TU-FLO 500/700 COMPRESSOR

FIGURE 8000

4 PAI © COPYRIGHT 2000

 EL13111 and EL16111 COMPRESSORS
KEY PAI NO. MACK REF. DESCRIPTION REF. INFORMATION EXCEL PART NO.
1 DCC-1150 303GB578R COMPRESSOR,Air MID EL13111
(12.9 CFM @ 1250rpm)(Incl: Inlet and Discharge Manifolds)
1 DCC-1151 303GB579R COMPRESSOR,Air MID EL16111
(16.1 CFM @ 1250rpm)(Incl: Inlet and Dishcarge Manifolds)
2 DHB-4131 320GB327A HUB,Compressor Drive(Current)
3 BSC-0034 6AX1324X SCREW EXC EE00340
4 Call 37AX83 WASHER
5 DLW-4125 83GC11 LOCK
6 ENU-0076 20AX21 NUT
7 EGK-3864 590GB2159 GASKET(Current)
7 EGS-3900-039 541GB13B GASKET MID 102368CH
7 EGK-3925 590GB290A GASKET
8 EPP-3575 49AX234Z PLUG,Front Port
9 DTB-0481 201GC110 TUBE,Compressor Oiling
10 DCH-1107 5396-KN17090 HEAD,Cylinder MID KN17090
11 DCB-1108 5396-N3952M BLOCK,Cylinder MID N3952M
12 DCR-1119 5396-200917 ROD,Connecting MID 200917
13 DBG-1112-010 5396-RN26EH BEARING,Rod MID RN26EH
13 DBG-1112-020 5396-RN26EJ BEARING,Rod MID RN26EJ
13 DBG-1112-STD 5396-RN26EG BEARING,Rod MID RN26EG
14 DPR-1117-010 N/A SET,Ring
14 DPR-1117-020 5396-RN26EF SET,Ring MID RN26EF
14 DPR-1117-STD 5396-RN26ED SET,Ring MID RN26ED
15 DPA-1115-010 5396-200923B ASSY,Piston(Incl: Pin) MID 200923B
15 DPA-1115-020 5396-200923C ASSY,Piston(Incl: Pin) MID 200923C
15 DPA-1115-030 N/A ASSY,Piston(Incl: Pin)
15 DPA-1115-STD 5396-200923A ASSY,Piston(Incl: Pin) MID 200923A
16 DCS-1110 5396-N295HK CRANKSHAFT MID N295HK
17 DKT-1158 5396-RN26FZ KIT,Head Repair MID RN26FZ
18 DKT-1157 5396-RNT26A KIT,Unloader MID RNT26A
19 DKT-1099 5396-RN26GZ KIT,Gasket MID RN26GZ
20 DKT-1196 5396-RNT26 KIT,Head Repair(Major) MID RNT26
21 DAC-4531 5396-KN19000 FILTER,Air Cleaner(Incl: Key 3) MID KN19000
22 DAC-4532 5396-KN19040 FILTER,Air Cleaner(Incl: Key 4) MID KN19040
23 DFE-4533 5396-100696A FILTER,Air Element MID 100696A
24 DFE-4534 5396-100696E FILTER,Air Element MID 100696E
25 DKT-1155 5396-SN3502 KIT,Installation MID SN3502
26 DTB-0483 5396-SN151 KIT,Compressor Oiling Tube MID SN151
(Incl: (2)EGA-2610 O-Rings)
27 EGA-2610 79-GA1074 O-RING EXC EF26100

PAI © COPYRIGHT 2000

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 EL13111 and EL16111 COMPRESSORS
FIGURE 8092

12 PAI © COPYRIGHT 2000

 TU-FLO 550/750 COMPRESSOR
KEY PAI NO. MACK REF. DESCRIPTION REF. INFORMATION
1 DKT-1094 745-108843 KIT,Piston and Rod(Tu-Flo 550) BEN 108843
2 DKT-1096 745-107969 KIT,Crankshaft Bearing(Std)(Tu-Flo 550/750) BEN 107969
(Incl: Main Bearings, Rod Bearings, Thrust Bearings)
3 DRS-4055-010 745-107640 SET,Ring(Tu-Flo 550/750) BEN 107640
(Incl: Rings for 2 Pistons)
3 DRS-4055-020 745-107641 SET,Ring(Tu-Flo 550/750) BEN 107641
(Incl: Rings for 2 Pistons)
3 DRS-4055-030 745-107642 SET,Ring(Tu-Flo 550/750) BEN 107642
(Incl: Rings for 2 Pistons)
3 DRS-4055-STD 745-107639 SET,Ring(Tu-Flo 550/750) BEN 107639
(Incl: Rings for 2 Pistons)
4 DBG-4140 745-236120 BEARING, Front(Tu-Flo 550/750) BEN 236120
5 DBG-4150 745-235440 BEARING,Rear(Tu-Flo 550/750) BEN 235440
6 DGK-4115 745-298715 GASKET,Cylinder Head(Tu-Flo 550/750) BEN 298715
7 EGS-3900-013 590GB1146A GASKET,Inlet(Tu-Flo 550/750) BEN 236170
8 DGK-4112 56AX264 GASKET,Discharge(Tu-Flo 550/750) BEN 204820
9 DGK-4113 745-236577 GASKET,Governor(Tu-Flo 550/750) BEN 236577
10 DGK-4116 745-110447 GASKET,Base(Tu-Flo 550/750) BEN 110447
11 DKT-1097 745-107516 KIT,Maintenance(Tu-Flo 550/750) BEN 107516
12 DKT-1098 745-107515 KIT,Unloader(Tu-Flo 550/750) BEN 107515
13 DPA-4045-010 745-107648 ASSY,Piston(+.010)(Tu-Flo 550) BEN 107648
13 DPA-4045-020 745-107649 ASSY,Piston(+.020)(Tu-Flo 550) BEN 107649
13 DPA-4045-030 745-107650 ASSY,Piston(+.030)(Tu-Flo 550) BEN 107650
13 DPA-4045-STD 745-107647 ASSY,Piston(Std)(Tu-Flo 550) BEN 107647
13 DPA-4046-010 745-107644 ASSY,Piston(+.010)(Tu-Flo 750) BEN 107644
13 DPA-4046-020 745-107645 ASSY,Piston(+.020)(Tu-Flo 750) BEN 107645
13 DPA-4046-030 745-107646 ASSY,Piston(+.030)(Tu-Flo 750) BEN 107646
13 DPA-4046-STD 745-107643 ASSY,Piston(Std)(Tu-Flo 750) BEN 107643
14 DCC-1032 303GB5105 COMPRESSOR,Air,OEM Bendix Reman(Outright) BEN 107511
(13.2 CFM @ 1250rpm)(Tu-Flo 550)(Front/Rear Governor Mount)
14 DCC-1033 303GB5114A COMPRESSOR,Air,OEM Bendix Reman(Outright) BEN 108866
(13.2 CFM @ 1250rpm)(Tu-Flo 550)(Rear Governor Mount only)
14 DCC-1035 745-107510 COMPRESSOR,Air,OEM Bendix Reman(Outright) BEN 107510
(16.5 CFM @ 1250rpm)(Tu-Flo 750)(Front/Rear Governor Mount)
14 DCC-1036 745-108869 COMPRESSOR,Air,OEM Bendix Reman(Outright) BEN 108869
(16.5 CFM @ 1250rpm)(Tu-Flo 750)(Rear Governor Mount Only)
15 DHB-4131 320GB327A HUB,Compressor Drive(Current)
16 DCR-1116 N/A ROD,Connecting(Incl: Bolts & Lock)
17 DBG-1114-010 N/A BEARING,Rod(.010in Under)(Tu-Flo 550/750)
17 DBG-1114-020 N/A BEARING,Rod(.020in Under)(Tu-Flo 550/750)
17 DBG-1114-030 N/A BEARING,Rod(.030in Under)(Tu-Flo 550/750)
17 DBG-1114-STD N/A BEARING,Rod(Std)(Tu-Flo 550/750)
18 DTB-0484 670GC276 TUBE,Oil(Tu-Flo 550/750)

PAI © COPYRIGHT 2000

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 TU-FLO 550/750 COMPRESSOR
FIGURE 8091

14

10 PAI © COPYRIGHT 2000

 TU-FLO 501 COMPRESSOR
KEY PAI NO. MACK REF. DESCRIPTION REF. INFORMATION
43 DRS-4310-STD 745-286183 SET,Ring(Use w/DPA-4370 Piston) BEN 286183
(3 Rings,Incl: Rings for 2 Pistons)
43 DRS-4311-010 745-286184 SET,Ring(Use w/DPA-4371 Piston) BEN 286184
(5 Rings,Incl: Rings for 2 Pistons)
43 DRS-4311-020 745-286185 SET,Ring(Use w/DPA-4371 Piston) BEN 286185
(5 Rings,Incl: Rings for 2 Pistons)
43 DRS-4311-030 745-286186 SET,Ring(Use w/DPA-4371 Piston) BEN 286186
(5 Rings,Incl: Rings for 2 Pistons)
43 DRS-4311-STD 745-286183 SET,Ring(Use w/DPA-4371 Piston) BEN 286183
(5 Rings,Incl: Rings for 2 Pistons)
43 DRS-4312-010 745-106106 SET,Ring(Use w/DPA-4371 Piston) BEN 106106
(5 Rings,Incl: Rings for 2 Pistons)
43 DRS-4312-020 745-106107 SET,Ring(Use w/DPA-4372 Piston) BEN 106107
(5 Rings,Incl: Rings for 2 Pistons)
43 DRS-4312-030 745-106108 SET,Ring(Use w/DPA-4372 Piston) BEN 106108
(5 Rings,Incl: Rings for 2 Pistons)
43 DRS-4312-STD 745-106105 SET,Ring(Use w/DPA-4372 Piston) BEN 106105
(5 Rings,Incl: Rings for 2 Pistons)
44 DPB-4369 N/A BUTTON,Piston(2 each Included w/DPA-4370 & 4372 Assemblies)
45 DMK-4410 745-287043 KIT,Maintenance
(Incl: (1)EGS-3900-013 (2)DPA-4095 (2)DPG-4096 (2)DUS-4097
(2)DVA-4105 (2)DSP-4106 (2)DSP-4107 (1)DSP-4108 (1)DGK-4111
(1)DGK-4112 (1)DGK-4113 (1)DAF-4118)
46 DUK-4100 745-279615 KIT,Unloader
(Incl: (1)EGS-3900-013 (2)DPA-4095 (2)DPG-4096 (2)DUS-4097
(1)DUS-4098 (1)DSS-4101 (1)DSP-4108)
47 EGK-3864 590GB2159 GASKET
47 EGS-3900-039 541GB13B GASKET
47 EGK-3925 590GB290A GASKET
48 DCC-1030 303GB580R COMPRESSOR,Air,OEM Bendix Reman(Outright)BEN 286544
(12.0 CFM @ 1250rpm)
48 DCC-1031 303GB588A COMPRESSOR,Air,OEM Bendix Reman(Outright)BEN 286620
(12.0 CFM @ 1250rpm)
49 DHB-4131 320GB327A HUB,Compressor Drive(Current)
50 DCH-1105 745-285778 ASSY,Cylinder Head(Top Discharge)
50 DCH-1106 745-282089 ASSY,Cylinder Head(Side Discharge)
51 DCK-1113 N/A KIT,Crankshaft & Bearing
(Incl: (1)DCS-1111 (2)DBG-4145-STD (2)DBG-4350-STD)
52 DTB-0481 201GC110 TUBE,Oil
53 DTB-0483 5396-SN151 KIT,Tube,Oil(w/O-Rings)

8 PAI © COPYRIGHT 2000

 TU-FLO 501 COMPRESSOR
KEY PAI NO. MACK REF. DESCRIPTION REF. INFORMATION EXCEL PART NO.
1 Call 745-290224 O-RING
2 GGA-2944 56AX496 O-RING
3 Call 745-246442 SCREW
4 EWA-0049 36AX22 WASHER,Lock(5/16in I.D.) BEN 237648, EXC EF00490
5 DBG-4145-STD 745-246430 BEARING,Sleeve
6 DBG-4140 745-236120 BEARING,Ball BCA 207
7 DGK-4117 745-294032 GASKET BEN 290667
8 Call 24SB51 BUSHING BEN 238805
9 DVS-4103 745-236118 SEAT MAK 377SB38
10 DGR-4082 745-238143 GROMMET(Included in DPA-4095) MAK 343SB72
11 Call 344SB19 RING,Backup
12 DPA-4095 745-229875 PISTON Assy,Unloader(2 req’d) MAK 304SB36
13 DUS-4097 745-240023 STEM,Unloader(2 req’d) MAK 309SB46
14 DPG-4096 745-240022 GUIDE,Unloader(2 req’d) MAK 130SB24
15 DUS-4098 745-240024 SADDLE,Unloader MAK 380SB38
16 DSP-4108 745-239972 SPRING,Unloader MAK 362SB154
17 DSS-4101 745-238491 SEAT,Unloader MAK 377SB39
18 DVS-4109 745-294751 SEAT,Discharge Valve MAK 377SB36
19 DVA-4104 424SB44 VALVE,Discharge BEN 230935
20 DSP-4107 745-292375 SPRING,Discharge Valve BEN 210468
21 Call 745-246432 STOP BEN 246432
22 DVG-4102 745-239395 GUIDE,Inlet Valve MAK 130SB23
23 DVA-4105 745-236125 VALVE,Inlet MAK 424SB45
24 DSP-4106 745-236126 SPRING,Inlet Valve MAK 362SB153
25 Call 163SB20 INSERT,Inlet Valve Spring BEN 240143
26 Call 377SB37 SEAT,Inlet Valve Spring BEN 240142
27 DCS-1111 745-290033 CRANKSHAFT BEN 290033
28 DKY-3201 745-240586 KEY,Crankshaft BEN 240586
29 DTW-4061 745-246439 WASHER,Crankshaft Thrust BEN 246439
30 DGA-4084 745-240583 O-RING BEN 240583
31 DGA-4085 745-292438 O-RING BEN 292438
32 Call 745-246438 SCREW,Cylinder Head BEN 246438
33 DGK-4112 56AX264 GASKET,Discharge Fitting BEN 204820
34 EGS-3900-013 590GB1146A GASKET,Strainer BEN 236170
35 DGK-4113 745-236577 GASKET,Governor BEN 236577
36 DGK-4111 745-246433 GASKET,Cylinder Head BEN 246433
37 DBG-4350-010 745-286255 BEARING,Connecting Rod BEN 286255, EXC EM43500-010
37 DBG-4350-020 745-286256 BEARING,Connecting Rod BEN 286256, EXC EM43500-020
37 DBG-4350-030 745-286257 BEARING,Connecting Rod BEN 286257, EXC EM43500-030
37 DBG-4350-STD 745-286254 BEARING,Connecting Rod BEN 286254, EXC EM43500-STD
38 DCR-4380 745-286258 ROD,Assy,Connecting BEN 286258
39 DBG-4080 745-233031 BUSHING,Wrist Pin BEN 233031
40 DCR-4380-004 745-249959 STRAP,Lock BEN 249959
41 DCR-4380-003 N/A SCREW,Connecting Rod Cap
42 DPA-4370-010 745-282111 ASSY,Piston(3 Ring)(Iron) BEN 282111, EXC EM43700-010
42 DPA-4370-020 745-282112 ASSY,Piston(3 Ring)(Iron) BEN 282112
42 DPA-4370-030 745-282113 ASSY,Piston(3 Ring)(Iron) BEN 282113
42 DPA-4370-STD 745-282110 ASSY,Piston(3 Ring)(Iron) BEN 282110, EXC EM43700-STD
42 DPA-4371-010 745-289114 ASSY,Piston(5 Ring)(Alum) BEN 289114
42 DPA-4371-030 745-289116 ASSY,Piston(5 Ring)(Alum) BEN 289116
42 DPA-4371-STD 745-289113 ASSY,Piston(5 Ring)(Alum) BEN 289113
42 DPA-4372-010 745-106110 ASSY,Piston(5 Ring)(Iron) BEN 106110
42 DPA-4372-020 745-106111 ASSY,Piston(5 Ring)(Iron) BEN 106111
42 DPA-4372-030 745-106112 ASSY,Piston(5 Ring)(Iron) BEN 106112
42 DPA-4372-STD 745-106109 ASSY,Piston(5 Ring)(Iron) BEN 106109
43 DRS-4310-010 745-286184 SET,Ring(Use w/DPA-4370 Piston) BEN 286184
(3 Rings,Incl: Rings for 2 Pistons)
43 DRS-4310-020 745-286185 SET,Ring(Use w/DPA-4370 Piston) BEN 286185
(3 Rings,Incl: Rings for 2 Pistons)
43 DRS-4310-030 745-286186 SET,Ring(Use w/DPA-4370 Piston) BEN 286186
(3 Rings,Incl: Rings for 2 Pistons)
KEYS 43-53 LISTED ON FOLLOWING PAGE

PAI © COPYRIGHT 2000

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 TU-FLO 501 COMPRESSOR
FIGURE 8090

48

6 PAI © COPYRIGHT 2000

 TU-FLO 500/700 COMPRESSOR
KEY PAI NO. MACK REF. DESCRIPTION REF. INFORMATION EXCEL PART NO.
1 DBG-4150 745-235440 BEARING,Crankshaft(2 req’d)
2 DBG-4060-010 745-282768 BEARING,Connecting Rod(Tu-Flo 500/700)(Alum. Rod)(2 req’d) EXC EM40600-010
2 DBG-4060-020 745-282769 BEARING,Connecting Rod(Tu-Flo 500/700)(Alum. Rod)(2 req’d) EXC EM40600-020
2 DBG-4060-030 745-282770 BEARING,Connecting Rod(Tu-Flo 500/700)(Alum. Rod)(2 req’d) EXC EM40600-030
2 DBG-4060-STD 745-282767 BEARING, Connecting Rod(Tu-Flo 500/700)(Alum. Rod)(2 req’d) EXC EM40600-STD
2 DBG-4070-010 745-282760 BEARING,Connecting Rod(Tu-Flo 500)(Steel Rod)(2 req’d)
2 DBG-4070-020 745-282761 BEARING,Connecting Rod(Tu-Flo 500)(Steel Rod)(2 req’d)
2 DBG-4070-030 745-282762 BEARING,Connecting Rod(Tu-Flo 500)(Steel Rod)(2 req’d)
2 DBG-4070-STD 745-282759 BEARING,Connecting Rod(Tu-Flo 500)(Steel Rod)(2 req’d)
3 DBG-4080 745-233031 BUSHING,Piston Pin(Tu-Flo 500)(Steel Rod)
4 DGK-4110 745-235416 GASKET,Block(Tu-Flo 500)
5 DGK-4114 745-244364 GASKET,Head(Tu-Flo 500)
6 DUK-4100 745-279615 KIT,Unloader(Tu-Flo 500/700)
(Incl: (1)EGS-3900-013 (2)DPA-4095 (2)DPG-4096 (2)DUS-4097
(1)DUS-4098 (1)DSS-4101 (1)DSP-4108)
7 EGS-3900-013 590GB1146A GASKET,Strainer(Tu-Flo 500/700) BEN 236170
8 DPA-4095 745-229875 PISTON Assy,Unloader(2 req’d) MAK 304SB36
9 DGR-4082 745-238143 GROMMET(Included in DPA-4095) MAK 343SB72
10 DUS-4097 745-240023 STEM,Unloader(2 req’d) MAK 309SB46
11 DPG-4096 745-240022 GUIDE,Unloader(2 req’d) MAK 130SB24
12 DUS-4098 745-240024 SADDLE,Unloader MAK 380SB38
13 DSP-4108 745-239972 SPRING,Unloader MAK 362SB154
14 DSS-4101 745-238491 SEAT,Unloader MAK 377SB39
15 DMK-4091 745-229417 KIT,Maintenance(Tu-Flo 500/700) EXC EM40910
(Incl: (1)DGK-4112 (1)DGK-4113 (1)DGK-4114 (2)DVG-4102 (2)DVA-4105
(2)DSP-4106 (2)DVA-4104 (2)DSP-4107 (1)DAF-4118 (2)DVS-4103 (1)DUK-4100)
16 DVS-4103 745-236118 SEAT,Inlet(Tu-Flo 500/700) MAK 377SB38
17 DVA-4105 745-236125 VALVE,Inlet(Tu-Flo 500/700) MAK 424SB45
18 DVG-4102 745-239395 GUIDE,Inlet Valve(Tu-Flo 500/700) MAK 130SB23
19 DSP-4106 745-236126 SPRING,Inlet Valve(Tu-Flo 500/700) MAK 362SB153
20 DVA-4104 424SB44 VALVE,Discharge(Tu-Flo 500/700) BEN 230935
21 DSP-4107 745-292375 SPRING,Discharge(Tu-Flo 500/700) BEN 210468
22 DGK-4112 56AX264 GASKET,Discharge Fitting(Tu-Flo 500/700)BEN 204820
23 DAF-4118 745-239292 FILTER Element,Inlet
24 DKY-3200 745-232013 KEY,Crankshaft(Tu-Flo 500/700)
25 DVS-4109 745-294751 SEAT,Discharge Valve(Tu-Flo 500/700) MAK 377SB36
26 DGK-4113 745-236577 GASKET,Governor(Tu-Flo 500/700) BEN 236577
27 DGK-4093 745-280512 KIT,Gasket(Tu-Flo 500)
(Incl: (1)EGS-3900-013 (1)DGK-4110 (1)DGK-4112 (1)DGK-4113 (1)DGK-4114
(1)Bendix Part No. 238633, Head Gasket,Air Cooled)
28 DRS-4050-010 745-225515 SET,Ring(Tu-Flo 500) BEN 225515
(Use w/DPA-4040 Piston)(5 Rings,Incl: Rings for 2 Pistons)
28 DRS-4050-020 745-225516 SET,Ring(Tu-Flo 500) BEN 225516
(Use w/DPA-4040 Piston)(5 Rings,Incl: Rings for 2 Pistons)
28 DRS-4050-030 745-225517 SET,Ring(Tu-Flo 500) BEN 225517
(Use w/DPA-4040 Piston)(5 Rings,Incl: Rings for 2 Pistons)
28 DRS-4050-STD 745-225514 SET,Ring(Tu-Flo 500) BEN 225514
(Use w/DPA-4040 Piston)(5 Rings,Incl: Rings for 2 Pistons)
29 DPA-4040-010 745-289929 ASSY,Piston(Tu-Flo 500)(5 Rings)(Iron)BEN 289929
29 DPA-4040-020 745-289930 ASSY,Piston(Tu-Flo 500)(5 Rings)(Iron)BEN 289930
29 DPA-4040-030 745-289931 ASSY,Piston(Tu-Flo 500)(5 Rings)(Iron)BEN 289931
29 DPA-4040-STD 745-289928 ASSY,Piston(Tu-Flo 500)(5 Rings)(Iron)BEN 289928
30 Call BEN235418 GASKET,Cover(Tu-Flo 500)
31 Call N/A GASKETS(Refer to Page 9)
32 DCC-1034 745-289340 COMPRESSOR,Air,OEM Bendix Reman(Outright)BEN 289340
(15.5 CFM @ 1250rpm)(Tu-Flo 700)(Front/Rear Governor Mount)

PAI © COPYRIGHT 2000

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