Safety 1

Operating 2

Service & Maintenance 3

Mechanical 4

Electrical 5

Pneumatics 6

Program 7

Options 8

CTFP el. TF - Manual (option) 9

10

© 2005 Burtech AB, Burseryd, Sweden

 Wrapping Technology

Automatic wrapping in line

Cost efficient securing of loads

Stretch Wrapper GL 1000

Safety
2

10 - 05
 1
Sect 1

General safety remarks

Basic operation
Before use, please read the handbook and safety instructions carefully. The operator
handbook is to be stored ready for use in direct machine proximity. Maintenance and
inspection intervals are to be adhered to.

The machine/plant must only be used in technically perfect condition in accordance

with its designated use and the instructions set out in the operating manual, and only
by safety–conscious persons who are fully aware of the risks involved in operating
the machine/plant. Any functional disorders, especially those affecting the safety of
the machine/plant, should therefore be rectified immediately.

The machine/plant may be operated only for its designated use.

Organizational measures
In addition to the operating instructions, observe and instruct the user in all other
generally applicable legal and other mandatory regulations relevant to accident
prevention and environmental protection. These compulsory regulations may also
deal with the handling of hazardous substances, issuing and/or wearing of personal
protective equipment, or traffic regulations.

For reasons of security, long hair must be tied back or otherwise secured, garments
must be close–fitting and no jewellery – such as rings – may be worn. Injury may
result from being caught up in the machinery or from rings catching on moving parts.

Use protective equipment wherever required by the circumstances or by law.

Observe all safety instructions and warnings attached to the machine/plant.

See to it that safety instructions and warnings attached to the machine are always
complete and perfectly legible.

In the event of safety relevant modifications or changes in the behaviour of the

machine/plant during operation stop the machine/plant immediately and report the
malfunction to the competent authority/person.

Never make any modifications, additions or conversions, which might affect safety
without the supplier’s approval. This also applies to the installation and adjustment of
safety devices and valves as well as to welding work on load–bearing elements.

Spare parts must comply with the technical requirements specified by the
manufacturer. Spare parts from original equipment manufacturers can be relied to
do so.

05.06
2
Sect 1

Never modify the software of programmable control systems.

Replace hydraulic hoses within stipulated and appropriate intervals even if no safety
relevant defects have been detected.

For the execution of maintenance work, tools and workshop equipment adapted to
the task on hand are absolutely indispensable.

The personnel must be familiar with the location and operation of fire extinguishers.

Observe all fire–warning and fire–fighting procedures.

Accident preventing devices, which are not included in the scope of supply, such as
protective guarding, are to be provided by the customer in accordance with the local
safety regulations.

Selection and qualification of personnel

Any work on and with the machine/plant must be executed by reliable personnel
only. Statutory minimum age limits must be observed.

Employ only trained or instructed staff and set out clearly the individual
responsibilities of the personnel for operation, set–up, maintenance and repair.

Make sure that only authorized personnel works on or with the machine.

Define the machine operator’s responsibilities – also with regard to observing traffic
regulations – giving the operator the authority to refuse instructions by third parties
that are contrary to safety.

Do not allow persons to be trained or instructed or persons taking part in a general

training course to work on or with the machine/plant without being permanently
supervised by an experienced person.

Work on the electrical system and equipment of the machine/plant must be carried
out only by a skilled electrician or by instructed persons under the supervisions and
guidance of a skilled electrician and in accordance with electrical engineering rules
and regulations.

Work on gas–fuelled equipment (gas consumers) may be carried out by specially

trained personnel only.

Work on the hydraulic system must be carried out only by personnel with special
knowledge and experience of hydraulic equipment.

05.06
 3
Sect 1

Safety instructions governing specific operational phases

Avoid any operational mode that might be prejudicial to safety.

Take the necessary precautions to ensure that the machine is used only when in a
safe and reliable state. Operate the machine only if all protective and safety–
oriented devices, such as removable safety devices, emergency shut–off equipment,
sound–proofing elements and exhausters, are in place and fully functional.

Check the machine/plant at least once per working shift for obvious damage and
defects. Report any changes (incl. changes in the machine’s working behaviour) to
the competent organization/person immediately. If necessary, stop the machine
immediately and lock it.

In the event of malfunctions, stop the machine/plant immediately and lock it. Have
any defects rectified immediately.

Before starting up or setting the machine/plant in motion, make sure that nobody is
at risk.

Never switch off or remove suction and ventilation devices when the machine is in
operation.

Brief operating personnel before beginning special operations and maintenance

work, and appoint a person to supervise the activities.

Ensure that the maintenance area is adequately secured! Lift units must be secured
by mechanical fall–safety units (clamps), before entering the machine!

If the machine/plant is completely shut down for maintenance and repair work, it
must be secured against inadvertent starting by:– locking the principal control
elements and removing the ignition key and/or– attaching a warning sign to the main
switch

Carry out maintenance and repair work only if the machine is positioned on stable
and level ground and has been secured against inadvertent movement and buckling!

To avoid the risk of accidents, individual parts and large assemblies being moved for
replacement purposes should be care-fully attached to lifting tackle and secured.
Use only suitable and technically perfect lifting gear and suspension systems with
adequate lifting capacity. Never work or stand under suspended loads!

The fastening of loads and the instructing of crane operators should be entrusted to
experienced persons only. The mars-holler giving the instructions must be within
sight or sound of the operator.

05.06
4
Sect 1

For carrying out overhead assembly work always use specially designed or
otherwise safety–oriented ladders and working platforms. Never use machine parts
as a climbing aid. Wear a safety harness when carrying out maintenance work at
greater heights. Keep all handles, steps, handrails, platforms, landings and ladders
free from dirt, snow and ice.

Clean the machine, especially connections and threaded unions, of any traces of oil,
fuel or preservatives before carrying out maintenance/repair. Never use aggressive
detergents. Use lint–free cleaning rags.

Before cleaning the machine with water, steam jet (high–pressure cleaning) or
detergents, cover up or tape shut all openings which – for safety and functional
reasons – must be protected against water, steam or detergent penetration. Special
care must be taken with electric motors and switchgear cabinets.

Ensure during cleaning of the machine that the temperature sensors of the fire–
warning and fire–fighting systems do not come into contact with hot cleaning agents
as this might activate the fire–fighting system.

After cleaning, remove all covers and tapes applied for that purpose.

After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose
connections, chafe marks and damage. Any defects found must be rectified without
delay.

Always tighten any screwed connections that have been loosened during
maintenance and repair.

Any safety devices removed for set–up, maintenance or repair purposes must be
refitted and checked immediately upon completion of the maintenance and repair
work.

Ensure that all consumables and replaced parts are disposed of safely and with
minimum environmental impact.

Before setting the machine in motion always check that the accessories have been
safely stowed away.

Avoid any operation that might be a risk to machine stability.

Do not step on conveying equipment.

05.06
 5
Sect 1

Warning of special dangers

Electric energy
Use only original fuses with the specified current rating. Switch off the machine/plant
immediately if trouble occurs in the electrical system.

Work on the electrical system or equipment may only be carried out by a skilled
electrician himself or by specially instructed personnel under the control and
supervision of such electrician and in accordance with the applicable electrical
engineering rules.

If provided for in the regulations, the power supply to parts of machines and plants,
on which inspection, maintenance and repair work is to be carried out must be cut
off. Before starting any work, check the de–energized parts for the presence of
power and ground or short–circuit them in addition to insulating adjacent live parts
and elements.

The electrical equipment of machines/plants is to be inspected and checked at

regular intervals. Defects such as loose connections or scorched cables must be
rectified immediately.

Necessary work on live parts and elements must be carried out only in the presence
of a second person that can cut off the power supply in case of danger by actuating
the emergency shut–off or main power switch. Secure the working area with a red–
and–white safety chain and a warning sign. Use insulated tools only.

Before starting work on high–voltage assemblies and after cutting out the power
supply, the feeder cable must be grounded and components, such as capacitors,
short–circuited with a grounding rod.

EMERGENCY OFF equipment must not be bridged nor set out of function.

Close area by means of a red and white chain and a warning panel. Use voltage
insulated tools only.

Actuation of the sensors can trigger hazardous machine functions. Use covers,
protective fence or safety light barriers to prevent access. Set up warning signs.

Plug or unplug quick disconnects only when mains off.

05.06
6
Sect 1

Hydraulic and pneumatic equipment

Work on hydraulic equipment may be carried out only by persons having special
knowledge and experience in hydraulic systems.

Check all lines, hoses and screwed connections regularly for leaks and obvious
damage. Repair damage immediately. Splashed oil may cause injury and fire.

Depressurize all system sections and pressure pipes (hydraulic system,

compressed–air system) to be removed in accordance with the specific instructions
for the unit concerned before carrying out any repair work.

Hydraulic and compressed air lines must be laid and fitted properly. Ensure that no
connections are interchanged. The fittings, lengths and quality of the hoses must
comply with the technical requirements.

Noise

During operation, all sound baffles must be closed.

Always wear the prescribed ear protectors.

Oil, grease and other chemical substances

When handling oil, grease and other chemical substances, observe the product–
related safety regulations. Be careful when handling hot consumables (risk of
burning or scalding)!

Mobile Machine

For loading only use lifting gear and tackle of sufficient capacity.

Appoint a competent marshaller to assist in the lifting operations.

Lift machinery and equipment properly with suitable lifting gear and only in
accordance with the operating instructions (fixing points for lifting tackle, etc.).

Only use suitable means of transport of adequate carrying capacity.

Do not stay or work below suspended loads.

Fasten the loads safely using the suitable fixing points.

05.06
 7
Sect 1

Before or immediately after completion of the loading operations the machine/plant

must be secured by means of recommended/supplied devices against unintentional
changes of position and a corresponding warning sign attached to the ma-
chine/plant.

Before re-commissioning the machine/plant these devices must be properly

removed. Carefully refit and fasten all parts to be removed for transport purposes
before re-commissioning the machine/plant.

Cut off the external power supply of the machine or plant even if only minor changes
of place are envisaged. Properly re-connect the machine to the supply mains before
re-commissioning.

05.06
 Wrapping Technology

Automatic wrapping in line

Cost efficient securing of loads

Stretch Wrapper GL 1000

Operating
2

10 - 05
 1
Sect 2
GENERAL

Automatic stretch wrappers are used to package pallet goods with stretch-wrap film, thus ensuring that the load
is stable for transportation.

This Operator’s Manual describes, besides the stretch wrapper itself, optional equipment such as top platen and
adjoining conveyors, even when such equipment is not included.

Safety instructions x Before operating the machine, read this manual carefully.

x The machine must be placed in a fenced-off area since it is fully

automatic and will start without prior warning.

x You may only operate the machine if you are appropriately

trained.

x Keep clear of the machine during operation.

x Do not place tools or loose objects on the machine

x Turn off the main power switch at end of work

x Machine operators are to be trained by Cyklop personnel

x To stop the machine immediately - press the emergency button

x Clean the machine on a daily basis at end of work

x Touching the electrical equipment is dangerous

x You may work on the electrical equipment only if you are a

qualified electrician

Contact Cyklop x to purchase stretch-wrapping film (Sales Department)

x for service (Service Department)

x to order spare parts (Spare Parts Department)

05.06
2
Sect 2
DATA (standard machine)

Machine Capacity Approx. 50-80 pallets/hour (depending on type

of goods)

Motor speed Programmable through frequency converter

Power supply 230/400V, 3-phase, 50 Hz, 2,5 kW, 20 A

Pneumatics 6 bar, approx 8 liter / cycle, no oil mist

lubrication, air flow rate 800 l/min

Protection IP 54

Noise level <70 dB (A) (cast film)

Pallet goods Length/width, max-min ca 1200/1200- 600/600 mm (to be specified)

Height incl. pallet ca 500-2500 mm (to be specified)

Pallet weight max 1500 kg

Stretch-film Material LLDPE (Cyklopstretch)

Width / diameter 500 mm / max 250 mm

Thickness 15-25 my

Core diameter 76 mm

Dimensions

05.06
 3
Sect 2

MAIN COMPONENTS

1. Bottom unit with turntable

2. Conveyor

3. Film holding unit

4. Pre stretch unit

5. Mast

6. Electrical cabinet with control panel

7. Cutting unit

05.06
 5
Sect 2

INSTALLATION (standard machine)

1 Transport the machine using a forklift (see figure 5 The mast base secures in place using the M8
below), to a suitable location. screws supplied with the machine.
CAUTION! Ensure that the machine stands
vertical at right angles to the turntable while
2 Ensure that the floor is flat and clean before lowering the screws are turned in place.
the machine from the truck.
6 Dismantle the yoke (3) from the table by
loosening the 2 screws that also hold the
conveyor. Replace them with the two shorter
screws supplied in the plastic bag.

7 Loosen the checkered plate (5), cut and

remove the red marked bolt (transport
protection) on the side of the motor

3 Release the upper part of the yoke (3) from the 8 Remove the transport protection (7) from the
mast. cutting unit and then put the two screws back.

4 Using a truck, erect the mast (4) by lifting it

with a hook or strap attached to the loop on 9 Ensure that the machine stands horizontal
top of the mast. (use a spirit level) with the conveyor at the
right height and also that it rests (evenly) on
its 6 feet so that no part is sagging.
Adjust the feet if necessary

10 Bolt the feet securely to the floor.

11 Connect electricity (see electrical drawing)

and compressed air through the holes on the
side of the machine through one of the dotted
lines (see fig) or from the ceiling down through
the mast close to the carriage motor cable.
CAUTION! Cables must not be drawn under
the table.

12 If the conveyor before the machine is wider

than 1370 mm it must be equipped with
guides to make sure the pallet enters the
machine correctly.

13 Set the air pressure with the pressure control

at 6-6.5 bar (NB: No oil mist lubrication.)

14 Protection fence must be installed. Exact

design to be adapted to individual installation.

05.06
6
Sect 2

BEFORE OPERATING THE MACHINE

Inserting the film spool

1. Identify the cling side of the film. If the cling side is outside
(normal case), the film spool must rotate counter-clockwise
(fig 1). If the cling is inside, the spool must rotate clockwise
(fig 2).

2. Insert a new film spool by guiding it down over the roller (A).
CAUTION! Handle the film spool with care to avoid damage
that could cause the film to break.

3. Feed the film as shown in fig 1 or 2. If the film cling is on the

outside, feed it according to fig 1. If the film cling is on the
inside, feed it according to fig 2.
The simplest way is to fold the end of the film in four and
feed it between the upper part of the rollers above the
yellow crush protection.

4. Wind the film around the spool.

Adjusting the photocell

Photocell (B) normally stops the spool carriage at the upper

edge of the pallet goods. It can be adjusted if the carriage stops
in the wrong position. The lower the position of the photocell,
the higher the stop position of the carriage. The stop occurs
after a delay in the PLC-program which can also be used for
adjusting. The upper edge of the film is normally approx. 2-5 cm
above the top of the pallet goods. Distance adjustment of the
photocell is made with a small screwdriver.

Fixing the spool carriage up/down stop positions

Adjustable upper and lower stop blocks on the mast limit the
upward and downward movement of the spool carriage.
Between these, just above the lower one, is a third that
determines the starting position of the carriage to release the
film from the yoke to the film clip on the table.
The figure on the left shows the lower stop block (D), which you
can adjust to determine how far down the film will cover the
pallet/goods.

If you only want to film-wrap the lower part of the pallet and the
photocell does not provide sufficient adjustment, you can lower
the upper stop block.

05.06
 7
Sect 2
Adjusting the pre stretch

You can set different pre stretch ratios using the selector switch
(see figure on left) located immediately above the film spool.

Ratio 1= 60%
Ratio 2= 80%
Ratio 3= 110%
Ratio 4= 150%
Ratio 5= 190%
Ratio 6= 240%
Ratio 7= 300%

If you select a high ratio, the film on the pallet goods will be
thinner.
That will reduce film costs but necessitate a higher quality film
compared with using a lower ratio.
Start for instance with ratio 5. If the film breaks, switch to a
lower ratio or a higher quality film.
Also, check with Cyklop the max. pre stretch ability of the film.

Adjusting the film tension

Adjustment of the film tension is made on the operating panel.

The film tension is individually adjustable for each program.
Value 0 = low tension, 90 = high tension.
See also section 3.

05.06
8
Sect 2
OPERATING THE MACHINE
Control Panel:

Main switch:

1. To start the machine, turn the main switch to position 1.

S1-Emergency stop:

2. Ensure that the emergency stop button (S1) is not pressed down. This button is only to be
used to stop the machine in an emergency.

S2 (H2)-Control voltage-ON:

3. Press the button (S2), the power comes on (the lamp (H2) turns on).

S3-Control voltage-OFF:

4. Press the button (S3), the power goes off.

S4 (H4)-Gate switch reset:

5. If the gate is open or it has been opened, the lamp (H4) will light up. The button has to be
pushed down before pressing auto (S1240).

05.06
 9
Sect 2

S1243-Reset:

6. If anything is wrongly positioned, press the reset button (S1243) before you start the machine.
When you press the reset button, the machine turntable and spool carriage etc. will move to
their appropriate initial positions. If the machine is equipped with a top platen, the top platen
will move to its upper position.
The lamp (H50) will light up when an alarm appears and is to be reset from this button.

The button can also be used to stop a wrapping session if anything needs to be adjusted. The
machine will then continue running until all moving parts are in their initial positions and the
automatic programme stops. This button can also close the film clamp when the machine is in
initial position.

S1240 (H45)-Auto:

7. Ensure that no pallet is on the conveyor and then start the automatic program with the button
(S1240) - the lamp (H45) turns on.
The machine is now in fully automatic operation and will start without prior warning when a
pallet approaches.

S1241 (H46)-Part auto:

8. Stretch wrapping without transport. It will turns off Auto (S1240).

S1242-Machine stop:

9. The button machine stop (S1242) is used if the machine needs to be quickly stopped without it
affecting other equipment such as the conveyor before and after the machine (compare to
emergency stop).
While pressing this button when machine is in initial position the film clamp will open. By
pressing button (S1242) in two seconds there will be a lamp test.
When the machine stands in machine stop position, both lamps (H45 and H46) will switch off.

S1244-Filmcycle-start:

10. The button cycle start (S1244) is to be used for wrapping of a pallet after e.g. film change and
can only be used when the automatic program is not on.
After pushing the button, push automatic (S1240) and the pallet will be transported out after
wrapping.

S1245-Turntable conveyor-Left, Right:

11.The table conveyor can be run backwards and forwards manually with the selector switch
(S1245) when the automatic program is not in use.
To operate the transport – in-feeding / out-feeding - manually, you can also use the OP to
reach some functions.

H50-Alarm:

Lights up when there is a fault indication.

05.06
10
Sect 2

DISPLAY UNIT

1. By pressing arrow up/arrow down shows next or preview parameter.

2. When a parameter has to be adjusted, use the figures 0 to 9 + ENTER.

3. Using functionbuttons (F1, F2, F3, F4, F5), push shift + 1.

4. To get a dot, push shift and +/-.

5. Press ESC for the preview window.

6. Press ENTER to confirm choice. Enter also used to step forward through parameters.

05.06
 11
Sect 2
DISPLAY PARAMETERS

Push arrow down to choose Description Comments

RUN PROGRAM (1-7) Prog1. Wrapping upwards To confirm your

Prog2. Wrapping upwards choice you
Prog3. Wrapping upwards/downwards have to press
Prog4. Only conveying through pallet ENTER.
Prog5. Extra program
Prog6. Extra program
Prog7. Extra program
Prog8. Extra program
Prog9. Extra program

FILM PARAMETERS Adjusting of film parameters, Confirm by

see page 12 and 13 pressing
ENTER for one
second

RUN MACHINE MANUAL Confirm by

Operations of the machine manually, pressing
see page 14 ENTER for one
second

INFORMATION Give information of the machine, see page Confirm by

15 pressing
ENTER for one
second

F1=TURNTABLE PARAMETERS See parameters enclosed Password is

F2=CARRIAGE PARAMETERS See parameters enclosed needed

F3=TIMERS See parameters enclosed Passwords is

F4=COUNTERS needed

F5=PROGRAM CONFIGURATION Password is

needed

SYSTEM - LOG OUT Password is

needed

05.06
12
Sect 2

FILMPARAMETERS

Press arrow down / up Descriptions Comments

RUN PROGRAM (1-7) Prog1. Wrapping upwards To confirm your

Prog2. Wrapping upwards choice you have
Prog3. Wrapping upwards/downwards to press
Prog4. Only conveying trough pallet ENTER.
Prog5. Extra program
Prog6. Extra program
Prog7. Extra program
Prog8. Extra program
Prog9. Extra program

Confirm by
FILM TENSION – TOP (0-90) Film tension at top of pallet pressing
ENTER
0=Low tension 90=High tension

FILM TENSION – MIDDLE (0-90) Film tension at middle of pallet Confirm by

pressing
0=Low tension 90=High tension ENTER

FILM TENSION – BOTTOM (0-90) Film tension at bottom of pallet Confirm by

pressing
0=Low tension 90=High tension ENTER

TOP WRAP (1-15) Number of top wraps Confirm by

pressing
ENTER

BOTTOM WRAP (1-15) Number of bottom wraps Confirm by

pressing
ENTER

HIGH SPEED, TABLE (40-100%) Wrapping speed Confirm by

pressing
ENTER

WRAPPING SPEED UP CARRIAGE Confirm by

(12-75%) pressing
ENTER

WRAPPING SPEED DOWN Confirm by

CARRIAGE (12-75%) pressing
ENTER

05.06
 13
Sect 2

Press arrow down / up Descriptions Comments

CARRIAGE STOP AFTER Confirm by

PHOTOCELL PULSES pressing
ENTER

CARRIAGE DOWN BEFORE Confirm by

CUTTING PULSES pressing
ENTER

COUNTER, TABLE TO HIGH Confirm by

SPEED (1-99) pressing
ENTER

FILM WELDING Turns ON/OFF the film welding (OPTION)

T8 FILM WELDING TIME Adjusting film welding time Confirm by

pressing
(OPTION) ENTER

TOP PLATEN ON/OFF Turns ON/OFF the top platen

(OPTION)

ESC=LAST MENU Return to preview window Press ESC

05.06
14
Sect 2
RUN MACHINE MANUALLY
Press arrow down / up Descriptions Comments

CONVEYING IN/OUT Manually in-feeding / out-feeding of pallet Controls

A = IN B=OUT together with
button S1245

TURNTABLE BY HAND PULSES Manually run conveyor left or right or rotate Controls
A = LEFT B = RIGHT turntable clockwise (A) or counter clockwise together with
(B). button S1245

CYLINDER BY HAND Manually positioning of cylinder Controls

A = FORWARD B = REVERSE Motor in/out clutch together with
button S1245

CARRIAGE BY HAND PULSES Manually positioning of carriage Controls

A = DOWNWARDS together with
B = UPWARDS button S1245

TURNTABLE 90º Manually positioning of turntable from / to Controls

A = FROM B = TO 90º together with
(OPTION) button S1245

ESC = LAST MENU Return to preview window Press ESC

05.06
 15
Sect 2
INFORMATION

Press arrow down / up Descriptions Comments

FILM CONSUMPTION Information about film consumption

LATEST LOAD (dm) (OPTION)

PALLET SINCE LAST RESET Information about how many pallets

RESET = F1 which have been wrapped
Press F1 to reset.

NUMBER OF FILM CYCLES Shows position of carriage and turntable

CARR PULSES Information how many pulses the carriage

TURNTABLE PULSES and turntable have done

ESC = LAST MENU Return to preview window Press ESC

05.06
16
Sect 2

FAULT DIAGNOSIS CHART

FAULT CAUSE REMEDY

Table stops in wrong position. IG POS 4 has been displaced. Adjust IG POS 4
Upper height stop for drive motor Adjust so that the drive wheel butts
wrongly set. against the table and the gap
between motor platen and height
stop is about 3 mm.
Low motor speed wrongly set. Alter the speed, using the frequency
converter.
Motor moves forward before table Program delay in PLC.
has stopped.

Table rotates/accelerates too Grease on drive wheel and Clean carefully with grease solvent.
slowly. underside of table.
Upper height stop for drive motor Adjust so that the drive wheel butts
wrongly adjusted. against the table.
Wear plate and/or drive wheel worn. Turn or replace the wear plate and
change the drive wheel.
Acceleration time too short. Change the acceleration time, using
the frequency converter.

Drive motor doesn’t engage with Motor height wrong. Adjust motor plate setting screw.
coupling.
Air pressure too low. Raise pressure with presssure
regulator.
End position damper retards too Open end position cushioning.
much.
Motor moves forward too slowly. Open the non-return reduction valve
of the air cylinder a little.

Prestretch unit stops in wrong Photocell FC POS 12 wrongly Adjust photocell.

position. aligned.
Photocell FC POS 12 actuated by Adjust photocell sensitivity.
something behind the
stretchwrapper.
Retardation time too long. Alter the time, using the frequency
converter.

Sensing roller of prestretch unit Film out Fit a new film spool
stops affect IG POS 14.
Film broken Pull out film and just lay the end into
the film blocking device.
IG POS 14 not indicating. Adjust IG POS 14.
Too much film being fed. Change the feeding speed on the
control panel.

05.06
 17
Sect 2

FAULT CAUSE REMEDY

Film not being fed out. Incorrect setting of rotary Alter controlcard outfeed; see
potentiometer on controlcard. separate description.
A fuse has blown. Replace or reset the fuse.

Film breaks. Film quality inconsistent or poor. Change film.

Wrong type of film being used. Change to recommended type.
Film tension too high. Adjust film tension with controlcard
Rubber coating of rollers defective. Change rollers.

Film coming loose from film holding Rollers, gear wheel or brake Locate the fault and adjust or
device. running too slowly. change the part.
Film holding unit’s clips not Adjust/angle the clips.
engaging properly.

05.06
 Wrapping Technology

Automatic wrapping in line

Cost efficient securing of loads

Service & Maintenance

Stretch Wrapper GL 1000
 1
Sect 3

Adjustment/lubrication Interval

Spool carriage chain Remove the top cover (B) by loosening the 4
screws at the outer edges.
3 months
Clean and lubricate the spool carriage chain at
the upper chain level (A).

CAUTION! Lubricate carefully so as not to

affect other parts.

Film spool brake Check the friction brake by dragging the film at 3 months
normal speed and abruptly releasing the film.
After approx. 1/5 of a revolution the film should
stop.

Clean the bearings if necessary, no grease

must be used

Initial setting: Tighten nut (A) until spring

washer (B) is completely flat.
Then loosen the nut (A) ¾ turn.

Pre-stretch unit gear wheel, belt and Release the cover of the pre-stretch unit. 3 months
sensor
Check the pre-stretch unit gear wheel (A) and
lubricate if needed with gear grease.
CAUTION! Lubricate carefully so as not to
affect other parts.

Check also the tension of the belt (B) by

pressing it carefully with a finger. It should then
yield approx 3 mm.

Adjust if needed by somewhat loosening the

binding screws of the motor and moving it
sideways a little.

Adjust the height of the sensor (C) so that the

lowest part of it is approx 0.2 mm from the
moveable detector plate.

11.05
2
Sect 3

Check Adjustment/lubrication Interval

Turntable transmission, To adjust/lubricate parts, loosen cover plate (H). 3 months

compressed air cylinder, photocell
height stop Lubricate cam roller (D), entire shaft (C) and
especially the end indicated by arrow (C).

Inductive transducers (B) should be adjusted to a When

distance of 2 mm from their indicate- plates. necessary

Inductive transducer (A) should be adjusted to a When

distance of 1 mm from the indicate-plate that necessary
pass nearest to the Inductive transducer. The
easiest way to do this is to separate the turntable
from the motor by switching off the compressed
air and pushing back the motor. Then rotate the
turntable manually to measure the distance
between Inductive transducer and indicate-
plates.

Determine the play between the driveshaft plate When

and the drive wheel clutch plate by adjust the necessary
anterior piston adaptor(G). The play should be 1
mm (see drawing).

The driving wheel for the turntable rotation When

experiences wear and tear after a time. If wear necessary
and tear occurs, it may be necessary to adjust
the height stop. Use screw (F) to adjust the
height stop.
The motor / driving wheel is not
allowed to start before it has reach Use adjusting screw (E) to set the height of the When
the underside of the turntable driving motor in its lowest position. This is necessary
before rotating. usually a once-and-for-all adjustment. If the
If not, adjust the speed of the driving motor is not positioned correctly to meet
cylinder by adjusting the non-return the driveshaft of the conveyor, adjust screw (E).
valve.

Turntable transmission, conveyor Clean and lubricate chain (A), clutch (C) and its 3 months
cam roller. Ensure that the grease does not
come onto driving wheel (D) or into the operating
area of the driving wheel.

The spring of (B) is liable to metal fatigue and 2 times/yr.

should be replaced at regular intervals.

11.05
 3
Sect 3

Check Adjustment/lubrication Interval

Cutting unit Adjust Inductive transducers (A), (B) so that When

they are 2 mm from their Inductive transducer necessary
plates/ends.

Clean linear guides (E) and lubricate them with 3 months

a thin film of ball bearing grease.

The end positions of the cylinders can be When

adjusted by turning the piston rod adapter (C) necessary
and (D).

Conveyor To adjust/lubricate, release hood (A).

Clean and lubricate the chain (C). 3 months

Apply tension to the chain by releasing nut (B) When

and rotating the shaft of the eccentric rollers. necessary

Knife, Holder To replace knife blade (B) loosen screw (A). When
necessary

To replace blade cutting edges (E), loosen the

four screws (C). Adjust the blade cutting edges When
for a parallel slit of 0.3-0.4 mm, depending on necessary
film thickness. Use a feeler gauge.

To obtain an optimal proportion between knife

holder and hoarder, the hoarder can be
vertically adjusted. Loosen the two screws and
raise/lower the hoarder.
Normal setting: the lower part of the hoarder
should rest about 2 cm below the lower part of
the knife holder.

11.05
4
Sect 3

SERVICE COUPLING GL 1000

10.000 cycles alt. every other month:

x Clean the driven shaft.

Clean the inner side of shaft of the driving wheel (ATTENTION! DO NOT LUBRICATE THE DRIVING
WHEEL).
Lubricate with new lubricant.
x If necessary check and adjust the height adjustment.
Use adjusting screw (pos E) to set the height adjustment, look at drawing below.
The shaft of the driving motor has to glide easily on the driveshaft of the conveyor.

x Check and adjust the pressure regulator into 3,5 psi, check the end position mode rations. They have to
moderate soft.
To set the end position moderation, use easily adjusting screw, pos A and pos B, look at
drawing below.
Pos A is to be set at bottom position, then it has to be opened two turns.
Pos B is to be set at bottom position, then it has to be opened one turn.

50.000 cycles alt. half year:

x Exchange of carrier pins for wheel shaft (300053), clamping heel (300055), cam roll (400013), spring
(400015) + 10.000 cycles service.

100.000 cycles:

x Exchange of driving wheel (300015) + 50.000 cycles service.

11.05
 Wrapping Technology

Automatic wrapping in line

Cost efficient securing of loads

Stretch Wrapper GL 1000

Mechanical
 1
Sect 4

11.05
2
Sect 4

11.05
 3
Sect 4

CHASSIS COMPLETE, 200179

Pos. Art./Drwg. No Q Description Specification
1 301019 1 CHASSIS
2 200002 4 WHEELHOLDER COMPLETE
3 300456 1 COVER PLATE
4 301009 1 TURNTABLE
5 1 VALVE TERMINAL CPV-14
6 400441 1 MOTOR
7 710174 1 CYLINDER DNC-63-125-PPV-A
8 1 PISTON ROD ADAPTOR
9 1 CYLINDER HOLDER BACK
10 2 CLIP CLIP NO 216
11 300517 1 DISTANCE COR CYLINDER
12 300022 2 PLATE
13 300590 1 LEVER
14 400012 1 CAM ROLL KRV32 PP
15 400255 2 BEARING RHP, 1220-20G
16 300103 1 HEIGHT STOP MOTOR
17 300584 1 MOTOR PLATE
18 400369 2 BULLET THIMBLE LUCE30-2LS
19 300585 1 SENSOR PLATE
20 900074 3 SENSOR
21 900077 2 BRACKET FOR SENSOR
22 460106 4 SCREW MC6S M6x90
23 460109 10 SCREW MC6S M8x20
24 460099 2 SCREW MC6S M6x25
25 460200 26 WASHER BRB M6
26 460196 1 NUT M6M M12x1.5
27 460031 1 SCREW M6S M10x40
28 460183 2 NUT M6M M10
29 460019 4 SCREW M6S M8x30
30 460201 20 WASHER BRB M8
31 460096 20 SCREW MC6S M6x16
32 460173 4 SCREW MF6S M8x60
33 460029 16 SCREW M6S M10x20
34 460202 16 WASHER BRB M10
35 460640 4 SCREW MCS M3x35
36 460018 4 SCREW M6S M8x20
37 460022 1 SCREW M6S M8x45
38 460181 3 NUT M6M M8
39 460174 4 SCREW MF6S M10x20
40 460122 4 SCREW MC6S M10x20
41 460210 4 SCREW K6S M6x10

11.05
4
Sect 4

11.05
 5
Sect 4

CHASSIS COMPLETE, 200179

Pos. Art./Drwg. No Q Description Specification
42 300030 1 HOLDER FOR SENSOR
43 300028 1 HOLDER FOR SENSOR
44 1 CYLINDER DNC-50-80-PPV-A
45 300493 1 HOLDER AIR IN
46 300606 1 SHAFT
47 300757 1 HOOD
48 301017 1 MAST SUPPORT
49 300733 1 COVER PLATE
50 460131 12 SCREW MC6S M12x20
51 301010 1 COVER PLATE
52 300454 1 STOP CLEAT
53 460114 1 SCREW MC6S M8x40
54 300755 1 STOP CLEAT
55 460082 4 SCREW MF6S M5x20
56 460203 12 WASHER BRB M12
57 200172 1 BRAKE COMPLETE
58 300589 1 FRICTION PLATE
59 460594 4 DISTANCE FOR CPV
60 460074 4 SCREW MC6S M4x12
61 300587 1 SHAFT FOR LEVER
62 1 HAND VALVE
63 1 PRESSURE REGULATOR
64 2 PRESSURE REGULATOR
65 460172 2 SCREW MF6S M8x30
66 460175 3 SCREW MF6S M10x30
67 200153 1 CENTER SHAFT COMPLETE
68 200009 1 COUPLING COMPLETE
69 460561 12 SCREW K6S M5x8
70 900246 2 CABEL HOLDER 0.5M
71 460561 4 SCREW K6S M5x8
72 400497 6 HOLDER CM1
73 460491 6 POP NIT 3.2
74 200215 1 DRIVING WHEEL
75 900073 1 SENSOR
76 460550 1 SCREW MC6S M10x30

11.05
6
Sect 4

11.05
 7
Sect 4

11.05
8
Sect 4

11.05
 9
Sect 4

WHEELHOLDER COMPLETE, 200002

Pos. Art./Drwg. No Q Description Specification
1 300001 1 WHEEL HOLDER
2 300004 1 WHEEL INCL BEARINGS
3 300519 2 WASHER
4 460419 2 LOCKING WASHER SGA 20
5 300002 1 SHAFT

11.05
10
Sect 4

11.05
 11
Sect 4

COUPLING COMPLETE, 200009

Pos. Art./Drwg. No Q Description Specification
1 300595 1 COUPLING BRACKET
2 300020 1 DRIVING SHAFT
3 300024 1 HOLDER SPRING
4 300054 1 CHAIN WHEEL
5 300055 1 LOCKING HEAD
6 400255 2 BEARING RHP 1220-20G
7 400013 1 CAMROLLER KR16
8 400015 1 SPRING
9 400269 1 SCREW FOR SPRING FF M6x25
10 460080 1 SCREW MC6S 5x12 FZB
11 460116 1 SCREW MC6S 8x50 FZB
12 460191 1 LOCKING NUT M8
13 460199 1 WASHER BRB 5.3
14 460200 1 WASHER BRB 6.4
15 460201 2 WASHER BRB 8.4
16 460254 1 STOP SCREW MSK6SS 6x10
17 460608 1 KEY RK 6x6x25

11.05
12
Sect 4

11.05
 13
Sect 4

11.05
14
Sect 4

11.05
 15
Sect 4

TABLE BRAKE COMPLETE, 200172

Pos. Art./Drwg. No Q Description Specification
1 300793 1 PLATE
2 301000 1 BRAKING PLATE
3 460613 4 SCREW MC6S M4x30
4 710136 1 CYLINDER
5 310056 2 FITTING BOLT M10x40

11.05
16
Sect 4

11.05
 17
Sect 4

CONVEYOR COMPLETE, 200180

Pos. Art./Drwg. No Q Description Specification
1 200104 2 ROLLER
2 300673 2 HOLDER
3 300675 2 SHAFT
4 460471 8 PIN
5 200139 2 ROLLER
6 300909 2 HOLDER
7 300986 2 SHAFT
8 200137 3 ROLLER
9 300987 7 SHAFT WITH KEY GRIP
10 300906 1 FRAME
11 400385 1 CHAIN P 5/8” SIMPLEX
12 400383 4 CHAIN LOCK P 5/8” SIMPLEX
13 460122 4 SCREW MC6S M10x20 FZB
14 460202 12 WASHER BRB 10.5
15 400482 2 CHAIN P 5/8” SIMPLEX 15LINK
16 300666 4 GUIDED PULLEY
17 300668 1 SLIDE BAR UPPER
18 300667 1 SLIDEBAR LOWER
19 400384 1 CHAIN P 5/8” SIMPLEX
20 300734 2 EXENTRICAL SHAFT PIVOT
21 460195 4 LOCKING NUT M6M M16
22 300671 1 PROTECTIVE HOUSING
23 460107 6 SCREW MC6S M8x12 FZB
24 460200 4 WASHER BRB M8
25 300665 2 SHAFT PIVOT
26 300556 7 DISTANCE
27 460108 5 SCREW MC6S M8x16
28 460419 4 LOCKING WASHER SGA 20
29 460637 8 WASHER PS 20x28x1
30 460029 8 SCREW M6S M10x20
31 200138 4 ROLLER
32 400553 4 WASHER NYLON 40x21x3

11.05
18
Sect 4

11.05
 19
Sect 4

FILM HOLDER COMPLETE, 200202

Pos. Art./Drwg. No Q Description Specification
1 300719 1 CLAMP
2 300720 1 MOVABLE CLAMP
3 200201 1 TUBE COMPLETE
4 300835 1 WASHER
5 300740 1 WASHER 1
6 301003 1 NUT FOR CYLINDER
7 300741 1 WASHER 2
8 300742 1 WASHER 3
9 300756 1 SHAFT COUPLING
10 300739 1 RODPISTON HOLDER
11 400381 1 BEARING
12 400374 2 BUSHING
13 400554 1 SPRING 2x25x93,7
14 (710217) 1 CYLINDER SEE PNEUMATIC DWG
15 (730051) 1 CYLINDER SEE PNEUMATIC DWG
16 (710205) 1 FLEXIBLE TUBE SEE PNEUMATIC DWG
17 (710144) 1 COUPLING SEE PNEUMATIC DWG
18 460093 1 SCREW MC6LS M6x10
19 460169 1 SCREW MF6S M8x16
20 460096 1 SCREW MC6S M6x16
21 460166 1 SCREW MF6S M6x35
22 460168 2 SCREW MF6S M8x10
23 460605 3 SCREW MC6S M4x40
24 460636 4 STOP SCREW MSK6SS M6x8
25 460258 2 STOP SCREW MSK6SS M8x8
26 300758 1 SCREW
27 460564 1 SCREW K6s M4x8H
28 400377 1 SLIDE BEARING 30/25 L=65
29 400376 1 SLIDE BEARING 30/25 L=30
30 400236 1 SCREW M8x10x16
31 460191 1 LOCKING NUT M6M M8
32 301023 1 SHAFT
33 460570 6 WASHER BRB 25x35x1
34 300683 1 SHAFT
35 460560 1 NUT ML6M M10 FZB
36 460281 1 WASHER IZ 6,4x11 FZB

11.05
20
Sect 4

11.05
 21
Sect 4

MAST COMPLETE, 200183

Pos. Art./Drwg. No Q Description Specification
1 220002 1 CARRIAGE COMPLETE
2 210008 1 COUNTER-WEIGHT COMPLETE
3 310033 3 LIMIT POSITION UNIT
4 300929 1 MAST PROFILE L=3050
5 310013 1 COVER PLATE
6 310014 1 CHAIN GUIDE
7 400285 1 MOTOR FLANGE
8 301077 1 WORM GEAR SHAFT
9 300237 1 CHAIN WHEEL
10 400196 1 PRIMARY FLANGE
11 310351 2 COVER PLATE
12 310053 6 BAR NUT
13 400320 1 ROLLER CHAIN RS08B-1, 201 LINKS
14 400321 2 END LINK FOR RS08B-1
15 400350 2 LOCKING LINK FOR RS08B-1
16 400194 1 WORM GEAR BS50-80 B14 UTV 42:1
17 400253 1 AC-MOTOR MT80, 4 POLED, 0.75Kw, B14
flange
18 460211 1 SHAFT KEY 8x7x20
19 460611 1 SHAFT KEY 8x7x35
20 460542 2 STOP SCREW P6SS M6x20
21 460543 4 STOP SCREW P6SS M88x10
22 460018 2 SCREW M6S M8x20
23 460111 2 SCREW MC6S M8x25
24 460551 3 SCREW MLC6S M8x16
25 460099 2 SCREW MC6S M6x25
26 301231 1 SENSOR FIXING PLATE
27 460544 2 SCREW RXK-Z-fzb ST 4.8x13
28 310336 1 BAR NUT MOTOR
29 400197 1 DISTANCE RING BS50-80
30 460181 5 NUT M6M M8
31 900074 1 SENSOR
32 460201 9 WASHER BRB M8
33 310051 1 SUPPORT
34 460351 1 COVER PLUG No 0550093
35 460108 9 SCREW MC6S M8x16
36 460540 1 WASHER SKRB 8.4x36x3
37 310052 1 SHAFT
38 460169 12 SCREW MF6S M8x16
39 310129 1 COVER PLATE
40 300760 1 SUPPORT TUBE 1
41 301076 1 SUPPORT TUBE 2
42 460085 8 SCREW MC6S M5x35
43 460179 8 NUT M6M M5
44 301031 1 DISTANCE
45 310400 1 BARRIER PLATE

11.05
22
Sect 4

11.05
 23
Sect 4

FRAME COMPLETE, 200181

Pos. Art./Drwg. No Q Description Specification
1 301021 1 FRAME
2 430133 1 CABLE PIT
3 300824 1 CABLE PROTECTOR
4 200204 2 SUPPORT WHEEL COMPLETE
5 300588 1 BRACKET FOR CABLECHAIN
6 300725 1 BRACKET FOR CARRIAGE
7 900236 1 CABLE PIT
8 400179 1 CABLECHAIN
9 310083 1 BAR NUT PHOTOCELL
10 301225 1 HOLDER PHOTOCELL
11 400351 1 KNOB
12 900660 1 PHOTOCELL VT34-B410
13 900097 1 LIMIT SWITCH
14 900074 1 SENSOR
15 460491 RIVET
16 460626 2 STOP SCREW SK6SS M8x65
17 460627 2 SCREW CAP MHM M8
18 460121 6 SCREW MC6S M10x16
19 460202 16 WASHER BRB M10
20 460109 4 SCREW MC6S M8x20
21 460093 4 WASHER BRB M8
22 460095 2 SCREW MC6S M6x14
23 460200 4 WASHER BRB M6
24 460092 2 SCREW MC6S M6x8
25 460628 14 SCREW RXB 4.2x16
26 460549 1 SCREW MVBF M8x25
27 460074 2 SCREW MC6S M4x12
28 460285 2 WASHER FBB M4
29 460084 2 SCREW MC6S M5x30
30 460085 2 SCREW MC6S M5x35
31 460122 2 SCREW NC6S M10x20
32 460139 2 SCREW MC6S M12x60
33 400180 2 CONNECTION CABLECHAIN
34 900110 1 CONNECTION PHOTOCELL
35 301070 2 DISTANCE FOR WHEEL 2
36 460193 2 LOCKING NUT M12
37 460203 4 WASHER BRB M12
38 430132 1 CAP FOR CABLE PIT

11.05
24
Sect 4

11.05
 25
Sect 4

11.05
26
Sect 4

11.05
 27
Sect 4

TRANSFER WAGON, 200237

Pos Art./Drwg.nr Q Description Specification

1 200240 2 CYLINDERHOLDER
2 See pneumatics 2 HOLDER CYLINDER
3 460198 13 SCREWCAP MHM M5
4 460199 14 WASHER BRB 5.3
5 460159 12 SCREW MF6S M5X10
7 300727 1 FRAME
8 300729 2 YOKE
9 200241 1 LINEARE UNIT
10 460098 8 SCREW MC6S M6x20
11 460080 4 SCREW MC6S M5x12
12 300415 1 CABLE GROOVER
13 300730 1 INDICATING PLATE
14 400254 23 CABLE CHAIN
15 900074 1 SENSOR
16 300762 1 SENSOR HOLDER
17 460081 4 SCREW MC6S M5x16
18 460199 4 WASHER BRB 5.3
19 460207 5 LOCKINGNUT
20 460079 4 SCREW MC6S M5x10
21 460272 4 LOCKING NUT M5
22 900074 1 SENSOR
23 900077 1 SENSOR HOLDER
24 400180 2 HOLDER CABLE CHAIN
25 460206 4 SCREW MF6S M6x14
26 460180 4 NUT M6M M6
27 300505 1 SHAFT
28 460200 12 WASHER BRB 6.4
29 300404 1 SHAFT
30 See pneumatics 2 PNEUMATIC CYLINDER
31 See pneumatics 2 ROD PISTON EYE
32 460410 4 RETANINGRING SgA 10

11.05
28
Sect 4

11.05
 29
Sect 4

11.05
30
Sect 4

11.05
 31
Sect 4

11.05
32
Sect 4

11.05
 33
Sect 4

POWER STRETCH AGGREGATE, 200182

Pos. Art./Drwg. No Q Description Specification
1 301078 1 STEEL FRAME
2 300808 1 PROTECTIVE HOUSING
3 400263 1 AC-MOTOR 0,37kW, B-14 flange, 4-poled
4 310062 1 PROTECTIVE PLATE
5 460595 3 NUT ML6M M8
6 460288 14 WASHER FBB 8.1
7 310099 1 DANCING ROLLER ARM
8 310100 1 DANCING ROLLER ARM
9 310216 1 SHAFT
10 310213 1 TERMINAL BOX
11 310199 1 BELT WHEEL
12 460469 1 CYLINDRICAL PIN CP 4c20
13 460076 2 SCREW MC6S M4x20
14 460594 2 DISTANCE SCREW DSS M4070x45
15 460561 3 SCREW K6S M5x8
16 460209 4 SCREW MLC6S M6x20
17 460200 6 WASHER BRB M6
18 310214 1 BEARING
19 460633 2 SCREW MC6S M4x30
20 400326 1 STEEL-TRANSP. ROLLER TUBE No J14, RL526
BEARING No12AF
21 460195 1 LOCKING NUT DIN 982 M16
22 460573 1 SPRING WASHER No 654 70
23 310063 1 WASHER
24 460590 1 SPRING PIN FRP 4x20
25 310068 1 FILM ROLLER SHAFT
26 210016 1 FILM ROLLER
27 460311 2 SCREW M6S M10x16
28 310108 1 FLANGE BEARING
29 310109 1 FIXING PLATE
30 460215 1 NUT ML6M M16
31 460292 1 WASHER FBB 16.2
32 460562 5 SCREW K6S M5x10
33 310091 1 SHAFT
34 210094 1 PRE-STRETCH ROLLER
35 900074 1 INDUCTIVE LIMIT SWITCH XSP-H08 362
36 400208 1 KNOB UKK-5-S
37 300496 1 SCREW
38 460179 1 NUT M6M M5
39 210098 1 PRE-STRETCH ROLLER

11.05
34
Sect 4

11.05
 35
Sect 4

POWER STRETCH AGGREGATE, 200182

Pos. Art./Drwg. No Q Description Specification
40 310089 1 SAFETY BAR
41 310090 1 DISTANCE SHAFT
42 400336 2 STEEL TRANSP. ROLLER TUBE No J14 RL=540
SHAFT No J65, AL=595
BEARING No 12AA
43 310098 1 DANCING ROLLER SHAFT
44 310101 1 FLANGE BEARING
45 460596 2 SPRING PIN FRP 4x24
46 460204 1 WASHER BRB 15x26x2
47 310192 1 ADAPTER PLATE
48 460312 6 SCREW M6S M8x10
49 400328 2 FLANGE BEARING SLFL-20A
50 460084 1 SCREW MC6S M5x30
51 460179 1 NUT M6M M5
52 400327 1 ELECTROMAGN. CLUTCH SIZE 0703.610, DIAM 17
53 460609 1 SHAFT KEY SMS 2306, 5x5-25
54 310201 1 GEAR WHEEL
55 460552 3 SCREW MLC6S M4x12
56 460015 1 SCREW M6S M8x12
57 460574 1 WASHER NB 8x22x1.5
58 310106 1 DISTANCE
59 460315 2 WASHER PS 18x24x0.2
60 400329 1 RIGID BALL BEARING 6203-2RS
61 460610 3 SPRING PIN FRP4x8
62 460109 4 SCREW MC6S M8x20
63 460591 1 STOP SCREW P6SS M6x8
64 310203 1 HOLDER PLATE
65 310208 1 HOLDER
66 310200 1 GEAR WHEEL
67 460607 5 STOP SCREW T6SS M4x8
68 400405 1 GEAR HUB SG-7R40
69 400390 1 CABLE SUPPORT CM-1
70 460491 3 RIVET TAP/D-BS 3.0x10
71 400335 1 GEAR BELT T5x525, b=25
72 400406 1 GEAR LEVER ST-7S20
73 310204 1 HOLDER
74 460079 2 SCREW MC6S M5x10
75 460199 2 WASHER BRB M5
76 460162 1 SCREW MF6S M5x20
77 460587 1 STOP RING DIN 705 15x25x12
78 900092 1 LIMIT SWITCH XCK-P127
79 460085 2 SCREW MC6S M5x35

11.05
36
Sect 4

11.05
 37
Sect 4

POWER STRETCH AGGREGATE, 200182

Pos. Art./Drwg. No Q Description Specification
80 400338 2 RUBBER STOP
81
82
83 400532 2 SPRING SF-DF 1,2x8x50
84 460111 2 SCREW MC6S M8x25
85 301029 1 STOP 2
86 400533 1 SPRING SF-DF 0,5x6x25
87 301024 1 HOLDER FOR SENSOR
88 301026 1 SLIDEPLATE UPPER
89 400379 1 TRANSPORT ROLLER D35 RL540 GALVANIZED

91 400408 1 END CASE FOR WIRE 1.2 MM

92 400407 1 LOCKING RING 33Z9802
93 400122 1 WIRE GUIDE
94 400123 1 WIRE SOCKET

96 301025 1 SLIDE PLATE UPPER

97 460590 1 SPRING PIN FRP 4x20
98 460444 2 RETANING RING SGA 8
99 301027 1 SHAFT
100 460160 4 SCREW MF6S M5x12
101 460587 1 STOPRING 15-25-12
102 460162 SCREW MF6S M5x20
103 400269 3 SPRING SCREW M6x

11.05
38
Sect 4

11.05
 39
Sect 4

ELEVATION FEET, 200147

Pos. Art./Drwg. No Q Description Specification
1 300925 6 MACHINE FOOT
2 460187 12 NUT M6M M20
3 460303 12 WASHER BRB 21x36x3

11.05
 Wrapping Technology

Automatic wrapping in line

Cost efficient securing of loads

Stretch Wrapper GL 1000

Electrical
 Wrapping Technology

Automatic wrapping in line

Cost efficient securing of loads

Stretch Wrapper GL 1000

Pneumatics
Flap 6
Page 1
Ver: 11.05

PNEUMATICS COMPLETE, 700033

Sida 2
Assy. Drwg. No / Drwg. Date / Sign Sheet No /
No Total
Assy GL 1000 700033 04-10-14 1 of 2
Drwg PNEUMATICS TJO
Pos. Art./Drwg. Q Description Specification Manufacturer/ Note
No Deliverer

1 710141 1 PRESSURE REGULATOR LRMA-QS-6 FESTO

2 710127 4 ONE WAY FLOW CONTROL VALVE GRLA-1/4-PK-6-B FESTO
3 710030 2 ONE WAY FLOW CONTROL VALVE GRLA-M5-PK-4-B FESTO
4 710028 6 ONE WAY FLOW CONTROL VALVE GRLA-1/8-PK-4-B FESTO
5 710058 2 L QUICK CONNECTOR LCK-1/8-PK-4 FESTO
6 710144 1 THREADED NIPPLE FITTING CN-1/8-PK-4 FESTO
7 710145 2 TUBING CONNECTOR RTU-PK-4/6 FESTO
8 710146 3 PUSH IN FITTING QS-1/8-8 FESTO
9 710147 3 PUSH IN FITTING QSL-1/8-8 FESTO
10 710149 4 PUSH IN FITTING QS-1/8-6 FESTO
11 710157 1 PRESSURE REGULATOR LRMA-QS-8 FESTO
12 710158 1 PUSH IN FITTING QST-8 FESTO
13 710159 3 THREADED NIPPLE FITTING CN-M5-PK-4 FESTO
14 710228 1 PUSH IN FITTING QSL-3/8-10 FESTO
15 710003 1 FILTER REGULATOR LRF-3/8-D-MINI FESTO
16 710085 1 SILENCER UC1/8 FESTO
17 710229 1 START VALVE HE-D-MINI FESTO
18 710230 1 MOUNTING BRACKET HR-D-MINI FESTO

Flap 6
2004 / MKA

Page 2
Ver: 11.05

Assy. Drwg. No / Drwg. No Date / Sign Sheet No /

Total
Assy GL 1000 700033 04-10-14 2 of 2
Drwg PNEUMATICS TJO
Pos. Art./Drwg. Q Description Specification Manufacturer/ Note
No Deliverer

C1 710174 1 CYLINDER DNC-63-125-PPV-A FESTO

710218 1 CLEVIS FOOT MOUNTING LSN-63 FESTO
710219 1 SWIVEL FLANGE SNCB-63 FESTO
710128 2 REDUCING NIPPLE D-1/4I-3/8A FESTO
710163 1 ROD CLEVIS SG-M16x1.5 FESTO
C2 710164 1 CYLINDER DNC-32-450-PPV-A FESTO
710165 1 TRUNNION MOUNTING KIT ZNCM-32 FESTO
710166 1 ROD CLEVIS SGS-M10x1.25 FESTO
C3 730009 1 SHUTTLE CYLINDER ORIGACYL. 2325-X-025-650 ORIGA
C4 730052 1 REVOLVING CYLINDER CRB1BW-30-270S SMC
C5 710170 1 CYLINDER DNC-50-50-PPV-A FESTO
710161 1 CLEVIS FOOT MOUNTING LSN-50 FESTO
710162 1 SWIVEL FLANGE SNCB-50 FESTO
C6 710164 1 CYLINDER DNC-32-450-PPV-A FESTO
710165 1 TRUNNION MOUNTING KIT ZNCM-32 FESTO
710166 1 ROD EYE SGS-M10x1.25 FESTO
C7 300773 1 SINGLE THRUST CYLINDER C85Y25-40S SMC
C8 710136 1 CLAMPING MODULE EV20/75/5 FESTO
C9 710050 1 CYLINDER ADV-32-25-A FESTO 90 DEGREE
710183 1 VALVE BLOCK CPA14-ASI-VI FESTO
710227 1 CONNECTOR CABLE KEA-1-25P-5 FESTO
V1 710181 1 BISTABLE MAGNEIC VALVE CPA14-M1H-5JS FESTO
V2 710182 1 MONOSTABLE MAGNETIC VALVE CPA14-M1H-5LS FESTO
V3 710182 1 MONOSTABLE MAGNETIC VALVE CPA14-M1H-5LS FESTO
V4 710182 1 MONOSTABLE MAGNETIC VALVE CPA14-M1H-5LS FESTO
V5 710182 2 MONOSTABLE MAGNETIC VALVE CPA14-M1H-5LS FESTO
V6 710181 1 BISTABLE MAGNEIC VALVE CPA14-M1H-5JS FESTO
V7 710181 1 BISTABLE MAGNEIC VALVE CPA14-M1H-5JS FESTO
V8 710182 1 MONOSTABLE MAGNETIC VALVE CPA14-M1H-5LS FESTO 90 DEGREE

Flap 6
2004 / MKA

Page 3
Ver: 11.05

PNEUMATIC INSTALLATION AND ADJUSTMENT ADVICE

See pneumatic drawing 700033

Set the pressure gauge (2) at 6-7 bar.
The valves are block-mounted and placed under the walking plate.

Drive System for conveyor and turntable

Cylinder C1

Push the motor to its foremost position by manually activating valve V1.

Set the pressure gauge for C1 at 3.5 bar

Ensure that the piston rod of C1 is fully pulled out. Determine the play between the driveshaft clutch plate and
the drive wheel clutch plate by adjusting the anterior piston adaptor. The play should be 1 mm.

The front throttle clack valve is set so that C1:s plus movement takes about 1.5-2 seconds.

The back throttle clack valve is adjusted so that C1:s minus movement takes about 1,5-2 seconds. A soft sound
is heard from the motor plate shaft when it stops at the furthermost back position.

End position cushioning on C1 to be adjusted for soft cushioning whilst the back one is to be completely open.

Cutting Unit
Cylinders C2 and C6
Set end position cushioning on both cylinders for
equal cushioning (soft). Pressure regulator (3) is set at
around 3.5 bar. If the goods is very light, the
pressure can be reduced somewhat, so that the goods
will not move. However, the cutting unit must be able
to compress the foam rubber.

Adjust the throttle clack/back valves (A-D) as follows:

A x Quickly forward towards the goods the first half of the movement, approx 1.5-2 secs. (basic pos. open 4-5
turns).

B x Last 1/2 toward the goods, somewhat slower, approx 1.5-2 secs (basic pos. open 4-5 turns).

C x Quickly backwards from the goods the first half of the distance, approx 1.5-2 secs. (basic pos. open 4-5
turns).

D x Quickly backwards last 1/2, approx 2 secs. (basic pos. open 3-5 turns).

Flap 6
2004 / MKA

Page 4
 Ver: 11.04

Cutting (knife)
Cylinder C3

When cutting the movement of the cylinder is to be downwards.

Film clip down/up

Revolving cylinder C4

The clamp-back valves of the Revolving cylinder are placed on the bottom part of the cylinder.
The movements should take approx. 0.5 seconds in both directions, close the two valves maximum and then
open 2 turns.

Film clip open/close

Cylinder C7

No adjustments

Film holding unit in/out

Cylinder C5

The movement towards pallet should be approx 2 seconds, open throttle valves fully and then turn them
backwards 2 turns.

Movement from pallet should be approx. 1 second, open throttle valve fully and then turn it back approx 1 turn.

End position cushioning to be adjusted for soft cushioning.

Flap 6
2004 / MKA
Page 5
 Wrapping Technology

Automatic wrapping in line

Cost efficient securing of loads

Stretch Wrapper GL 1000

Program
See attached USB-stick for
program.

1
 Wrapping Technology

Automatic wrapping in line

Cost efficient securing of loads

Stretch Wrapper GL 1000

Options
 01 - 00

90° COMPLETE 200261

Pos. Art./Drwg. No Q Description Specification
1 200260 1 OUTFEEDING
2 200064 1 PUSHER COMPLETE
3 300563 1 HOLDER
4 300564 1 HOLDER ADJUSTABLE
5 1 VALVE PNEUMATIC DWG
6 460109 2 SCREW MC6S M8x20
7 460201 2 WASHER BRB 8,4 FZB
8 460080 2 SCREW MC6S M5x12
9 900074 1 SENSOR
10 460122 2 SCREW MC6S M10x20
11 460202 2 WASHER BRB 10;5 FZB

2004 / MKA
OPTIONS – 90 degree in/out transport
 01 - 00

COUPLING NO:1 COMPLETE,200258

FOR 90° OUTFEEDING
Pos. Art./Drwg. No Q Description Specification
1 300595 1 COUPLING BRACKET
2 300536 1 DRIVING SHAFT
3 300024 1 HOLDER SPRING
4 300054 1 CHAIN WHEEL
5 300055 1 LOCKING HEAD
6 400255 2 BEARING RHP 1220-20G
7 400013 1 CAMROLLER KR16
8 400015 1 SPRING
9 400269 1 SCREW FOR SPRING FF M6x25
10 460080 1 SCREW MC6S 5x12 FZB
11 460116 1 SCREW MC6S 8x50 FZB
12 460191 1 LOCKING NUT M8
13 460199 1 WASHER BRB 5.3
14 460200 1 WASHER BRB 6.4
15 460201 2 WASHER BRB 8.4
16 460254 1 STOP SCREW MSK6SS 6x10
17 460608 2 KEY RK 6x6x25
18 400573 1 BELT WHEEL BL 28 8 M30
19 400574 1 BUSHING 110820

2004 / MKA
OPTIONS – 90 degree in/out transport
 01 - 00

90° PUSHER 200064

Pos. Art./Drwg. No Q Description Specification
1 300112 1 HOLDER
2 300110 1 IMPRINTER
3 900074 1 SENSOR
4 300111 2 YOKE PIN
5 460099 2 SCREW MC6S M6x25
6 460200 4 WASHER BRB 6,4 FZB
7 460190 2 LOCKING NUT M6
8 PNEUMATIC DWG
9 460088 4 SCREW MC6S M5x65

2004 / MKA
OPTIONS – 90 degree in/out transport