ATV6000 Modbus SL Manual MFR24213 01
ATV6000 Modbus SL Manual MFR24213 01
MFR24213 07/2020
Modbus SL Manual
07/2020
MFR24213.01
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical character-
istics of the performance of the products contained herein. This documentation is not intended as a
substitute for and is not to be used for determining suitability or reliability of these products for specific user
applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use
thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for improvements or amendments
or have found errors in this publication, please notify us.
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non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2020 Schneider Electric. All rights reserved.
2 MFR24213 07/2020
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chapter 1 Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hardware Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Software Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Chapter 2 Cyber Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cyber Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chapter 3 Basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Definition of a Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Functional Profiles Supported by the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
CIA402 Operating State Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Description of Operating States. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cmd Register CMd . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Stop Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Assigning Control Word Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
[CIA402 State Reg] EtA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Starting Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Starting Sequence for a Drive Powered by the Power Stage Supply . . . . . . . . . . . . . . . . . . 33
Starting Sequence for a Drive with Separate Control Stage . . . . . . . . . . . . . . . . . . . . . . . . . 34
Starting Sequence for a Drive with Mains Contactor Control . . . . . . . . . . . . . . . . . . . . . . . . 36
3.2 Modbus Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Modbus Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Supported Modbus Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Chapter 4 Hardware Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Hardware Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Firmware Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Cable Routing Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Accessories Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Chapter 5 Software Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.1 Basic Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Configuring the Communication Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
[Modbus Address] Add . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
[Modbus baud rate] tbr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
[Modbus format] tFO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
[ModbusTimeout] tto . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.2 Additional Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Local Configuration of the Communication Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
[Scan.IN1 address] nMA1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
[Scan.IN2 address] nMA2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
[Scan.IN3 address] nMA3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
[Scan.IN4 address] nMA4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
[Scan.IN5 address] nMA5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
[Scan.IN6 address] nMA6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
[Scan.IN7 address] nMA7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
[Scan.IN8 address] nMA8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
[Scan.Out1 address] nCA1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
[Scan.Out2 address] nCA2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
MFR24213 07/2020 3
[Scan.Out3 address] nCA3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
[Scan.Out4 address] nCA4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
[Scan.Out5 address] nCA5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
[Scan.Out6 address] nCA6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
[Scan.Out7 address] nCA7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
[Scan.Out8 address] nCA8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.3 Monitoring the Communication Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
[Com Scan.In1 val.] nM1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
[Com Scan.In2 val.] nM2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
[Com Scan.In3 val.] nM3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
[Com Scan.In4 val.] nM4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
[Com Scan.In5 val.] nM5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
[Com Scan.In6 val.] nM6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
[Com Scan.In7 val.] nM7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
[Com Scan.In8 val.] nM8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
[Com Scan.Out1 val.] nC1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
[Com Scan.Out2 val.] nC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
[Com Scan.Out3 val.] nC3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
[Com Scan.Out4 val.] nC4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
[Com Scan.Out5 val.] nC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
[Com Scan.Out6 val.] nC6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
[Com Scan.Out7 val.] nC7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
[Com Scan.Out8 val.] nC8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
5.4 Fieldbus Integration Using Unity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Drive Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Modbus Master Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Chapter 6 Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
6.1 Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Configuring Communication Error Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
6.2 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Configuring the Control Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Configuration of the Drive for Operation in I/O Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Configuration of the Drive for Operation with CiA 402 Profile in Combined Mode. . . . . . . . . 84
Configuration of the Drive for Operation with CiA 402 Profile in Separate Mode. . . . . . . . . . 85
Chapter 7 Diagnostics and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Fieldbus Status LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Checking Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Monitoring of Communication Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Communication Interruption Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4 MFR24213 07/2020
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, service, or maintain it. The following special messages may appear throughout
this documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.
Qualification Of Personnel
Only appropriately trained persons who are familiar with and understand the contents of this manual and
all other pertinent product documentation are authorized to work on and with this product. In addition, these
persons must have received safety training to recognize and avoid hazards involved. These persons must
have sufficient technical training, knowledge and experience and be able to foresee and detect potential
hazards that may be caused by using the product, by changing the settings and by the mechanical,
electrical and electronic equipment of the entire system in which the product is used. All persons working
on and with the product must be fully familiar with all applicable standards, directives, and accident
prevention regulations when performing such work.
MFR24213 07/2020 5
Intended Use
This product is a drive for three-phase synchronous, asynchronous motors and intended for industrial use
according to this manual.
The product may only be used in compliance with all applicable safety standard and local regulations and
directives, the specified requirements and the technical data. The product must be installed outside the
hazardous ATEX zone. Prior to using the product, you must perform a risk assessment in view of the
planned application. Based on the results, the appropriate safety measures must be implemented. Since
the product is used as a component in an entire system, you must ensure the safety of persons by means
of the design of this entire system (for example, machine design). Any use other than the use explicitly
permitted is prohibited and can result in hazards.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Only appropriately trained persons who are familiar with and understand the contents of this manual
and all other pertinent product documentation and who have received safety training to recognize and
avoid hazards involved are authorized to work on and with this drive system.
Installation, adjustment, repair and maintenance must be performed by qualified personnel.
Before performing work on the drive system, follow the instructions given in the section ”Complete
drive system power Off procedure” described in the installation manual:
Before applying voltage to the drive system:
Verify that the work has been completed and that the entire installation cannot cause hazards.
Remove the ground and the short circuits on the mains input terminals and the motor output
terminals.
Verify proper grounding of all equipment.
Verify that all protective equipment such as covers, doors, grids is installed and/or closed.
Many components of the equipment, including the printed circuit board, operate with mains voltage, or
present transformed high currents, and/or high voltages.
The motor itself generates voltage when the motor shaft is rotated.
AC voltage can couple voltage to unused conductors in the motor cable.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Verify compliance with all safety information, different electrical requirements, and standards that
apply to your machine or process in the use of this equipment.
Verify compliance with all applicable standards and regulations with respect to grounding of all
equipment.
Only use properly rated, electrically insulated tools and measuring equipment.
Do not touch unshielded components or terminals with voltage present.
Prior to performing any type of work on the drive system, block the motor shaft to prevent rotation.
Do not create short circuits across the DC bus terminals or the DC bus capacitors or the braking
resistor terminals, if present.
Failure to follow these instructions will result in death or serious injury.
Damaged products or accessories may cause electric shock or unanticipated equipment operation.
6 MFR24213 07/2020
DANGER
ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION
Do not use damaged products or accessories.
Failure to follow these instructions will result in death or serious injury.
Contact your local Schneider Electric sales office if you detect any damage whatsoever.
This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
Your application consists of a whole range of different interrelated mechanical, electrical, and electronic
components, the drive being just one part of the application. The drive by itself is neither intended to nor
capable of providing the entire functionality to meet all safety-related requirements that apply to your
application. Depending on the application and the corresponding risk assessment to be conducted by you,
a whole variety of additional equipment is required such as, but not limited to, external encoders, external
brakes, external monitoring devices, guards, etc.
As a designer/manufacturer of machines, you must be familiar with and observe all standards that apply
to your machine. You must conduct a risk assessment and determine the appropriate Performance Level
(PL) and/or Safety Integrity Level (SIL) and design and build your machine in compliance with all applicable
standards. In doing so, you must consider the interrelation of all components of the machine. In addition,
you must provide instructions for use that enable the user of your machine to perform any type of work on
and with the machine such as operation and maintenance in a safe manner.
The present document assumes that you are fully aware of all normative standards and requirements that
apply to your application. Since the drive cannot provide all safety-related functionality for your entire
application, you must ensure that the required Performance Level and/or Safety Integrity Level is reached
by installing all necessary additional equipment.
WARNING
INSUFFICIENT PERFORMANCE LEVEL/SAFETY INTEGRITY LEVEL AND/OR UNINTENDED
EQUIPMENT OPERATION
Conduct a risk assessment according to EN ISO 12100 and all other standards that apply to your
application.
Use redundant components and/or control paths for all critical control functions identified in your risk
assessment.
If moving loads can result in hazards, for example, slipping or falling loads, operate the drive in closed
loop mode.
Verify that the service life of all individual components used in your application is sufficient for the
intended service life of your overall application.
Perform extensive commissioning tests for all potential error situations to verify the effectiveness of
the safety-related functions and monitoring functions implemented, for example, but not limited to,
speed monitoring by means of encoders, short circuit monitoring for all connected equipment, correct
operation of brakes and guards.
Perform extensive commissioning tests for all potential error situations to verify that the load can be
brought to a safe stop under all conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
MFR24213 07/2020 7
Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings,
incorrect data or other errors.
WARNING
UNANTICIPATED EQUIPMENT OPERATION
Carefully install the wiring in accordance with the EMC requirements.
Do not operate the product with unknown or unsuitable settings or data.
Perform a comprehensive commissioning test.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths and,
for critical control functions, provide a means to achieve a safe state during and after a path failure.
Examples of critical control functions are emergency stop, overtravel stop, power outage and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines (1).
Each implementation of the product must be individually and thoroughly tested for proper operation
before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
(1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the
Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition),
Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed
Drive Systems.
Machines, controllers, and related equipment are usually integrated into networks. Unauthorized persons
and malware may gain access to the machine as well as to other devices on the network/fieldbus of the
machine and connected networks via insufficiently secure access to software and networks.
WARNING
UNAUTHORIZED ACCESS TO THE MACHINE VIA SOFTWARE AND NETWORKS
In your hazard and risk analysis, consider all hazards that result from access to and operation on the
network/fieldbus and develop an appropriate cybersecurity concept.
Verify that the hardware infrastructure and the software infrastructure into which the machine is
integrated as well as all organizational measures and rules covering access to this infrastructure
consider the results of the hazard and risk analysis and are implemented according to best practices
and standards covering IT security and cybersecurity, such as:
ISO/IEC 27000 series, ISO/ IEC 15408, IEC 62351, ISA/IEC 62443,
NIST Cybersecurity Framework,
Information Security Forum - Standard of Good Practice for Information Security,
Schneider Electric Recommended Cybersecurity Best Practices.
Verify the effectiveness of your IT security and cybersecurity systems using appropriate, proven
methods.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
LOSS OF CONTROL
Perform a comprehensive commissioning test to verify that communication monitoring properly detects
communication interruptions
Failure to follow these instructions can result in death, serious injury, or equipment damage.
8 MFR24213 07/2020
NOTICE
DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE
Before switching on and configuring the product, verify that it is approved for the mains voltage.
Failure to follow these instructions can result in equipment damage.
MFR24213 07/2020 9
10 MFR24213 07/2020
About the Book
At a Glance
Document Scope
The purpose of this document is to:
Show you how to connect the Modbus fieldbus on your drive.
Show you how to set up the drive to use Modbus for display, monitoring, and control.
Provide examples of setup using Unity
NOTE: Read and understand this document and all related documents (see below) before
installing,operating, or maintaining your drive.
Validity Note
Original instructions and information given in this manual have been written in English (before optional
translation).
This documentation is valid for the Altivar Process ATV6000 drives.
The technical characteristics of the devices described in the present document also appear online. To
access the information online:
Step Action
1 Go to the Schneider Electric home page www.schneider-electric.com.
2 In the Search box type the reference of a product or the name of a product range.
Do not include blank spaces in the reference or product range.
To get information on grouping similar modules, use asterisks (*).
3 If you entered a reference, go to the Product Datasheets search results and click on the reference that
interests you.
If you entered the name of a product range, go to the Product Ranges search results and click on the
product range that interests you.
4 If more than one reference appears in the Products search results, click on the reference that interests
you.
5 Depending on the size of your screen, you may need to scroll down to see the datasheet.
6 To save or print a datasheet as a .pdf file, click Download XXX product datasheet.
The characteristics that are described in the present document should be the same as those character-
istics that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the document and online information, use
the online information as your reference.
MFR24213 07/2020 11
Related Documents
Use your tablet or your PC to quickly access detailed and comprehensive information on all our products
on www.schneider-electric.com.
The Internet site provides the information you need for products and solutions:
The Handbook for detailed characteristics and selection guides,
The CAD files to help design your installation,
All software and firmware to maintain your installation up to date,
Additional documents for better understanding of drive systems and applications
And finally all the User Guides related to your drive, listed below:
You can download these technical publications and other technical information from our website at
www.se.com/en/download
Terminology
The technical terms, terminology, and the corresponding descriptions in this manual normally use the terms or
definitions in the relevant standards.
In the area of drive systems this includes, but is not limited to, terms such as error, error message, failure, fault,
fault reset, protection, safe state, safety function, warning, warning message, and so on.
Among others, these standards include:
IEC 61800 series: Adjustable speed electrical power drive systems
IEC 61508 Ed.2 series: Functional safety of electrical/electronic/programmable electronic safety-related
EN 954-1 Safety of machinery - safety-related parts of control systems
ISO 13849-1 & 2 Safety of machinery - safety related parts of control systems
IEC 61158 series: Industrial communication networks - Fieldbus specifications
IEC 61784 series: Industrial communication networks - Profiles
IEC 60204-1: Safety of machinery - Electrical equipment of machines – Part 1: General requirements
In addition, the term zone of operation is used in conjunction with the description of specific hazards, and is
defined as it is for a hazard zone or danger zone in the EC Machinery Directive (2006/42/EC) and in ISO 12100-1.
Also see the glossary at the end of this manual.
Contact Us
Select your country on
www.schneider-electric.com/contact
Schneider Electric Industries SAS
Head Office
35, rue Joseph Monier
92500 Rueil-Malmaison
France
12 MFR24213 07/2020
Altivar Process ATV6000
Presentation
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Chapter 1
Presentation
Presentation
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Presentation
Hardware Overview
General
14 MFR24213 07/2020
Presentation
Software Overview
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Presentation
16 MFR24213 07/2020
Altivar Process ATV6000
Cyber Security
MFR24213 07/2020
Chapter 2
Cyber Security
Cyber Security
Cyber Security
Introduction
Cyber Security is a branch of network administration that addresses attacks on or by computer systems
and through computer networks that can result in accidental or intentional disruptions.
The objective of Cyber Security is to help provide increased levels of protection for information and physical
assets from theft, corruption, misuse, or accidents while maintaining access for their intended users.
No single Cyber Security approach is adequate. Schneider Electric recommends a defense-in-depth
approach. Conceived by the National Security Agency (NSA), this approach layers the network with
security features, appliances, and processes.
The basic components of this approach are:
Risk assessment
A security plan built on the results of the risk assessment
A multi-phase training campaign
Physical separation of the industrial networks from enterprise networks using a demilitarized zone
(DMZ) and the use of firewalls and routing to establish other security zones
System access control
Device hardening
Network monitoring and maintenance
This chapter defines the elements that help you configure a system that is less susceptible to cyber attacks.
For detailed information on the defense-in-depth approach, refer to the TVDA: How Can I Reduce
Vulnerability to Cyber Attacks in the Control Room (STN V2) on the Schneider Electric website.
To submit a Cyber Security question, report security issues, or get the latest news from Schneider Electric,
visit the Schneider Electric website.
Password Management
The system is secured thanks to several passwords:
Drive password must contain six characters (blanks are allowed)
Webserver password must contain:
A total of eight characters
At least one upper-case letter
At least one lower-case letter
At least one special character (for example, @, #, $)
No blank character
NOTE: After five unsuccessful login attempts, the access must be reactivated by the administrator.
Schneider Electric recommends to:
Modify the password every 90 days
Use a dedicated password (not related to your personal password)
NOTE: No responsibility is assumed by Schneider Electric for any consequences if anyone hacks your
product password and if you use the same password for personal usage.
MFR24213 07/2020 17
Cyber Security
WARNING
UNAUTHORIZED ACCESS TO THE MACHINE VIA SOFTWARE AND NETWORKS
In your hazard and risk analysis, consider all hazards that result from access to and operation on the
network/fieldbus and develop an appropriate cybersecurity concept.
Verify that the hardware infrastructure and the software infrastructure into which the machine is
integrated as well as all organizational measures and rules covering access to this infrastructure
consider the results of the hazard and risk analysis and are implemented according to best practices
and standards covering IT security and cybersecurity, such as:
ISO/IEC 27000 series, ISO/ IEC 15408, IEC 62351, ISA/IEC 62443,
NIST Cybersecurity Framework,
Information Security Forum - Standard of Good Practice for Information Security,
Schneider Electric Recommended Cybersecurity Best Practices.
Verify the effectiveness of your IT security and cybersecurity systems using appropriate, proven
methods.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
18 MFR24213 07/2020
Altivar Process ATV6000
Basics
MFR24213 07/2020
Chapter 3
Basics
Basics
MFR24213 07/2020 19
Basics
Section 3.1
Profile
Profile
20 MFR24213 07/2020
Basics
Definition of a Profile
Types of Profiles
There are 3 types of profile:
Communication profiles
Functional profiles
Application profiles
Communication Profile
A communication profile describes the characteristics of a bus or network:
Cables
Connectors
Electrical characteristics
Access protocol
Addressing system
Periodic exchange service
Messaging service
...
A communication profile is unique to a type of fieldbus (such as Modbus, PROFIBUS DP, and so on) and
is used by different types of devices.
Functional Profile
A functional profile describes the behavior of a type of device:
Functions
Parameters (such as name, format, unit, type, and so on.)
Periodic I/O variables
State chart
...
A functional profile is common to all members of a device family (such as variable speed drives, encoders,
I/O modules, displays, and so on).
They can feature common or similar parts. The standardized (IEC 61800-7) functional profiles of variable
speed drives are:
CiA402
PROFIDRIVE
CIP AC Drive
CiA402 device profile for drives and motion control represents the next stage of this standard development
and is now part of the IEC 61800-7 standard.
Application Profile
Application profile defines the services to be provided by the devices on a machine. For example, CiA DSP
417-2 V 1.01 part 2: CANopen application profile for lift control systems - virtual device definitions.
Interchangeability
The aim of communication and functional profiles is to achieve interchangeability of the devices connected
via the fieldbus.
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Basics
I/O Profile
Using the I/O profile simplifies PLC programming.
The I/O profile mirrors the use of the terminal strip for control by utilizing 1 bit to control a function.
The I/O profile for the drive can also be used when controlling via a fieldbus.The drive starts up as soon as
the run command is sent.15 bits of the control word (bits 1...15) can be assigned to a specific function.
This profile can be developed for simultaneous control of the drive via:
The terminals
The Modbus control word
The CANopen control word
Ethernet Modbus TCP embedded control word
The fieldbus module control word
The I/O profile is supported by the drive itself and therefore in turn by all the communication ports.
CiA402 Profile
The drive only starts up following a command sequence.
The control word is standardized.
5 bits of the control word (bits 11...15) can be assigned to a function.
The CiA402 profile is supported by the drive itself and therefore by all the communication ports.
The drive supports the velocity mode of CiA402 profile.
In the CiA402 profile, there are two modes that are specific to the drive and characterize commands and
references value management:
Separate [Separate] SEP
Not separate [Not separ.] SIm,
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Basics
Functional Description
Introduction
Drive operation involves two main functions, which are illustrated in the diagrams below.
CiA402
The main parameters are shown with their CiA402 name and their CiA402/Drivecom index (the values in
brackets are the CANopen addresses of the parameter).
The following figure shows the control diagram for drive operation:
Altivar Drive
These diagrams translate as follows for the Altivar drive.
The following figure shows the control diagram for drive operation:
MFR24213 07/2020 23
Basics
State Diagram
After switching on and when an operating mode is started, the product goes through a number of operating
states.
The state diagram (state machine) shows the relationships between the operating states and the state
transitions. The operating states are internally monitored and influenced by monitoring functions.
The following figure shows the CIA402 state diagram:
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Basics
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Basics
26 MFR24213 07/2020
Basics
Summary
Operating State Power Stage Supply for Power Supplied to Motor Modification of Configuration
Separate Control Stage Parameters
1 - Not ready to Not required No Yes
switch on
2 - Switch on Not required No Yes
disabled
3 - Ready to Not required No Yes
switch on
4 - Switched on Required No Yes, return to 2 - Switch on
disabled operating state
5 - Operation Required Yes No
enabled
6 - Quick stop Required Yes, during fast stop No
active
7 - Fault reaction Depends on error response Depends on error −
active configuration response configuration
8 - Fault Not required No Yes
NOTE:
Configuration parameters are described in communication parameter file as R/WS access type
parameters. Other parameters can be accessed whatever the operating state.
A Setting parameter can be accessed in all operating state of the drive.
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Basics
28 MFR24213 07/2020
Basics
Stop Commands
Halt Command
The Halt command enables movement to be interrupted without having to leave the 5 - Operation
enabled state. The stop is performed in accordance with the [Type of stop] Stt parameter.
If the Halt command is active, no power is supplied to the motor and no torque is applied.
Regardless of the assignment of the [Type of stop] Stt parameter [On Ramp] rMP, [Freewheel Stop]
nSt, the drive remains in the 5 - Operation enabled state.
Freewheel Command
A Freewheel Stop command using a digital input of the terminal or a bit of the control word assigned
to Freewheel Stop causes a change to operating state 2 - Switch on disabled.
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Basics
Function Codes
In the CiA402 profile, fixed assignment of a function input is possible using the following codes:
For example, to assign the external error to bit 13 of the fieldbus adapter, simply configure the [Ext Error
assign] ETF parameter with the [C113] C113 value.
Bit 11 is assigned by default to the operating direction command [Reverse Assign] rrS.
30 MFR24213 07/2020
Basics
Operating Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 ETA Masked
State Switch On Quick Voltage Fault Operation Switched Ready to by 006F H (1)
Disabled Stop Enabled Enabled On Switch On
1 -Not 0 X X 0 0 0 0 −
ready to
switch on
2 -Switch 1 X X 0 0 0 0 0040 hex
on
disabled
3 -Ready 0 1 X 0 0 0 1 0021 hex
to switch
on
4 - 0 1 1 0 0 1 1 0023 hex
Switched
on
5 - 0 1 1 0 1 1 1 0027 hex
Operation
enabled
6 -Quick 0 0 1 0 1 1 1 0007 hex
stop
active
7 -Fault 0 X X 1 1 1 1 002F hex
reaction
active
8 -Fault 0 X X 1 0 0 0 0008 hex(2)..
.0028 hex
(1)
This mask can be used by the PLC program to test the diagram state.
(2)detected error following operating state 6 - Quick stop active.
X: In this state, the value of the bit can be 0 or 1.
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Basics
Starting Sequence
Description
The command sequence in the state diagram depends on how power is being supplied to the drive.
There are 3 possible scenarios:
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Basics
Description
Both the power and control stages are powered by the power stage supply.
If power is supplied to the control stage, it has to be supplied to the power stage as well.
The following sequence must be applied:
Step 1
Apply the 2 - Shut down command
Step 2
Check that the drive is in the operating state 3 - Ready to switch on.
Then apply the 4 - Enable operation command.
The motor can be controlled (send a reference value not equal to zero).
NOTE: It is possible, but not necessary to apply the 3 - Switch on command followed by the 4 -
Enable Operation command to switch successively into the operating states 3 - Ready to Switch
on, 4 - Switched on and then 5 - Operation Enabled. The 4 - Enable operation command
is sufficient.
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Basics
Description
Power is supplied separately to the power and control stages.
If power is supplied to the control stage, it does not have to be supplied to the power stage as well.
The following sequence must be applied:
Step 1
The power stage supply is not necessarily present.
Apply the 2 - Shut down command
Step 2
Check that the drive is in the operating state 3 - Ready to switch on.
Check that the power stage supply is present (Voltage enabled of the status word).
34 MFR24213 07/2020
Basics
Step 3
Check that the drive is in the operating state 4 - Switched on.
Then apply the 4 - Enable operation command.
The motor can be controlled (send a reference value not equal to zero).
If the power stage supply is still not present in the operating state 4 - Switched on after a time delay
[Mains V. time out] LCt, the drive triggers an error [Input Contactor] LCF.
MFR24213 07/2020 35
Basics
Description
Power is supplied separately to the power and control stages.
If power is supplied to the control stage, it does not have to be supplied to the power stage as well. The
drive controls the mains contactor.
The following sequence must be applied:
Step 1
The power stage supply is not present as the mains contactor is not being controlled.
Apply the 2 - Shutdown command.
Step 2
Check that the drive is in the operating state 3 - Ready to switch on.
Apply the 3 - Switch on command, which closes the mains contactor and switch on the power stage
supply.
36 MFR24213 07/2020
Basics
Section 3.2
Modbus Functions
Modbus Functions
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Basics
Modbus Protocol
Introduction
The transmission mode used is RTU. The frame does not contain message header and end of message
bytes.
Principle
The Modbus protocol is a master/slave protocol
Addresses
Address specification:
The drive Modbus address can be configured from 1 to 247.
Address 0 coded in a request sent by the master is reserved for broadcasting. Drives take account of
the request, but do not respond to it.
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Basics
Introduction
The drive supports the following Modbus functions:
Response
Detected error
For example:
This function can be used to read all drive words, both input words and output words.
Request
Response
Slave no. 03 Number of bytes read First word value Last word value CRC16
Hi Lo Hi Lo Lo Hi
1 byte 1 byte 1 byte 2 bytes 2 bytes 2 bytes
Hi = high-order byte, Lo = low-order byte.
For example: read 4 words W3102...W3105 (0C1E...0C21 hex) in slave 2, using function 3, where:
SFr = Switching frequency = 4 kHz (W3102 = 0028 hex)
tFr = Maximum output frequency = 60 Hz (W3103 = 0258 hex)
MFR24213 07/2020 39
Basics
Response
Response
Detected error
For example
Request and response (the frame format is identical)
For example: write value 000D hex in word W9001 (2329 hex) in slave 2 (ACC = 1.3 s).
Slave no. 10 No. of first word Number of words Number of Value of first word CRC16
Hi Lo Hi Lo bytes Hi Lo Lo Hi
1 byte 1 byte 2 bytes 2 bytes 1 byte 2 bytes 2 bytes
Response
For example
Write values 20 and 30 to words W9001 and W9002 on slave 2 (acceleration time = 2 s and deceleration
time = 3 s)
40 MFR24213 07/2020
Basics
Request
Response
Slave no. Response code No. of first word No. of words CRC16
Hi Lo Hi Lo Lo Hi
02 hex 10 hex 23 hex 29 hex 00 hex 02 hex 9B hex B7 hex
For example
MFR24213 07/2020 41
Basics
For example
Default value to be detailed
Request
Response
CRC16
Lo Hi
1 byte 1 byte
42 MFR24213 07/2020
Basics
Diagnostics
Subcode 00 hex: Echo
This function asks the slave being interrogated to echo (return) the message sent by the master in its
entirety.
Subcode 0A hex: Counter reset
This function resets all the counters responsible for monitoring a slave exchanges.
Subcode 0C hex: Read message counter responsible for counting messages received with checksum
errors.
Subcode 0E hex: Read message counter responsible for counting messages addressed to slave. Read a
word indicating the total number of messages addressed to the slave, regardless of type (excluding
broadcast messages).
Request and response
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Basics
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Altivar Process ATV6000
Hardware Setup
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Chapter 4
Hardware Setup
Hardware Setup
MFR24213 07/2020 45
Hardware Setup
Hardware Presentation
Firmware Version
Compatibility
There is no specific firmware for Modbus serial communication. The drive firmware embeds the Modbus
serial.
46 MFR24213 07/2020
Hardware Setup
Electrical Installation
Connection to Drive
Connect the RJ45 cable connector to the drive connector.
The following figure shows the pin layout for RJ45 connector:
The table describes the pin out of the RJ45 connector of the drive:
Pin Signal
1 Reserved
2
3
4 D1(1)
5 D0(1)
6 −
7 VP, 10 Vdc(2)
8 Common
(1)
Modbus signals
(2)
Supply for RS232 / RS485 converter or a remote terminal
The Modbus specification published on the Modbus.org site in 2006 contains precise details of all these
characteristics. They are also summarized in standard schematic section. The new Schneider Electric
devices conform to this specification.
MFR24213 07/2020 47
Hardware Setup
Schematic Diagram
The following is the RS485 bus schematic diagram:
Characteristic Definition
Type of trunk cable Shielded cable with 1 twisted pair and at least a third conductor
Maximum length of bus 1000 m at 19200 bps with the Schneider Electric TSX CSA••• cable
Maximum number of stations (without 32 stations that are 31 slaves
repeater)
Maximum length of tap links 20 m for 1 tape link
40 m divided by the number of tape links on a multiple junction box
48 MFR24213 07/2020
Hardware Setup
Accessories Presentation
Introduction
Connection accessories should be ordered separately (See the catalog).
MFR24213 07/2020 49
Hardware Setup
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Altivar Process ATV6000
Software Setup
MFR24213 07/2020
Chapter 5
Software Setup
Software Setup
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Software Setup
Section 5.1
Basic Settings
Basic Settings
52 MFR24213 07/2020
Software Setup
Overview
Configuration of the Modbus communication functions of the drive can be accessed from the
[Communication] (COM-) menu.
The modification of communication parameters is taken into account after a power cycle of the drive.
Access
This is a read/write parameter.
The parameter Modbus address is 6001
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 6003
Possible Settings
The table presents the parameter settings:
MFR24213 07/2020 53
Software Setup
Access
This is a read/write parameter.
The parameter Modbus address is 6004
Possible Settings
This table presents the parameter settings:
[ModbusTimeout] tto
Access
This is a read/write parameter.
The parameter Modbus address is 6005
Possible Settings
The table presents the parameter settings:
54 MFR24213 07/2020
Software Setup
Section 5.2
Additional Settings
Additional Settings
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Software Setup
Overview
The communication scanner is useful when used in combination by the Modbus client device with the
function Read/Write Multiple registers: 23 (17 hex), which provides in a single telegram a read
multiple registers and a write multiple registers. The detail of the function 23 is described in the supported
Modbus functions.
The communication scanner is accessible via the following menus to the DTM: [Communication] COM-
/ Comm parameters (CMP-)/ Modbus SL (MSL-)/ Modbus Fieldbus (Md1-) and [COM. scanner
input] ICS-, [COM. scanner output] OCS- submenus.
The eight output variables and the eight input variables are assigned to parameter nCA1 to nCA8 and
nMA1 to nMA8. An nCAx or nMAx parameter with a value of zero is not linked to a parameter in the drive.
The following table displays the list of Communication Scanners configuration parameters:
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Software Setup
Access
This is a read/write parameter.
The parameter Modbus address is 12701
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12702
Possible Settings
The table presents the parameter settings:
58 MFR24213 07/2020
Software Setup
Access
This is a read/write parameter.
The parameter Modbus address is 12703
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12704
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12705
Possible Settings
The table presents the parameter settings:
MFR24213 07/2020 59
Software Setup
Access
This is a read/write parameter.
The parameter Modbus address is 12706.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12707
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12708.
Possible Settings
The table presents the parameter settings:
60 MFR24213 07/2020
Software Setup
Access
This is a read/write parameter.
The parameter Modbus address is 12721.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12722.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12723.
Possible Settings
The table presents the parameter settings:
MFR24213 07/2020 61
Software Setup
Access
This is a read/write parameter.
The parameter Modbus address is 12724.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12725.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12726.
Possible Settings
The table presents the parameter settings:
62 MFR24213 07/2020
Software Setup
Access
This is a read/write parameter.
The parameter Modbus address is 12727.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12728.
Possible Settings
The table presents the parameter settings:
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Software Setup
Section 5.3
Monitoring the Communication Scanner
64 MFR24213 07/2020
Software Setup
Introduction
Overview
It is also possible to monitor the value of the parameters which has been configured in the communication
scanner.This monitored values are accessible via the following menus: submenu.
The 8 output variable values and the 8 input variable values are located into parameters [Com Scan Out1
val.] nC1 to [Com Scan Out8 val.] nC8 and [Com Scan In1 val.] nM1 to [Com Scan In8 val.] nM8.
The following table displays the list of Communication Scanner monitoring parameters:
MFR24213 07/2020 65
Software Setup
Access
This is a read/write parameter.
The parameter Modbus address is 12741.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12742.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12743 .
Possible Settings
The table presents the parameter settings:
66 MFR24213 07/2020
Software Setup
Access
This is a read/write parameter.
The parameter Modbus address is 12744.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12745.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12746.
Possible Settings
The table presents the parameter settings:
MFR24213 07/2020 67
Software Setup
Access
This is a read/write parameter.
The parameter Modbus address is 12747.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12748.
Possible Settings
The table presents the parameter settings:
68 MFR24213 07/2020
Software Setup
Access
This is a read/write parameter.
The parameter Modbus address is 12761.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12762.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12763.
Possible Settings
The table presents the parameter settings:
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Software Setup
Access
This is a read/write parameter.
The parameter Modbus address is 12764.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12765.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12766.
Possible Settings
The table presents the parameter settings:
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Software Setup
Access
This is a read/write parameter.
The parameter Modbus address is 12767.
Possible Settings
The table presents the parameter settings:
Access
This is a read/write parameter.
The parameter Modbus address is 12768.
Possible Settings
The table presents the parameter settings:
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Software Setup
Section 5.4
Fieldbus Integration Using Unity
72 MFR24213 07/2020
Software Setup
Introduction
Overview
Here is an example of an application that shows how to control a drive with a M340 PLC equipped with a
Modbus master serial port. The operator can control the drive directly from Unity. The version of Unity used
here is Unity Pro XL
In the example, the communication scanner of the drive is used. The PLC sends the command and the
reference speed to the drive and read the status word and the actual speed of the drive.
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Software Setup
Drive Configuration
Factory Setting
Before configuring the drive, it is advised to make a factory setting. Go to:
[File management] FMt- menu,
[Factory settings] FCS- submenu.
Command Configuration
To control the drive with a Modbus master, it is necessary to select Modbus as command channel active.
Goto to:
[Complete Settings] CSt-
[Command and Reference] CrP- menu
Then configure:
[Ref Freq 1 Config] Fr1 parameter to [Ref. Freq-Modbus] Mdb value.
Communication Configuration
Select the Modbus address in the menu:
[Communication] COM-
[Comm parameters] CMP-
[Modbus SL] MSL-
[Modbus Fieldbus] Md1-
[Modbus Address] Add
The drive must be restarted in order to take into account the Modbus address.
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Overview
In this example, Modbus master configuration is done with unity.
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As all the tables declared are dynamic (no fixed address), it is necessary in the project setting to «Allows
dynamic array» and to «Directly represented array variables». The parameterization must be done in the
menu «Tool», «Project settings», «Language extensions» window.
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Program
Create a program in MAST section.
The communication is based on the READ_VAR, WRITE_VAR functions. During the first execution of the
MAST task, you can initialize the data structure used by these two functions.
ReadVarMgt and WriteVarMgt are arrays used respectively by READ_VAR and WRITE_VAR. Only the
third element of these arrays is modifiable, you can define the timeout duration of the requests.
In the example, the application manages two requests:
A read request of four words starting at Modbus address 12741 (31C5 hex). It is the address of the first
word of the input scanner of the drive [Com Scan In1 val.] (nM1). Modbus function. The information is
sent from the PLC to the drive. The table ATV_NM is used.The 2 first words are mapped by default.
A write request of four words starting at Modbus address 12761 (31D9 hex). It is the address of the first
word of the input scanner of the drive [Com Scan Out1 val.] (nC1). Modbus function #16.The
information is sent from the drive to the PLC. The table ATV_NC is used. The 2 first words are mapped
by default.
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Operations
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Chapter 6
Operations
Operations
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Operations
Section 6.1
Operating States
Operating States
Description
The response of the drive in the event of a Modbus serial communication interruption can be configured.
Configuration can be performed using the DTM from the [Error/Warning handling] CSWM- menu, via the
[Modbus Error Resp] SLL parameter.
The values of the [Modbus Error Resp] SLL parameter, which triggers a transition to the operating state
fault [Modbus Com Interruption] SLF1 are:
Value Meaning
[Freewheel Stop] YES Freewheel stop (factory setting)
[Ramp stop] rMP Stop on ramp
The values of the [Modbus Error Resp] SLL parameter, which does not trigger a transition to the
operating state fault are:
Value Meaning
[Ignore] nO Detected error ignored
[Per STT] Stt Stop according to configuration of [Type of stop] Stt
[Fallback Speed] LFF Reference frequency modified to fallback speed, maintained as long as the
detected error persists and the run command has not been removed
[Speed maintained] rLS The drive maintains the speed at the time the detected error occurred, as
long as the detected error persists, and the run command has not been
removed
The fallback speed can be configured in the [Complete settings] CSt-, [Error/Warning handling]
CSWM- menu, [Fallback speed] LFF- submenu, using the [FallbackSpeed] LFF parameter.
WARNING
LOSS OF CONTROL
If this parameter is set to nO, Modbus communication monitoring is disabled.
Only use this setting after a thorough risk assessment in compliance with all regulations and standards
that apply to the device and to the application.
Only use this setting for tests during commissioning.
Verify that communication monitoring has been re-enabled before completing the commissioning
procedure and performing the final commissioning test.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Operations
Section 6.2
Operating Modes
Operating Modes
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Operations
Overview
This chapter explains how to configure the drive for operation from the communication network through
three following examples.
I/O mode - a simple command word (based on forward, reverse, and reset binary commands).
Combined mode (with native profile CiA 402) - Both reference value and command word come from the
communication network.
Separate (with native profile CiA 402) - reference value and command word come from separate
sources: for example, the command word (in CiA 402) comes from the communication network and the
reference value from the HMI.
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Operations
Description
For the I/O profile, here is a simple example, which can be extended with additional features. The
command word is made of run forward (bit 0 of CMd), run reverse (bit 1 of CMd), and the function fault
reset (bit 7 of CMd). Reference frequency is given by analog input 1.
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Operations
Configuration of the Drive for Operation with CiA 402 Profile in Combined Mode
Description
This section describes how to configure the settings of the drive if it is controlled in CiA 402 mode. The
example focuses on the not separate mode. Additional modes are detailed in the drive programming
manual.
In the [Complete settings] CSt- menu, [Command and reference] CrP- submenu
[Ref Freq Channel 1] Fr1: is set on according to the communication source you can choose in the
following table:
[Freq Switch Assign] rFC is set to default value ([Ref Freq Channel 1] Fr1).
[Control Mode] CHCF: defines if the drive operates in combined mode (reference and command from
the same channel).
For the current example, [Control Mode] CHCF is adjusted to [Not separ.] SIM as reference and control
are originated from the communication network.
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Configuration of the Drive for Operation with CiA 402 Profile in Separate Mode
Description
Alternate combinations are possible, see the drive programming manual for the list of possible settings.
For example:
The drive is controlled from the communication (Modbus serial) but the frequence reference value is
adjusted on the HMI panel or DTM. The control word comes from the controller and is written according to
CiA 402 profile.
The settings are as shown in the table:
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Diagnostics and Troubleshooting
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Chapter 7
Diagnostics and Troubleshooting
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LED Indicators
The following figure describes the LEDs status for fieldbus monitoring:
LED Description
Communication Diagnostics
Some parameters are visible only with the DTM and HMI Panel.
On the DTM, in the [Display] MOn- menu / [Communication Map] CMM- / [Modbus network diag]
Mnd- submenu:
On the HMI Panel, in the [Display] menu / [Communication Map] submenu:
Modbus Counters
[Mdb Frame Nb] M1Ct indicate the number of Modbus frames received. The counter counts both
correct and incorrect frames.
[Mb NET CRC errors] M1EC indicate the number of Modbus frames containing checksum errors.
In the case of these two counters, only frames that are destined for the drive and whose Modbus address
is supplied by the [Modbus Address] Add parameter are counted. Broadcast frames are not counted.
[Mdb Frame Nb] M1Ct is modulo 65 536 counters, this means that, the value is reset to zero once the
value of 65 535 is reached.
By contrast, the [Mb NET CRC errors] M1EC remain at 65 535 once this value is reached.
Each Modbus counter corresponds to a drive parameter:
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Checking Connections
Description
If the product cannot be addressed using the fieldbus, verify that
The connector is plugged correctly.
The wires are correctly connected to the connectors (if possible).
The ends of line resistors are connected on both sides of the complete network.
The ends of line resistors have the correct values.
The wiring of the all devices on the network is consistent.
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If a communication warning is sent (in accordance with the protocol criteria) by a monitored port or fieldbus
module, the drive triggers a communication interruption.
The drive reacts according to the communication interruption configuration (operating state Fault,
maintenance, fallback, and so on)
If a communication warning occurs on a channel that is not being monitored, the drive does not trigger a
communication interruption.
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Description
If the drive does not receive any Modbus request sent to its address for a predefined time [Modbus
Timeout] ttO, a [Modbus Com Interruption] SLF1 is triggered.
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Glossary
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Glossary
A
Abbreviations
Req. = Required
Opt. = Optional
C
CPx
CP0 up to CP4: Sercos III Communication phases
E
Error
Discrepancy between a detected (computed, measured, or signaled) value or condition and the specified
or theoretically correct value or condition.
F
Factory setting
Default configuration of the product.
Fault
Fault is an operating state. If the monitoring functions detect an error, a transition to this operating state is
triggered, depending on the error class. A "Fault reset" is required to exit this operating state after the
cause of the detected error has been removed. Further information can be found in the pertinent standards
such as IEC 61800-7, ODVA Common Industrial Protocol (CIP).
Fault Reset
A function used to restore the drive to an operational state after a detected error is cleared by removing
the cause of the error so that the error is no longer active.
L
LSB
Least Significant Byte
M
Monitoring function
Monitoring functions acquire a value continuously or cyclically (for example, by measuring) in order to
check whether it is within permissible limits. Monitoring functions are used for error detection.
MSB
Most Significant Byte
P
Parameter
Device data and values that can be read and set (to a certain extent) by the user.
PELV
Protective Extra Low Voltage, low voltage with isolation. For more information: IEC 60364-4-41
PLC
Programmable logic controller
Power stage
The power stage controls the motor. The power stage generates current for controlling the motor.
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Glossary
Q
Quick Stop
The quick Stop function can be used for fast deceleration of a movement as a response to a detected error
or via a command.
R
R/WS
Read and write (write only possible when the drive is not in RUN mode). It is not possible to write these
parameters in "5-Operation enabled" or "6-Quick stop active" states. If the parameter is written in the "4-
Switched on" state, transition to "2-Switch on disabled" is activated.
V
VSD
Variable Speed Drive
W
Warning
If the term is used outside the context of safety instructions, a warning alerts to a potential problem that
was detected by a monitoring function. A warning does not cause a transition of the operating state.
Z
Zone of operation
This term is used in conjunction with the description of specific hazards, and is defined as it is for a hazard
zone or danger zone in the EC Machinery Directive (2006/42/EC) and in ISO 12100-1.
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ATV6000_Modbus_SL_Manual_MFR24213_01
www.schneider-electric.com/contact 07/2020