Folow Up Problem

GD 705A-4 GD003
PT. KWN
 RESPONSIBILITY GOH GD 705A-4 GD003

Plant : RBPSM
Data Unit
Unit Model : GD705-4 Unit Condition : √ Running Condition Not Running/Breakdown
Code Unit : `003 Type of Job : √ GOH PCR
Serial No : 25494
SMR : 23870 Component Supply :
V
PTA √ ORD PTA + ORD
Customer : PT. KARUNIA WAHANA NUSANTARA
Lead time target : 45 hari
Scenario Execution √ Start from Unit In (Disassy) After PO Released
Starting date (fixed plan) : 21-Dec-20 Replan 1 62 hari
Finish plan (Estimate) : 3-Feb-21 Actual finish 85 hari
Location : UT Balikapapan
Sistim kerja (shift) : Long Shift Warranty : 3000 jam atau 6 Bulan
Scope of Responsibility
Labour : √v UTR UT CUSTOMER Mobilisasi : UTR √ UT CUSTOMER
Fabrikasi : UTR UT √ CUSTOMER De-Mobilisasi : UTR √ UT CUSTOMER
Parts RNI : √ UTR UT CUSTOMER
Component : √ UTR UT CUSTOMER
Detail Transactional
Transactional : Package GOH Fixrate include surcharge Quantity PO GOH : Single PO GOH (Package)
√ Package GOH Fixrate exclude surcharge Multiple PO GOH (Split PO Labour, Fab, Comp, Parts)
Based on Actual Bongkar

COMPONENT
No DESCRIPTION STATUS COMP PRO NO. REG NO. PROGRESS REMARKS
1 ENGINE GD705-4 PTA 6200076425 BPS200150 RFU
2 TTF / GD705-4 PTA 6200072987 BJN190034 RFU
3 FD/ GD705-4/ ASSY PTA 6200077633 BPM200631 RFU
4 ALL CYL Ordinary Repair by costumer
 HYSTORICAL PROBLEM GD003

NO RESPONSIBLE PROBLEM IDENTIFICATION CORRECTIVE ACTION PREVENTIVE ACTION PIC DUE DATE HM STATUS

1 UTR Terjadi Kebocoran pada Hose Fuel : - Supply parts - Claim KMSI Supardi 31-Mar Close
pengganti

- Hose fuel terjadi bocor karena

mengalami Poor Durability
2 UTR Gauge Oil Presure Abonormal : - Supply parts - Claim KMSI Supardi 31-Mar Close
pengganti

- Gauge Oil Presure tidak terbaca

3 KWN Shaft Circle Twist - Repair / Fabrikasi - Untuk Parts Critical KWN 15-Apr Close
parts bekas tidak menggunakan
parts local

- Shaft diganti dengan Parts Local by

KWN
4 UTR Drive Shaft Broken - Repair onsite - Proses visual cek Rudiansyah 17-Apr Close
(Welding) oleh team dirubah methode
KWN cooler cheker

- Terjadi patah pada bagian drive shaft

 HYSTORICAL PROBLEM GD003

NO RESPONSIBLE PROBLEM IDENTIFICATION CORRECTIVE ACTION PREVENTIVE ACTION PIC DUE DATE HM STATUS
5 UTR Control Valve (Hose Leaking) 1. Check / memastikan area 1. Check apakah Rudiansyah 6 May 24345 Monitoring
kebocoran kebocoran di sebabkan
2. check Filter hydraulic Line oleh Parts atau ada
3. Check Pressure by PM clinic problem component lain
4. take Oil sample yg menyebabkan
5. Recommended Parts needed turunnya durability parts?
6. Supply parts By UTR

Terjadi kebocoran pada hose

control valve
6 KWN Cylinder Steering LH & RH 1. Check Eksternal leak Cylinder 1. Check Eksternal leak KWN 11 May 24396 Open
2. check hydraulic system (Pm Clinic) apakah di sebabkan oleh
3. Check All Filter hydraulic External Force atau
4. Take Oil sample hydraulic Internal parts Durability?
5. Recommended Parts Needed 2. Check Quality
6. Follow Up trouble Shooting Pekerjaan repair Vendor
Opsi 1 : Proses crome dan reseal
(Minor Repair) Estimasi 3 Hari setelah
Cylinder steering & Leaning Berat di terima di UTR
serat Scrat pada Rod Opsi 2 :Rekomendasi OVH Estimasi 15
Hari setelah di terima di UTR
Opsi 3: Rekomendasi Untuk
pembelian good use

7 KWN Problem Pitman Arm RH & LH 1. Check system greasing 1. Check Eksternal leak KWN 11 May 24396 Open
2. Check actual kerusakan apakah terdapat problem
3. Recommended Parts Needed greasing
4. Follow Up trouble Shooting 2. Check Quality Part
Opsi 1 : Repair Housing front axle
(Knuckel) & Rod steering cylinder
Opsi 2 : Replace Ball joint & Bushing
(Check stok)
Opsi 3 : Replace Good Use (Check
stok)
- Pitman arm RH & LH terindikasi Opsi 4 : Replace genuine (Check stok)
Worn Out
 HYSTORICAL PART OVH

OPTIO HYSTORICAL PART OVH NAL FOLOW UP STEERING CYLINDER LEAK

Check hystorical OVH

DI Panca Teknik

HYSTORICAL PART OVH PITMAN ARM WORN

 TIME FRAME FOLOW UP PROBLEM
Time Frame Folow Up problem GD 705 PT. KWN GD 003
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
No Issue Activity PIC Status
21-May 22-May 23-May 24-May 25-May 26-May 27-May 28-May 29-May 30-May 31-May 1-Jun 2-Jun 3-Jun 4-Jun
1 Cylinder Steering LH & RH Cylinder steering 1. Buat RPL Potensial keruskan part dan
UTR & Panca Open
& Leaning Berat serat Scrat pada Rod pengecekan availability
2 Pitman arm RH & LH terindikasi Worn Out 2.Meeting kordinasi dengan Panca Teknik UTR & Panca Open
3. Update actual keruskaan dan kebutuhan
UT Tabang Open OFF DAY OFF DAY
part dari job site
4. Prepare tools dan part UTR & Panca Open
5.Kirim team UTR Dan Team Panca Teknik UTR & Panca Open
6.Pengecekan kondisi unit keseluruhan UTR & Panca Open

OPTIONAL FOLOW UP STEERING CYLINDER LEAK

Potensial Part Problem Rekomendasi Perbaikan
Problem
PN ITC Description QTY Optional 1 Estimasi Time Optional 2 Estimasi Time Optional 3 Estimasi Time Availability KMSI
4Hari Sejak cylinder 8 Hari sejak cylider di
234-63-76041 CYLINDER 2 Honing di terima Retube terima Replace Good Use Unknow NO STOK
4Hari Sejak cylinder 8 Hari sejak cylider di
234-63-76023 ROD,PISTON 2 Rechrome di terima Rerod terima Replace Good Use Unknow UNOUTHORIZE

07177-03525 707-52-15110 BUSHING 2 Replace New 3 Hari sejak PO BLP 5PC

707-51-35210 PACKING,ROD 2 Replace New 3 Hari sejak PO BLP 3PC

Steering berat dan
scracth pada rod
steering cylinder 175-63-75190 SEAL,DUST 2 Replace New 3 Hari sejak PO BLP 4PC

07000-12060 O-RING 2 Replace New 3 Hari sejak PO BLP 921PC

07001-02060 RING,BACK-UP 2 Replace New 3 Hari sejak PO BJM 8PC

07155-00515 RING,WEAR 2 Replace New 3 Hari sejak PO BLP 1PC

707-44-50180 707-44-50181 RING,PISTON 2 Replace New Check Stok UT UNOUTHORIZE

OPTIONAL FOLOW UP PROBLEM PITMAN ARM WORN

Potensial Part Problem Rekomendasi Perbaikan
Problem
PN ITC Description QTY Optional 1 Estimasi Time Optional 2 Estimasi Time Optional 3 Estimasi Time Availability KMSI
234-27-32590 234-27-33590 STUD,BALL (K-2) 4 Replace New Check Stok UT NO STOK (ITC017)
234-27-31450 BUSHING 4 Replace New 5 Hari sejak PO JKT 5PC
234-27-31961 PLUG (K-2) 4 Replace New 3 Hari sejak PO BLP 11PC
Pitman Arm Worn Out
234-27-32220 ROD,TIE¤ R.H. 1 Repair 4 Hari Replace Good Use Unknow Replace Genuine Check Stok UT UNOUTHORIZE
234-27-32410 HOUSING,L.H. 1 Repair 4 Hari Replace Good Use Unknow Replace Genuine Check Stok UT NO STOK
234-27-32420 HOUSING,R.H. 1 Repair 4 Hari Replace Good Use Unknow Replace Genuine Check Stok UT NO STOK
Terima Kasih