CHAPTER-3

DESTN OF SPRTNGS

)A Canaíage Naymq 25.000N iS movmg 0 d tatck

KE ve w\x
Oftha inean Velocity 3.6kolh.Ttis b50ught
to est by i2 helical com pPSSTO spaings an the 2S0no
2S000 x
fosm of a bumpen by undetgoing d CompoSSion0 -21
120mm The sptngs may be assume tD haNe
a
KE 1214-20 N-m
spmg Índe 6 a n d pesmisSible sheo st
nqth o450 MPa Des1qn the 5paunq detfanine 114-20 xEx180x
coildiamete and
the diame tea of the otre, mean
eng-th o the spaing ASS Ume Modiulis BAigidit 013N
04the spaing hattxial gs a-4 GPa F 1013.9N
eq i1-Ld) - 4 0 4 = x1018.9X 6G x 1-5 s e
Data ivEO X d
d 301.038
s kN de1-2smm
Std
d=12m
3.6Kml» Stp 2 iaoeRNS nm
We85000N e C.d 10Bmo
N-3.6 Kmlhe 3.6 X10 C69
300
6 hr D-td 0212 126.coo
V= 1ms T4SoMta
n2 1-4X\G MPa Steps: No etcoils
-11-G1a0
y-80mo FCS
Sttp1: find Wine diomeR
eq -1d) i 120x 21-4 x l0 x 12
7Td
8x n0n8-q * 6
L al- S6 tuOS
3FCK K 4C 0.61 -a(0
d 4C-4 C i 2tunns
Ke-355 Total no.et Coils
AsEumiog squaned gaaunded end
Enengydue to Toteonal eneangu
TU 4lRA d) Squane 4 90unded end
9Ovmg e cOnafoge zping (s)
o T a 2 4 tunos
KE= CTEXD
 Stp 4: Faee length
aCi+d ty+a a=R5: ot y Step1: Find WIe Da.me-te
Ja +R) x18+130+16 T B EDK KE4C10+ Q-6 15
7Td3
/ + 1-1 5+0-Ib5
Step 5 : Pitch o the spatog T9ECK
7T d kel- 535

Stp6 Spoüng siffness Eeagy due toare tallaWh+y E

ea l1-n(a)_ 4SOD0 (12004400
6 4 X 16 N-cno
078.9
180 64x 6 = x Fx 400x
Fo 3q.32 N|m
64x10 400 XFo
A the botto o an elevatna shait agmoupo 1 F-26.G6 N
idertical sptogs ane set io Ponalle to absob 450 8x36G6 x1585
2

the shock in Case 4ailune.The elevataa s

40kNASSuRng the elevato has ia ee fall o d i t3 4 u33-148
1200r9.m om Hest iand thot thePungs e d e69- 33m0
ComphesSsed by 4Domm Design the spetng AsSun std de 35mo
Modulus st 9gidity spmg ds 20 Shea
stenqth 450 MPa spung inde6 Step 21Diame teas
Dota Gvenz d -35mo
1a00 Ds C.d= 6 x 3s- 2IDmo
C-6 2 0 mm y400m
DiED-d s aLO-35 17Sm
W24DkN xP3om n Do = Did E 2104 35 aq5 m
T-450 MPa Sttp37 No.ef Coils
wGokKN
G220xL0 Ma dibit y d 400XS0x10 x 35
FcS 3x6.66XI0x 6
Vzomls
i a-30 tuaos
ba hhbuo bach02
5 tos e
otal n0.e Cotls

(+) 4
ASsummg squaned gaounded end
 S p 13 Find OTDe Diametea
ahnlt
11 Rg+a atuons CEEDK
8
sttp 4 Eoee Je0gth 28&
do C4a)dt y+a 40029XXIOx 1a5x0.sa8xd kE 4C- O-GLS
35 +200x
s(5H)x 6

Td 4C-4
Jo1445mm 4od 5B82000 xd k do.s
7td
Step 5: Pitch of the spsng d 422 255xd2
PaCls-adh C445-x35)x as 20.q2 o ke
0-sq3
d02
Std d-a m

sttp6 Spotaq sttfness Step 2 Didoe-tes

6.66x L0 d= 1 o e1D= 1250m
o
D i 15-81 O4 mo
C6.62 Nm
3) A helical co spng nade &{DOm 63 madt
oy Stcp 3 No.of COilS
etf Steel to De cts ao outsidel diame-ten0f i y&d
S1.3mm sith squane dst g1Ound eod and has a
Coi ls he lenqth o the spings such thot
8FC c-
1a0 x 34Xxa C=5.5
heo it 1SCempvessed o.lid the koosiDnal stoes
is8 MA. Dettaioespaionake and fzee lfogth fo 75-1
y
o the spamg
i - 13-s tnns i 1 4 t t o o s y 120m

4)
Total no. CoiS
esigo aclosed cotl elical spoing ko haved Assum s q umd g0Dunded endss
on diametfo a 12K spüng Ndt o SN Joa
A t o t a aial i+3 14+a az l6 tuos
oace is qKN allataable sho9 Stepa Foee lenqth
stsess 1S 400MPo Take ModulLS o
as g46Pa 2 igidity
lb 4+axa1+ la04144
Data Giveo h0
Fo 7S
Nno T: q00 Mfa D: 5m Sttp 57 prtch of the
&94 xo° MPa F=qkN spang
P JoRd)i 313
 t
coil spaig is
tD have
ha a -
An aukD.mobile heltcal
Nlmmthe th
Sttp e e leaqth
sttfoess ot 200
-ndia o 80mm e
atiat oTce is 2000N
allodaloleshean
stes azaS 40 E lo
No.mCalCulate 100
m a t t s i a l i s 320
04 spung ii pee lengti
o aite ) No.of eft coilS
DDia o2 CG4)20)4 40t 10
Jo241D 0.%
Ma eneng
Co0sidea 8xL0 Nlom D S0mm
Fz800o N
LE R00 Nlom sleps: P:tch of the spa.ng D)Maenengy
T 320 Nlom P lorad) Ji xExy-
320 8x3000x 20X0,»G620 Pz410- 4)6
Pa3.15 K2000x 4o
k
k Q/d U16 000D =16xl0-m
d19-95mm
e
K d)RS Std de 2omm
80
6 Fallooing dota aetens tn the value of apetal
en-qinelength _o the spaing oheo he valve is
520.663 dOs
clos ed
closed 4Dm Length spaig ohenAhealve
is open 42m. Spaanq Joad ohen the value is open
Step 2: Diametts 35DN. Spoung oad whenthe vadveis Close 30N.
d-9o.om D280mm D
Spaing todex C 6.2 Z: 5bMPa, G24 Ga.The
r D D-desomm D D+ de100mm ends coE squosned and gaound andthe qap bluo
the adiecent CoRl TS O-1 ines the uoie diacmetf
SRp3 No.of coilshfei heo the spoünq isee DetETmioe he {allooinq
12 4Gd a 003000 iWiae ciameten Mean coil dianeten
SFC abovac ii No.ofactive cotls )Fae Jength of the sping
ic )PitCh 0 the S
8 200Dx45 oasi Cd Length
i1s.G2 16 tunns 80Cx 1o Ja (ope0)E4309-
Total n0.o4 Coils (G)oG1EK C4
saluaned 4 gaoun ded end. Spaing ioad
zit2 16+9 8 tans CEm) Openz 350N
(Fai closed 920N
g 1-4(6la0
 y l Ca3llauk
43-40 8mm G24x1o?Ga -CFaE)
TS0 MPa
ap bl adjecent FF) Fy B.s3n
Coilz O FF
fy 21SS.mm
Step1 Waediameten
Cfma i 1 4 3 tuhns IS tunns
d
Tot a 0o-o CoTS
Ta 8ECK iLCT)E 12t0nns
y99, 2m
K2
4C- O.615 Skp 4 Foee Jenqth
a4C4 C
K 4G-2)-1 065 mo

4(s-2)-4 62 hb Cs)x14a1.53+ (O.1xDx1s

1G1l mm
alla450 2x350 x p.2x1219 d
Ste p s Ptch
l Jo-2d 14mm
allAEAA41:239 9ho p SHRp6: Spaing Stiffness
To Fo-FL 21.53-13.53 t
Step2 Diame teasa LO21 Lun2 hal y
alldamm Std) 2 D2 Cd 4-Gomla =l6.5Nmm
Dx2 40.G oo:
d . St 6 m0 2
Stcpa: No-0 coils a Desigo ohelicul Compoess sping fad a seavice
y&d load nanginq 3em RA5oN to 1So N the dellecton
2FC CO
o4 the spatg to helaad nange dthre 15 Gmo
Assume c sPang i n d e of S. Permissilole shecm

, nd
Stsess o lio0 M. Modulus af gidkty 84ia
Dada Giuen 250N 01soN
y Gmm
 Skp1 Wie diametcss
C.d
7Tds
gpsi Prtch
3ECK C lo- dliS 177-15-x 10-45|LL
TTd
de 4,5m
ROE8x4x1-3105x 3S6 Ke 4C-l 0.6 Is
4C-4
Td

d 39AS 10^45mm
Ke0 O615
Q0-4 S

tKE 19 0 615
6
h
K -310S
33

F-F SOD

SDO

Sttp2 Orameteas
D-52.Smo
D 420m D G3mm

Stp3 NoetnnsCoils
ia
Gd s 3 x34x10Txto-as)
aalah 28E2 18xas0x CERS5)Dol
FeEE u i e htb.as tuaos igud a
9s0-9SD tms amieA
E soo i l a Ct )13 tuans
Sttp4 Fme length
+2) xdtYna+a a R5Yma
3 x D-4S+ 33+ 25 d2.9Smo