mounting bracket is necessary and the The optical axis must be individually
adjusted because of two
requirement for axial alignment is completely components are mounted
1: Pitch
eliminated. The multi-directional mounting Mount camera inspections
1: Number of pins
bracket (provided as standard) can be
Mount lighting
4: Width
attached to any of the four sides of the measurements
Align optical axes
camera. Only one mounting bracket Multi-directional Mounting
Bracket
2: Incomplete
As the sensor can measure angles of rotation and other positional
3: Foreign matter characters
information, it can also be used for positioning. The adjacent
Chip position
offset example shows an automotive part being inspected for the
number and size of holes.

Easy expansion Current Vision Systems FQ2-series Smart Cameras


New cameras can simply be installed where Measurement Flow Purpose
and when you need them. No controllers or
panels to house them are required and you
Image filters Adjusts the image so that it is easier to inspect
don’t have to worry about timing input issues, 2: Number and Sizes of Holes

as all cameras can be triggered independently.


Up to 32 cameras can be set up from a single
Inspections and measurements
Touch Finder (see ‘Time-saving set-up tools’ A separate controller
is needed to add a new Connect up the 32
on page 13), so there is no need to add new Cameras and remove them as 1: Shape Search II . . . . . . . . . . . . . . . . . . . . 1: Component incline and position
camera.
required after setup. 2: Labeling . . . . . . . . . . . . . . . . . . . . . . . . . 2: Number of holes and hole sizes
monitors when more cameras are added.

Calculations and outputs


1: Inclination

1: Calculation . . . . . . . . . . . . . . . . . . . . . . . 1: Calculates data for external output


2: Data Output . . . . . . . . . . . . . . . . . . . . . . 2: Outputs the position information and incline
6 7

Easy searching with Shape Search II


Stable measurements
Searches are carried out to detect items such as labels and identify Sensitive searches can also be carried out through automatic division A total of 11 different image filters, including background suppression, Other measurements possible include:
shapes or positions. Shape searches generally run into difficulties when and matching of the model image. This reveals tiny differences that are provided to stabilize measurements and maximize inspection • Position, width and pitch of edges
it comes to an overlap or 360° rotation. However, the FQ2 achieves high- cannot be detected with a normal search. results. If the dimensions of a workpiece are difficult to determine in a • Number, colour, size, area and position of labels
speed (up to 10 times faster), stable searching of any shapes that match pixel display, the display units can be converted for easier viewing. • Colour differences in workpieces
the model. Multiple searches can be performed simultaneously, which • Inclusion of foreign objects and matter
enables the inspection of a group of items, e.g. in a tray, or picking • Rotational orientation of workpieces
applications.

Searching Area measurements, colour measurements, and defect & foreign matter detection

Shape search II Sensitive search Labeling Area Colour Data

Deformed,
faulty Workpieces
products are are
OK
judged detectable 3 5
as NG 0 even
2
if they are
4 0 6 Workpieces are
rotated
Overlapping 4 detectable even with
up to 360°
different amounts of NG
workpieces 5 1 7 1 8
are light
detectable

General searches have a difficult time with Multiple searches can be performed Through automatic division and matching This inspection item counts This inspection item measures Inspections can be performed that compare the difference in colour
overlap or 360° rotation, but this Sensor simultaneously, which enables the of the model image, tiny differences that how many labels there are of the area and center position of between the workpiece and a registered image of a good product to
achieves high-speed, stable searching of inspection of the number of items in cannot be detected with a normal search the specified colour and size the specified colour. detect objects and foreign matter (average colour value).
any shapes that match the model. a pallet or picking applications. can be detected with large numerical and measures the area or center You can also inspect for defects and foreign matter by looking at the
differences. position of the specified label. colour deviation (colour deviation).

Searching Edge measurements Utility Items

Search Edge pitch Edge position Edge width 360° Rotational Position Compensation Image Filters Calibration

150 pixels 8 mm

This is a standard search The number of edges in a region This inspection item detects This inspection item measures The correct position of workpieces with an inconsistent orientation One of 11 different image filters If the dimensions or position of
inspection item. This type of can be counted. edges and measures their the width between edges. can be measured through automatic detection of the offset of the is background suppression to a workpiece is difficult to
search is used to detect items positions. workpiece in relation to a registered standard model. help eliminate patterns that can determine in a pixel display,
like labels, identify shapes, or result in unstable measure- you can convert the display unit
positions. ments, dilation and erosion. so that it is easier to see.
8 9

Position inspection and Unique OCR technology character


character verification verification
Stable character reading and verification With conventional OCR methods:
Distorted or unclear printing, e.g. due to conveyor-line conditions, Character registration in the dictionary requires time, characters printed
is no problem for the FQ2. Stable and fast character reading is assured by different printing devices lead to reading errors, and worn or inclined
thanks to the new OCR method and the built-in dictionary. characters simply can not be read.
Furthermore, character verification and label-position inspection can
both be performed using one FQ2 sensor. This reduces your costs and
saves you space. Step 1: Draw boxes around Step 2: Set the character
Step 3: Press the TEACH Button Step 4: Reading is started
characters formats
Time is required
for character
registration in the
Measurement Flow Purpose dictionary

Reading Characters
Hot Printer Inkjet Printer Thermal Printer Laser marker

OCR 1: Reading characters


2: Verification against reference data
Character variations by
printing technology
Outputs

Judgement Output Outputs the judgement result from


verification at 2 Worn Characters Inclined Characters Small Characters

Worn and inclined


characters can not
be read

Worn Characters Distorted Characters

With Omron’s unique recognition technology:


Previous Vision Sensors All of these problems have been overcome with the FQ2. A large, Omron’s unique recognition technology enables stable recognition
Measurement Flow Purpose
What was two processes...
built-in dictionary with approximately 80 different fonts, including of worn or distorted characters and requires no setting of
worn, blurred and distorted character variations, as well as size and parameters to compensate for character contrast or positional
Image filters Adjusts the image so that it is easier to inspect background variations, enables characters from most printers to be offsetting. No character registration is required because Omron’s
read accurately, including inkjet and thermal printers. new OCR algorithm matches the characteristics of each character
with structural models.
Position compensation Compensates for the position offset of the box

Character verification with an OCR Inspection with a Vision Sensor

Inspections
Previous Vision Sensors Structural models record the
characteristics of each character The position and structure of characteristic points are used to recognize characters.
1: OCR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1: Reads the lot number and date ...is now combined into one process in approximately 80 fonts.
2: Search . . . . . . . . . . . . . . . . . . . . . . . . . . 2: Label position inspection

A
Character Verification

Calculations and outputs

Individual judgement output . . . . . . . . . . . . Outputs the judgements of 1 and 2


OK NG
A A
Background changes Size and font changes Worn and inclined characters
Label Position Inspection
10 11

Code reading and character verification


Code and character verification / reading made easy Paper labels
OCR and code reading inspection items can be combined within Where reliable verification of barcodes and
the FQ2 to read codes and verify them against character strings without characters is required on paper labels, e.g. in
any programming of external devices. Due to differences in the various the pharmaceuticals industry, the FQ2 is the
materials involved, codes directly marked on products can cause perfect choice. All commonly used types of
instability when being read by conventional OCR methods. barcodes and 2D barcodes can be handled.
The FQ2’s unique functionality, designed specifically for DPM, And only one code reader is required, even
overcomes these differences and achieves stable reading. when different types of code have to be
processed.

Measurement Flow Purpose


Direct Part Marked (DPM)
Compensates for the position 2D codes printed directly onto many materials,
Position compensation
of the box Types of filtering
including metals, substrates, glass, can be
difficult to read with good stability. Smooth Smooths the image

Reading
Compensates for the position No problem for the FQ2, which is equipped
offset of the box
with filters designed specifically for DPM and Dilate For white codes, increases the cell size – Effective for reading codes with cell spreading

1: Bar code . . . . . . . . . . . . . . . . . 1: Reads the barcode


allow easy and stable reading. Unique, Erosion For white codes, reduces the cell size – Effective for reading separated dot codes
2: OCR . . . . . . . . . . . . . . . . . . . . 2: Reads the character string and
verifies it against the barcode in 1 Omron-developed filters also remove printing
irregularities and noise, while erosion and Median Removes noise

dilation can be combined to connect dots on


Outputs
2D codes without changing the dot thickness.
Outputs the verified Combining Filtering
Data
character string

Dilate Erosion

Measurement Flow Purpose Retry function


Marking on resin Code readers must be able to read codes even with poor printing conditions. The FQ2 enables you to retry reading while changing the exposure time
Code Reading Reads 2D code and other reading conditions (even for changing workpieces and environments) to achieve stable reading.

2D-code (DPM)
Compensates for the position
offset of the box 1 – Retrying the specified number of times with 3 - Retrying while changing the shutter speed
the same conditions
Outputs

Outputs the information


Data output
that was read Reading is performed for the specified number of times for the
same scene Reading is performed for the same scene while changing the exposure time in stages

2 – Retrying while external trigger is input 4 – retrying while changing the reading conditions
Marking on small parts Marking on metal Marking on film or glass When reading DPM codes, inconsistencies in printing
During level trigger input conditions can result in NGs if reading is performed
with only one set of reading settings. The FQ2 allows Register 32 sets of reading conditions
you to register up to 32 sets of reading conditions as
Rapidly switch to the optimum reading conditions.
scenes and retry reading while changing the scenes in
order. The system automatically determines the scenes
with the highest usage rates and changes the order to
start with them to flexibly handle changes in reading
Reading is performed until successful, as long as conditions. Of course you can specify a fixed order if
an external level trigger is input required.
12 13

A versatile line-up Integrated communication interfaces

Sensors that give crystal clear images The FQ2 sensor includes communication interfaces for compatibility
with a wide range of host devices. This helps reduce the design work
A wide choice of sensors are available to match your precise requirements. All-in-one sensors tend to be limited in field of view, but Omron required for data communications between the sensor and a PLC.
offers a lineup of integrated sensors ranging from 7.5 mm up to 240 mm, which enable a wider variety of applications to be solved.

PLC Link
PLC link greatly reduces the amount of time and work that is required to
create ladder programs.
OMRON PLCs: CS, CJ1, CJ2, CP1 and NSJ Series
Wide view (long-distance) sensor PLC Link compatible models Mitsubishi Electric: Q Series

FINS
Narrow view sensor Standard view sensor OMRON’s exclusive communications interface gives faster, simpler
This illustration shows the field of view and installation distance of a 760,000-pixel Sensor connections to low-cost OMRON PLCs without the need for protocols FINS Link compatible models OMRON PLCs: CS, CJ1, CJ2, CP1 and NSJ Series
to process complex TCP packets.

OMRON Machine Programmable Controllers: NJ


EtherNet/IP EtherNet/IP compatible models Series, OMRON PLCs: CS, CJ1 and CJ2 Series
A side-viewing wide-angle camera takes images and performs inspections across a wide area, even if the camera is close to the workpiece.
This makes this type of sensor perfect for when you need to mount the camera in locations with limited space. It also enables the sensor This widely used communication interface enables simple and easy
to be installed alongside an assembly line without protruding from the side of the conveyor belt. connections to a wide range of EtherNet/IP devices.

Inspection for presence of markings


inside a vertical form-fill-sealing
machine
I/O Expansion Units Inputs: 7 Inputs: 11
Outputs: 3 Outputs: 24
Enable expansion to up to three times the number of I/O connections,
allowing the output of individually judged results for each inspection,
providing greater flexibility. Q-SDU1FQ I/O
Sensor Data Unit
FQ-WU Sensor Data Unit Cable

Wide view (short-distance) sensor

RS-232C Communications Unit


Inputs: 8
Outputs: 7

This sensor data unit supports standard RS-232C communications.


FQ-SDU2 RS-232C
Sensor Data Unit
FQ-WU Sensor Data Unit Cable

Time-saving set-up tools


Sensors with C-mount lenses enable freedom of lens selection for longer distances (over 1 metre) and narrow fields of view (under 1 mm), which are Omron provides two tools for configuration and monitoring of
not covered by our integrated sensors. This type of sensor is also useful when external illumination is used. inspection images:

Long Distance Lighting Examples On-screen messages in nine


Touch Finder languages
Backlighting Low-angle lighting A small monitor with a touch panel that can be used onsite to
change settings and which can be installed on a control panel. • English
• Traditional Chinese
• Simplified Chinese
Narrow Field of View PC Setup Tool • Korean
Software providing the same functions as Touch Finder, but on a PC. • Japanese
• German
Customers can download the software free of charge. • French
• Italian
• Spanish
Note: A commercially available telecentric lens is
required for narrow field of view applications. External shape inspections Defect and foreign matter inspections
14 15

Further useful onsite utilities

Real-time threshold adjustment 180° inverted-image display


The image is displayed in the
The FQ2 smart camera allows fast and easy real-time parameter Images can be inverted by 180° to aid visualisation when the camera
direction opposite of the
adjustment that eliminates the need to stop the machine for fine tuning actual travel direction, which can only be mounted in the wrong orientation to the product.
makes the position difficult to
and optimisation of settings, resulting in zero machine downtime.
adjust
Continuous inspection

180° inversion

updated
The image is displayed in the
same direction as it is actually
traveling

Judgement conditions can be adjusted on the touch finder

Inspection history logging Password protection


Recent results logging File logging
Samples are fed down the line and inspection results are logged. The A password can be set to prevent changes to settings during operation
logged data can be checked on a time scale in graph form and used to by restricting the ability to change from Run mode to Setup mode.
adjust judgement conditions. This is very useful for testing a new line
during operation. Large inspection histories can be saved on SD cards
and used later for traceability.

Displays the most recent 1,000


inspection results in graph form
SD card

Up to 10 million measurement values or more


(for a 4-GB SD card)
Up to 10,000 images or more (for a 4-GB SD card)

Auto Detection Shortcuts


When multiple sensors are connected to the touch finder, the display Shortcuts to the Setup menu items that are changed frequently can be
automatically switches to the image of the sensor that has produced an added to the Run Mode display. This enables the user to quickly perform
NG result. This allows dynamic visualisation of reject conditions. adjustments when a problem occurs during operation.

Directly access frequently


used functions

Note: When 32 sensors are connected, the most Automatically NG sensor image is displayed!
recent NG sensor of 8 sensors selected for
display is displayed
FQ2 Inspection systems FQ2 Inspection systems
Lineup ranging from single-function models to full-function models ID model
FQ2-CH Series FQ-CR1 Series FQ-CR2 Series
Inspection model Optical Character Recognition Sensor Multi Code Reader 2D Code Reader
FQ-S1 series FQ2-S2 series Integrated Sensor Integrated Sensor Integrated Sensor
FQ2-S3 series High-resolution type
Single-function type Standard type
Integrated sensor Integrated sensor Integrated sensor C-mount

Number of pixels 350,000 pixels 350,000 pixels 350,000 pixels


Color Monochrome Monochrome Monochrome
Number of pixels 350,000 pixels 350,000 pixels 760,000 pixels 1.3 million pixels Number of simultaneous measurements 32 32 32
Color Real color Real color Real color/Monochrome Real color/Monochrome Number of registered scenes 32 32 32
Number of simultaneous measurements 1 32 32 32 Shape search II – – –
Number of registered scenes 8 32 32 32 Search
Shape search II     Sensitive search
Search    

Inspection
Edge position
Sensitive search     Edge width
Inspection

Edge position     Edge pitch


Edge width     Area
Edge pitch     Color data
Area     Labeling
Color data     Bar code –  –
Labeling     2D code –  –
Bar code – – – – ID
2D code (DPM)*1 – – 
2D code OCR  – –
ID
2D code (DPM)*1 Communications (Ethernet TCP no-protocol, Ether-  – –

I/O specifi-
OCR net FINS/TCP no-protocol, EtherNet/IP, or PLC Link)

cations
Communications (Ethernet TCP no-protocol, Ether-     Sensor Data Units (I/O)  – –
I/O specifi-

net FINS/TCP no-protocol, EtherNet/IP, or PLC Link)


cations

Sensor Data Units (RS-232C)  – –


Sensor Data Units (I/O) – –   *1
Inspection item for directly marked 2D codes.
Sensor Data Units (RS-232C) – –  
*1 Inspection item for directly marked 2D codes.
Ordering Information
Inspection/ID model
Sensor
FQ2-S4 Series
Integrated Sensor Integrated Sensor C-mount Inspection model
FQ2-S1 Series [Single-function Type]
Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance)
Number of pixels 350,000 pixels
Number of pixels 350,000 pixels 760,000 pixels 1.3 million pixels Color NPN FQ2-S10010F FQ2-S10050F FQ2-S10100F FQ2-S10100N
Color Real color/Monochrome Real color/Monochrome Real color/Monochrome PNP FQ2-S15010F FQ2-S15050F FQ2-S15100F FQ2-S15100N
Number of simultaneous measurements 32 32 32 Field of vision/Installation distance Refer to figure 1 on page 18. Refer to figure 2 on page 18. Refer to figure 3 on page 18. Refer to figure 4 on page 18.
Number of registered scenes 32 32 32
FQ2-S2 Series [Standard Type]
Shape search II   
Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance)
Search   
Number of pixels 350,000 pixels
Sensitive search   
Color NPN FQ2-S20010F FQ2-S20050F FQ2-S20100F FQ2-S20100N
Inspection

Edge position   
Edge width    PNP FQ2-S25010F FQ2-S25050F FQ2-S25100F FQ2-S25100N
Edge pitch    Field of vision/Installation distance Refer to figure 1 on page 18. Refer to figure 2 on page 18. Refer to figure 3 on page 18. Refer to figure 4 on page 18.
Area    FQ2-S3 Series [High-resolution Type]
Color data    Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance) C-mount
Labeling    Number of pixels 760,000 pixels 1.3 million pixels
Bar code    Color NPN FQ2-S30010F-08 FQ2-S30050F-08 FQ2-S30100F-08 FQ2-S30100N-08 FQ2-S30-13
2D code    PNP FQ2-S35010F-08 FQ2-S35050F-08 FQ2-S350100F-08 FQ2-S35100N-08 FQ2-S35-13
ID
2D code (DPM)*1    Monochrome NPN FQ2-S30010F-08M FQ2-S30050F-08M FQ2-S30100F-08M FQ2-S30100N-08M FQ2-S30-13M
OCR    PNP FQ2-S35010F-08M FQ2-S35050F-08M FQ2-S35100F-08M FQ2-S35100N-08M FQ2-S35-13M
Communications (Ethernet TCP no-protocol, Ether-   
I/O specifi-

Field of vision/Installation distance Refer to figure 5 on page 18. Refer to figure 6 on page 18. Refer to figure 7 on page 18. Refer to figure 8 on page 18. Refer to optical chart on p. 27
net FINS/TCP no-protocol, EtherNet/IP, or PLC Link)
cations

Sensor Data Units (I/O)    Inspection / ID model


Sensor Data Units (RS-232C)    FQ2-S4 Series [Standard Type]
*1 Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance)
Inspection item for directly marked 2D codes.
Number of pixels 350,000 pixels
Color NPN FQ2-S40010F FQ2-S40050F FQ2-S40100F FQ2-S40100N
PNP FQ2-S45010F FQ2-S45050F FQ2-S45100F FQ2-S45100N
Monochrome NPN FQ2-S40010F-M FQ2-S40050F-M FQ2-S40100F-M FQ2-S40100N-M
PNP FQ2-S45010F-M FQ2-S45050F-M FQ2-S45100F-M FQ2-S45100N-M
Field of vision/Installation distance Refer to figure 1 on page 18. Refer to figure 2 on page 18. Refer to figure 3 on page 18. Refer to figure 4 on page 18.

16 17
FQ2 Inspection systems FQ2 Inspection systems
[High-resolution Type] Touch Finder Accessories
Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance) C-mount Type Appearance Model Application Appearance Name Model
Number of pixels 760,000 pixels 1.3 million pixels DC power supply FQ2-D30 For Sensor Mounting Bracket*1 FQ-XL
Color NPN FQ2-S40010F-08 FQ2-S40050F-08 FQ2-S40100F-08 FQ2-S40100N-08 FQ2-S40-13
AC/DC/battery FQ2-D31
PNP FQ2-S45010F-08 FQ2-S45050F-08 FQ2-S45100F-08 FQ2-S45100N-08 FQ2-S45-13
Mounting Bracket FQ-XL2
Monochrome NPN FQ2-S40010F-08M FQ2-S40050F-08M FQ2-S40100F-08M FQ2-S40100N-08M FQ2-S40-13M
PNP FQ2-S45010F-08M FQ2-S45050F-08M FQ2-S45100F-08M FQ2-S45100N-08M FQ2-S45-13M Cables
Field of vision/Installation distance Refer to figure 5 on page 18. Refer to figure 6 on page 18. Refer to figure 7 on page 18. Refer to figure 8 on page 18. Refer to optical chart on p. 27 Type Appearance Cable length Model Mounting Base for C-mount type*2 FQ-XLC
ID Model FQ Ethernet Cables 2m FQ-WN002
(connect Sensor to Touch Finder, 5m FQ-WN005
FQ2-CH Series [Optical Character Recognition Sensor] Polarizing Filter Attachment*1 FQ-XF1
Sensor to PC)
Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance) Robotic 10m FQ-WN010
cable
Number of pixels 350,000 pixels 20m FQ-WN020
Monochrome NPN FQ2-CH10010F-M FQ2-CH10050F-M FQ2-CH10100F-M FQ2-CH10100N-M I/O Cables 2m FQ-WD002 For Touch Panel Mounting Adapter FQ-XPM
PNP FQ2-CH15010F-M FQ2-CH15050F-M FQ2-CH15100F-M FQ2-CH15100N-M 5m FQ-WD005 Finder
Robotic 10m FQ-WD010
Field of vision/Installation distance Refer to figure 1 on page 18. Refer to figure 2 on page 18. Refer to figure 3 on page 18. Refer to figure 4 on page 18. cable
FQ-CR1 Series [Multi Code Reader] 20m FQ-WD020

Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance) AC Adapter FQ-A@
Sensor Data Unit (FQ2-S3/S4/CH only) (for AC/DC/battery model)*3
Number of pixels 350,000 pixels
Type Appearance Output type Model
Monochrome NPN FQ-CR10010F-M FQ-CR10050F-M FQ-CR10100F-M FQ-CR10100N-M
Parallel Interface NPN FQ-SDU10
PNP FQ-CR15010F-M FQ-CR15050F-M FQ-CR15100F-M FQ-CR15100N-M Battery FQ-BAT1
Field of vision/Installation distance Refer to figure 1 on page 18. Refer to figure 2 on page 18. Refer to figure 3 on page 18. Refer to figure 4 on page 18. (for AC/DC/battery model)
PNP FQ-SDU15
FQ-CR2 Series [2D Code Reader]
Touch Pen*4 FQ-XT
Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance)
Number of pixels 350,000 pixels RS-232C Interface NPN FQ-SDU20
Monochrome NPN FQ-CR20010F-M FQ-CR20050F-M FQ-CR20100F-M FQ-CR20100N-M Strap FQ-XH
PNP FQ-CR25010F-M FQ-CR25050F-M FQ-CR25100F-M FQ-CR25100N-M PNP FQ-SDU25
Field of vision/Installation distance Refer to figure 1 on page 18. Refer to figure 2 on page 18. Refer to figure 3 on page 18. Refer to figure 4 on page 18.

Field of vision/Installation distance (Unit: mm) SD Card (2 GB) HMC-SD291


Cables for Sensor Data Unit
Field of vision Narrow View Standard View Wide View (Long-distance) Wide View (Short-distance)
Type Appearance Cable length Model
Appearance *1
Sensor Data Unit Cable 2m FQ-WU002 Included with Integrated Sensor.
*2
5m FQ-WU005 Included with Sensor with C-mount.
*3. AC Adapters for Touch Finder with DC/AC/Battery Power Supply.Select the model for the
Robotic 10m FQ-WU010
cable country in which the Touch Finder will be used.
20m FQ-WU020
Plug Type Voltage Certified standards Model
Parallel Cable for FQ-SDU1*1 2m FQ-VP1002
A 125 V max. PSE FQ-AC1
5m FQ-VP1005
350,000 pixels type Figure 1 Figure 2 Figure 3 Figure 4 UL/CSA FQ-AC2
10m FQ-VP1010
*1 250 V max. CCC mark FQ-AC3
Parallel Cable for FQ-SDU2 2m FQ-VP2002
C 250 V max. – FQ-AC4
5m FQ-VP2005
BF 250 V max. – FQ-AC5
38 10m FQ-VP2010
32 C 250 V max. – FQ-AC6
56 220 RS-232C Cable for FQ-SDU2*1 2m XW2Z-200S-V
7.5 *4.
Enclosed with Touch Finder.
57 4.7 Field of 13 18 29 5m XW2Z-500S-V
vision 8.2 33 53 Field of
Field of Field of vision Industrial Switching Hubs (Recommended)
8.2 13 *1 When using FQ-SDU@@, 2 cables are required for all I/O signals.
215 vision vision Appearance Number of ports Failure detection Current Model
380
consumption
33 53 970 External Lighting
191 300 3 None 0.22 A W4S1-03B
Type Model
153 240
3Z4S-LT Series Refer to 3Z4S-LT/LE Series Catalog (Q164)
760,000 pixels type Figure 5 Figure 6 Figure 7 Figure 8 FL Series Refer to FL Series Catalog (Q181) 5 None 0.22 A W4S1-05B

Supported W4S1-05C

38 Lenses for C-mount Camera. Refer to optical chart on p. 27 for selection of a lens.
32
56 220 High-resolution, Low-distortion Lenses
7.5
57 6.7 Model 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE 3Z4S-LE
Field of 11.6 13 25.9 29
vision 47.3 53 Field of SV-0614H SV-0814H SV-1214H SV-1614H SV-2514H SV-3514H SV-5014H SV-7525H SV-10028H
11.6 13 Field of Field of vision
215 vision vision Appearance
380
53 970
47.3 42 dia. 57.5 39 dia. 52.5 30 dia. 51.0 30 dia. 47.5 30 dia. 36.0
44 dia.
45.5
44 dia. 57.5 36 dia.
49.5 39 dia.
66.5
268 300
240 Focal length 6 mm 8 mm 12 mm 16 mm 25 mm 35 mm 50 mm 75 mm 100 mm
214
Brightness F1.4 F1.4 F1.4 F1.4 F1.4 F1.4 F1.4 F2.5 F2.8
Filter size M40.5 P0.5 M35.5 P0.5 M27 P0.5 M27 P0.5 M27 P0.5 M35.5 P0.5 M40.5 P0.5 M34.0 P0.5 M37.5 P0.5

Extension Tubes
Note: Do not use the 0.5-mm, 1.0-mm, and 2.0-mm Extension Tubes attached to each other.
Model 3Z4S-LE SV-EXR Since these Extension Tubes are placed over the threaded section of the Lens or other Ex-
Contents Set of 7 tubes tension Tube, the connection may loosen when more than one 0.5-mm, 1.0-mm or
(40 mm, 20 mm,10 mm, 5 mm, 2.0 mm,1.0 mm, and 0.5 mm) 2.0-mm Extension Tube are used together.
Maximum outer diameter: 30 mm dia. Note: Reinforcement is required to protect against vibration when Extension Tubes exceeding
30 mm are used.

18 19
FQ2 Inspection systems FQ2 Inspection systems
System Configuration Ratings and Performance

Up to 32 Sensors can be set up and monitored from a single Touch Finder or PC Tool. Sensor
Various types of Sensors can be used at the same time. Inspection Model FQ2-S1/S2/S3 Series
However, I/O type and wiring method vary depending on the Sensor, so select the necessary devices. Item Single-function type Standard type High-resolution type
Model NPN FQ2-S10@@@@ FQ2-S20@@@@ FQ2-S30@@@@-08 FQ2-S30@@@@-08M FQ2-S30-13 FQ2-S30-13M
Sensors (32 max.)*
FQ2-S1/S2/S3/S4/CH,FQ-CR1/CR2
PNP FQ2-S15@@@@ FQ2-S25@@@@ FQ2-S35@@@@-08 FQ2-S35@@@@-08M FQ2-S35-13 FQ2-S35-13M
Field of view Refer to Ordering Information on p.19. (Tolerance (field of vision): 10% max.) Select a lens according to the field of vision and in-
Touch Finder FQ2-D
or PC Tool Switching Hub Installation distance stallation distance. Refer to optical chart on p. 27.
W4S1
Main Inspection items Search, shape search II, sensitive search, area, color data, edge position, edge pitch, edge width, and labeling
functions Number of 1 32
Standard Ethernet Cable Special Ethernet Cable
FQ-WN simultaneous
RJ-45 of the FCC regulations
measurements
*The Setup Tool can connect to up to 32 Sensors and it can display up to eight Sensors at the same time. Position compensation Supported (360º Model position compensation, Edge position compensation)
Note: Note: If you register as a member after purchasing a Sensor, you can download free setup software that runs on a PC and can be used in place of Touch Finder. Number of registered 8 32
Refer to the member registration sheet for details. scenes
Calibration Supported
Ethernet (EtherNet/IP, No-protocol, or PLC Link) Connection
Image input Image processing Real color Monochrome Real color Monochrome
Touch Finder method
FQ2-S1 FQ2-S2 Control PLC
FQ2-D Image filter High dynamic range (HDR), image adjustment (Color Gray Filter, Weak smoothing, Strong smoothing, Dilate, Erosion, Median, Extract edges, Extract horizontal
FQ2-S3 FQ2-S4 or PC Tool
edges, Extract vertical edges, Enhance edges, Background suppression), polarizing filter (attachment), and white balance (Sensors with Color Cameras only)
Switching Hub
FQ2-CH FQ-CR1 W4S1 Image elements 1/3-inch color CMOS 1/2-inch color CMOS 1/2-inch Monochrome 1/2-inch color CMOS 1/2-inch Monochrome
CMOS CMOS
FQ-CR2 Standard Standard Ethernet Cable*
Trigger sensor I/O control PLC
Ethernet Cable* Sensor
Shutter Built-in lighting ON: 1/250 to 1/50,000 Built-in lighting ON: 1/250 to 1/60,000 1/1 to 1/60,000
FQ2-S1/S2/S3/S4/CH, FQ-CR1/CR2 Built-in lighting OFF: 1/1 to 1/50,000 Built-in lighting OFF: 1/1 to 1/60,000
DC24V
Processing resolution 752  480 928  828 1280  1024
Partial input function Supported horizontally only. Supported horizontally and vertically
FL-STC FL-series
FQ I/O Cable Lighting Controller External Lighting Lens mounts – C-mount
Ethernet Cable FQ-WD
FQ-WN DC24V
Lighting Lighting method Pulse –
* RJ-45 of the FCC regulations Lighting color White –
Data logging Measurement data In Sensor: 1,000 items (If a Touch Finder is used, results can be saved up to the capacity of an SD card.)
Images In Sensor: 20 images (If a Touch Finder is used, images can be saved up to the capacity of an SD card.)
Parallel Interface Connection Auxiliary function Math (arithmetic, calculation functions, trigonometric functions, and logic functions)
Connection with Standard Touch Finder
Measurement trigger External trigger (single or continuous)
Communications trigger (Ethernet TCP no-protocol, Ethernet FINS/TCP no-protocol, EtherNet/IP, or PLC Link)
Parallel Interface of the FQ2-D Sensor
or PC Tool FQ2-S1/S2/S3/S4/CH,FQ-CR1/CR2 I/O specifica- Input signals 7 signals
Sensor Trigger sensor Sensor control PLC
I/O control PLC tions Single measurement input (TRIG)
FQ2-S1 FQ2-S2 Control command input (IN0 to IN5)
FQ I/O Cable Output signals 3 signals
FQ2-S3 FQ2-S4 Ethernet Cable FQ-WD Control output (BUSY)
FQ2-CH FQ-CR1 FQ-WN FL-STC FL-series Overall judgement output (OR)
DC24V Lighting Controller External Lighting Error output (ERROR)
FQ-CR2 The assignments of the three output signals (OUT0 to OUT2) can be changed to the individual judgements of the inspection items, the image input ready
DC24V output (READY), or the external lighting timing output (STGOUT).
Ethernet specifications 100Base-TX/10Base-T
Communications Ethernet TCP no-protocol, Ethernet FINS/TCP no-protocol, EtherNet/IP, or PLC Link
Connection through a Touch Finder Parallel Interface
FQ2-D Sensor Sensor Data Unit I/O expansion – – Possible by connecting FQ-SDU1_ Sensor Data Unit. 11 inputs and 24 outputs
Parallel Interface Sensor FQ2-S3/S4/CH
or PC Tool FQ-SDU1 RS-232C – – Possible by connecting FQ-SDU2_ Sensor Data Unit. 8 inputs and 7 outputs
Data Unit Trigger sensor Sensor control PLC
I/O control PLC Ratings Power supply voltage 21.6 to 26.4 VDC (including ripple)
FQ2-S1 FQ2-S2 Current consumption 2.4 A max. 0.3 A max.
FQ Sensor Data
FQ2-S3 FQ2-S4 Ethernet Cable Parallel Cable Environmen- Ambient temperature Operating: 0 to 50ºC Operating: 0 to 40ºC
Unit Cable
FQ-WN FQ-WU for FQ-SDU1 FL-STC FL-series tal immunity range Storage: –25 to 65ºC Storage: –25 to 65ºC
FQ2-CH FQ-CR1
DC24V FQ-VP1 Lighting Controller External Lighting (with no icing or condensation) (with no icing or condensation)
FQ-CR2 x 2 cables
DC24V
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
range
Ambient atmosphere No corrosive gas
Vibration resistance 10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions
RS-232C Serial Connection (FQ2-S3 only) (destruction) 8 min each, 10 times
FQ2-S1 FQ2-S2 Touch Finder RS-232C Interface Shock resistance 150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward)
FQ2-D Sensor Sensor Data Unit (destruction)
FQ2-S3 FQ2-S4 or PC Tool FQ2-S3/S4/CH FQ-SDU2
Degree of protection IEC 60529 IP67 (Except when Polarizing Filter Attachment is mounted IEC 60529 IP40
Parallel Cable for or connector cap is removed.)
FQ2-CH FQ-CR1
FQ-SDU2 Trigger sensor Sensor control PLC
FQ-CR2 FQ-VP2 x 2 cables Materials Sensor: PBT, PC, SUS Cover: Zinc-plated steel,
I/O control PLC
FQ Sensor Data Mounting Bracket: PBT Thickness: 0.6 mm
Ethernet Cable Unit Cable RS-232C Cable Polarizing Filter Attachment: PBT, PC Case: Aluminum diecast alloy (ADC-12)
FQ-WN FQ-WU XW2Z- @00S-V Ethernet connector: Oil-resistance vinyl compound Mounting base: Polycarbonate ABS
DC24V FL-STC FL-series
I/O connector: Lead-free heat-resistant PVC
Lighting Controller External Lighting Weight Narrow View/Standard View:Approx.160 g Approx. 160 g without base,
Wide View: Approx.150 g Approx. 185 g with base
Model compatible with
communications interface Accessories included with sensor Mounting Bracket (FQ-XL) (1) Mounting Base (FQ-XLC) (1)
Polarizing Filter Attachment (FQ-XF1) (1) Mounting Screw (M3  8mm) (4)
Compatible Sensor control PLC Instruction Manual, Quick Startup Guide Instruction Manual, Quick Startup Guide
Not compatible Member Registration Sheet, Warning Label Member Registration Sheet
DC24V

20 21
FQ2 Inspection systems FQ2 Inspection systems
Item Single-function type Standard type High-resolution type Item Inspection/ID Model
Model NPN FQ2-S10@@@@ FQ2-S20@@@@ FQ2-S30@@@@-08 FQ2-S30@@@@-08M FQ2-S30-13 FQ2-S30-13M Model NPN FQ2-S40@@@@ FQ2-S40@@@@-M FQ2-S40@@@@-08 FQ2-S40@@@@-08M FQ2-S40@@@@-13 FQ2-S40@@@@-13M
PNP FQ2-S15@@@@ FQ2-S25@@@@ FQ2-S35@@@@-08 FQ2-S35@@@@-08M FQ2-S35-13 FQ2-S35-13M PNP FQ2-S45@@@@ FQ2-S45@@@@-M FQ2-S45@@@@-08 FQ2-S45@@@@-08M FQ2-S45@@@@-13 FQ2-S45@@@@-13M
LED class Class 2(Applicable standards: IEC 60825-1:1993 +A1:1997 +A2:2001, – Weight Narrow View/Standard View:Approx.160 g Approx. 160 g without base,
EN 60825-1:1994 +A1:2002 +A2:2001, and JIS C 6802:2005) Wide View:Approx.150 g Approx. 185 g with base
Applicable standards EN standard EN 61326 and EC Directive No.2004/ EN 61326-1:2006 and IEC 61010-1 Accessories included with sensor Mounting Bracket (FQ-XL)(1) Mounting Base (FQ-XLC) (1)
104/EC Polarizing Filter Attachment (FQ-XF1) (1) Mounting Screw (M3  8mm)(4)
Instruction Manual, Quick Startup Guide Instruction Manual, Quick Startup Guide
Inspection/ID Model FQ2-S4 Series Member Registration Sheet, Warning Label Member Registration Sheet
Item Inspection/ID Model LED class Class 2(Applicable standards: IEC 60825-1:1993 +A1:1997 +A2:2001, –
EN 60825-1:1994 +A1:2002 +A2:2001, and JIS C 6802:2005)
Model NPN FQ2-S40@@@@ FQ2-S40@@@@-M FQ2-S40@@@@-08 FQ2-S40@@@@-08M FQ2-S40@@@@-13 FQ2-S40@@@@-13M
Applicable standards EN 61326-1:2006 and IEC 61010-1
PNP FQ2-S45@@@@ FQ2-S45@@@@-M FQ2-S45@@@@-08 FQ2-S45@@@@-08M FQ2-S45@@@@-13 FQ2-S45@@@@-13M
*1
Field of view Refer to Ordering Information on p.19. (Tolerance (field of vision): 10% max.) Select a lens according to the field of vision and in- The types of characters to be read are the same as those of FQ2-CH Optical Character Recognition Sensor.
*2
stallation distance. Refer to optical chart on p. 27. The types of codes to be read are the same as those of FQ-CR1 Multi Code Reader.
Installation distance *3 The types of codes to be read are the same as those of FQ-CR2 2D Code Reader.
Main Inspection items Search, shape search II, sensitive search, area, color data, edge position, edge pitch, edge width, labeling, OCR*1, Bar code*2, 2D-code*2, 2D-code (DMP)*3,
functions and Model dictionary ID Model FQ2-CH, FQ-CR1/CR2 Series
Number of 32
simultaneous Item Optical Character Recognition Sensor Multi Code Reader 2D Code Reader
measurements Model NPN FQ2-CH10@@@@-M FQ-CR10@@@@-M FQ-CR20@@@@-M
Position compensation Supported (360º Model position compensation, Edge position compensation) PNP FQ2-CH15@@@@-M FQ-CR15@@@@-M FQ-CR25@@@@-M
Number of registered 32 Field of view Refer to ordering information on page 17. (Tolerance (field of vision): 10% max.)
scenes
Installation distance
Calibration Supported
Main Inspection items OCR 2D Code (Data Matrix(EC200), QR Code, MicroQR 2D Code
Retry function Normal retry, Exposure retry, Scene retry, Trigger retry functions Alphabet A to Z Code, PDF417, MicroPDF417, GS1-Data Matrix) (Data Matrix(EC200), QR Code)
Image input Image processing Real color Monochrome Real color Monochrome Real color Number 0 to 9 Bar Code (JAN/EAN/UPC, Code39, Codabar (NW-7),
Monochrome Symbol ' - . : /
method ITF (Interleaved 2 of 5), Code 93, Code128/
Model dictionary GS1-128, GS1 DataBar* (Truncated, Stacked, Om-
Image filter High dynamic range (HDR), image adjustment (Color Gray Filter, Weak smoothing, Strong smoothing, Dilate, Erosion, Median, Extract edges, Extract horizontal
edges, Extract vertical edges, Enhance edges, Background suppression), polarizing filter (attachment), and white balance (Sensors with Color Cameras only) nidirectional, Stacked Omnidirectional, Limited, Ex-
panded, Expanded Stacked), Pharmacode,
Image elements 1/3-inch color CMOS 1/3-inch Monochrome 1/2-inch color CMOS 1/2-inch Monochrome 1/2-inch color CMOS 1/2-inch Monochrome
GS1-128 Composite Code (CC-A, CC-B, CC-C)
CMOS CMOS CMOS
Image filter Weak smoothing, Strong smoothing, Dilate, Ero- None Filter function (Smooth, Dilate, Erosion, Median),
Shutter Built-in lighting ON: 1/250 to 1/50,000 Built-in lighting ON: 1/250 to 1/60,000 1/1 to 1/60,000 sion, Median, Extract edges, Extract horizontal edg- Code Error Correction Position Display
Built-in lighting OFF: 1/1 to 1/50,000 Built-in lighting OFF: 1/1 to 1/60,000 es, Extract vertical edges, Enhance edges,
Processing resolution 752  480 928  828 1280  1024 Background suppression
Partial input function Supported horizontally only. Supported horizontally and vertically Verification function Supported Supported None
Lens mounts – C-mount Retry function Normal retry, Exposure retry, Scene retry, Trigger retry
Lighting Lighting method Pulse – Number of 32
Lighting color White – simultaneous
measurements
Data logging Measurement data In Sensor: 1,000 items (If a Touch Finder is used, results can be saved up to the capacity of an SD card.)
Position compensation Supported (360º Model position compensation, None
Images In Sensor: 20 images (If a Touch Finder is used, images can be saved up to the capacity of an SD card.) Edge position compensation)
Auxiliary function Math (arithmetic, calculation functions, trigonometric functions, and logic functions) Number of registered 32
scenes
Measurement trigger External trigger (single or continuous)
Communications trigger (Ethernet TCP no-protocol, Ethernet FINS/TCP no-protocol, EtherNet/IP, or PLC Link) Image Image processing Monochrome
input method
I/O specifica- Input signals 7 signals
tions Single measurement input (TRIG) Image filter High dynamic range (HDR) and polarizing filter (attachment)
Control command input (IN0 to IN5) Image elements 1/3-inch Monochrome CMOS
Output signals 3 signals Shutter Built-in lighting ON: 1/250 to 1/50,000 1/250 to 1/30,000 1/250 to 1/32,258
Control output (BUSY) Built-in lighting OFF: 1/1 to 1/50,000
Overall judgement output (OR)
Error output (ERROR) Processing resolution 752  480
The assignments of the three output signals (OUT0 to OUT2) can be changed to the individual judgements of the inspection items, the image input ready Partial input function Supported horizontally only.
output (READY), or the external lighting timing output (STGOUT).
Lighting Lighting method Pulse
Ethernet specifications 100Base-TX/10Base-T
Lighting color White
Communications Ethernet TCP no-protocol, Ethernet FINS/TCP no-protocol, EtherNet/IP, or PLC Link
Data logging Measurement data In Sensor: 1,000 items (If a Touch Finder is used, results can be saved up to the capacity of an SD card.)
I/O expansion Possible by connecting FQ-SDU1_ Sensor Data Unit. 11 inputs and 24 outputs
Images In Sensor: 20 images (If a Touch Finder is used, images can be saved up to the capacity of an SD card.)
RS-232C Possible by connecting FQ-SDU2_ Sensor Data Unit. 8 inputs and 7 outputs
Auxiliary function Math (arithmetic, calculation functions, trigonometric functions, and logic functions)
Ratings Power supply 21.6 to 26.4 VDC (including ripple)
voltage Measurement trigger External trigger (single or continuous) External trigger (single or continuous)
Communications trigger (Ethernet TCP no-protocol,
Current consumption 2.4 A max. 0.3 A max. Ethernet FINS/TCP no-protocol, EtherNet/IP, or PLC
Environmen- Ambient temperature Operating: 0 to 40ºC Link)
tal immunity range Storage: –25 to 65ºC
(with no icing or condensation)
Ambient humidity Operating and storage: 35% to 85% (with no condensation)
range
Ambient atmosphere No corrosive gas
Vibration resistance 10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions
(destruction) 8 min each, 10 times
Shock resistance 150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward)
(destruction)
Degree of protection IEC 60529 IP67 (Except when Polarizing Filter Attachment is mounted IEC 60529 IP40
or connector cap is removed.)
Materials Sensor: PBT, PC, SUS Cover: Zinc-plated steel,
Mounting Bracket: PBT Thickness: 0.6 mm
Polarizing Filter Attachment: PBT, PC Case: Aluminum diecast alloy (ADC-12)
Ethernet connector: Oil-resistance vinyl compound Mounting base: Polycarbonate ABS
I/O connector: Lead-free heat-resistant PVC

22 23
FQ2 Inspection systems FQ2 Inspection systems
Item Optical Character Recognition Sensor Multi Code Reader 2D Code Reader Item Type Model with DC power supply Model with AC/DC/battery power supply
Model NPN FQ2-CH10@@@@-M FQ-CR10@@@@-M FQ-CR20@@@@-M Model FQ2-D30 FQ2-D31
PNP FQ2-CH15@@@@-M FQ-CR15@@@@-M FQ-CR25@@@@-M Weight Approx. 270 g (without Battery and hand strap attached)
I/O specifica- Input signals 7 signals Materials Case: ABS
tions Single measurement input (TRIG) Accessories included with Touch Finder Touch Pen (FQ-XT), Instruction Manual
Control command input (IN0 to IN5) *1 This is a guideline for the time required for the brightness to diminish to half the initial brightness at room temperature and humidity. The life of the backlight is greatly affected by the ambient
Output signals 3 signals 3 signals temperature and humidity and will be shorter at lower or higher temperatures.
Control output (BUSY) Control output (BUSY) *2
This value is only a guideline. No guarantee is implied. The value will be affected by operating conditions.
Overall judgement output (OR) Overall judgement output (OR) *3 This value is only a guideline. No guarantee is implied. The value will be affected by the operating environment and operating conditions.
Error output (ERROR) Error output (ERROR)
The assignments of the three output signals (OUT0 Note: The three output signals can be allocated for the judgements of individual inspection items. Sensor Data Units(FQ2-S3/S4/CH only)
to OUT2) can be changed to the individual judge-
ments of the inspection items, the image input Item Parallel Interface RS-232C Interface
ready output (READY), or the external lighting timing Model NPN FQ-SDU10 FQ-SDU20
output (STGOUT).
PNP FQ-SDU15 FQ-SDU25
Ethernet specifications 100Base-TX/10Base-T
I/O specifications Parallel I/O Connector 1 16 outputs (D0 to D15) 6 inputs (IN0 to IN5)
Communications Ethernet TCP no-protocol, Ethernet FINS/TCP no- –
protocol, EtherNet/IP, or PLC Link Connector 2 11 inputs (TRIG, RESET, IN0 to IN7, and DSA) 2 inputs (TRIG and RESET)
8 outputs (GATE, ACK, RUN, BUSY, OR, ERROR, STGOUT, and 7 outputs (ACK, RUN, BUSY, OR, ERROR, STGOUT, and SHTOUT)
I/O expansion Possible by connecting FQ-SDU1_ Sensor Data – SHTOUT)
Unit. 11 inputs and 24 outputs
RS-232C – 1 channel, 115,200 bps max.
RS-232C Possible by connecting FQ-SDU2_ Sensor Data –
Unit. 8 inputs and 7 outputs Sensor interface FQ2-S3 connected with FQ-WU@@@: OMRON interface
*Number of connected Sensors: 1
Ratings Power supply voltage 21.6 to 26.4 VDC (including ripple)
Ratings Power supply voltage 21.6 to 26.4 VDC (including ripple)
Current consumption 2.4 A max.
Insulation resistance Between all DC external terminals and case: 0.5 M min (at 250 VDC)
Environmen- Ambient temperature Operating: 0 to 40ºC, Storage: –25 to 65ºC Operating: 0 to 50ºC, Storage: –25 to 65ºC Current consumption 2.5 A max.: FQ2-S@@@@@@-@@@ and FQ-SDU@@
tal immunity range (with no icing or condensation) (with no icing or condensation) 0.4 A max.: FQ2-S3@-@@@ and FQ-SDU@@
Ambient humidity Operating and storage: 35% to 85% (with no condensation) 0.1 A max.: FQ-SDU@@ only
range Environmental Ambient temperature range Operating: 0 to 50ºC, Storage: –20 to 65ºC (with no icing or condensation)
Ambient atmosphere No corrosive gas immunity Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Vibration resistance 10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions Ambient atmosphere No corrosive gas
(destruction) 8 min each, 10 times
2
Vibration resistance (destruction) 10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions, 8 min each, 10 times
Shock resistance 150 m/s 3 times each in 6 direction (up, down, right, left, forward, and backward)
(destruction) Shock resistance (destruction) 150 m/s² 3 times each in 6 directions (up, down, right, left, forward, and backward)
Degree of protection IEC 60529 IP67 (Except when Polarizing Filter Attachment is mounted or connector cap is removed.) Degree of protection IEC 60529 IP20
Materials Case: PC + ABS, PC
Materials Sensor: PBT, PC, SUS, Mounting Bracket: PBT, Polarizing Filter Attachment: PBT, PC
Ethernet connector: Oil-resistance vinyl compound, I/O connector: Lead-free heat-resistant PVC Weight Approx. 150 g
Weight Narrow View/Standard View: Approx.160 g Wide View: Approx. 150 g Accessories included with Sensor Data Unit Instruction Manual
Accessories included with sensor Mounting Bracket (FQ-XL)(1), Polarizing Filter Attachment (FQ-XF1) (1), Instruction Manual, Quick Startup Guide, Member Registration Sheet, Warning Label
Battery
LED class Class 2(Applicable standards: IEC 60825-1:1993 +A1:1997 +A2:2001,EN 60825-1:1994 +A1:2002 +A2:2001, and JIS C 6802:2005)
Applicable standards EN 61326-1:2006 and IEC61010-1 Item Model FQ-BAT1
Battery type Secondary lithium ion battery
Touch Finder Nominal capacity 1,800 mAh
Item Type Model with DC power supply Model with AC/DC/battery power supply Rated voltage 3.7 V
Model FQ2-D30 FQ2-D31 Ambient temperature range Operating: 0 to 40ºC
Storage: –25 to 65ºC (with no icing or condensation)
Number of connectable Sensor Number of sensors that can be recognized (switched): 32 max. number or sensor that can displayed on monitor: 8 max.
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Main functions Types of measurement displays Last result display, Last NG display, trend monitor, histograms
Charging method Charged in Touch Finder (FQ2-D31). AC adapter (FQ-AC@) is required.
Types of display images Through, frozen, zoom-in, and zoom-out images
Charging time*1 2h
Data logging Measurement results, measured images
Usage time*1 1.5 h
Menu language English, German, French, Italian, Spanish, Traditional Chinese, Simplified Chinese, Korean, Japanese
Battery backup life*2 300 charging cycles
Indications LCD Display device 3.5-inch TFT color LCD
Weight 50 g max.
Pixels 320  240
*1
Display colors 16.7 million This value is only a guideline. No guarantee is implied. The value will be affected by operating conditions
*2 This is a guideline for the time required for the capacity of the Battery to be reduced to 60% of the initial capacity. No guarantee is implied. The value will be affected by the operating environment
Backlight Life expectancy*1 50,000 hours at 25ºC and operating conditions.
Brightness adjustment Provided
Screen saver Provided System Requirements for PC tool for FQ
Operation interface Touch screen Method Resistance film
The following Personal Computer system is required to use the software.
Life expectancy*2 1,000,000 touch operations
External interface Ethernet 100BASE-TX/10BASE-T OS Microsoft Windows XP Home Edition/Professional SP2 or higher (32-bit version)
Microsoft Windows 7 Home Premium or higher (32-bit/64-bit version)
SD card SDHC-compliant, Class 4 or higher recommended
CPU Core 2 Duo 1.06 GHz or the equivalent or higher
Ratings Power supply voltage DC power connection: 21.6 to 26.4 VDC (including ripple) DC power connection: 21.6 to 26.4 VDC (including ripple)
AC adapter (manufactured by Sino-American Japan Co., Ltd) RAM 1GB min.
connection: 100 to 240 VAC, 50/60 Hz HDD 500 MB min. available space*1
Battery connection: FQ-BAT1 Battery (1cell, 3.7 V) Monitor 1,024  768 dots min.
Continuous operation on Battery*3 – 1.5 h *1 Available space is also required separately for data logging.
Power consumption DC power connection: 0.2 A max. DC power connection: 0.2 A max.
Charging battery: 0.4 A max.
Windows is registered trademarks of Microsoft Corporation in the USA and other countries.
Environmental Ambient temperature range Operating: 0 to 50ºC Operating: 0 to 50ºC when mounted to DIN Track or Other company names and product names in this document are the trademarks or registered trademarks of their respective companies.
immunity Storage: –25 to 65ºC panel
(with no icing or condensation) Operation on Battery: 0 to 40ºC:–25 to 65ºC
(with no icing or condensation)
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere No corrosive gas
Vibration resistance (destruction) 10 to 150 Hz, single amplitude: 0.35 mm, X/Y/Z directions 8 min each, 10 times
Shock resistance (destruction) 150 m/s2 3 times each in 6 direction (up, down, right, left, forward, and backward)
Degree of protection IEC 60529 IP20 (when SD card cover, connector cap, or harness is attached)

24 25
FQ2 Inspection systems FQ2 Inspection systems
Dimensions (Unit: mm) Optical Chart for C-mount Camera FQ2-S3@-13@/-S4@-13@
Sensor High-resolution, Low-distortion Lenses 3Z4S-LE SV-@@@@H
Integrated Sensor 10000 3Z4S-LE Meaning of Optical Chart
Narrow View Wide View The X axis of the optical chart shows the field of
SV-0614H vision (mm) (See Note.), and the Y axis of the op-
FQ2-S@@@10F-@@@ FQ2-S@@100@-@@@ t0
SV-0814H tical chart shows the camera installation distance
FQ2-CH@@@10F-M FQ2-CH@@100@-M
t0 t0 SV-1214H (mm).
FQ-CR@@@10F-M FQ-CR@@100@-M

Camera installation distance (mm)


t5 SV-1614H
Standard View t0 Note: The lengths of the fields of vision given in
t15 t10 t0 SV-2514H the optical charts are the lengths of the Y
FQ2-S@@@50F-@@@ 1000 t25 t20 t5
t0 SV-3514H axis.
FQ2-CH@@@50F-M t30
t50t40 t0 SV-5014H
FQ-CR@@@50F-M t10
t50 t40 t15 t5 t0 SV-7525H
t25 t20 t0 SV-10028H
The mounting bracket t30 t15 t10
t5 t2
FQ-XL(included with Sensor) t50 t40 t30 t25 t20 Camera
t20 t15 t10 t1 Extension tube
t30t25 t5 t2 t0.5
100 t10 t1 Examples
t15
Optical 46 44 t0.5 t0: Extension tube is not required. Extension tube
Optical 46 44 1 t5 t2
1 axis t5: A 5-mm t_ (mm)
axis extension tube is required.
Camera lens
45
Camera installation
45 distance (mm)
4-M4
4-M4 Measurement
90 Depth: 6
90 Depth: 6 67.5 object
67.5 (108)
(108) 20
32 20 10
32 1 10 100 1000
(25) 1/4-20UNC
9 (25) 1/4-20UNC 9 Y axis of field of view (mm)
Depth: 6 Depth: 6 Field of view (mm)

3 38 8 20
11 38 8 20
(57) (18) 38
(49) (18) 38 Related Manuals
42
42

Mounting hole dimensions


Mounting hole dimensions Man. No. Model number Manual
Two, 4.5 dia.
Two, 4.5 dia. Z326 FQ2-S1/S2/S3 Smart Camera FQ2-S1/S2/S3 User's manual
20±0.1 Z330 FQ2-S4 Smart Camera FQ2-S4 User's manual
20±0.1
Z331 FQ2-CH Optical Character Recognition Sensor FQ2-CH User's manual
Tightening torque: 1.2 N·m
Tightening torque: 1.2 N·m Z329 FQ-CR1-M Fixed Mount Multi Code Reader FQ-CR1-M User's manual
Z316 FQ-CR2 Fixed Mount 2D Code Reader FQ-CR2 User's manual
C-mount
FQ2-S3@-13@
FQ2-S4@-13@

4-M3 Depth: 4 Mounting hole dimensions

Four, 3.4 dia.


26
26±0.1

69.5±0.1
3.5 69.5
Mounting screw recommended
Optical 9 78 (12.5) tightening torque:0.54N·m
axis

26 12.3
38 29 dia.
19
13
4-M3 Depth: 4 * (3.8)
38
3.5 69.5 6.5 4.5
6-M3 Depth: 4

26

* The shape of opposite side similar.


3.5 37 32.5

Mounting Base FQ-XLC (included with Sensor)

1/4-20UNC Depth: 4 2-M3 Depth: 4


4-M4 Depth: 4 Mounting hole dimensions
Two, 3.4 dia.
Four, 4.5 dia.
34 18 20

18±0.1
7.2 20.2 16.3±0.1 20±0.1
23.5 20.2±0.1
65 57.8±0.1
80.5
Mounting screw recommended tightening
3 torque:0.54N·m

9 6

26 27
Omron Europe B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. Tel: +31 (0) 23 568 13 00 Fax: +31 (0) 23 568 13 88 www.industrial.omron.eu

Austria Germany Portugal Turkey


Tel: +43 (0) 2236 377 800 Tel: +49 (0) 2173 680 00 Tel: +351 21 942 94 00 Tel: +90 212 467 30 00
www.industrial.omron.at www.industrial.omron.de www.industrial.omron.pt www.industrial.omron.com.tr

Belgium Hungary Russia United Kingdom


Tel: +32 (0) 2 466 24 80 Tel: +36 1 399 30 50 Tel: +7 495 648 94 50 Tel: +44 (0) 870 752 08 61
www.industrial.omron.be www.industrial.omron.hu www.industrial.omron.ru www.industrial.omron.co.uk

Czech Republic Italy South Africa


Tel: +420 234 602 602 Tel: +39 02 326 81 Tel: +27 (0)11 579 2600
www.industrial.omron.cz www.industrial.omron.it www.industrial.omron.co.za

Denmark Netherlands Spain


Tel: +45 43 44 00 11 Tel: +31 (0) 23 568 11 00 Tel: +34 913 777 900
www.industrial.omron.dk www.industrial.omron.nl www.industrial.omron.es

Finland Norway Sweden


Tel: +358 (0) 207 464 200 Tel: +47 (0) 22 65 75 00 Tel: +46 (0) 8 632 35 00
www.industrial.omron.fi www.industrial.omron.no www.industrial.omron.se

France Poland Switzerland


Tel: +33 (0) 1 56 63 70 00 Tel: +48 22 458 66 66 Tel: +41 (0) 41 748 13 13 More Omron representatives
www.industrial.omron.fr www.industrial.omron.pl www.industrial.omron.ch www.industrial.omron.eu

Automation Systems
• Programmable logic controllers (PLC) • Human machine interfaces (HMI) • Remote I/O
• Industrial PC’s • Software
Motion & Drives
• Motion controllers • Servo systems • Inverters
Control Components
• Temperature controllers • Power supplies • Timers • Counters • Programmable relays
• Digital panel indicators • Electromechanical relays • Monitoring products • Solid-state relays
• Limit switches • Pushbutton switches • Low voltage switch gear
Sensing & Safety
• Photoelectric sensors • Inductive sensors • Capacitive & pressure sensors
• Cable connectors • Displacement & width-measuring sensors • Vision systems
• Safety networks • Safety sensors • Safety units/relay units • Safety door/guard lock switches

Although we strive for perfection, Omron Europe BV and/or its subsidiary and affiliated companies do not warrant
or make any representations regarding the correctness or completeness of the information described in this document.
CD_EU-01+FQ2+Brochure We reserve the right to make any changes at any time without prior notice.

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