The Wires Are Installed in 4 Steps
The Wires Are Installed in 4 Steps
Let us look at the step-by-step installation procedure of a concealed conduit electrical wiring
system.
The slab conduits for house wiring should be 2 mm thick and 25 mm in size for PVC
conduits. Lay the slab conduits between the top and bottom reinforcement.
Use only deep junction boxes in slabs. Properly bind the PVC conduits using the binding
wire.
It would be ideal to follow the color coding for conduits for electrical wires and data such
as LAN and telephone wire. Use grey PVC pipes for data, black PVC pipes for electrical
wires and PVC solvent for joining the accessories
Check the wall drops carefully and determine the concrete thickness.
Check the conducting as per the service drawings and see where the switchboards are
located and how many points need to be installed at each location
Take special precautions while concreting the slab
Replace all the broken pipes
Ensure that all the joints are watertight
Once the slab and beam are de-shuttered, pass the GI wiring immediately. Document
any choke up or alternate route for future references
Provide all the necessary sleeve in beams, columns prior to slab casting as per electrical
& air-conditioning
Provide the pull boxes at suitable locations
Don’t cluster the pull and junction boxes at one place. Arrange them so that they can’t be
seen easily from heavy movement areas as per the electrical drawings
Step-2: Laying of Electrical Conduits in Wall
Carry out the concealed conduit work after the construction of masonry walls but before
the plastering work starts
Once the curing of brickwork is completed, carry out the chasing work. Ideally, maintain
a gap of 7 days between the two activities
Do the wall chasing with wall cutters only as this would avoid damage to the walls
Fix the electrical conduits with the approved clips to ensure proper routing and wiring
Once the conduits, boxes and accessories are fixed, fill the chiseled surface with cement
mortar and chick mesh wrapped around the conduits
Start the wall conducting activity with level marking on the wall, keeping the height above
FFL(Finished floor level) in mind
Limit the width of chasing as per the number of conduits
The depth of chasing should be at least 10 mm from the masonry wall to have the
conduit recess
Make sure that all the horizontal conduit runs are straight at the box level. The light point
conduit should run straight vertically to the switch box. Make sure no wall conduit is
taken haphazardly
Don’t use any elbows or bends. Use a spring to bend if you want to change the direction
of the pipe.
Don’t run power conduits near any communication line
Run the conduits above the false ceiling with proper support. Don’t rest them on the
false ceiling in any case. Seal the vertical runs with open ends at the top if you have
false ceiling work
Fix the concealed switchboard properly in level based on the architect’s design, for
example, distance and height from the finished floor level (FFL)
Ensure that the gap between the concealed switchboards is uniform. Maintain the same
uniformity across all the installations.
The switchboards must be readymade modular type metal boxes of the approved make.
Fix the concealed box 3 mm below the plastered surface.
Finish the box fixing before the plastering work while doing the wall conduiting. Fill the
boxes with thermocol while the plastering work is being done.
Step-4: Installation of Distribution Boards