TCP Motor Official Manual
TCP Motor Official Manual
0198441113664 08/2020
08/2020
0198441113664.00
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical character-
istics of the performance of the products contained herein. This documentation is not intended as a
substitute for and is not to be used for determining suitability or reliability of these products for specific user
applications. It is the duty of any such user or integrator to perform the appropriate and complete risk
analysis, evaluation and testing of the products with respect to the relevant specific application or use
thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for
misuse of the information contained herein. If you have any suggestions for improvements or amendments
or have found errors in this publication, please notify us.
You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this
document on any medium whatsoever without permission of Schneider Electric, given in writing. You also
agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant
any right or license for the personal and noncommercial use of the document or its content, except for a
non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.
All pertinent state, regional, and local safety regulations must be observed when installing and using this
product. For reasons of safety and to help ensure compliance with documented system data, only the
manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant instructions must
be followed.
Failure to use Schneider Electric software or approved software with our hardware products may result in
injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2020 Schneider Electric. All rights reserved.
2 0198441113664 08/2020
Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Overview of Integrated Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Components and Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Type Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Chapter 2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Electromagnetic Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Shaft-Specific Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Data for Safety-Related Function STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Conditions for UL 508C and CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Chapter 3 Engineering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.1 Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Electromagnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
External Power Supply Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Wiring Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.3 Functional Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Requirements for Using the Safety-Related Function STO. . . . . . . . . . . . . . . . . . . . . . . . . . 40
Application Examples STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
3.4 Modbus TCP Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Modbus TCP Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Modbus TCP Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.5 Modbus TCP Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Connection management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Modbus Response to a Modbus Request . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Reading and Writing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
I/O Scanning to "Drive Profile Lexium" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
I/O Scanning - Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
I/O Scanning - Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.6 Modbus Services - "Function Code" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
"Function Code" 3 (Read Multiple Registers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
"Function Code" 8 (Diagnostics) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
"Function Code" 16 (Write Multiple Registers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
"Function Code" 23 (ReadWrite Multiple Registers) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
"Function Code" 43 (Encapsulated Interface Transport) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Example of "Function Code" 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Example of "Function Code" 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Chapter 4 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Before Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Mounting the Integrated Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
0198441113664 08/2020 3
4.2 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Overview of Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Connection Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Connection Via Cable Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Connection Via Industrial Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Connection of CN1 - Vdc Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Connection of CN2 - Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Connection of CN3 - RS485. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Connection of CN4 - 24 V Signal Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Connection of CN5 - Safety-Related Function STO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Connection of Accessories for 24 V Signals and Safety-Related Function STO . . . . . . . . . . 90
4.3 Verifying Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Verifying Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Chapter 5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
5.2 Fieldbus Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Setting the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Settings for Communication with I/O Scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Settings for Communication without I/O Scanning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Web Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Fast Device Replacement (FDR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
5.3 Commissioning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Setting Limit Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Digital Inputs and Digital Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Verifying the Signals of the Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Verifying the Safety-Related Function STO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Holding Brake (Option). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Direction of Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
5.4 Parameter Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Resetting the User Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Restoring Factory Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Chapter 6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Access Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Movement Range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Scaling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Parameterization of the Signal Input Functions and the Signal Output Functions . . . . . . . . . 124
Chapter 7 Operating States and Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
7.1 Operating States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
State Diagram and State Transitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Indicating the Operating State via Signal Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Indication of the Operating State via Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
Changing the Operating State via Signal Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Changing the Operating State via Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
7.2 Indicating, Starting and Changing an Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Starting and Changing an Operating Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
7.3 Operating Mode Jog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Additional Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
7.4 Operating Mode Profile Velocity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Additional Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
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7.5 Operating Mode Profile Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Additional Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
7.6 Operating Mode Homing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
Parameterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Reference Movement to a Limit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Reference Movement to the Reference Switch in Positive Direction . . . . . . . . . . . . . . . . . . 160
Reference Movement to the Reference Switch in Negative Direction . . . . . . . . . . . . . . . . . . 161
Reference Movement to the Index Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Position Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Additional Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Chapter 8 Functions for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
8.1 Functions for Target Value Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Motion Profile for the Velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Stopping a Movement with Halt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Stopping a Movement with Quick Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Setting a Signal Output via Parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Position Capture Via Signal Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
8.2 Functions for Monitoring Movements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Hardware Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Reference Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Software Limit Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
8.3 Functions for Monitoring Internal Device Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Temperature Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Stall Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Chapter 9 Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Wiring Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Chapter 10 Diagnostics and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
10.1 Diagnostics via LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Operating State LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Fieldbus Status LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
10.2 Diagnostics via the Fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Fieldbus Communication Error Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Most Recent Detected Error - Status Bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Most Recent Detected Error - Error Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Error Memory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
10.3 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Description of Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Table of Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Chapter 11 Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Representation of the Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Chapter 12 Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Accessories and Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Chapter 13 Service, Maintenance, and Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Service Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
Replacing the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
Shipping, Storage, Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
Glossary ..................................................... 239
Index ..................................................... 241
0198441113664 08/2020 5
6 0198441113664 08/2020
Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before
trying to install, operate, service, or maintain it. The following special messages may appear throughout
this documentation or on the equipment to warn of potential hazards or to call attention to information that
clarifies or simplifies a procedure.
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel.
No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this
material.
A qualified person is one who has skills and knowledge related to the construction and operation of
electrical equipment and its installation, and has received safety training to recognize and avoid the
hazards involved.
QUALIFICATION OF PERSONNEL
Only appropriately trained persons who are familiar with and understand the contents of this manual and
all other pertinent product documentation are authorized to work on and with this product. These persons
must have sufficient technical training, knowledge and experience and be able to foresee and detect
potential hazards that may be caused by using the product, by modifying the settings and by the
mechanical, electrical and electronic equipment of the entire system in which the product is used.
The qualified person must be able to detect possible hazards that may arise from parameterization,
modifying parameter values and generally from mechanical, electrical, or electronic equipment.
The qualified person must be familiar with the standards, provisions, and regulations for the prevention of
industrial accidents, which they must observe when designing and implementing the system.
0198441113664 08/2020 7
INTENDED USE
The products described in or affected by the present document are, along with software, accessories and
options, motors with an integrated drive. The products are intended for industrial use according to the
instructions, directions, examples, and safety information contained in the present user guide and other
supporting documentation.
The product may only be used in compliance with all applicable safety regulations and directives, the
specified requirements and the technical data.
Prior to using the products, you must perform a risk assessment in view of the planned application. Based
on the results, the appropriate safety-related measures must be implemented.
Since the products are used as components in an overall machine or process, you must ensure the safety
of persons by means of the design of this overall machine or process.
Operate the products only with the specified cables and accessories. Use only genuine accessories and
spare parts.
Any use other than the use explicitly permitted as described herein is prohibited and may result in
unanticipated hazards.
8 0198441113664 08/2020
About the Book
At a Glance
Document Scope
This manual describes technical characteristics, installation, commissioning, operation, and maintenance
of the integrated drive ILS2T.
Validity Note
This manual is valid for the standard products listed in the type code, see chapter Type Code
(see page 18).
For product compliance and environmental information (RoHS, REACH, PEP, EOLI, etc.), go to
www.schneider-electric.com/green-premium.
The technical characteristics of the devices described in the present document also appear online. To
access the information online, go to the Schneider Electric home page
https://www.se.com/ww/en/download/.
The characteristics that are described in the present document should be the same as those character-
istics that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the document and online information, use
the online information as your reference.
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Disconnect all power from all equipment including connected devices prior to removing any covers or
doors, or installing or removing any accessories, hardware, cables, or wires.
Place a "Do Not Turn On" or equivalent hazard label on all power switches and lock them in the non-
energized position.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive system.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a proper
ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
If the power stage is disabled unintentionally, for example as a result of power outage, errors or functions,
the motor is no longer decelerated in a controlled way. Overload, errors or incorrect use may cause the
holding brake to no longer operate properly and may result in premature wear.
0198441113664 08/2020 9
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that movements without braking effect cannot cause injuries or equipment damage.
Verify the function of the holding brake at regular intervals.
Do not use the holding brake as a service brake.
Do not use the holding brake for safety-related purposes.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Drive systems may perform unanticipated movements because of incorrect wiring, incorrect settings,
incorrect data or other errors.
WARNING
UNINTENDED MOVEMENT OR MACHINE OPERATION
Carefully install the wiring in accordance with the EMC requirements.
Do not operate the product with undetermined settings and data.
Perform comprehensive commissioning tests that include verification of configuration settings and
data that determine position and movement.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
LOSS OF CONTROL
The designer of any control scheme must consider the potential failure modes of control paths and,
for certain critical control functions, provide a means to achieve a safe state during and after a path
failure. Examples of critical control functions are emergency stop and overtravel stop, power outage
and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.1
Each implementation of this equipment must be individually and thoroughly tested for proper operation
before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application,
Installation, and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety
Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive
Systems” or their equivalent governing your particular location.
Machines, controllers, and related equipment are usually integrated into networks. Unauthorized persons
and malware may gain access to the machine as well as to other devices on the network/fieldbus of the
machine and connected networks via insufficiently secure access to software and networks.
10 0198441113664 08/2020
WARNING
UNAUTHORIZED ACCESS TO THE MACHINE VIA SOFTWARE AND NETWORKS
In your risk assessment, take into account all hazards that result from access to and operation on the
network/fieldbus and develop an appropriate cyber security conceptual framework.
Verify that the hardware infrastructure and the software infrastructure into which the machine is
integrated, as well as all organizational measures and rules covering access to this infrastructure, take
into account the results of the hazard and risk analysis.
Implement your cyber security framework according to the best practices and standards of IT security
and cyber security, such as ISO/IEC 27000 series, Common Criteria for Information Technology
Security Evaluation, ISO/IEC 15408, IEC 62351, ISA/IEC 62443, NIST Cybersecurity Framework,
Information Security Forum - Standard of Good Practice for Information Security.
Verify the effectiveness of your IT security and cyber security systems using appropriate, proven
methods.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Schneider Electric adheres to industry best practices in the development and implementation of control
systems. This includes a "Defense-in-Depth" approach to secure an Industrial Control System. This
approach places the controllers behind one or more firewalls to restrict access to authorized personnel and
protocols only.
WARNING
UNAUTHENTICATED ACCESS AND SUBSEQUENT UNAUTHORIZED MACHINE OPERATION
Evaluate whether your environment or your machines are connected to your critical infrastructure and,
if so, take appropriate steps in terms of prevention, based on Defense-in-Depth, before connecting the
automation system to any network.
Limit the number of devices connected to a network to the minimum necessary.
Isolate your industrial network from other networks inside your company.
Protect any network against unintended access by using firewalls, VPN, or other, proven security
measures.
Monitor activities within your systems.
Prevent subject devices from direct access or direct link by unauthorized parties or unauthenticated
actions.
Prepare a recovery plan including backup of your system and process information.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
For more information on organizational measures and rules covering access to infrastructures, refer to
ISO/IEC 27000 series, Common Criteria for Information Technology Security Evaluation, ISO/IEC 15408,
IEC 62351, ISA/IEC 62443, NIST Cybersecurity Framework, Information Security Forum - Standard of
Good Practice for Information Security.
For reasons of Internet security, TCP/IP forwarding is disabled by default. Therefore, you must manually
enable TCP/IP forwarding. However, doing so may expose your network to possible cyberattacks if you do
not take additional measures to protect your enterprise. In addition, you may be subject to laws and
regulations concerning cybersecurity.
WARNING
UNAUTHENTICATED ACCESS AND SUBSEQUENT NETWORK INTRUSION
Observe and respect any and all pertinent national, regional and local cybersecurity and/or personal
data laws and regulations when enabling TCP/IP forwarding on an industrial network.
Isolate your industrial network from other networks inside your company.
Protect any network against unintended access by using firewalls, VPN, or other, proven security
measures.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Consult the Schneider Electric Cybersecurity Best Practices for additional information.
Use the latest firmware version. Visit https://www.se.com or contact your Schneider Electric representative
for information on firmware updates that may involve Ethernet connections.
0198441113664 08/2020 11
Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or that
appear in or on the products themselves, are generally derived from the terms or definitions of international
standards.
In the area of functional safety systems, drives and general automation, this may include, but is not limited
to, terms such as safety, safety function, safe state, fault, fault reset, malfunction, failure, error, error
message, dangerous, etc.
Among others, these standards include:
Standard Description
IEC 61131-2:2007 Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2015 Safety of machinery: Safety related parts of control systems.
General principles for design.
EN 61496-1:2013 Safety of machinery: Electro-sensitive protective equipment.
Part 1: General requirements and tests.
ISO 12100:2010 Safety of machinery - General principles for design - Risk assessment and risk
reduction
EN 60204-1:2006 Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
ISO 14119:2013 Safety of machinery - Interlocking devices associated with guards - Principles
for design and selection
ISO 13850:2015 Safety of machinery - Emergency stop - Principles for design
IEC 62061:2015 Safety of machinery - Functional safety of safety-related electrical, electronic,
and electronic programmable control systems
IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: General requirements.
IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
IEC 61508-3:2010 Functional safety of electrical/electronic/programmable electronic safety-
related systems: Software requirements.
IEC 61784-3:2016 Industrial communication networks - Profiles - Part 3: Functional safety
fieldbuses - General rules and profile definitions.
2006/42/EC Machinery Directive
2014/30/EU Electromagnetic Compatibility Directive
2014/35/EU Low Voltage Directive
In addition, terms used in the present document may tangentially be used as they are derived from other
standards such as:
Standard Description
IEC 60034 series Rotating electrical machines
IEC 61800 series Adjustable speed electrical power drive systems
IEC 61158 series Digital data communications for measurement and control – Fieldbus for use in
industrial control systems
Finally, the term zone of operation may be used in conjunction with the description of specific hazards, and
is defined as it is for a hazard zone or danger zone in the Machinery Directive (2006/42/EC) and
ISO 12100:2010.
NOTE: The aforementioned standards may or may not apply to the specific products cited in the present
documentation. For more information concerning the individual standards applicable to the products
described herein, see the characteristics tables for those product references.
12 0198441113664 08/2020
ILS2T Modbus TCP
Introduction
0198441113664 08/2020
Chapter 1
Introduction
Introduction
0198441113664 08/2020 13
Introduction
The Lexium integrated drive consists of a stepper motor and an integrated drive. The product integrates
interfaces, control electronics, a holding brake (optional) and the power stage.
Minimum wiring as well as a comprehensive portfolio of options and accessories allows you to implement
compact, high-performance drive solutions for a wide range of power requirements.
Features
Overview of some of the features:
Fieldbus interface for Modbus TCP.
The drive is commissioned via a PC with the commissioning software “Lexium CT” or the fieldbus.
Four digital 24 V signals. Each of these signals can be used as an input or output.
The integrated safety-related function Safe Torque Off (STO) as per IEC 61800-5-2 allows for a stop
with stop category 0 as per IEC 60204-1 without external power contactors.
14 0198441113664 08/2020
Introduction
Overview
Motor
The motor is a brushless three-phase stepper motor.
Electronics
The electronic system comprises control electronics and power stage.
The drive can be parameterized and controlled via the fieldbus interface.
Four digital 24 V signals are also available. Each of these signals can be used as an input or output.
Holding Brake
The integrated drive is available with an optional integrated holding brake. The holding brake is controlled
automatically.
Fieldbus Interface
The integrated drive features a Modbus TCP fieldbus interface.
The fieldbus interface is used for parameterizing and controlling the drive. The fieldbus interface allows the
integrated drive to be operated on a fieldbus via a master controller, for example, a logic controller.
0198441113664 08/2020 15
Introduction
16 0198441113664 08/2020
Introduction
Nameplate
Overview
The nameplate contains the following data:
1 Type code
2 Type code (previous)
3 Nominal voltage
4 Nominal torque
5 Maximum input current
6 Nominal speed of rotation
7 Date of manufacture
8 Thermal class
9 Maximum surrounding air temperature
10 Firmware version
11 Hardware version
12 Firmware number
13 Commercial reference
14 Serial number
0198441113664 08/2020 17
Introduction
Type Code
Overview
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Type code (example) I L S 2 T 5 7 1 P B 1 A 0 • •
Item Meaning
1 ... 3 Product family
ILS = Stepper motor
4 Supply voltage
2 = 24 ... 48 Vdc
5 Fieldbus interface
T = Modbus TCP
6 ... 7 Size
57 = 57 mm
85 = 85 mm
8 Length
1 = 1 stack
2 = 2 stacks
3 = 3 stacks
9 Winding
P = Medium speed of rotation/medium torque
T = High speed of rotation/medium torque
10 Connection version
B = Printed circuit board connector
C = Industrial connector
11 Index pulse
1 = With index pulse
12 Holding brake
A = Without holding brake
F = With holding brake
13 Gearbox
0 = Without gearbox
14 ... 15 Reserved
If you have questions concerning the type code, contact your Schneider Electric representative.
18 0198441113664 08/2020
ILS2T Modbus TCP
Technical Data
0198441113664 08/2020
Chapter 2
Technical Data
Technical Data
0198441113664 08/2020 19
Technical Data
Environmental Conditions
Installation altitude(2) above mean sea level if all m 2000 ... 3000
of the following conditions are met: (ft) (6562 ... 9843)
40 °C (104 °F) maximum ambient
temperature
Reduction of the continuous power by 1% per
100 m (328 ft) above 1000 m (3281 ft)
(1) Limit values with flanged motor (for example, steel plate 300 x 300x10 mm).
(2) The installation altitude is defined in terms of altitude above mean sea level.
Characteristic Value
Vibration, sinusoidal Type test with 10 runs as per IEC 60068-2-6
0.15 mm (10 Hz ... 60 Hz)
20 m/s2 (60 Hz 500 Hz)
Shock, semi-sinusoidal Type test with 3 shocks in each direction as per IEC 60068-
2-27
150 m/s2 (11 ms)
20 0198441113664 08/2020
Technical Data
IP Degree of Protection
The integrated drive has the following IP degree of protection as per IEC 60529:
The total degree of protection is determined by the component with the lowest degree of protection.
Pollution Degree
Characteristic Value
Pollution degree 2
0198441113664 08/2020 21
Technical Data
Mechanical Data
22 0198441113664 08/2020
Technical Data
0198441113664 08/2020 23
Technical Data
Electrical Data
Overview of Connectors
Connection Assignment
CN1 Connectors for Vdc supply voltage
CN2 Fieldbus interface for Modbus TCP
CN3 Commissioning interface
CN4 24 V signal interface
CN5 Connector for the safety-related function STO
CN6 Jumper for activating and deactivating the safety-related function STO
PELV - Required
Galvanic isolation - No
24 0198441113664 08/2020
Technical Data
CN4: 24 V Signals
The signal inputs are not protected against reverse polarity.
The internal 24 V power supply and the signal outputs are short-circuit protected.
0198441113664 08/2020 25
Technical Data
Electromagnetic Compatibility
Characteristic Value
Emission Category C2 as per IEC 61800-3
Compliant with IEC 61000-6-4
Immunity Use permissible in second environment as per EN 61800-
3
NOTE: The emission category is independent of immunity. For example, if a power drive system has
emission category 2, this does not imply that it is only suitable for the first environment.
The equipment described in the present document is not intended for use in domestic, residential
environments and may not provide adequate protection to radio reception in such environments.
WARNING
INSUFFICIENT ELECTROMAGNETIC COMPATIBILITY
Verify compliance with all EMC regulations and requirements applicable in the country in which the
device is to be operated and with all EMC regulations and requirements applicable at the installation
site.
Do not install and operate the devices described in the present document in residential environments.
Implement all required radio interference suppression measures and verify their effectiveness.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: Compliance of the product described in the present manual with Directive 2014/30/EU of the
European Parliament and the Council (EMC Directive) is declared with reference to the harmonized
standard EN 61800-3 “Adjustable speed power drive systems - Part 3: EMC requirements and specific test
methods”. With regard to equipment of category 2, this harmonized standard and the Directive itself oblige
manufacturers to include the following statement in their product documentation: “In a domestic
environment this product may cause radio interference in which case supplementary mitigation measures
may be required.”
26 0198441113664 08/2020
Technical Data
Shaft-Specific Data
Overview
If the maximum permissible forces at the motor shaft are exceeded, this will result in premature wear of the
bearing or shaft breakage.
WARNING
UNINTENDED EQUIPMENT OPERATION DUE TO MECHANICAL DAMAGE TO THE MOTOR
Do not exceed the maximum permissible axial and radial forces at the motor shaft.
Protect the motor shaft from impact.
Do press output components onto the shaft unless the shaft has a thread that can be used for pressing
on.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Shaft Load
The following conditions apply:
The permissible force applied during pressing on must not be exceeded.
The maximum permissible radial force and the maximum permissible axial force must not be applied
simultaneously.
Nominal bearing service life in operating hours at a probability of failure of 10% (L10h = 20000 hours)
Mean speed of rotation n = 60 RPM
Ambient temperature = 40 °C (104 °F)
Nominal torque = Duty type S1, 100% duty cycle
The following table shows the maximum radial and axial forces:
0198441113664 08/2020 27
Technical Data
Contact your local Schneider Electric representative for additional data, if required.
28 0198441113664 08/2020
Technical Data
Description
If the product is used to comply with UL 508C, the following conditions must also be met:
Fuses
The product was tested with a UL-listed 15 A circuit breaker. The product must be fused either with a UL-
listed circuit breaker or a fuse for "Branch Circuit Protection" as per UL 248 with a maximum current of 15 A
and DC rating.
Wiring
Use at least 60/75 °C copper conductors.
0198441113664 08/2020 29
Technical Data
30 0198441113664 08/2020
ILS2T Modbus TCP
Engineering
0198441113664 08/2020
Chapter 3
Engineering
Engineering
0198441113664 08/2020 31
Engineering
Section 3.1
Electromagnetic Compatibility (EMC)
EMC-Compliant Wiring
This product meets the EMC requirements according to the standard EN 61800-3 if the measures
described in this manual are implemented during installation.
Signal interference can cause unexpected responses of the drive system and of other equipment in the
vicinity of the drive system.
WARNING
SIGNAL AND EQUIPMENT INTERFERENCE
Install the wiring in accordance with the EMC requirements described in the present document.
Verify compliance with the EMC requirements described in the present document.
Verify compliance with all EMC regulations and requirements applicable in the country in which the
product is to be operated and with all EMC regulations and requirements applicable at the installation
site.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
ELECTROMAGNETIC DISTURBANCES OF SIGNALS AND DEVICES
Use proper EMI shielding techniques to help prevent unintended device operation in accordance with the
standard IEC 61800-3.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Refer to the chapter Electromagnetic Compatibility (see page 26) for technical data on EMC.
NOTE: The emission category is independent of immunity. For example, if a power drive system has
emission category 2, this does not imply that it is only suitable for the first environment.
The equipment described in the present document is not intended for use in domestic, residential
environments and may not provide adequate protection to radio reception in such environments.
WARNING
INSUFFICIENT ELECTROMAGNETIC COMPATIBILITY
Verify compliance with all EMC regulations and requirements applicable in the country in which the
device is to be operated and with all EMC regulations and requirements applicable at the installation
site.
Do not install and operate the devices described in the present document in residential environments.
Implement all required radio interference suppression measures and verify their effectiveness.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Shielded Cables
32 0198441113664 08/2020
Engineering
Cable Installation
0198441113664 08/2020 33
Engineering
Section 3.2
Power Supply
Power Supply
34 0198441113664 08/2020
Engineering
General Information
WARNING
UNINTENDED EQUIPMENT OPERATION
Use power supply units that meet the PELV (Protective Extra Low Voltage) requirements.
Connect the 0 Vdc outputs of all power supply units to FE (functional earth/functional ground), for
example, for the VDC supply voltage and for the 24 Vdc voltage for the safety-related function STO.
Interconnect all 0 Vdc outputs (reference potentials) of all power supply units used for the drive.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The motor regenerates energy during deceleration and when external driving forces act on the motor shaft.
This can increase the VDC voltage up to 60 Vdc. The DC bus can absorb a limited amount of energy via
the capacitors. If the capacity of the capacitors is exceeded, this results in overvoltage on the DC bus.
Overvoltage on the DC bus causes the power stage to be disabled. The motor is no longer actively
decelerated.
WARNING
LOSS OF CONTROL DUE TO REGENERATION CONDITION
Verify that the integrated drive can absorb the entire energy generated during deceleration by
performing test runs under maximum load conditions.
Install an external Braking Resistor Controller (UBC60) if the integrated drive cannot absorb the entire
energy generated under maximum load conditions.
Verify that all equipment is properly isolated from high Vdc voltage for which it is not rated, or use
properly rated equipment.
Only use power supply units that can withstand the voltage that may be present during regeneration
conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Refer to the chapter Accessories (see page 231) for a braking resistor controller. Refer to the user guide
of the braking resistor controller for additional details.
Reverse polarity of the Vdc supply voltage leads to a short-circuit.
NOTICE
INCORRECT POLARITY
Verify correct polarity of the Vdc supply voltage before applying power.
Failure to follow these instructions can result in equipment damage.
The external power supply unit must be rated for the power requirements of the drive. Refer to the chapter
Electrical Data (see page 24) for the input current.
Fusing
Install the fusing specified in the chapter Electrical Data (see page 24).
0198441113664 08/2020 35
Engineering
Wiring Information
Description
The reference potential of interfaces without galvanic isolation is internally connected via 0VDC. If the
negative connection (0VDC) between the power supply and the drive is interrupted, the current of the
power stage flows via the negative connection of the interfaces without galvanic isolation.
WARNING
LOSS OF CONTROL
Do not interrupt the negative connection between the power supply unit and the drive, for example, by
means of a switch or a fuse.
Connect the reference potential of interfaces with galvanic isolation to 0VDC.
Do not connect the reference potential of interfaces without galvanic isolation to 0VDC.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
36 0198441113664 08/2020
Engineering
Section 3.3
Functional Safety
Functional Safety
0198441113664 08/2020 37
Engineering
Definitions
WARNING
UNINTENDED EQUIPMENT OPERATION
Make certain that no hazards can arise for persons or material during the coast down period of the
axis/machine.
Do not enter the zone of operation during the coast down period.
Ensure that no other persons can access the zone of operation during the coast down period.
Use appropriate safety interlocks where personnel and/or equipment hazards exist.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Function
General
The safety-related function STO integrated into the product can be used to implement an "EMERGENCY
STOP" (IEC 60204-1) for category 0 stops. With an additional, approved EMERGENCY STOP safety relay
module, it is also possible to implement category 1 stops.
Function Principle
The safety-related function STO is triggered via two redundant signal inputs. The wiring of the two signal
inputs must be separate.
The safety-related function STO is triggered if the level at one of the two signal inputs is 0. The power stage
is disabled. The motor can no longer generate torque and coasts down without braking. An error of error
class 3 is detected.
If, within one second, the level of the other output also becomes 0, the error class remains 3. If, within one
second, the level of the other output does not become 0, the error class changes to 4.
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General
The safety-related function STO (Safe Torque Off) does not remove power from the DC bus. The safety-
related function STO only removes power to the motor. The DC bus voltage and the mains voltage to the
drive are still present.
DANGER
ELECTRIC SHOCK
Do not use the safety-related function STO for any other purposes than its intended function.
Use an appropriate switch, that is not part of the circuit of the safety-related function STO, to
disconnect the drive from the mains power.
Failure to follow these instructions will result in death or serious injury.
After the safety-related function STO is triggered, the motor can no longer generate torque and coasts
down without braking.
WARNING
UNINTENDED EQUIPMENT OPERATION
Install a dedicated, external safety-related brake if coasting does not meet the deceleration requirements
of your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Logic Type
The inputs for the safety-related function STO (inputs STO_A and STO_B) can only be wired for positive
logic.
WARNING
FALLING LOAD
Ensure that all loads come to a secure standstill when the safety-related function STO is used.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If the suspension of hanging / pulling loads is a safety objective for the machine, then you can only achieve
this objective by using an appropriate external brake as a safety-related measure.
WARNING
UNINTENDED AXIS MOVEMENT
Do not use the internal holding brake as a safety-related measure.
Only use certified external brakes as safety-related measures.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: The drive does not provide its own safety-related output to connect an external brake to use as a
safety-related measure.
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Unintended Restart
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that your risk assessment covers all potential effects of automatic or unintended enabling of the
power stage, for example, after power outage.
Implement all measures such as control functions, guards, or other safety-related functions, required
to reliably protect against all hazards that may result from automatic or unintended enabling of the
power stage.
Verify that a master controller cannot enable the power stage in an unintended way.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Set the parameter IO_AutoEnable to "off" if the automatic enabling of the power stage presents
hazards in your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
INOPERABLE SAFETY-RELATED FUNCTION
Ensure that conductive substances (water, contaminated or impregnated oils, metal shavings, etc.)
cannot get into the drive.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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WARNING
UNINTENDED EQUIPMENT OPERATION
Install a dedicated, external safety-related brake if coasting does not meet the deceleration requirements
of your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Refer to the chapter Holding Brake and Safety-Related Function STO (see page 40).
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WARNING
UNINTENDED EQUIPMENT OPERATION
Install a dedicated, external safety-related brake if coasting does not meet the deceleration requirements
of your application.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Refer to the chapter Holding Brake and Safety-Related Function STO (see page 40).
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Section 3.4
Modbus TCP Fieldbus
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Function Principle
Modbus TCP is an Ethernet fieldbus. Modbus TCP describes the transmission of the Modbus protocol via
the Ethernet interface and the TCP/IP transport and network layers.
The Modbus TCP client (master) connects to the Modbus TCP server (slave). Once the connection is
established, the client sends Modbus requests to the server. These requests are processed by the server.
The result is returned to the client as a Modbus response.
The Modbus TCP services are identical to the Modbus RTU services.
Bus Topology
Modbus TCP allows for the use of hubs or switches. Use switches in the case of high bus loads with many
devices.
The maximum length of a segment is 100 m (328 ft). A segment consists of devices and hubs. A network
can be subdivided into several segments by means of gateways or switches. For a fast bus cycle, keep the
cables short and use a star topology.
The transmission rate is 10 or 100 MBit/s in half-duplex mode. If switches are used, transmission is also
possible in full duplex mode.
Client-Server Model
The Modbus messaging service implements client-server communication between devices connected by
means of a TCP/IP network. Modbus TCP does not use an object dictionary.
The client-server model is based on four types of messages:
Request: Message sent by the client to initiate a transaction.
Indication: Request as received by the server.
Response: Response message to the request sent by the server.
Confirmation: Response as received by the client.
A communication cycle consists of the request from the client (request from the fieldbus master) and a
response from the server (response from the fieldbus slave). Modbus request and Modbus response have
the same structure. If an error is detected on receipt of the Modbus request or if the slave cannot execute
the action, the slave sends an error message in the Modbus response.
The drive analyzes the Modus requests received. Depending on the Modbus request, the drive triggers
actions or provides requested data.
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Overview
The Modbus protocol defines a Modbus PDU (Protocol Data Unit) which is independent of the underlying
communication layers. This Modbus PDU consists of the fields “Function Code” and “Data”. Depending on
the mapping to the different network protocols, the Modbus PDU is extended by additional fields in the
Modbus ADU (Application Data Unit). The Modbus PDU and the Modbus ADU constitute the Modbus
message, also referred to as “Frame”.
Structure of a Modbus message
The “Function Code” of a message specifies the Modbus service to be triggered. The “Data” field can
contain additional information, depending on the “Function Code”.
Due to the encapsulation of “Function Code” and “Data” in the Modbus PDU, different Modbus versions
can use same Modbus services and object model.
The maximum size of a Modbus ADU is 260 bytes. The size of an embedded Modbus PDU is 253 bytes.
MBAP Header
The MBAP header contains the information allowing the recipient to uniquely identify a message.
The MBAP header has a length of seven bytes and contains the following fields:
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Section 3.5
Modbus TCP Communication
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Connection management
Establishing of a Connection
The Modbus TCP server allows for TCP connections via the default port 502. A client can establish a new
connection via this port. If the client is to exchange data with a remote server, a new client connection via
remote port 502 must be established.
Closing a Connection
After the Modbus communication between the client and a server is finished, the client causes the
connection used to be closed.
The server does not close the connection under normal circumstances.
However, when errors are detected, the server closes the connection, for example:
Communication error detected
Communication inactivity
Maximum number of connections reached
The product can manage up to 8 TCP connections. If an attempt is made to establish a further connection
beyond this maximum, the oldest unused connection is closed. If it is impossible to close the oldest unused
connection, a new connection cannot be established.
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Overview
The Modus server generates a Modbus response after having processed a Modbus request.
Two types of Modbus responses are possible:
Positive Modbus response
The "Function Code" in the Modbus response corresponds to the "Function Code" in the Modbus
request.
Negative Modbus response
The client receives pertinent information on error detection during processing;
The "Function Code" in the Modbus response corresponds to the "Function Code" in the Modbus
request + 80h.
The "Exception Code" indicates the cause of the error.
If a syntactically incorrect Modbus PDU (Protocol Data Unit) is transmitted, the connection is terminated.
In the case of other errors, a negative Modbus response is sent.
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Overview
Parameters are processed as 32 bit values. 16 bit values must also be processed as 32 bit values. Two
consecutive 16 bit parameters must be read or written to process a 16 bit parameter. The Modbus address
of the first 16-bit parameter must be used.
If several consecutive parameters are to be processed, a single Modbus command with the corresponding
Modbus address and the length indication is sufficient.
NOTE: This does not apply to reading and writing parameters with addresses in the range from 6656
(1A00 hex) to 6911 (1AFF hex).
In this range, only a single parameter can be addressed with one Modbus command.
Example
Reading the parameter RAMPn_max.
Modbus address: 1554
When the parameter RAMPn_max with the address 1554 and length 2 is read, the two parameter addresses
1554 and 1555 are read. Result:
Address Value
1554 3390 hex
1555 0000 hex
The sequence of the words can be changed via the parameter 6410 (190A hex) for the corresponding
Modbus TCP connection.
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Overview
I/O scanning is used for cyclic interchange of data between master and slave.
I/O scanning must be configured on the master. The master can use 2 different approaches for I/O
scanning:
"Function Code" 23 (17 hex), Read-Write Multiple Registers
"Function Code" 3 (03 hex), Read Multiple Registers and "Function Code" 16 (10 hex), Write Multiple
Registers
The read value is 0 until the first write command is executed.
Settings
The following setting must be made on the master before you can use I/O scanning:
The "Unit Identifier" is 255.
The data length is 8 bytes.
The Modbus addresses for I/O scanning do not differ from the addresses for normal Modbus access.
Output - Input
Output and input refer to the direction of data transmission from the perspective of the master.
Output: Commands from the master to the slave
Input: Status messages from the slave to the master
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Overview
The table below shows the structure of the cyclic data for the commands from the master to the product.
Byte “driveControl”
The byte "driveControl" is used to set the operating state.
In the case of a write access, the bits respond to a transition from 0 to 1 to trigger the corresponding
function.
If a request for changing the operating state is not successful, this request is ignored. There is no error
response.
If the bits 0 ... 7 are set to 0, the power stage is disabled.
Ambivalent bit combinations are treated in accordance with the following priority list (highest priority bit 0,
lowest priority bit 6 and bit 7):
Bit 0 (disable power stage) takes precedence over bit 1 (enable power stage)
Bit 2 (perform “Quick Stop”) takes precedence over bit 3 (perform “Fault Reset”)
Bit 5 (perform “Halt”) takes precedence over bit 6 (clear “Halt”) and bit 7 (resume operating mode
interrupted by “Halt”)
If an error of error class 2 or error class 3 is detected, a “Fault Reset” can only be performed if the value of
bit 1 (enable power stage) is 0.
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The operating mode can be activated or target values can be modified by supplying or setting the following
values:
Target values, depending on required operating mode
Operating mode in “modeControl”, bits 0 ... 3 (MODE).
Action for this operating mode, bits 4 ... 6 (ACTION)
Toggle bit 7 (MT)
If the values of bit 0 to bit 7 in “modeControl” are zero during transmission, the transmitted additional data
is not processed and no error message is detected.
Operating mode data (operating mode, reference position and reference velocity) that is transmitted
simultaneously with a single access is only processed if bit 7 (MT) was toggled.
Toggling means that a change of edge of this bit from 0 to 1 or from 1 to 0 has been detected since the last
transmission.
Procedure for activating an operating mode or for modifying reference values:
1. Reference values in the fields “Ref_16” and “Ref_32” (0 must be entered in unused fields)
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Overview
The table below shows the structure of the cyclic data for the status messages from the product to the
master.
Word “driveStat”
The operating state is indicated with the "driveStat" word.
Byte “modeStat”
The byte "modeStat" is used to indicate the set operating mode.
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Word “ActionWord”
The word "ActionWord" is used to provide information on the motor and profile generator.
Bit Meaning
0 ... 5 Reserved
6 MOTZ: Motor at a standstill
7 MOTP: Motor movement in positive direction
8 MOTN: Motor movement in negative direction
9 PWIN: Inside position deviation window
10 Reserved
11 TAR0: Profile generator at standstill
12 DEC: Profile generator decelerates
13 ACC: Profile generator accelerates
14 CNST: Profile generator moves at constant velocity
15 Reserved
Bit Meaning
0 Bit 0 of the counter of the capture input 1.
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Bit Meaning
1 Bit 1 of the counter of the capture input 1.
2 Bit 0 of the counter of the capture input 2.
3 Bit 1 of the counter of the capture input 2.
4 ... 15 Reserved
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Section 3.6
Modbus Services - "Function Code"
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Description
The "Function Code" 3 (Read Multiple Registers) allows you to read several consecutive parameters,
starting at any address.
Modbus Request
Structure of the Modbus request:
Modbus Response
Structure of the positive Modbus response:
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Description
The "Function Code" 8 (Diagnostics) allows you to read diagnostics data of the slave.
Modbus Request
Structure of the Modbus request:
Modbus Response
Structure of the positive Modbus response:
Sub-Function Code
The following diagnostics functions are available:
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Description
The "Function Code" 16 (Write Multiple Registers) allows you to write several consecutive parameters,
starting at any address.
Modbus Request
Structure of the Modbus request:
Modbus Response
Structure of the positive Modbus response:
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Description
The "Function Code" 23 (ReadWrite Multiple Registers) allows you to read and write several consecutive
parameters, starting at any address.
Modbus Request
Structure of the Modbus request:
Modbus Response
Structure of the positive Modbus response:
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Description
The "Function Code" 43 / 14 (Read Device Identification) allows you to read device-specific data.
Modbus Request
Structure of the Modbus request:
Modbus Response
Structure of the positive Modbus response:
Object ID
The following object IDs are available:
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Description
Reading an error memory entry. Since the Modbus addresses of the parameters of an error memory entry
are contiguous (ascending order), a single Modbus request is sufficient.
Parameters _FLT_number (15362), _FLT_class (15364), _FLT_time (15366) and _FLT_qual
(15368).
Modbus Request
Structure of the Modbus request:
Modbus Response
Structure of the positive Modbus response:
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Description
Writing of the software limit switches. Since these parameters have consecutive addresses, a single
Modbus request is sufficient:
Parameters SPVswLimPusr (1544) and SPVswLimNusr (1546).
Modbus Request
Structure of the Modbus request:
Modbus Response
Structure of the positive Modbus response:
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Installation
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Installation
Installation
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Section 4.1
Mechanical Installation
Mechanical Installation
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Before Mounting
General
An engineering phase is mandatory prior to mechanical and electrical installation. See chapter Engineering
(see page 31) for basic information.
DANGER
ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION
Keep foreign objects from getting into the product.
Verify the correct seating of seals and cable entries in order to avoid contamination such as deposits
and humidity.
Failure to follow these instructions will result in death or serious injury.
Conductive foreign objects, dust or liquids may cause safety-related functions to become inoperative.
WARNING
LOSS OF SAFETY-RELATED FUNCTION CAUSED BY FOREIGN OBJECTS
Protect the system against contamination by conductive substances.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The metal surfaces of the product may exceed 70 °C (158 °F) during operation.
CAUTION
HOT SURFACES
Avoid unprotected contact with hot surfaces.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in injury or equipment damage.
DANGER
ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION
Do not use damaged products.
Keep foreign objects (such as chips, screws or wire clippings) from getting into the product.
Failure to follow these instructions will result in death or serious injury.
Contact your local Schneider Electric representative if you detect any damage whatsoever to the products.
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General
Motors can generate strong local electrical and magnetic fields. This can cause interference in sensitive
devices.
WARNING
ELECTROMAGNETIC FIELDS
Keep persons with electronic medical implants, such as pacemakers, away from the motor.
Do not place electromagnetically sensitive devices in the vicinity of the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Electrostatic discharge to the shaft may cause incorrect operation of the encoder system and result in
unanticipated motor movements and damage to the bearing.
WARNING
UNINTENDED MOVEMENT CAUSED BY ELECTROSTATIC DISCHARGE
Use conductive components such as antistatic belts or other suitable measures to avoid static charge by
motion.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If the permissible environmental conditions are not respected, external substances from the environment
may penetrate the product and cause unintended movement or equipment damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that the environmental conditions are respected.
Keep liquids from getting to the shaft bushing.
Do not clean the product with a pressure washer.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Motors are very heavy relative to their size. The great mass of the motor can cause injuries and damage.
WARNING
HEAVY AND/OR FALLING PARTS
Use a suitable crane or other suitable lifting gear for mounting the motor if required by the weight of
the motor.
Use the necessary personal protective equipment (for example, protective shoes, protective glasses
and protective gloves).
Mount the motor so that it cannot come loose (use of securing screws with appropriate tightening
torque), especially in cases of fast acceleration or continuous vibration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
IMPROPER APPLICATION OF FORCES
Do not use the motor as a step to climb into or onto the machine.
Do not use the motor as a load-bearing part.
Use hazard labels and guards on your machine to help prevent the improper application of forces on
the motor.
Failure to follow these instructions can result in injury or equipment damage.
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Mounting Positions
The following mounting positions defined by IEC 60034-7 are permissible:
Mounting
When the integrated drive is mounted to the mounting surface, it must be accurately aligned axially and
radially and make even contact with the mounting surface. No uneven mechanical forces must be applied
when the mounting screws are tightened.
See chapter Technical Data (see page 19) for data, dimensions and degrees of protection (IP).
WARNING
UNINTENDED EQUIPMENT OPERATION DUE TO MECHANICAL DAMAGE TO THE MOTOR
Do not exceed the maximum permissible axial and radial forces at the motor shaft.
Protect the motor shaft from impact.
Do not exceed the maximum permissible axial force when pressing components onto the motor shaft.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Output components such as pulleys and couplings must be mounted with suitable equipment and tools.
Motor and output component must be accurately aligned both axially and radially. If the motor and the
output component are not accurately aligned, this causes runout and premature wear.
The maximum axial and radial forces acting on the shaft must not exceed the maximum shaft load values
specified (see page 27).
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Section 4.2
Electrical Installation
Electrical Installation
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Overview of Procedure
General Information
DANGER
ELECTRIC SHOCK OR UNINTENDED EQUIPMENT OPERATION
Keep foreign objects (such as chips, screws or wire clippings) from getting into the product.
Failure to follow these instructions will result in death or serious injury.
DANGER
ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING
Verify compliance with all local and national electrical code requirements as well as all other applicable
regulations with respect to grounding of the entire drive system.
Ground the drive system before applying voltage.
Do not use conduits as functional ground conductors; use a functional ground conductor inside the
conduit.
The cross section of the functional ground conductor must comply with the applicable standards.
Do not consider cable shields to be functional ground conductors.
Failure to follow these instructions will result in death or serious injury.
DANGER
ELECTRIC SHOCK CAUSED BY INCORRECT POWER SUPPLY UNIT
Use power supply units that meet the PELV (Protective Extra Low Voltage) requirements.
Connect the negative outputs of all power supply units to PE (protective earth/protective ground), for
example, for the VDC supply voltage and for the 24 Vdc voltage for the safety-related function STO.
Interconnect all negative outputs (reference potentials) of all power supply units used for the integrated
drive.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED EQUIPMENT OPERATION
Do not connect any wiring to reserved, unused connections, or to connections designated as No
Connection (N.C.).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The VDC connection of the product does not have an inrush current limitation. If the voltage is applied by
means of switching of contacts, damage to the contacts or contact welding may result.
NOTICE
PERMANENT DAMAGE TO CONTACTS
Switch the power input (primary side) of the power supply unit.
Do not switch the output voltage (secondary side) of the power supply unit.
Failure to follow these instructions can result in equipment damage.
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Connection Overview
Connection Assignment
CN1 Connector for Vdc supply voltage
CN2 Connector for fieldbus Modbus TCP
CN3 Connector for commissioning interface (RS-485)
CN4 Connector for 24 Vdc signals
CN5 Connector for the safety-related function STO
CN6 Jumper for activating and deactivating the safety-related function STO
The integrated drive can be connected via cable entries or industrial connectors.
Refer to the chapter Connection Via Cable Entry (see page 76) or to the chapter Connection Via Industrial
Connectors (see page 79) for details.
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1 Unshielded cables
2 Shielded cables
Step Action
1 Trim the cable bushings so that the diameter of the opening matches the diameter of the cable.
The specified degree of protection IP54 can only be achieved with properly trimmed cable
bushings.
2 (A) Strip the jacket of the cables by a length of 70 mm (2.76 in).
3 (B) Shorten the shield to a length of 10 mm (0.4 in).
4 (C) Slide the shielding braid back over the cable jacket.
5 (D) Loosen the strain relief.
6 Push the cables though the strain relief.
7 Glue EMC shielding film around the shield.
8 Pull the cable back to the strain relief.
9 Fasten the strain relief.
Mounting Connectors
The following table lists the parts and data required for mounting connectors. Connector housings and
crimp contacts are included in the accessories kits. Refer to the chapter Accessories and Spare Parts
(see page 231).
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Step Action
1 Strip the ends of the wires.
2 Attach cable lugs and crimp contacts. Verify that you use the correct crimp contacts and the
matching crimping tool.
3 Slide the cable lugs and crimp contacts straight into the connector until they snap in place.
Step Action
1 Unscrew the cover of the connector housing.
2 Remove the shipping locks made of cardboard.
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Step Action
3 Set the parameter switches as they are difficult to access once the cables have been connected.
For a description of the parameter switches, see chapter Fieldbus Integration (see page 98).
4 Connect the connectors of the assembled cables to the matching sockets. The connectors must
snap in. Only pull the connector housing (not the cable).
5 Plug the cable entry into one of the two cutouts provided. The side to be used for the cable entry
depends on the space available in your system.
The pointed corners of the cable entry must point in the direction of the cover of the connector
housing. Degree of protection IP54 is not reached if the cable entry is mounted the other way
around.
6 Close the cutout that is not used with a sealing insert for cutouts.
7 Finally, screw the cover of connector housing cover back into place with a tightening torque of
1.1 Nm (9.74 lbin).
If screws are lost, use M3 x 12 as a replacement.
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Overview
Refer to the chapter Accessories and Spare Parts (see page 231) for information on pre-assembled cables
and connector kits.
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Description
The Vdc supply voltage is connected by means of printed circuit board connectors or industrial connectors.
Use pre-assembled cables to reduce the risk of wiring errors.
Verify that wiring, cables, and connected interfaces meet the PELV circuit requirements.
Characteristic Value/Description
Connector housing Tyco Electronics, Positive Lock 1-926522-1
Crimp terminal for conductor cross section 0.75 ... 1.5 Tyco Electronics, Positive Lock 160773-6
(AWG 18 ... 16)
Crimp terminal for conductor cross section 2.5 ... 4.0 Tyco Electronics, Positive Lock 341001-6
(AWG 12)
Stripping length 5 ... 6 mm (0.20 ... 0.24 in)
Crimping tool Tyco Electronics, 654174-1
Pin Assignments Printed Circuit Board Connector CN1 (Vdc Supply Voltage)
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Description
The fieldbus interface allows you to network the drive as a slave in a Modbus TCP network.
The fieldbus is connected by means of printed circuit board connectors or industrial connectors.
Use pre-assembled cables to reduce the risk of wiring errors.
Verify that wiring, cables, and connected interfaces meet the PELV requirements.
Characteristic Value/Description
Connector housing Molex, Micro-Fit 3.0, 43025-1200
Crimp terminal Molex, Micro-Fit 3.0, 43030-0007
Stripping length 2.5 ... 3.0 mm (0.10 ... 0.12 in)
Crimping tool Molex, 63819-0000
Extraction tool Molex, 11-03-0043
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Function
An RS485 interface is provided in addition to the fieldbus interface. The RS485 interface is also used to
commission the drive.
You can also use the RS485 interface and the commissioning software to monitor the drive during
operation. It is possible to establish simultaneous connections via the commissioning interface and the
fieldbus.
Use pre-assembled cables to reduce the risk of wiring errors.
Verify that wiring, cables, and connected interfaces meet the PELV requirements.
Characteristic Value/Description
Connector housing Molex, Mini-Fit Jr, 39-01-2065
Crimp terminal Molex, Mini-Fit, 39-00-0060
Stripping length 3.0 ... 3.5 mm (0.12 ... 0.14 in)
Crimping tool Molex, 63819-0901
Extraction tool Molex, 11-03-0044
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Description
The drive has four configurable inputs and outputs.
An internal 24 V power supply for the sensor system is integrated. Do not connect the internal 24 V power
supply to another power supply.
Use pre-assembled cables to reduce the risk of wiring errors.
Verify that wiring, cables, and connected interfaces meet the PELV requirements.
Factory Settings
Factory settings of the digital inputs and digital outputs:
The assignments can be parameterized. Refer to the chapter Parameterization of the Signal Input
Functions and the Signal Output Functions (see page 124) for details.
Characteristic Value/Description
Connector housing Molex, Micro-Fit 3.0, 43025-0600
Crimp terminal Molex, Micro-Fit 3.0, 43030-0007
Stripping length 2.5 ... 3.0 mm (0.10 ... 0.12 in)
Crimping tool Molex, 63819-0000
Extraction tool Molex, 11-03-0043
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Requirements
Incorrect usage may cause a hazard due to the loss of the safety-related function.
WARNING
LOSS OF SAFETY-RELATED FUNCTION
Observe the requirements for using the safety-related function.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Refer to chapter Functional Safety (see page 37) for information and requirements relating to the safety-
related function STO.
The wiring of the safety-related function STO must meet all applicable requirements as per ISO 13849-1
and ISO 13849-2.
Verify that wiring, cables, and connected interfaces meet the PELV requirements.
Use pre-assembled cables to reduce the risk of wiring errors.
The cable available as an accessory is a special cable that is only available with a connector. The shield
of the cable is connected to the grounded housing of the drive via the metal connector. It is sufficient to
connect one end of the cable to the grounded housing.
Characteristic Value/Description
Connector housing Molex, Micro-Fit 3.0, 43645-0200
Crimp terminal Molex, Micro-Fit 3.0, 43030-0007
Stripping length 2.5 ... 3.0 mm (0.10 ... 0.12 in)
Crimping tool Molex, 63819-0000
Extraction tool Molex, 11-03-0043
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Remove jumper CN6 before connecting in the connector for CN5 (mechanical lock).
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Section 4.3
Verifying Installation
Verifying Installation
Verifying Installation
Overview
After you have completed the mechanical and electrical installation, verify correct installation of the overall
drive system. The following table is not exhaustive. The points you need to consider in addition depend on,
among other things, your application, your process definitions, and the standards and regulatory
requirements applicable in the country of manufacture and at the installation site.
Electrical installation:
Protective ground of power supply unit
Functional ground of integrated drive
Correct type and fuse rating of fuses
Correct assembly of cables and connectors
Correct routing and fastening of cables
Correct installation and connection of cables
Correct insulation of unused wires
Effectiveness of mechanical locks of connectors
Compliance of the overall installation with all local, regional, and national electrical safety codes and
requirements at the eventual installation site of the equipment
Electromagnetic compatibility:
Correct connection of shields
Correct equipotential bonding
Compliance of the overall installation with all local, regional, and national regulations and requirements
concerning EMC at the eventual installation site of the equipment
Overall installation:
Compliance with all specifications in the present document
All items identified in risk assessment covered
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Commissioning
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Commissioning
Commissioning
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Section 5.1
Overview
Overview
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General
Overview
The safety-related function STO (Safe Torque Off) does not remove power from the DC bus. The safety-
related function STO only removes power to the motor. The DC bus voltage and the mains voltage to the
drive are still present.
DANGER
ELECTRIC SHOCK
Do not use the safety-related function STO for any other purposes than its intended function.
Use an appropriate switch, that is not part of the circuit of the safety-related function STO, to
disconnect the drive from the mains power.
Failure to follow these instructions will result in death or serious injury.
WARNING
INEFFECTIVE SAFETY-RELATED FUNCTION AND/OR UNINTENDED EQUIPMENT OPERATION
Commission the integrated drive before it is used for the first time and after each modification to
parameter values, settings, and wiring.
Commission or recommission the machine/process pursuant to all regulations, standards, and
process definitions applicable to your machine/process.
Verify that the commissioning procedure covers all items identified in your risk assessment.
Verify correct operation and effectiveness of all functions by performing comprehensive tests for all
operating states, the defined safe state, and all potential error situations.
Document all modifications and the results of the commissioning procedure in compliance with all
regulations, standards, and process definitions applicable to your machine/process.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Unsuitable parameter values or unsuitable data may trigger unintended movements, trigger signals,
damage parts and disable monitoring functions. Some parameter values or data do not become active until
after a restart.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only start the system if there are no persons or obstructions in the zone of operation.
Do not operate the drive system with undetermined parameter values or data.
Never modify a parameter value unless you fully understand the parameter and all effects of the
modification.
Restart the drive and verify the saved operational data and/or parameter values after modifications.
Carefully run tests for all operating states and potential error situations when commissioning,
upgrading or otherwise modifying the operation of the drive.
Verify the functions after replacing the product and also after making modifications to the parameter
values and/or other operational data.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
If the power stage is disabled unintentionally, for example as a result of power outage, errors or functions,
the motor is no longer decelerated in a controlled way.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that movements without braking effect cannot cause injuries or equipment damage.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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When the product is operated for the first time, there is a risk of unanticipated movements caused by, for
example, incorrect wiring or unsuitable parameter settings. Releasing the holding brake can cause an
unintended movement, for example, a falling load in the case of vertical axes.
WARNING
UNINTENDED MOVEMENT
Verify that there are no persons or obstructions in the zone of operation when operating the system.
Take appropriate measures to avoid hazards caused by falling or lowering loads or other unintended
movements.
Run initial tests without coupled loads.
Verify that a functioning emergency stop push-button is within reach of all persons involved in running
tests.
Anticipate movements in unintended directions or oscillations of the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The product can be accessed via different types of access channels. Simultaneous access via multiple
access channels or the use of exclusive access may cause unintended equipment operation.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that simultaneous access via multiple access channels cannot cause unintended triggering or
blocking of commands.
Verify that the use of exclusive access cannot cause unintended triggering or blocking of commands.
Verify that the required access channels are available.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Rotating parts may cause injuries and may catch clothing or hair. Loose parts or parts that are out of
balance may be ejected.
WARNING
MOVING, UNGUARDED EQUIPMENT
Verify that rotating parts cannot cause injuries or equipment damage.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
FALLING PARTS
Verify correct mounting of the drive with the specified tightening torque before taking up commissioning.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The metal surfaces of the product may exceed 70 °C (158 °F) during operation.
CAUTION
HOT SURFACES
Avoid unprotected contact with hot surfaces.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions.
Failure to follow these instructions can result in injury or equipment damage.
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Preparation
Required Components
The following is required for commissioning:
Commissioning software “Lexium CT”
https://www.se.com/ww/en/download/document/LexiumCTInstall/
Fieldbus converter for the commissioning software for connection via the commissioning interface
Interfaces
The following interfaces can be used for commissioning, parameterization and diagnostics:
Device settings can be duplicated. Stored device settings can be transferred to a device of the same type.
Duplicating the device settings can be used if multiple devices are to have the same settings, for example,
when devices are replaced.
Commissioning Software
The commissioning software “Lexium CT” has a graphic user interface and is used for commissioning,
diagnostics and testing settings.
Comprehensive set of diagnostics tools for optimization and maintenance
Long-term trace for evaluation of the performance
Testing the input and output signals
Tracking signals on the screen
Archiving of device settings and recordings with export function for further processing in other
applications
Connecting a PC
A PC with commissioning software can be connected for commissioning. The PC is connected to a
bidirectional USB/RS485 converter, see chapter Accessories and Spare Parts (see page 231).
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Section 5.2
Fieldbus Integration
Fieldbus Integration
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Overview
Carefully manage the IP addresses because each device on the network requires a unique address.
Having multiple devices with the same IP address can cause unintended operation of your network and
associated equipment. Although some equipment, such as the present device, may detect duplicate IP
addresses, other equipment may not.
WARNING
UNINTENDED EQUIPMENT OPERATION
Ensure that there is only one "master" on the network controlling this equipment when using IO
Scanning.
Verify that all devices have unique addresses.
Obtain your IP address from your system administrator.
Confirm that the IP address of the drive is unique before placing the system into service.
Do not assign the same IP address to any other equipment on the network.
Update the IP address after resetting the drive to factory settings.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: Verify that your system administrator maintains a record of all assigned IP addresses on the
network and subnetwork, and inform the system administrator of all configuration changes performed.
The IP address of the drive can be set in the following ways:
1 Using the IP address stored in the nonvolatile memory (factory setting) (see page 99)
2 IP address assignment via a DHCP/BOOTP server based on the MAC address (see page 100)
3 IP address assignment via a DHCP server based on a “DeviceName” (see page 100)
4 Deriving the IP address from the MAC address (see page 100)
Step Action
1 Power off the drive.
2 Set the rotary switch S1 to the position E (Clear IP).
The setting of the rotary switch S2 is not relevant in this case.
3 Power on the drive.
4 Wait until the status LED indicates “No valid IP parameters after a Clear IP” (two flashes).
5 The IP address is set in the following way xxx.xxx.xxx.yyy.
xxx.xxx.xxx is used from the IP address stored in the nonvolatile memory.
yyy is the result of ten times the value of S2 plus the value of S1 (yyy = 10 * S2 + S1).
Set the rotary switch S2 to a position from 0 to F.
Set the rotary switch S1 to a position from 0 to 9.
Valid values are from 1 to 159.
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Step Action
6 After having set the desired IP address, wait until the status LED indicates “Ready without error”
(Steady ON).
If, after that, you modify the settings of the rotary switches to select a different IP address, the
status LED indicates “No valid IP parameters after a Clear IP” (two flashes) again.
7 Power off the product when the status LED indicates “Ready without error” (Steady ON).
8 Set the rotary switch S1 to the position D (Stored).
The setting of the rotary switch S2 is not relevant in this case.
9 Power on the drive.
Step Action
1 Power off the drive.
2 Set the rotary switch S1 to the position A or B.
The setting of the rotary switch S2 is not relevant in this case.
3 Power on the drive.
The DHCP/BOOTP server must manage a list that associates each MAC address with an IP address so
each device has unique IP address.
Step Action
1 Power off the drive.
2 The Device Name is the string “Lexium-ILx-” and a three-digit number.
This number results from the setting of the two rotary switches: Ten times the value of S2 plus
the value of S1.
Device Name = “Lexium-ILx-” + (10 * S2 + S1)
Set the rotary switch S2 to a position from 0 to F.
Set the rotary switch S1 to a position from 0 to 9.
Valid values are from 1 to 159.
For values from 1 to 9 two leading zeros “00” will be added.
For values from 10 to 99 one leading zero “0” will be added.
3 Power on the drive.
Step Action
1 Power off the drive.
2 Set the rotary switch S1 to the position F.
The setting of the rotary switch S2 is not relevant in this case.
3 Power on the drive.
Step Action
4 Example 1: MAC address xx:xx:xx:xx:xx:06, the resulting IP address is xxx.xxx.xxx.6.
Example 2: MAC address xx:xx:xx:xx:xx:A7, the resulting IP address is xxx.xxx.xxx.167.
Exception 1: MAC address xx:xx:xx:xx:xx:00, the resulting IP address is xxx.xxx.xxx.1
Exception 2: MAC address xx:xx:xx:xx:xx:FF, the resulting IP address is xxx.xxx.xxx.254
The subnet mask is set to the default value 255.255.255.0.
The gateway is set to the default value 192.168.100.254.
NOTE: With this setting, the same IP address may be assigned to different devices. For important safety
information, see the Overview (see page 99) of this section.
Overview
I/O scanning is used for cyclic interchange of data between master and slave.
The following settings must be made to establish communication with I/O scanning:
Usage of the Unit ID 255 on the master (refer to I/O Scanning to "Drive Profile Lexium" (see page 51))
Activation of communication monitoring
WARNING
LOSS OF CONTROL
Ensure that connection monitoring is enabled.
Set the shortest, practical monitoring time cycles to detect communication interruptions as quickly as
possible.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Set communication monitoring for I/O scanning with the parameter MBscan_guard.
NOTE: Additionally, the drive monitors the Ethernet connection link for interruption. The drive can detect
an interruption of the Ethernet connection link only if there is no Ethernet switch between the master and
the drive.
Overview
It is also possible to establish communication without I/O scanning.
The following settings must be made to establish communication without I/O scanning:
Usage of a Unit ID from 1 to 255 on the master
Activation of communication monitoring
Exclusive use of access channel (for changing operating states and starting operating modes)
WARNING
LOSS OF CONTROL
Ensure that connection monitoring is enabled.
Set the shortest, practical monitoring time cycles to detect communication interruptions as quickly as
possible.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
In order to monitor an individual Modbus TCP channel, the parameter MBnode_guard must be set via this
channel. The device then monitors whether communication is active via this channel.
If the device no longer receives Modbus messages via this channel, the drive responds with an error of
error class 2.
NOTE: Additionally, the drive monitors the Ethernet connection link for interruption. The drive can detect
an interruption of the Ethernet connection link only if there is no Ethernet switch between the master and
the drive.
Read parameter:
Value 0: Access channel is not used exclusively
Value 1: Access channel is used exclusively
(access channel used for reading)
Modified settings become active immediately.
Web Server
Overview
The drive features an integrated web server. The web server allows for configuration of the drive without
the commissioning software.
WARNING
UNINTENDED EQUIPMENT OPERATION
Define a secure password for the Web server, and do not allow unauthorized or otherwise unqualified
personnel to use this feature.
Ensure that there is a local, competent, and qualified observer present when operating on the
controller from a remote location.
You must have a complete understanding of the application and the machine/process it is controlling
before attempting to adjust data, stopping an application that is operating, or starting the controller
remotely.
Take the precautions necessary to assure that you are operating on the intended controller by having
clear, identifying documentation within the controller application and its remote connection.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: The web server must only be used by authorized and qualified personnel. A qualified person is one
who has the skills and knowledge related to the construction and operation of the machine and the process
controlled by the application and its installation, and has received safety training to recognize and avoid
the hazards involved. No responsibility is assumed by Schneider Electric for any consequences arising out
of the use of this feature.
Connecting
The drive must have a valid IP address.
To connect, enter the IP address of the drive in the address bar of the browser.
When connecting to the web server for the first time, you need to specify a new password for the web
server. To do so, enter the default password and your new password.
Default password of the web server: USER
After you have set your new password, the web server displays the main page.
WARNING
UNAUTHORIZED DATA ACCESS
Do not expose the device or device network to public networks and the Internet as much as possible.
Immediately change the default password to a new secure password.
Do not distribute passwords to unauthorized or otherwise unqualified personnel.
Restrict access to unauthorized personnel.
Use additional security layers like VPN for remote access and install firewall mechanisms.
Validate the effectiveness of these measurements regularly and frequently.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: Choose a password that complies with all password requirements of your company and that follows
best practices with regard to password strength.
This includes, but is not limited to:
The password does not contain any personal or otherwise obvious information.
The password consists of a mix of uppercase and lowercase letters, numbers, and special characters.
The password length is at least ten characters.
Follow all rules for keeping the password confidential.
Do not disclose the password to any unauthorized persons.
Parameter Values
Before you can read and write parameters, you have to sign in.
Menu Function
Home Start page.
Maintenance Edit motor and communication parameters.
Diagnostics View drive status and communication statistics.
Setup Modify the password of the web server. The password of the web server can only be
reset to the default value via the parameter ResetWebPass.
Modify the setting for Fast Device Replacement.
Documentation Link to the Schneider Electric website.
Description
The FDR service uses standard DHCP and TFTP (Trivial File Transfer Protocol) technologies to simplify
maintenance of Ethernet devices.
For example, the FDR service is used to replace a device by a new device. The service allows for
detection, configuration, and automatic start of the new device without complex manual user interaction.
The main steps comprise:
A device configured for the FDR service is removed.
The new device that is pre-configured with the “DeviceName” of the device to be installed is installed in
the network.
The FDR server detects the new device, configures it with its IP address and transmits the configuration
parameters to the new device.
The new device verifies compatibility of the parameters and parameter values and then activates the
original operating mode.
Configuration File
Information on the configuration file can be found in the manual of the FDR server used.
Settings
Section 5.3
Commissioning Procedure
Commissioning Procedure
Current Limitation
The factory setting for the current at standstill amounts to 70 % of the maximum motor current to allow for
energy-efficient operation. In most applications, this current generates sufficient torque to hold the load
when the motor is at a standstill. However, your application may require a higher motor current at standstill
which you have to determine by performing test runs.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that the current set for motor standstill generates sufficient torque to reliably hold the load at
standstill by performing test runs under maximum load conditions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The nominal motor current, the current for standstill, the current for constant movement, and the current
for acceleration and deceleration can be parameterized.
Use the parameter SM_I_Nom to set the maximum nominal motor current.
Use the parameter CTRLS_I_Stand% to set the maximum motor current for standstill.
Use the parameter CTRLS_I_Ramp% to set the maximum motor current for acceleration and
deceleration.
Use the parameter CTRLS_I_Const% to set the maximum motor current for constant movement.
The parameter is part of the motion profile for the velocity. Refer to chapter Motion Profile for the Velocity
(see page 167) for further details.
Refer to chapter Stopping Movement with Quick Stop (see page 171) for further details
The parameter is part of the motion profile for the velocity. Refer to the chapter Stopping Movement with
Halt (see page 170) and the chapter Motion Profile for the Velocity (see page 167) for further details.
Overview
The drive provides configurable digital inputs and digital outputs.
Signal input functions and signal output functions can be assigned to the digital inputs and digital outputs.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that the wiring is appropriate for the factory settings and any subsequent parameterizations.
Only start the system if there are no persons or obstructions in the zone of operation.
Carefully run tests for all operating states and potential error situations when commissioning,
upgrading or otherwise modifying the operation of the drive.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The signal states of the digital inputs and digital outputs can be indicated via the fieldbus and the
commissioning software.
Factory Settings
Factory settings of the digital signal inputs/outputs:
Refer to the chapter Parameterization of the Signal Input Functions and the Signal Output Functions
(see page 124) for information on assigning the digital input functions and the digital output functions you
have wired during installation of the drive.
Description
The use of limit switches can help protect against some hazards (for example, collision with mechanical
stop caused by incorrect reference values).
WARNING
LOSS OF CONTROL
Ensure that limit switches are installed as determined by your risk assessment.
Verify correct connection of the limit switches.
Verify that the limit switches are sufficiently distant from the mechanical end to allow an adequate
stopping distance.
Verify correct parameterization and function of the limit switches.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Set up the limit switches in such a way as to keep the motor from overtraveling the limit switches.
Trigger the limit switches manually.
If an error message is indicated, the limit switches were triggered.
Parameters can be used to release the limit switches and to set them up as normally closed contacts or
normally open contacts. Refer to the chapter Limit Switches (see page 176) for details.
Step Action
1 To help avoid unanticipated restart after restoration of power, the parameter IO_AutoEnable
must be set to “off”. Verify that the parameter IO_AutoEnable is set to “off”.
2 Power off the power supply:
3 Verify that the signal wires connected to the inputs (STO_A) and (STO_B) are electrically isolated
from each other.
4 Apply power to the drive.
5 Enable the power stage without starting a motor movement.
6 Trigger the safety-related function STO.
If the power stage is disabled and the error message 1300 is indicated, the safety-related
function STO was triggered.
If a different error message is indicated, the safety-related function STO was not triggered.
7 Document the tests of and settings for the safety-related function STO in compliance with all
applicable standards, regulations, and process definitions.
Step Action
1 Verify that the jumper CN6 is connected.
Holding Brake
The holding brake in the motor has the task of holding the motor position when the power stage is disabled.
The holding brake is not a safety-related function. The holding brake is not a service brake.
WARNING
UNINTENDED AXIS MOVEMENT
Do not use the internal holding brake as a safety-related measure.
Only use certified external brakes as safety-related measures.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
UNINTENDED MOVEMENT
Verify that there are no persons or obstructions in the zone of operation when operating the system.
Take appropriate measures to avoid hazards caused by falling or lowering loads or other unintended
movements.
Run initial tests without coupled loads.
Verify that a functioning emergency stop push-button is within reach of all persons involved in running
tests.
Anticipate movements in unintended directions or oscillations of the motor.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The parameter BRK_release can be used to release the holding brake via the fieldbus.
Direction of Movement
Step Action
1 Apply power to the drive.
2 Enable the power stage.
3 Start the operating mode Jog.
4 Use the “>” button to trigger a movement in positive direction.
Observe the movement.
5 Use the “<" button to trigger a movement in negative direction.
Observe the movement.
Section 5.4
Parameter Management
Parameter Management
Description
The user parameters are reset by means of the parameter PARuserReset.
Description
The parameter values, both active and those saved in nonvolatile memory, are lost in this process.
NOTICE
LOSS OF DATA
Perform a backup of the drive parameters prior to restoring factory settings (factory established
parameter values).
Failure to follow these instructions can result in equipment damage.
The commissioning software allows you to save the parameter values set for a drive as a configuration file.
The factory settings can be restored via the commissioning software.
Disconnect the drive from the fieldbus before you restore the factory settings.
Carefully manage the IP addresses because each device on the network requires a unique address.
Having multiple devices with the same IP address can cause unintended operation of your network and
associated equipment. Although some equipment, such as the present device, may detect duplicate IP
addresses, other equipment may not.
WARNING
UNINTENDED EQUIPMENT OPERATION
Ensure that there is only one "master" on the network controlling this equipment when using IO
Scanning.
Verify that all devices have unique addresses.
Obtain your IP address from your system administrator.
Confirm that the IP address of the drive is unique before placing the system into service.
Do not assign the same IP address to any other equipment on the network.
Update the IP address after resetting the drive to factory settings.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: Verify that your system administrator maintains a record of all assigned IP addresses on the
network and subnetwork, and inform the system administrator of all configuration changes performed.
Chapter 6
Operation
Operation
Access Channels
Description
The product can be accessed via different types of access channels. Simultaneous access via multiple
access channels or the use of exclusive access may cause unintended equipment operation.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that simultaneous access via multiple access channels cannot cause unintended triggering or
blocking of commands.
Verify that the use of exclusive access cannot cause unintended triggering or blocking of commands.
Verify that the required access channels are available.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
The product can be addressed via different access channels. Access channels are:
Fieldbus
Commissioning software
Digital signal inputs
Web server
Only one access channel can have exclusive access to the product. An exclusive access can be provided
via different access channels:
Via a fieldbus:
Exclusive access is provided to a fieldbus by blocking the other access channels with the parameter
AccessLock.
Via the commissioning software:
The commissioning software receives exclusive access via the switch “Exclusive access” in position
“On”.
When the drive is powered on, there is no exclusive access via an access channel.
The signal input functions “Halt”, “Fault Reset”, “Enable”, “Positive Limit Switch (LIMP)”, “Negative Limit
Switch (LIMN)” and “Reference Switch (REF)” as well as the signals of the safety-related function STO
(STO_A and STO_B) are available during exclusive access.
A separate access channel is assigned for each connection via Modbus TCP. The drive can be controlled
via a single access channel only.
Special case I/O scanning:
The Modbus Unit ID 255 is used for I/O scanning. The connections of a Modbus client that address the
Modbus Unit ID 255 are combined to a single channel in the drive.
Only one Modbus client can use this access channel. If messages from other Modbus clients are received
with the Modbus Unit ID 255, the response to these requests is a detected error.
This access channel has access control by default. As long as a movement is ongoing, access control
cannot be revoked.
Movement Range
Availability
The movement range is relevant in the following operating modes:
Jog
Profile Position
Homing
Scaling
Overview
Scaling converts user-defined units into internal units of the drive, and vice versa.
User-Defined Units
Values for positions are specified in user-defined unit usr.
Modifying the scaling modifies the ratio between user-defined units and internal units. After a modification
to the scaling, one and the same value of a parameter specified in a user-defined unit causes a different
movement than before the modification. A modification of the scaling affects all parameters whose values
are specified in user-defined units.
WARNING
UNINTENDED MOVEMENT
Verify all parameters with user-defined units before modifying the scaling factor.
Verify that a modification of the scaling factor cannot cause unintended movements.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Scaling Factor
The scaling factor is the relationship between the number of motor revolutions and the required user-
defined units (usr).
Calculation of the scaling factor:
A new scaling factor is activated when you specify the numerator value.
With a scaling factor of < 1 / 32768, a movement outside of the movement range cannot be performed.
The internal resolution used by the drive is 32768 increments per revolution.
The following parameter values must be adapted in addition to the user-defined values to obtain the same
movement of the motor after modifying the scaling factor: HMoutdisusr, HMdisusr, HMp_homeusr,
HMsrchdisusr, JOGstepusr, SPVswLimPusr and SPVswLimNusr.
The following factory settings are used:
One motor revolution corresponds to 16384 user-defined units
Parameterization of the Signal Input Functions and the Signal Output Functions
Description
Signal input functions and signal output functions can be assigned to the digital inputs and digital outputs.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that the wiring is appropriate for the factory settings and any subsequent parameterizations.
Only start the system if there are no persons or obstructions in the zone of operation.
Carefully run tests for all operating states and potential error situations when commissioning,
upgrading or otherwise modifying the operation of the drive.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Factory Settings
Factory settings of the digital inputs and digital outputs:
Parameterization
Available signal input functions:
Input Positive Limit Switch (LIMP)(1) Limit Switches (see page 176)
Input Negative Limit Switch (LIMN)(2) Limit Switches (see page 176)
The following parameters can be used to parameterize the digital inputs and digital outputs:
Chapter 7
Operating States and Operating Modes
Section 7.1
Operating States
Operating States
State Diagram
When the product is powered on and when an operating mode is started, the product goes through a
number of operating states.
The state diagram (state machine) shows the relationships between the operating states and the state
transitions.
The operating states are internally monitored and influenced by monitoring functions.
Operating States
Error Class
The errors are classified according to the following error classes:
Error class State transition Error response Resetting the error message
0 - No interruption of the movement Function “Fault Reset”
1 T11 Stop the movement with “Quick Stop” Function “Fault Reset”
2 T13, T14 Stop the movement with “Quick Stop” and Function “Fault Reset”
disable the power stage when the motor has
come to a standstill
3 T13, T14 Disable the power stage immediately without Function “Fault Reset”
stopping the movement first
4 T13, T14 Disable the power stage immediately without Power cycle
stopping the movement first
Error Response
The state transition T13 (error class 2, 3 or 4) initiates an error response as soon as an error is detected
to which the device must respond.
An error can be detected by a temperature sensor, for example. The drive stops the movement and triggers
an error response. Subsequently, the drive transitions to the operating state 9 Fault.
Resetting an Error
The function “Fault Reset” resets an error.
In the event of a “Quick Stop” triggered by a detected error of class 1 (operating state 7 Quick Stop Active),
a “Fault Reset” causes a direct transition to operating state 6 Operation Enabled.
State Transitions
State transitions are triggered by an input signal, a fieldbus command or as a response to a monitoring
function.
T2 3 -> 4 No undervoltage
and Encoder successfully tested
and Actual velocity: <1000 RPM
and STO_A and STO_B = +24 V
and fieldbus command: Shutdown(2)
T3 4 -> 5 Request for enabling the power stage
Fieldbus command: Switch On or Enable
Operation
T4 5 -> 6 Automatic transition Power stage is enabled.
Fieldbus command: Enable Operation User parameters are verified.
Holding brake is released (if available).
(1) In order to trigger a state transition it is sufficient if one condition is met
(2) Only required with parameter DS402compatib = 1
(3) Possible only if operating state was triggered via the fieldbus
T7 4 -> 3 Undervoltage -
STO signals = 0 V
Actual velocity: >1000 RPM (for example by
external driving force)
Fieldbus command: Disable Voltage
T11 6 -> 7 Error of error class 1 Movement is stopped with “Quick Stop”.
Fieldbus command: Quick Stop
T12 7 -> 3 Request for disabling the power stage Power stage is immediately disabled,
Fieldbus command: Disable Voltage even if “Quick Stop” is still active.
T13 x -> 8 Error of error classes 2, 3 or 4 Error response is carried out
(see page 130).
T14 8 -> 9 Error response terminated (error class 2)
Error of error classes 3 or 4
T15 9 -> 3 Function: “Fault Reset” Error is reset (cause of error must have
been corrected).
T16 7 -> 6 Function: “Fault Reset” In the event of a “Quick Stop” triggered
Fieldbus command: Enable Operation(3) by a detected error of class 1, a “Fault
Reset” causes a direct transition to the
operating state 6 Operation Enabled.
(1) In order to trigger a state transition it is sufficient if one condition is met
(2) Only required with parameter DS402compatib = 1
(3) Possible only if operating state was triggered via the fieldbus
Overview
Information on the operating state is available via the signal outputs.
The table below provides an overview.
Status Word
The parameter DCOMstatus provides information on the operating state of the device and the processing
status of the operating mode.
Bits 0, 1, 2, 3, 5, and 6
Bits 0, 1, 2, 3, 5, and 6 of the parameter DCOMstatus provide information on the operating state.
Bit 4
Bit 4=1 indicates whether the DC bus voltage is correct. If the voltage is insufficient, the drive does not
transition from operating state 3 to operating state 4.
Bit 7
Bit 7 is 1 if parameter _WarnActive contains an error message of error class 0. The movement is not
interrupted. The bit remains set to 1 as long as the message is contained in parameter _WarnActive. The
bit remains set to 1 for at least 100 ms, even if an error message of error class 0 is active for a shorter time.
The bit is immediately reset to 0 in the case of a “Fault Reset”.
Bit 8
Bit 8=1 indicates that a “Halt” is active.
Bit 9
If bit 9 is set to 1, the drive executes commands via the fieldbus. If Bit 9 is reset to 0, the drive is controlled
via a different access channel. In such a case, it is still possible to read or write parameters via the fieldbus.
Bit 10
Bit 10 is used for monitoring the operating mode. Details can be found in the chapters on the individual
operating modes.
Bit 11
Reserved.
Bit 12
Bit 12 is used for monitoring the operating mode. Details can be found in the chapters on the individual
operating modes.
Bit 13
Bit 13 is only set to 1 if an error is detected whose cause required to be removed prior to further processing.
The device responds corresponding to the error class.
Bit 14
Bit 14 changes to “0” if an operating mode is started. When processing is terminated or interrupted, for
example by a “Halt”, bit 14 toggles back to “1” once the motor has come to a standstill. Bit 14 does not
change to “1” if a new operating mode is started immediately after completion of a different operating mode.
Bit 15
Bit 15 is set to 1 if the motor has a valid zero point, for example, as a result of a reference movement.
Overview
It is possible to switch between operating states via the signal inputs.
Signal input function “Input Enable”
Signal input function “Input Fault Reset”
If you want to enable the power stage via the signal input, you must first parameterize the signal input
function “Enable”, refer to chapter Parameterization of the Signal Input Functions and the Signal Output
Functions (see page 124).
If you want to reset an error via the signal input, you must first parameterize the signal input function “Input
Fault Reset”, refer to chapter Parameterization of the Signal Input Functions and the Signal Output
Functions (see page 124).
Control Word
It is possible to switch between operating states via the parameter DCOMcontrol.
Bits 0, 1, 2, 3 and 7
Bits 0, 1, 2, 3 and 7 of the parameter DCOMcontrol allow you to switch between the operating states.
Bits 4 ... 6
Bits 4 to 6 are used for the operating mode-specific settings. Details can be found in the descriptions of the
individual operating modes in this chapter.
Bit 8
Bit 8 is used to trigger a "Halt". Set bit 8 to 1 to stop a movement with "Halt".
Bits 9 ... 15
Reserved.
Section 7.2
Indicating, Starting and Changing an Operating Mode
Section 7.3
Operating Mode Jog
Overview
Description
In the operating mode Jog, a movement is made from the actual motor in the specified direction.
A movement can be made using one of two methods:
Continuous movement
Step movement
In addition, the drive provides two parameterizable velocities.
Continuous Movement
As long as the signal for the direction is available, a continuous movement is made in the required direction.
The illustration below provides an example of continuous movement via the signal inputs:
The illustration below provides an example of continuous movement via the fieldbus:
Step Movement
If the signal for the direction is available for a short period of time, a movement with a parameterizable
number of user-defined units is made in the required direction.
If the signal for the direction is available continuously, a movement with a parameterizable number of user-
defined units is made in the required direction. After this movement, the motor stops for a defined period
of time. Then a continuous movement is made in the required direction.
The illustration below provides an example of step movement via the signal inputs:
1 Slow movement in positive direction with a parameterizable number of user-defined units JOGstepusr
2 Waiting time JOGtime
3 Slow continuous movement in positive direction
4 Fast continuous movement in positive direction
The illustration below provides an example of step movement via the fieldbus:
1 Slow movement in positive direction with a parameterizable number of user-defined units JOGstepusr
2 Waiting time JOGtime
3 Slow continuous movement in positive direction
4 Fast continuous movement in positive direction
If you want to start the operating mode via the fieldbus, you must first set the operating mode in the
parameter DCOMopmode. Writing the parameter value activates the operating mode. The parameter
JOGactivate starts the movement.
Control Word
The operating mode-specific bits 4, 5, and 6 are reserved in this operating mode and must be set to 0.
Refer to the chapter Changing the Operating State (see page 136) for the common bits of the Control
Word.
Status Word
The operating mode-specific bits 10 and 12 are reserved in this operating mode.
Refer to the chapter Indication of the Operating State (see page 133) for the common bits of the Control
Word.
Parameterization
Additional Settings
Overview
The following functions can be used for target value processing:
Chapter Stopping Movement with Halt (see page 170)
Chapter Stopping Movement with Quick Stop (see page 171)
Chapter Setting a Signal Output via Parameter (see page 172)
Chapter Position Capture via Signal Input (see page 173)
The following functions can be used for monitoring the movement:
Chapter Limit Switches (see page 176)
Chapter Software Limit Switches (see page 179)
Section 7.4
Operating Mode Profile Velocity
Overview
Description
In the operating mode Profile Velocity, a movement is made with a specified target velocity.
The motion profile for velocity is active in this operating mode.
Control Word
The operating mode-specific bits 4, 5, and 6 are reserved in this operating mode and must be set to 0.
Refer to the chapter Changing the Operating State (see page 136) for the common bits of the Control
Word.
Status Word
Refer to the chapter Indication of the Operating State (see page 133) for the common bits of the Control
Word.
Parameterization
Target Velocity
The parameter PVn_target allows you to set the target velocity.
Set the target velocity with the parameter PVn_target.
Additional Settings
Overview
The following functions can be used for target value processing:
Chapter Stopping Movement with Halt (see page 170)
Chapter Stopping Movement with Quick Stop (see page 171)
Chapter Setting a Signal Output via Parameter (see page 172)
Chapter Position Capture via Signal Input (see page 173)
The following functions can be used for monitoring the movement:
Chapter Limit Switches (see page 176)
Chapter Software Limit Switches (see page 179)
Section 7.5
Operating Mode Profile Position
Overview
Description
In the operating mode Profile Position, a movement to a target position is performed.
Twp types of movements are available:
Relative movement
Absolute movement
Relative Movement
In the case of a relative movement, the movement is relative with reference to the previous target position
or the actual position of the motor.
Absolute Movement
In the case of an absolute movement, the movement is absolute with reference to the zero point.
A zero point must be defined with the operating mode Homing prior to the first absolute movement.
Control Word
Target values include target position, target velocity, acceleration and deceleration.
Refer to the chapter Changing the Operating State (see page 136) for the common bits of the Control
Word.
Status Word
Refer to the chapter Indication of the Operating State (see page 133) for the common bits of the Control
Word.
Parameterization
Target Velocity
The parameter PPn_target allows you to set the target velocity.
Set the target velocity with the parameter PPn_target.
Target Position
The parameter PPp_targetusr allows you to enter the target position.
The parameter PPoption allows you to set the method for a relative movement.
Set the required target position with the parameter PPp_targetusr.
Set the required method for a relative movement with the parameter PPoption.
Additional Settings
Overview
The following functions can be used for target value processing:
Chapter Stopping Movement with Halt (see page 170)
Chapter Stopping Movement with Quick Stop (see page 171)
Chapter Setting a Signal Output via Parameter (see page 172)
Chapter Position Capture via Signal Input (see page 173)
The following functions can be used for monitoring the movement:
Chapter Limit Switches (see page 176)
Chapter Software Limit Switches (see page 179)
Section 7.6
Operating Mode Homing
Overview
Description
In the operating mode Homing, a reference is generated between a mechanical position and the position
of the motor as determined by the encoder.
A reference between a mechanical position and the encoder position of the motor is generated by means
of a reference movement or by means of position setting.
A successful reference movement or position setting homes the motor and the zero point becomes valid.
The zero point is the point of reference for absolute movements in the operating mode Profile Position.
Methods
A movement can be made using different methods:
Reference movement to a limit switch
In the case of a reference movement to a limit switch, a movement to the negative limit switch or the
positive limit switch is performed.
When the limit switch is reached, the motor is stopped and a movement is made back to the switching
point of the limit switch.
From the switching point of the limit switch, a movement is made to the next index pulse of the motor or
to a parameterizable distance from the switching point.
The position of the index pulse or the position of the parameterizable distance from the switching point
is the reference point.
Reference movement to the reference switch
In the case of a reference movement to the reference switch, a movement to the reference switch is
performed.
When the reference switch is reached, the motor is stopped and a movement is made back to the
switching point of the reference switch.
From the switching point of the reference switch, a movement is made to the next index pulse of the
motor or to a parameterizable distance from the switching point.
The position of the index pulse or the position of the parameterizable distance from the switching point
is the reference point.
Reference movement to the index pulse
In the case of a reference movement to the index pulse, a movement is made from the actual position
to the next index pulse. The position of the index pulse is the reference point.
Position setting
In the case of position setting, the actual position of the motor is set to a specific position value.
A reference movement must be terminated without interruption for the new zero point to be valid. If the
reference movement is interrupted, it must be started again.
Control Word
Refer to the chapter Changing the Operating State (see page 136) for the common bits of the Control
Word.
Status Word
Refer to the chapter Indication of the Operating State (see page 133) for the common bits of the Control
Word.
Parameterization
Abbreviations:
REF+: Search movement in positive direction
REF-: Search movement in negative direction
inv.: Invert direction in switch
not inv.: Direction not inverted in switch
outside: Index pulse / distance outside switch
inside: Index pulse / distance inside switch
Modified settings become active immediately.
Setting Monitoring
The parameters HMoutdisusr and HMsrchdisusr allow you to activate monitoring of the limit switches
and the reference switch.
If the index pulse is too close to the switching point, the limit switch or reference switch can be moved
mechanically.
Setting Velocities
The parameters HMn and HMn_out are used to set the velocities for searching the switch and for moving
away from the switch.
Overview
The following figure illustrates a reference movement to a limit switch
Reference movement to a limit switch:
Type A
Method 1: Movement to the index pulse.
Method 17: Movement to distance from switching point.
Type B
Method 2: Movement to the index pulse.
Method 18: Movement to distance from switching point.
Overview
The following figure illustrates a reference movement to the reference switch in positive direction
Reference movement to the reference switch in positive direction:
Type A
Method 7: Movement to the index pulse.
Method 23: Movement to distance from switching point.
Type B
Method 8: Movement to the index pulse.
Method 24: Movement to distance from switching point.
Type C
Method 9: Movement to the index pulse.
Method 25: Movement to distance from switching point.
Type D
Method 10: Movement to the index pulse.
Method 26: Movement to distance from switching point.
Overview
The following figure illustrates a reference movement to the reference switch in negative direction
Reference movement to the reference switch in negative direction:
Type A
Method 11: Movement to the index pulse.
Method 27: Movement to distance from switching point.
Type B
Method 12: Movement to the index pulse.
Method 28: Movement to distance from switching point.
Type C
Method 13: Movement to the index pulse.
Method 29: Movement to distance from switching point.
Type D
Method 14: Movement to the index pulse.
Method 30: Movement to distance from switching point.
Overview
The following figure illustrates a reference movement to the index pulse
Reference movement to the index pulse:
Position Setting
Description
By means of position setting, the actual position is set to the position value in parameter HMp_setpusr.
This also defines the zero point.
Position setting is only possible when the motor is at a standstill. Any active position deviation remains
active and can be compensated for by the position controller after position setting.
Example
Movement by 4000 user-defined units with position setting:
Additional Settings
Overview
The following functions can be used for target value processing:
Chapter Stopping Movement with Halt (see page 170)
Chapter Stopping Movement with Quick Stop (see page 171)
Chapter Setting a Signal Output via Parameter (see page 172)
Chapter Position Capture via Signal Input (see page 173)
The following functions can be used for monitoring the movement:
Chapter Limit Switches (see page 176)
Chapter Software Limit Switches (see page 179)
Chapter 8
Functions for Operation
Section 8.1
Functions for Target Value Processing
Description
Target position and target velocity are input values you specify. A motion profile for the velocity is
calculated on the basis of these values.
The motion profile for the velocity consists of an acceleration, a deceleration, and a maximum velocity.
The settings for the motion profile for the velocity are valid for both directions of movement.
Start-Stop Velocity
Stepper motors offer fast acceleration from standstill, adjustable as the start-stop velocity.
Depending on the external load, the start-stop velocity can be set to up to 60 RPM.
If the value for the start-stop velocity is too low, the stepper motor may develop mechanical resonances
with low external damping. If the value for the start-stop velocity is too high, the values you can set for
acceleration and deceleration are reduced.
Availability
The availability of the motion profile for the velocity depends on the operating mode.
The motion profile for the velocity is available in the following operating modes:
Jog
Profile Position
Profile Velocity
Homing
Ramp Slope
The ramp slope determines the velocity changes of the motor per time unit. The ramp slope can be set for
acceleration and deceleration.
Jerk Limitation
Jerk limitation smoothes sudden acceleration changes to allow for smooth transitions.
The following figure illustrates the profile without jerk limitation (dashed line) and with jerk limitation (solid
line):
Description
You can stop a movement with a Halt. The movement is resumed when the Halt is cleared.
A Halt can be triggered via a digital signal input or a fieldbus command.
In order to interrupt a movement with a Halt via a signal input, you must first parameterize the signal input
function “Input Halt”, see chapter Parameterization of the Signal Input Functions and the Signal Output
Functions (see page 124).
If the Halt request is cleared while the deceleration is still being performed, the deceleration is continued
until the motor has reached a standstill. After that, the motor accelerates to the original velocity.
Description
You can stop a movement with a Quick Stop.
A Quick Stop can be triggered via a fieldbus command or in response to a detected error of error classes
1 or 2.
You can set the operating state to transition to after standstill has been reached:
Remain in operating state 7 Quick Stop Active
Transition to operating state 9 Fault
Description
The digital signal outputs can be set via the fieldbus.
In order to set the digital signal outputs via the parameter, you must first parameterize the signal output
function “Output Free Available”, see chapter Parameterization of the Signal Input Functions and the
Signal Output Functions (see page 124).
If one or more of the outputs are not set to “Output Free Available”, write access to that or those outputs is
ignored.
The parameter IO_LO_set lets you set the digital signal outputs.
Description
The motor position can be captured when a signal is detected at a Capture input.
Method
The motor position can be captured in two ways:
One-time position capture
One-time capture means that the position is captured at the first edge.
Continuous motor position capture
Continuous capture means that the motor position is captured anew at every edge.
The motor position can be captured when the edge at the Capture input rises or falls.
Status Messages
The parameter CapStatus indicates the capture status.
Captured Position
The captured position can be read via the following parameters:
Section 8.2
Functions for Monitoring Movements
Description
The use of limit switches can help protect against some hazards (for example, collision with mechanical
stop caused by incorrect reference values).
WARNING
LOSS OF CONTROL
Ensure that limit switches are installed as determined by your risk assessment.
Verify correct connection of the limit switches.
Verify that the limit switches are sufficiently distant from the mechanical end to allow an adequate
stopping distance.
Verify correct parameterization and function of the limit switches.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Movements can be monitored with hardware limit switches. A positive hardware limit switch and a negative
hardware limit switch can be used for monitoring.
If the positive or negative hardware limit switch is triggered, the movement is stopped with a Quick Stop.
The drive responds with a detected error of error class 1. The error message can be reset by means of a
“Fault Reset”.
The response of the drive to a Quick Stop can be adjusted via the parameter LIM_QStopReact. Refer to
the chapter Stopping a Movement with Quick Stop (see page 171) for additional information.
The movement can continue, however, only in the opposite direction. For example, if the positive hardware
limit switch was triggered, further movement is only possible in negative direction. In the case of further
movement in positive direction, the drive responds with a new detected error of error class 1.
The parameters IOsigLimP and IOsigLimN are used to set the type of hardware limit switch.
If you want to use hardware limit switches, you must first parameterize the signal input functions “Input
Positive Limit Switch (LIMP)” and/or “Input Negative Limit Switch (LIMN)”. Refer to chapter Parameter-
ization of the Signal Input Functions and the Signal Output Functions (see page 124) for details.
WARNING
UNINTENDED EQUIPMENT OPERATION
Implement all measures identified in your risk assessment to avoid hazardous conditions that could result
from temporary deactivation of limit switches.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Reference Switch
Description
The reference switch is only active in the operating mode Homing.
The parameter IOsigRef lets you set the type of reference switch.
If you want to use the reference switch, you must first parameterize the signal input function “Input
Reference Switch (REF)”. Refer to chapter Parameterization of the Signal Input Functions and the Signal
Output Functions (see page 124) for details.
Description
Movements can be monitored with software limit switches. A positive position limit and a negative position
limit can be set for monitoring.
If the positive or negative software limit switch is triggered, the movement is stopped with a Quick Stop.
The integrated drive responds with a detected error of error class 1. The error message can be reset by
means of a “Fault Reset”.
The response of the drive to a Quick Stop can be adjusted via the parameter LIM_QStopReact. Refer to
the chapter Stopping a Movement with Quick Stop (see page 171) for additional information.
The movement can continue, however, only in the opposite direction. For example, if the positive position
limit was reached, further movement is only possible in negative direction. In the case of further movement
in positive direction, the drive responds with a new detected error of error class 1.
Prerequisite
Software limit switch monitoring only works with a valid zero point, refer to chapter Size of the Movement
Range (see page 121).
Activation
The software limit switches are activated via the parameter SPV_SW_Limits.
Section 8.3
Functions for Monitoring Internal Device Signals
Temperature Monitoring
Stall Detection
Description
The stall detection function monitors whether a stepper motor stalls. If a stepper motor stalls, the motor
shaft is displaced in relation to the rotating magnetic field by an angle corresponding to one or several pairs
of poles. One pair of poles corresponds to 1/50 of a motor shaft revolution.
Constraints:
After the power stage is enabled, stall detection start to operate as soon as the index pulse is reached.
Stalling is detected from this point on.
If the motor stalls during deceleration immediately before reaching a standstill, this is detected when the
index pulse is reached the next time. This means that this condition may only be detected during the
next movement.
If the movement range of the application is less than one motor revolution, the index pulse may be
outside of the movement. In such a case, stalling of the motor is not detected.
Stall detection does not detect rotation of the motor shaft by external forces when the motor is at a
standstill.
Chapter 9
Examples
Examples
Wiring Example
Overview
In the following wiring example, the limit switches and the reference switch are supplied via the internal
24 V power supply.
The UBC60 braking resistor controller is available as an accessory, refer to the chapter Accessories and
Spare Parts (see page 231).
Chapter 10
Diagnostics and Troubleshooting
Section 10.1
Diagnostics via LEDs
Overview
The integrated drive has a green and a red LED on the printed circuit board. The two LEDs indicate the
operating states and detected errors.
Overview
The fieldbus status LED visualizes the status of the fieldbus.
LED Description
1 Communication status of the fieldbus
Section 10.2
Diagnostics via the Fieldbus
Verifying Connections
A properly operating fieldbus is essential for evaluating status and error messages.
If the product cannot be addressed via the fieldbus, first verify the connections.
Verify the following connections:
System power supply
Supply connections
Fieldbus cables and wiring
Fieldbus connection
Parameter DCOMstatus
The parameter DCOMstatus is a part of the process data communication. The parameter DCOMstatus is
transmitted asynchronously and in an event-driven way whenever the status information changes.
In the case of an error of error class 0, bit 7 is set in the parameter DCOMstatus.
In the case of an error of error class 1, 2, 3 or 4, bit 13 is set in the parameter DCOMstatus.
Error Bits
The parameters _WarnLatched and _SigLatched contain information on errors of error class 0 and
errors of error classes 1 ... 4.
Bit assignments:
Bit 0: General (see _LastWarning)
Bit 1: Temperature of power stage high
Bit 2: Temperature of motor high
Bit 3: Reserved
Bit 4: Power stage overload (I2t)
Bit 5: Motor overload (I2t)
Bit 6: Braking resistor overload (I2t)
Bit 7: CAN
Bit 8: Motor encoder
Bit 9: RS485 protocol
Bit 10: Inputs STO
Bit 11: DC bus undervoltage/mains phase not
present
Bit 12: Profibus
Bit 13: Position not yet valid (position capture still
running)
Bit 14: Ethernet
Bit 15: Reserved
Bit assignments:
Bit 0: General error detected
Bit 1: Hardware limit switches (LIMP/LIMN/REF)
Bit 2: Out of range (software limit switches, tuning)
Bit 3: Quick Stop via fieldbus
Bit 4: Inputs STO are 0
Bit 5: Reserved
Bit 6: RS485
Bit 7: CAN
Bit 8: Ethernet
Bit 9: Frequency of reference signal too high
Bit 10: Operating mode
Bit 11: Reserved
Bit 12: Profibus
Bit 13: Reserved
Bit 14: Undervoltage DC bus
Bit 15: Overvoltage DC bus
Bit 16: Mains phase
Bit 17: Motor connection
Bit 18: Motor overcurrent/short circuit
Bit 19: Motor encoder
Bit 20: Undervoltage 24VDC
Bit 21: Overtemperature (power stage, motor)
Bit 22: Position deviation exceeded
Bit 23: Maximum velocity exceeded
Bit 24: Inputs STO different
Bit 25: Reserved
Bit 26: Reserved
Bit 27: Reserved
Bit 28: Reserved
Bit 29: Nonvolatile memory error
Bit 30: System booting (hardware or parameter)
Bit 31: System (for example, Watchdog)
Description
If the master controller receives information concerning a detected error via the process data
communication, the following parameters can be used to read the error code.
The list of the error messages sorted by error code can be found in the chapter Error Messages
(see page 198).
Error Memory
General
The error memory is an error history of the last 10 error messages. It is not cleared even if the product is
powered off. The error memory allows you to read and evaluate past events.
The following information on the events is stored:
Error class
Error code
Motor current
Number of power on cycles
Additional error information (for example, parameter numbers)
Product temperature
Power stage temperature
Time the error was detected (with reference to operating hours counter)
DC Bus Voltage
Velocity
Number of Enable cycles after powering on
Time from Enable until detection of the error
The stored information relates to the situation at the point in time the error was detected.
The list of the error messages sorted by error code can be found in the chapter Error Messages
(see page 198).
An error entry consists of several pieces of information which can be read using different parameters.
When you read an error entry, the error code must be read first with the parameter _FLT_err_num.
The following parameters allow you to manage the error memory:
Section 10.3
Error Messages
Error Messages
Description
If monitoring functions of the drive detect an error, the drive generates an error message. Each error
message is identified by an error code.
The following information is available for each error message:
Error code
Error class
Description of error
Possible causes
Possible remedies
Error class State transition1) Error response Resetting the error message
E 1301 4 STO_A and STO_B different level The levels of the inputs STO_A and Verify correct wiring of the inputs of the
Parameter _SigLatched Bit 24 STO_B were different for more than 1 safety-related function STO.
second.
E 1312 0 Limit switch or reference switch signal Reference movements require limit Assign the signal input functions
not defined for signal input function switches. These limit switches are not Positive Limit Switch, Negative Limit
assigned to inputs. Switch and Reference Switch.
E 2300 3 Power stage overcurrent Motor short circuit and disabling of the Verify correct motor power connection.
Parameter _SigLatched Bit 18 power stage.
Motor phases are inverted.
E 3200 3 DC bus overvoltage Excessive regeneration during Verify correct deceleration ramp, rating
Parameter _SigLatched Bit 15 braking. of drive and braking resistor.
E 3201 3 DC bus undervoltage (shutdown Power outage, insufficient power Verify mains supply.
threshold) supply.
Parameter _SigLatched Bit 14
E 3202 2 DC bus undervoltage (Quick Stop Power outage, insufficient power Verify mains supply.
threshold) supply.
Parameter _SigLatched Bit 14
Chapter 11
Parameters
Parameters
Description
This chapter provides an overview of the parameters which can be used for operating the product.
Unsuitable parameter values or unsuitable data may trigger unintended movements, trigger signals,
damage parts and disable monitoring functions. Some parameter values or data do not become active until
after a restart.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only start the system if there are no persons or obstructions in the zone of operation.
Do not operate the drive system with undetermined parameter values or data.
Never modify a parameter value unless you fully understand the parameter and all effects of the
modification.
Restart the drive and verify the saved operational data and/or parameter values after modifications.
Carefully run tests for all operating states and potential error situations when commissioning,
upgrading or otherwise modifying the operation of the drive.
Verify the functions after replacing the product and also after making modifications to the parameter
values and/or other operational data.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Overview
The way parameters are shown provides information required for unique identification, the default values
and the properties of a parameter.
Structure of the parameter representation:
Field “Description”
Short description:
Provides a short description of the parameter.
Selection values:
In the case of parameters which offer a selection of settings, the value to be entered via the fieldbus and
the designation of the value for entry via the commissioning software are specified.
1 = Value for input via fieldbus
Abc1 = Entry in the drop-down menu of the commissioning software
Description and details:
Provides further information on the parameter.
Field “Unit”
The unit of the value.
Field “R/W”
Indicates read and/or write values.
"R/" values can only be read.
"R/W" values can be read and written.
Field “Persistent”
“per.” indicates whether the value of the parameter remains in the nonvolatile memory after the drive is
powered off.
When a value of a persistent parameter is modified via the commissioning software or the fieldbus, you
must explicitly store the modified value in the nonvolatile memory.
Field “Expert”
The value of parameters with "expert" can only be modified in Expert mode of the commissioning software.
Expert mode requires access to the commissioning software via a password.
List of Parameters
Bit assignments:
Bit 0: General error detected
Bit 1: Hardware limit switches (LIMP/LIMN/REF)
Bit 2: Out of range (software limit switches, tuning)
Bit 3: Quick Stop via fieldbus
Bit 4: Inputs STO are 0
Bit 5: Reserved
Bit 6: RS485
Bit 7: CAN
Bit 8: Ethernet
Bit 9: Frequency of reference signal too high
Bit 10: Operating mode
Bit 11: Reserved
Bit 12: Profibus
Bit 13: Reserved
Bit 14: Undervoltage DC bus
Bit 15: Overvoltage DC bus
Bit 16: Mains phase
Bit 17: Motor connection
Bit 18: Motor overcurrent/short circuit
Bit 19: Motor encoder
Bit 20: Undervoltage 24VDC
Bit 21: Overtemperature (power stage, motor)
Bit 22: Position deviation exceeded
Bit 23: Maximum velocity exceeded
Bit 24: Inputs STO different
Bit 25: Reserved
Bit 26: Reserved
Bit 27: Reserved
Bit 28: Reserved
Bit 29: Nonvolatile memory error
Bit 30: System booting (hardware or parameter)
Bit 31: System (for example, Watchdog)
Bit assignments:
Bit 0: General (see _LastWarning)
Bit 1: Temperature of power stage high
Bit 2: Temperature of motor high
Bit 3: Reserved
Bit 4: Power stage overload (I2t)
Bit 5: Motor overload (I2t)
Bit 6: Braking resistor overload (I2t)
Bit 7: CAN
Bit 8: Motor encoder
Bit 9: RS485 protocol
Bit 10: Inputs STO
Bit 11: DC bus undervoltage/mains phase not
present
Bit 12: Profibus
Bit 13: Position not yet valid (position capture still
running)
Bit 14: Ethernet
Bit 15: Reserved
Read parameter:
Value 0: Access channel is not used exclusively
Value 1: Access channel is used exclusively
(access channel used for reading)
Modified settings become active immediately.
Abbreviations:
REF+: Search movement in positive direction
REF-: Search movement in negative direction
inv.: Invert direction in switch
not inv.: Direction not inverted in switch
outside: Index pulse / distance outside switch
inside: Index pulse / distance inside switch
Modified settings become active immediately.
HMn Target velocity for searching the switch. RPM UINT16 Modbus 10248
The adjustable value is internally limited to the 1 R/W
setting in RAMPn_max. 60 per.
Modified settings become active the next time the 3000 -
motor moves.
HMn_out Target velocity for moving away from switch. RPM UINT16 Modbus 10250
The adjustable value is internally limited to the 1 R/W
setting in RAMPn_max. 6 per.
Modified settings become active the next time the 3000 -
motor moves.
HMoutdisusr Maximum distance for search for switching point. usr INT32 Modbus 10252
Value 0: Monitoring of distance inactive 0 R/W
Value >0: Maximum distance 0 per.
2147483647 -
After detection of the switch, the drive starts to
search for the defined switching point. If the defined
switching point is not found within the distance
defined here, the reference movement is canceled
and an error is detected.
Modified settings become active the next time the
motor moves.
HMp_homeusr Position at reference point. usr INT32 Modbus 10262
After a successful reference movement, this -2147483648 R/W
position is automatically set at the reference point. 0 per.
Modified settings become active the next time the 2147483647 -
motor moves.
HMp_setpusr Position for Position Setting. usr INT32 Modbus 6956
Position for operating mode Homing, method 35 - R/W
(Position Setting). 0 -
Modified settings become active immediately. - -
Example:
Movement time = 5 ms
Value for minimum time = 20 ms
Acknowledgement bit for active movement is set to
LOW for 20 ms.
Chapter 12
Accessories and Spare Parts
Accessories
Description Reference
Braking Resistor Controller UBC60 ACC3EA001
Installation kit VW3L10111
Insert with cable entry (2 pieces) VW3L10100N2
Insert with cable entry (10 pieces) VW3L10100N10
Cable entry for commissioning VW3L10222
Insert for sealing (10 pieces) VW3L10000N10
Insert for sealing (20 pieces) VW3L10000N20
Insert for sealing (50 pieces) VW3L10000N50
Cable for commissioning interface, other cable end open 3 m VW3L1R000R30
Cable for commissioning interface, other cable end RJ45 3 m VW3L1T000R30
PC connection kit, serial connection between drive and PC, USB-A to RJ45 TCSMCNAM3M002P
Insert kit for commissioning VW3L1R000
Cable kit, power supply, Modbus TCP, 3m VW3L2T001R30
Cable kit, STO, 3 m VW3L20010R30
Cable kit, STO, 5 m VW3L20010R50
Cable kit, STO, 10 m VW3L20010R100
Cable kit, STO, 15 m VW3L20010R150
Cable kit, STO, 20 m VW3L20010R200
Cable, power supply, 3 m VW3L30001R30
Cable, power supply, 5 m VW3L30001R50
Cable, power supply, 10 m VW3L30001R100
Cable, power supply, 15 m VW3L30001R150
Cable, power supply, 20 m VW3L30001R200
Cable, STO, 3 m VW3L30010R30
Cable, STO, 5 m VW3L30010R50
Cable, STO, 10 m VW3L30010R100
Cable, STO, 15 m VW3L30010R150
Cable, STO, 20 m VW3L30010R200
Connector kit for Modbus TCP, 1 x female industrial connector M12 VW3L5T000
Connector kit for I/O, 2 x industrial connector M8 VW3L50200
Connector kit for I/O, 3 x industrial connector M8 VW3L50300
Connector for STO output, 1 x industrial connector M8 VW3L50010
Insert kit, 3 x I/O VW3L40300
Insert kit, 2 x I/O, 1 x STO input VW3L40210
Insert kit, 1 x STO input, 1 x STO output VW3L40020
Insert kit, 4 x I/O, 1 x STO input, 1 x STO output VW3L40420
Gearbox
Description Reference
Planetary gear for Lexium Integrated Drive ILSxx571, ratio 3:1 GBX060003S571L
Description Reference
Planetary gear for Lexium Integrated Drive ILSxx571, ratio 5:1 GBX060005S571L
Planetary gear for Lexium Integrated Drive ILSxx571, ratio 8:1 GBX060008S571L
Planetary gear for Lexium Integrated Drive ILSxx572, ratio 3:1 GBX060003S572L
Planetary gear for Lexium Integrated Drive ILSxx572, ratio 5:1 GBX060005S572L
Planetary gear for Lexium Integrated Drive ILSxx572, ratio 8:1 GBX060008S572L
Planetary gear for Lexium Integrated Drive ILSxx573, ratio 3:1 GBX060003S573L
Planetary gear for Lexium Integrated Drive ILSxx573, ratio 5:1 GBX060005S573L
Planetary gear for Lexium Integrated Drive ILSxx573, ratio 8:1 GBX060008S573L
Planetary gear for Lexium Integrated Drive ILSxx851, ratio 3:1 GBX080003S851L
Planetary gear for Lexium Integrated Drive ILSxx851, ratio 5:1 GBX080005S851L
Planetary gear for Lexium Integrated Drive ILSxx851, ratio 8:1 GBX080008S851L
Planetary gear for Lexium Integrated Drive ILSxx852, ratio 3:1 GBX080003S852L
Planetary gear for Lexium Integrated Drive ILSxx852, ratio 5:1 GBX080005S852L
Planetary gear for Lexium Integrated Drive ILSxx852, ratio 8:1 GBX080008S852L
Planetary gear for Lexium Integrated Drive ILSxx853, ratio 3:1 GBX080003S853L
Planetary gear for Lexium Integrated Drive ILSxx853, ratio 5:1 GBX080005S853L
Planetary gear for Lexium Integrated Drive ILSxx853, ratio 8:1 GBX080008S853L
Chapter 13
Service, Maintenance, and Disposal
Service Addresses
Maintenance
Overview
There are no user-serviceable parts within the product.
Either replace the product, or contact your Schneider Electric service representative.
The product may only be repaired by a Schneider Electric service center.
For all service matters, contact your Schneider Electric service representative.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only use software and hardware components approved by Schneider Electric for use with this
equipment.
Do not attempt to service this equipment outside of authorized Schneider Electric service centers.
Update your application program every time you change the physical hardware configuration.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Use only the accessories and mounting parts specified in the present document and no third-party devices
or components that have not been expressly approved by Schneider Electric. Do not modify the
equipment.
Include the following points in the maintenance plan of your machine.
Cleaning
If the permissible environmental conditions are not respected, external substances from the environment
may penetrate the product and cause unintended movement or equipment damage.
WARNING
UNINTENDED EQUIPMENT OPERATION
Verify that the environmental conditions are respected.
Keep liquids from getting to the shaft bushing.
Do not clean the product with a pressure washer.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Clean dust and dirt off the product at regular intervals. Insufficient heat dissipation to the ambient air may
excessively increase the temperature.
Motors are not suitable for cleaning with a pressure washer. The high pressure may force water into the
motor.
Care must be taken with cleaning products as some active agents may have deleterious effects on plastics
and welds. When using solvents or cleaning agents, verify that the cables, cable entry seals, O-rings and
motor paint are not damaged.
NOTICE
CORROSION CAUSED BY CLEANING AGENTS
Before using a cleaning agent, carry out a compatibility test in relation to the cleaning agent and the
component affected.
Do not use alkaline cleaning agents.
Do not use cleaning agents containing chloride.
Do not use cleaning agents containing sulfuric acid.
Failure to follow these instructions can result in equipment damage.
Overview
Unsuitable parameter values or unsuitable data may trigger unintended movements, trigger signals,
damage parts and disable monitoring functions. Some parameter values or data do not become active until
after a restart.
WARNING
UNINTENDED EQUIPMENT OPERATION
Only start the system if there are no persons or obstructions in the zone of operation.
Do not operate the drive system with undetermined parameter values or data.
Never modify a parameter value unless you fully understand the parameter and all effects of the
modification.
Restart the drive and verify the saved operational data and/or parameter values after modifications.
Carefully run tests for all operating states and potential error situations when commissioning,
upgrading or otherwise modifying the operation of the drive.
Verify the functions after replacing the product and also after making modifications to the parameter
values and/or other operational data.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Shipping
The product must be protected against shocks during transportation. If possible, use the original packaging
for shipping.
Storage
The product may only be stored in spaces where the specified permissible ambient conditions are met.
Protect the product from dust and dirt.
Disposal
The product consists of various materials that can be recycled. Dispose of the product in accordance with
local regulations.
Visit https://www.se.com/green-premium for information and documents on environmental protection as
per ISO 14025 such as:
EoLi (Product End-of-Life Instructions)
PEP (Product Environmental Profile)
Glossary
A
Actual value
In control engineering, the actual value is the value of the controlled variable at a given instant (for
example, actual velocity, actual torque, actual position, actual current, and so on). An actual value can be
a measured value (for example, the actual position can be a value measured by an encoder) or a derived
value (for example, the actual torque can be a value derived from the actual current). The actual value is
an input value used by the control loops of the drive to reach the reference value. Definition as per
IEC 61800-7 series and IEC 60050.
D
DC bus
Circuit that supplies the power stage with energy (direct voltage).
Degree of protection
The degree of protection is a standardized specification for electrical equipment that describes the
protection against the ingress of foreign objects and water (for example: IP 20).
Direction of movement
In the case of a rotary motor, direction of movement is defined as follows: Positive direction is when the
motor shaft rotates clockwise as you look at the end of the protruding motor shaft.
DOM
Date of manufacturing: The nameplate of the product shows the date of manufacture in the format
DD.MM.YY or in the format DD.MM.YYYY. For example:
31.12.19 corresponds to December 31, 2019
31.12.2019 corresponds to December 31, 2019
E
EDS
Electronic Data Sheet
EMC
Electromagnetic compatibility
EMI
Electromagnetic interference
Error
Discrepancy between a detected (computed, measured or signaled) value or condition and the specified
or theoretically correct value or condition. Detected by the drive.
Error class
Classification of errors into groups. The different error classes allow for specific responses to errors, for
example by severity.
F
Factory settings
Settings when the product is shipped.
Fault
Fault is an operating state. If the monitoring functions detect an error, a transition to this operating state is
triggered, depending on the error class. A “Fault Reset” or a power cycle are required to exit this operating
state. Prior to this, the cause of the detected error must be removed. Further information can be found in
the pertinent standards such as IEC 61800-7, ODVA Common Industrial Protocol (CIP).
Fault Reset
Function used to exit the operating state Fault. Before the function is used, the cause of the detected error
must be removed.
I
I2t monitoring
Anticipatory temperature monitoring. The expected temperature rise of components is calculated in
advance on the basis of the motor current. If a limit value is exceeded, the drive reduces the motor current.
Inc
Increments
Index pulse
Signal identifying the position of the rotor. The index pulse is generated once per revolution.
Internal units
Resolution at which the motor can be positioned. Internal units are specified in increments.
P
Parameter
Device data and values that can be read and set (to a certain extent) by the user.
PDU
Protocol Data Unit
PELV
Protective Extra Low Voltage, low voltage with isolation. For more information, refer to IEC 60364-4-41
Persistent
Indicates whether the value of the parameter remains in the memory after a power cycle.
Power stage
The power stage generates current for controlling the motor on the basis of the motion signals from the
controller.
Q
Quick Stop
The function can be used for fast deceleration of a movement as a response to a detected error or via a
command.
R
RS-485
Fieldbus interface as per EIA-485 which enables serial data transmission with multiple devices.
S
Safety-related function
Safety-related functions are defined in the standard IEC 61800-5-2 (for example, Safe Torque Off (STO),
Safe Operating Stop (SOS) or Safe Stop 1 (SS1)).
Scaling factor
This factor is the ratio between an internal unit and a user-defined unit.
U
User-defined unit
Unit whose relationship to movements can be determined by the user via parameters.
Index
F
factory settings, restoring, 118 J
FDR, 106 jerk limitation, 168
forces Jog, operating mode
forces for mouing components to shaft, 27 continuous movement, 139
radial and axial forces on shaft, 27 control word, 141
fuses, 24 functions, 143
parameterization, 142
starting, 140
H status word, 141
Halt step movement, 140
deceleration ramp, 170 terminating, 141
overview, 170
hardware limit switches, 176
holding brake, 113 L
Homing, operating mode limit switches, hardware, 176
control word, 154 limit switches, software
methods, 154 activation, 179
parameterization, 156 overview, 179
position setting, 163 position limits, 179
reference movement to index pulse, 162 with target positions, 179
reference movement to limit switch, 159 without target positions, 179
reference movement to reference switch, negative load
direction, 161 shaft load, 27
reference movement to reference switch, positive
direction, 160
starting, 154 M
status word, 154 maintenance, 235
terminating, 155 mechanical data, 22
Modbus TCP
ADU, 46
I client-server model, 45
industrial connectors, 79 function principle, 45
inspection before mounting, 69 MBAP header, 46
installation, electrical PDU, 46
accessories, 90 protocol, 46
assembling cables, 77 SNMP, 45
CN1, Vdc supply, 80 topology, 45
CN2, 24 V signal interface, 86 monitoring
CN2, fieldbus, 82 hardware limit switches, 176
CN3, RS485, 84 reference switch, 178
CN5, STO, 88 software limit switches, 179
mounting cable entries to drive, 77 stall detection, 183
mounting cables to cable entries, 76 temperature power stage, 182
mounting connectors, 76 motion profile for the velocity
via cable entries, 76 availability, 167
via industrial connectors, 79 jerk limitation, 168
installation, mechanical overview, 167
clearances, 71 ramp slope, 167
general information, 70 start-stop velocity, 167
mounting positions, 71 type of acceleration ramp and deceleration ramp,
output components, 71 167
ventilation, 71 mounting
intended use, 8 clearances, 71
output components, 71
mounting positions, 71
mounting surface for flange, 69
movement range, 121
T
technical data
24 V signals CN4, 25
commissioning interface CN3, 25
electrical data, 24
EMC, 26
environmental conditions operation, 20
environmental conditions storage, 20
environmental conditions transportation, 20
fieldbus interface CN2, 24
fuses, 24
power supply, 24
shaft-specific data, 27
STO CN5, CN6, 25
supply voltage, 24
vibration and shock, 20
temperature monitoring, 182
touch probe, 173
type code, 18
U
user-defined units, 122
usr, 122
V
ventilation, 71
verifying installation, 92
vibration and shock, 20
W
web server, 104
wiring example, 185