Service Manual 103-91-010-00

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1 Identification
1.1 Description
Model name: CL1K-09 This manual applies to the product family

1.2 Picture

1.3 Document / Version / Release

Version: Date Document Responsible Signature CM
DD / MM / YYYY

0-11

0-10 11.11.2011 SM_CL1K-09__V_0-10.doc Jan Schwinkendorf ---

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2 Table of contents
1 Identification ................................................................................................................................... 1
1.1 Description .......................................................................................................................................... 1
1.2 Picture ................................................................................................................................................. 1
1.3 Document / Version / Release............................................................................................................ 1
2 Table of contents ............................................................................................................................. 2
3 Fundamentals .................................................................................................................................. 4
3.1 Analyzer .............................................................................................................................................. 4
3.2 Reagent ............................................................................................................................................... 4
3.3 General Information .......................................................................................................................... 4
4 Access to Service Software .............................................................................................................. 7
4.1 Terminal Software ............................................................................................................................. 7
4.2 LAN Connection for Service Software ............................................................................................. 7
4.3 Instrument .......................................................................................................................................... 8
5 Service Software .............................................................................................................................. 9
5.1 Main Menu ......................................................................................................................................... 9
5.2 Default Parameter ............................................................................................................................ 10
5.3 Device Serial number ....................................................................................................................... 10
5.4 Mainboard ........................................................................................................................................ 11
5.5 Power supply .................................................................................................................................... 16
5.6 Dilutor ............................................................................................................................................... 17
5.7 Reagent stirrer ................................................................................................................................. 18
5.8 Pipettor ............................................................................................................................................. 19
5.9 Photometer........................................................................................................................................ 22
5.10 Rotor ................................................................................................................................................. 27
5.11 XYZ-Servos ...................................................................................................................................... 35
5.12 Display............................................................................................................................................... 38
5.13 Cover locking.................................................................................................................................... 40
5.14 Pumps and Canisters ....................................................................................................................... 42
5.15 USB-memory-stick ........................................................................................................................... 44
5.16 Card reader ...................................................................................................................................... 45
5.17 Edit serial numbers .......................................................................................................................... 46
5.18 Teach in ............................................................................................................................................. 47
6 Function Software ......................................................................................................................... 56
6.1 General description of functions ..................................................................................................... 56
6.2 General description of initial operation ......................................................................................... 56
6.3 General remarks for USB-Stick...................................................................................................... 56
6.4 Parameter export via USB-Stick .................................................................................................... 57
6.5 Parameter import via USB-Stick .................................................................................................... 62
6.6 Software update via USB-Stick....................................................................................................... 67
6.7 Options .............................................................................................................................................. 74
7 Diagrams ........................................................................................................................................ 85
7.1 Component survey ........................................................................................................................... 85
7.2 Wiring diagrams .............................................................................................................................. 86
7.3 Liquid System ................................................................................................................................... 92
8 Hardware ....................................................................................................................................... 93
8.1 Power filter suppresses .................................................................................................................... 93
8.2 PCB Boards ...................................................................................................................................... 93
8.3 Mechanic ......................................................................................................................................... 102
8.4 Interface extern .............................................................................................................................. 105
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9 Maintenance ................................................................................................................................ 109

9.1 Maintenance frequency ................................................................................................................. 109
9.2 Equipment ...................................................................................................................................... 111
9.3 Maintenance ................................................................................................................................... 112
9.4 Maintenance Checklist .................................................................................................................. 114
10 Troubleshooting........................................................................................................................... 115
10.1 Error messages System .................................................................................................................. 115
10.2 General ............................................................................................................................................ 120
10.3 Liquid system ................................................................................................................................. 120
11 Check Up Matrix ......................................................................................................................... 124
11.1 Hardware ........................................................................................................................................ 124
11.2 Software .......................................................................................................................................... 126
11.3 Parameter ....................................................................................................................................... 126
12 Replace Parts ............................................................................................................................... 127
12.1 Dismantle Housing ......................................................................................................................... 127
12.2 Pipettor ........................................................................................................................................... 133
12.3 Dilutor ............................................................................................................................................. 137
12.4 Pump DI Water .............................................................................................................................. 138
12.5 Pump Waste Water ........................................................................................................................ 140
12.6 Display and Touch screen ............................................................................................................. 142
12.7 PCB – Inverter ............................................................................................................................... 143
12.8 Chip CARD reader ........................................................................................................................ 144
12.9 Power Supply.................................................................................................................................. 145
12.10 Fan power supply ........................................................................................................................... 148
12.11 Connection panel sensors .............................................................................................................. 151
12.12 Filter for Sensor DI Water ............................................................................................................ 152
12.13 Valve at Dilutor .............................................................................................................................. 153
12.14 Motor Dilutor ................................................................................................................................. 154
12.15 PCB XYZ servo motor................................................................................................................... 155
12.16 PCB LSH Pipettor.......................................................................................................................... 156
12.17 Rinsing Station ............................................................................................................................... 157
12.18 Measuring Rotor ............................................................................................................................ 158
12.19 Photometer...................................................................................................................................... 159
12.20 Motor Measuring Rotor ................................................................................................................ 161
12.21 Motor X ........................................................................................................................................... 162
12.22 Motor Y ........................................................................................................................................... 165
12.23 Motor Z ........................................................................................................................................... 167
12.24 PCB Mainboard ............................................................................................................................. 168
13 Spare Parts & Tools .................................................................................................................... 172
13.1 Spare Parts ..................................................................................................................................... 172
13.2 Tools ................................................................................................................................................ 186
14 Recommendation Spare Parts & Tools....................................................................................... 188
14.1 Spare Parts ..................................................................................................................................... 188
14.2 Tools ................................................................................................................................................ 188
15 Instrument Transport .................................................................................................................. 189
15.1 Transport safety ............................................................................................................................. 189
15.2 Packaging ........................................................................................................................................ 193
16 Service Information (Customer Complaint) ............................................................................... 197
16.1 Information’s .................................................................................................................................. 197
16.2 Problem Report .............................................................................................................................. 198
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3 Fundamentals
3.1 Analyzer
Refer to Operators Manual

3.2 Reagent
Refer to Operators Manual

3.3 General Information

3.3.1 Standard Symbols

A large number of symbols are used in this Manual, on the instrument itself, and on available accessories and consumables.
Their meanings are given below:

Manufacturer Order Number

In Vitro Diagnostic Medical Device Serial Number

CE Conformity Batch Code

Refer to Operators Manual Do Not Reuse

Protect From Sunlight Caution

Temperature Limitation Danger

Humidity Limitation Important Information

Recyclable Corrosive

Electric Shock Warning Biological Risk

Fuse This side up

Switch off Instrument and disconnect all Separate collection, handling and disposal for
power sources before performing waste electrical and electronic equipment and
maintenance or repair work. its components
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3.3.2 Name Plate (serial no.)

Manufacturer according to IVD

Type: Analyzer name (according to customer)

Article number basic analyzer (according to customer)

Serial number of analyzer

Input:
100-240V: Allowed power supply range
300VA: Power consumption
50/Hz: Allowed frequency range
Fuse
5,0AT Fuse 5,0 Ampere time lag
L250V Fuse maximal voltage
Model: CL1K-09 IVD Reference description (registered model no.)
103-84-090-00 (R0) Manufacturer - Revision number of name plate

Other symbols and information, refer to operators manual

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3.3.3 Analyzer Installation Checklist

Site Name Type:

City

State

Date Software

OK
1. Site Requirements Met 
2. Unpack and Verify Contents 
3. Remove Securing Protections 
4. Remove Transport Securities 
5. Setup Instrument 
6. Connect Instrument 
7. Initialize System 
8. Check Functions (Selftest Analyzer Start) 
a. Liquid Level Sensors 
b. Pump Waste Water 
c. Pump Distilled Water 
d. Reagent stirrer Motors 
e. Z - Movement 
f. Y - Movement 
g. X - Movement 
9. Check Adjustments 
a. All Temperatures 
b. All Position Settings (X, Y, Z) 
c. All Base Levels 
10. Perform Start – Up 
11. Comments:

Name: Company:
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4 Access to Service Software

Initial operation with Personal Computer (Alignment).
The following description of the service software is based on analyzer software Version 01.04.

4.1 Terminal Software

The service software is accessible via a Windows Computer which must be attached to the analyzer by use of a Zero
Modem Cable.

The zero modem cable must be attached at COM2 port of the analyzer. A crossover network cable is required for parameter
import / export via LAN.

A terminal software must be installed on the computer to visualize the service menus of the analyzer. For instance the
freeware terminal software “Token 2” can be used with the following settings (it is assumed, that COM1 is used at the
windows PC):

115200 baud
8 bits
No Parity
1 stop bit
No hardware flow control
No software flow control

There are two possibilities to get access to the service menus:

4.2 LAN Connection for Service Software

A fixed host IP address is required for host communication. The following EEPROM parameters are stored in the analyzer
by default

#HOST_ADRESS: 192.168.77.92
#HOST_PATH: labitec
#HOST_PASSWORD: labitec
#USERNAME: labitec
#WORKGROUP: labitecgroup

Set up the host with these parameters. Create a folder “labitec” in the root of the host HDD, e.g. “C:\labitec”.
Create a user “labitec” at host with the above written settings and release this folder for full write / read access for the user
“labitec”. On some host systems the access for “all users” is required, too.
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4.3 Instrument
4.3.1 Instrument is powered on and initialized

In this case select “shutdown” and “stop system”.

4.3.2 Stop booting of analyzer at the following position:

In both cases the entering of the service password is required.

Remark: It is not possible to use the backspace button in the terminal menus. Backspace is interpreted as a character, use
“delete” instead. If an invalid password is entered the analyzer reboots.

Once the correct password is entered the following service menu is displayed:
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5 Service Software
5.1 Main Menu
1 Default parameter 10 XYZ – Servos

2 Device – ser. –no 1 All Functions

2 Check communication & version
3 Main board 3 Set serial no.
4 Init X-Z - motor
2 Set home IP address
5 Init Y-Z - motor
3 Set host address
6 Init Z – motor
4 Watchdog reset
7 Init X-Y-Z - motor

1 All Following Functions

11 Display
5 Check LAN
6 Burn PLOs 1 All Functions
7 Check parallel bus 2 Set serial no.
9 Check I2C busses 3 Set contrast
11 Check time bases 4 Calibrate touch
13 EPROM test 5 Pixeltest
10 Set serial No.
12 Barcode Scanner
14 Export parameters to PC
15 Import parameters from PC 1 All Functions
16 Flash update from PC 2 Set serial no.
17 Export parameters to USB 3 Scan a barcode
18 Import parameters from USB
19. Flash update from USB 13 Cower locking
20. Set date & time
1 All Functions
21. Init QC database
2 Set serial no.
4 Power supply 3 Display state
4 Unlock
1 All Functions 5 Lock
2 Set serial no.
3 Check vent 14 Pumps & Canisters

5 Dilutor 1 All Functions

2 Set serial no.
1 All Functions 3 Setup (system – water pump)
2 Set serial no. 4 Test (system – water pump)
3 Init Dilutor 7 Setup (waste – water pump)
8 Test (waste – water pump)
6 Reagent stirrer 9 Calibrate system water
10 Calibrate waste water
7 Pipettor
11 Show status

1 All Functions
15 USB – memory – stick
2 Version
3 Set serial no. 50 Edit serial numbers

4 Measure & on / off 0 Analyzer

5 Adjust 1 Mainboard
6 Measure & on / off 2 Power - supply
7 Calibrate 3 Dilutor
8 Enter new set temperature 4 (Loader)
5 Rotor
8 Fotometer
6 Meas. cell
7 XYZ Servo
1 All Functions
8 Pipettor
2 Set serial no.
9 Display
3 Calibrate gain & dark / bright
10 Scanner
4 Mixer - test
11 Cower lock
9 Rotor 12 Pumps

1 All Functions 51 Teach – in

2 Set serial no.
1 All Functions
4 Test heating & ntc 2 Rinsing
5 Calibrate heating & ntc 3 Reagent – block
6 Init rotor – motor 4 Samples
7 Teach – in rotor manually 5 Washer & controls
8 Optimize rotor – position with help of fotometer 6 Cuvettes
9 Check all cuvette - pairs 10 Show all
11 Test all
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5.2 Default Parameter

Caution: Once the parameters are set to default all settings on the analyzer are overwritten! This function is for setting up a
new main board.

If parameters shall remain as they are select “0”. To overwrite all parameters enter „1“ and hit the enter key. The following
is shown:

The default parameters, located in the Flash, are programmed into the EEPROM of the main board.

The parameters consist of all devices specific setting like positions, temperature and photometer calibration values etc. A
second part is the reagent, test and calibration setting.

After parameters are set to default the system automatically reboots to enable computation of new parameters.

5.3 Device Serial number

Select „2“ and hit the enter key. The following is shown:

Enter a new serial number if required

Remarks: Once this dialog is open the input of a serial number is required, menu can not be left with “0”

Each other menus and sub-menus can be left by entering “0”.

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5.4 Mainboard
Select „3“ and hit the enter key. The following is shown:

5.4.1 Set home IP address

Select „2“ and hit the enter key. The following is shown:

Enter a new IP address in the format displayed above if required.

Caution: If host communication is already installed via the hospital LIS system changes may result in malfunction!

Enter “0” to leave menu without changes.

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5.4.2 Set host IP address

Select „3“ and hit the enter key. The following is shown:

Enter a new IP address in the format displayed above if required.

Caution: If host communication is already installed via the hospital LIS system changes may result in malfunction!

Enter “0” to leave menu without changes

5.4.3 Watch Dog Reset

Select „4“ to perform a reset of the main board software by use of the software watchdog timers

5.4.4 Check LAN

Select „5“ to start a check of LAN connectivity. The analyzer writes a file into the host directory, reads this file, and
compares both files to check write and read access from/to the host. Procedure finishes with “succeeded” or “failed”. In
case of failure check LAN cable connectors as well as host settings and analyzer settings. See chapter 1: General for details
of host connection.
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5.4.5 Burn PLDs

Select „6“ to perform burning of PLD ICs. The 4 PLD ICs control the measuring rotor DC servo motor, the Dilutor stepper
motor and both reagent stirrer motors. Procedure finishes with success or failed

Remark: PLDs burning is not required, PLDs are already burned on each mainboard.
This action takes about 15 minutes! Do not switch off the analyzer once this procedure is started. Once this test is finished a
3 seconds beep is done.

5.4.6 Check parallel bus

Select „7“ to start a test routine for the parallel bus on the main board. Procedure finishes with success or failed

5.4.7 Check I2C bus

Select „8“ to start a test routine for the I2C buses on the main board. Procedure steps finish with success or failed

5.4.8 Check time base

Select “11” to start a test routine for the real time clock of the main board. Hardware and Software Clocks are read out
twice in a distance of 10 seconds. Procedure finishes with success or failed

5.4.9 EEPROM test

Select “13” to start a test routine for the EEPROM of the main board. Procedure finishes with success or failed

5.4.10 Serial number

Select „10“ to enter a new serial number for the main board.
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5.4.11 Export Parameters to PC

The software tool SAMBA is used to enable date exchange between the analyzer (Linux based hardware) and the host
computer (windows or linux based).
Select „14“ to start exporting of parameters to a PC which must be configured as a host for the analyzer. The analyzer
creates the file “ibs_parexp00001.txt” which includes all analyzer EEPROM parameters. Test, Reagent and Calibration
parameters are included. File is written to host computer into released network folder “C:\labitec”. This file can be read
and modified by use of a text editor program.

Remark: If “ibs_parexp00001.txt” already exists the ID number is automatically increased to “ibs_parexp00002.txt” and so
on.
If the export does not work, check LAN crossover cable, host settings, analyzer settings. See chapter 1: General for details
of host connection.

5.4.12 Import Parameters from PC

Select „15“ to import the file „PARIMP.TXT“ from the released network folder “C:\labitec” into the analyzer EEPROM.

If the import does not work check LAN crossover cable, host settings, analyzer settings. See “chapter 1: General” for
details of host connection.

5.4.13 Flash update from PC

Select „16“ to start flashing of analyzer software into the onboard flash memory. The file “linux” is required in the released
network folder “C:\labtec” of the host computer.

Caution: This function is realized to flash a first software version to a brand new main board. It is strongly recommended to
perform the program update of already installed analyzers via an USB-Stick and the analyzer software. This guarantees that
new parameters, required for a new software version, are initiated correctly. See Operators manual chapter “Software
update” for details.

5.4.14 Export parameters to USB-Stick

Select „17“ to start exporting of parameters to an USB-Stick. The analyzer creates the file “ibs_parexp00001.txt” which
includes all analyzer EEPROM parameters. Test, Reagent and Calibration parameters are included. File is written to the
USB-Stick root. This file can be read and modified by use of a text editor program.

Remark: If “ibs_parexp00001.txt” already exists the ID number is automatically increased to “ibs_parexp00002.txt” and so
on.
If the export does not work, check USB connector. USB-Stick must be mounted before exporting parameters. This takes
place automatically during startup if USB-Stick is attached to the analyzer.
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5.4.15 Import parameters from USB-Stick

Select „18“ to import the file „PARIMP.TXT“ from the root of the USB-Stick into the analyzer EEPROM.

If the import does not work, check if USB-Stick is mounted, file name PARIMP.TXT is correct (on some computers file
extension display is disabled. Then the file is displayed as PARIMP only. If then the user adds .TXT, the complete filename
will PARIMP.TXT.TXT !)

5.4.16 Flash update from USB-Stick

Select „19“ to start flashing of analyzer software into the onboard flash memory. The file “linux” is required in the root of
the USB-Stick.

Caution: This function is realized to flash a first software version to a brand new main board. It is strongly recommended to
perform the program update of already installed analyzers via an USB-Stick and the analyzer software. This guarantees that
new parameters, required for a new software version, are initiated correctly. See Operators manual chapter “Software
update” for details.

5.4.17 Set date and time

Select “20” to adjust the date and time of the main board hardware real time clock. In many cases the software watchdog
timer resets the main board after this function is performed. This is caused by the watchdog timers that observe several
tasks of the multitasking operator system. If the system time is modified the watchdog might detect several days of
inactivity and the system reboots.

5.4.18 Init QC database

Select ”21” to initialize the QC database. When selecting the following message appears:

Selecting “0” will quit without action. Selecting “1” will initialize all QC data on the internal flash disk memory.
All existing closed and active QC periods will be erased.

5.4.19 All following functions

Select ”1” to start an automatic procedure which performs all functions described before which are required to set up and
test a new mainboard.
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5.4.20 Leaving of sub menu

The sub menu „mainboard“ can be left when entering „0“ and the enter key.

5.5 Power supply

Select „4“ and hit the enter key. The following is shown:

5.5.1 Set serial number

Select „2“ to enter the serial number of the power supply.

5.5.2 Check vent

Select „3“ to start a test routine for the fan speed calculation and rotation detection. Range: 6500…7500 rpm

5.5.3 All functions

Select „1“ to perform item 2 and 3 automatically.
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5.6 Dilutor
Select „5“ and hit the enter key. The following is shown:

5.6.1 Set serial number

Select „2“ to enter the serial number of the Dilutor.

5.6.2 Init Dilutor

Select „3“ to start initialization of Dilutor stepper motor. The stepper motor is moving the syringe to the upper position
until the motor is blocked. Then the syringe is moved 50 steps down to avoid permanent blocking at home position. The
following is shown:

Explanation: The defined max_pos= 6556 is the number of Dilutor stepper motor steps which the Dilutor can move the
syringe down.

24 steps are in accordance with 1 µl. The maximum on 250 µl comply with 6000 steps of the Dilutor motor. Since air gaps
between system water and fluids as well as the transportation air gap are to be defined the quantity of allowed steps is
higher than 6000.

Error conditions:

If the encoder or stepper motor is defect or a mechanic problem exists, the Dilutor can not initialize. After a timeout of 10
seconds the home init routine is stopped and the system reboots (fail safe).

5.6.3 All functions

Select „1“ to perform items 2 and 3 automatically.
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5.7 Reagent stirrer

This is a test routine for the two reagent stirrer motors which are located underneath the reagent positions 1 and 3. Both
stepper motors are equipped with a magnetic stirrer head that uses an additional magnet and hall sensor combination to
enable monitoring of the rotation for both motors. Select “6” to start the Reagent stirrer test routine. The following is
performed:

Explanations: Reagent stirrer 0 -> Reagent stirrer underneath reagent position R1, Reagent stirrer 1 is located underneath
position R3.

Each motor is controlled with 200, 300, 400, 500 rpm. The proportion of high to low cycles is monitored. High means, that
the rpm magnet is in hall sensor position, low means it is outside. The time for both states in msec is measured by the
service software. If both motors are moving the test finishes with success.
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Error conditions:

If one or both motors are not turning the rpm control detects no change in high / low states and the test is finished with
failure. Possible reasons for failures are:

 defect stepper motor control at the mainboard

 defect stepper motor
 defect hall sensor
 magnet head at Reagent stirrer motor shaft not fixed
 cables for stepper motor or hall sensor not connected
 mechanic blocking of motor (partly or total)
 PLDs which control the stepper motors at mainboard are not burned or defect
 Wrong parameter settings for Reagent stirrer motors

5.8 Pipettor
Select “7” to display the pipettor menu

Explanations: The pipettor module enables heating and level sensing of the pipettor. It consists of the pipettor and the
corresponding pcb. The pipettor pcb is equipped with a separate µ controller and communicates with the device mainboard
via an RS485 bus.

5.8.1 Module status

The status line informs about the module status.

Initialized: The module is working as a slave and is powered on and initialized by the mainboard.

FALSE: Module is not initialized

TRUE: Module is powered on and initialized

Level sensor: The Level sensor can be switched on and off by the mainboard host controller software. Therefore the status
of the sensor can be ON or OFF.

Remark: In normal working mode the pipettor level sensor is switched on directly before the level sensing is required. The
level sensor may not be switched on permanently because then the automatic level sensor adjustment will become invalid.

Heating: The pipettor heating can be switched ON or OFF by the mainboard host controller software
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5.8.2 All functions

Select „1“ to perform items 2 to 8 automatically in succession.

5.8.3 Version

Select „2“ to display the version of the pipettor module firmware.

The module is initialized for this action. The level sensor is activated, too.

5.8.4 Serial number

Select „3“ to enter a serial number for the pipettor.

5.8.5 Pipettor level sensor, 4 = measure and on/off

Select „4” to get an ADC result of the level sensor. In air, this value is close to zero, in liquid the value may raise up to
1023.

The red indicator LED, located on the pipettor pcb, becomes red once the level sensor is activated and the module detects
liquid.

After the value is displayed the user has the choice to leave the sensor switched ON or OFF. It is recommended to switch
the level sensor OFF.

5.8.6 Pipettor level sensor, 5 = adjust

Select „5” to start reading out of level sensor calibration value. The value must be between 800 and 1200 AD digits.

Remark: It is recommended NOT to modify this value. The alignment of the level sensor is done on the pcb at factory.

5.8.7 Pipettor heating: 6 = measure & on/off

Select „6” to switch on the pipettor heating and to read out the current pipettor temperature.

The set temperature is displayed. This value is 37,5°C.

The actual temperature is displayed. The user can decide to leave the heating powered ON or to switch it OFF.
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5.8.8 Pipettor heating: 7 = calibrate

Before calibrating the pipettor heating, the external temperature sensor (service kit) must be attached to the pipettor.

Select „7” to start calibration of pipettor by software.

Enter the current temperature of the pipettor, measured by the external temperature sensor of the service kit.

Example: The current temp is 36,5°C -> enter the value 36.50 and hit the enter key

The pipettor module calculates the new set value for the heating control loop and the pipettor is tempered to 37,5°C.

Remark: This procedure might be repeated to achieve exactly 37,5°C. Wait for a minute to enable the pipettor to get in
thermal balance. This takes a bit longer since the external temperature sensor is working like a heat sink at the pipettor.

5.8.9 Pipettor heating: 8 = enter new set temperature

Select “8” to enable entering a new set temperature for the pipettor

Enter the new set temperature. Example: Enter 37.50 for 37,50°C.

Caution: It is strongly recommended NOT to modify the set temperature of the pipettor module since calibration for tests
are impacted.
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5.9 Photometer
Select “8” to display the photometer menu

5.9.1 All functions

Select „1“ to perform items 2 to 6 automatically in succession.

5.9.2 Set serial number

Select „2“ to enter a serial number for the photometer module.

5.9.3 Calibrate gain and dark/bright

The photometer is equipped with a separate µController that communicates to the mainboard host controller via an RS485
bus. The photometer firmware can be updated via flash download by RS485, initiated and performed by the host controller.
The photometer consists of the following major components:

a) µ Controller
b) Stepper motor drivers including rpm monitoring for 2 mixer motors
c) 24 bit high precision AD Converter for 4 analog inputs
d) Up to 6 LED constant current sources
e) 4 programmable gain switches with 16 gain steps at each channel
f) RS485 interfacing
g) Ambient light compensation
h) LED drift compensation by use of 2 reference channels

The photometer consists of 4 inputs: 2 measuring inputs and 2 reference inputs. Each of the both measuring inputs has a
corresponding reference input. The reference inputs are used for the compensation of the LED drifts.

Each input requires a bright value and a dark value for the calculation of the absorbance value in mE. The bright value is
the maximum light value, measured without cuvette ring in adjusted measuring rotor. The dark value is measured with
LEDs powered off. If ambient light compensation is active the dark values are always 0.

Select „3“ to start the procedure for the automatic adjustment of gains as well as dark and bright values for each input:

Caution: The measuring rotor must be centred in the optical path and the cuvette ring must be removed from the measuring
rotor.

The bright values are stored as absolute reference during factory setup of the photometer.

Explanation: Each LED is subject of degradation, a permanent minimal loss of energy while the LED is powered on.
Therefore the measuring signals are amplified. Each input has a separate amplifier which can be adjusted to 16 different
amplification factors by software.
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Do NOT select “1=YES” since the reference values are stored at factory setup with brand new LEDs. Select “0=NO” to
keep the EEPROM parameters for the reference bright values untouched.

Remark: The analyzer software checks the values of both reference channels for energy loss. Both channels do always have
full light energy during the whole lifetime. Due to degradation process the energy becomes lower after years of operation.
Is less than 50% of the transmission energy compared to the factory setup is reached the analyzer generates a warning that
the photometer must be replaced. To maximize the lifetime of all LEDs the LEDs are switched on directly before a run only
and are switched off directly after the run has finished.

Once the photometer is initialized, an update function first checks if a new firmware version is available on the mainboard
host controller software. If a new version is available, the photometer module is automatically updated by the host via flash
download.

Next, the LEDs of 405 nm are powered on for 10 seconds. This time is used for thermal balancing of the LEDs to avoid
extreme drift directly after LEDs are powered on.

Then an automatic gain adjustment function switches the amplifier for each of the 4 inputs automatically and measures the
corresponding ADC value. 16 steps of gain are performed. For each input the gain factor with the best fit is selected and
memorized.

This procedure is repeated for 570 nm LEDs and 740 nm LEDs if the photometer is equipped with.

Next the dark values and bright values are measured and memorized.

At last all values are displayed is a table. If all functions are performed successfully and values are plausible, the test
finished with “success”. In case on any failure, the test is aborted with “failure”.
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Error conditions:

a) Measuring rotor not in home position, optical path not clean

b) Cuvette ring left in measuring rotor
c) LED defect
d) Photo detector defect

5.9.4 Mixer test

The photometer is equipped with 2 mixers, one underneath each of the 2 measuring positions. The mixer motors have
magnetic heads located on the motor shaft, which turn the mixers inside the cuvette ring via a magnetic field. Each mixer
motor is checked for correct rotation speed permanently by use of an additional magnet and hall sensor combination.

Once the mixer test is started with key “4” to following procedure is done:

Each mixer motor is driven with 200 rpm to 900 rpm in a step width of 100 rpm. For each speed the rpm is calculated and
compared with the set rpm value.
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5.9.5 Measure noise

This test routine can be used if for any reason the photometer signal becomes noisy.

It is possible to first select a wavelength, next the quantity of measurements. After selection, the desired LEDs are powered
on and it will be waited for thermal balancing. After 10 seconds the selected quantity of measurements are done in a
distance of 100 msec.

Then a statistic calculation of the results is performed.

Explanation of table:

No: Number of measurement

Time (msec): time from 0 msec until desired quantity of measurements are done

Mess1: AD converter value for ADC input Measuring 1

Mess2: AD converter value for ADC input Measuring 2
Ref1: AD converter value for ADC input Reference 1
Ref2: AD converter value for ADC input Reference 2
mE1: calculated absorbance value for measuring channel 1 including information of bright values, dark
values and ADC values for meas1 and ref1.
mE2: calculated absorbance value for measuring channel 1 including information of bright values, dark
values and ADC values for meas2 and ref2.
mesdif1: Difference between minimum and maximum ADC count value for input meas1
mesdif2: Difference between minimum and maximum ADC count value for input meas2
refdif1: Difference between minimum and maximum ADC count value for input ref1
refdif2: Difference between minimum and maximum ADC count value for input ref1
mE_dif1: Difference between minimum and maximum absorbance value of measuring channel 1 including
information of bright values, dark values and ADC values for meas1 and ref1.
mE_dif2: Difference between minimum and maximum absorbance value of measuring channel 2 including
information of bright values, dark values and ADC values for meas2 and ref2.

Explanation of final results:

Line “digits meas1”: mid = average value of ADC digits for ADC input meas1
stdabw = standard deviation of ADC digits for ADC input meas1
vK = coefficient of variation of ADC digits for ADC input meas1
mini = minimum value of ADC digits for ADC input meas1
maxi= maximum value of ADC digits for ADC input meas1
diff = difference between minimum and maximum value of ADC digits for ADC input meas1

Line “digits meas2”, “digits ref1” and “digits ref2” like described for “digits meas1”
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Line “mE channel 1”: mid = average value of absorbance values for measuring channel 1
stdabw = standard deviation of absorbance values for measuring channel 1
vK = coefficient of variation of absorbance values for measuring channel 1
mini = minimum value of absorbance values for measuring channel 1
maxi= maximum value of absorbance values for measuring channel 1
diff = difference between minimum and maximum value of absorbance values for measuring
channel 1

Line “me channel 2”: like described for “mE channel 2”

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5.10 Rotor
Select “9” to display the measuring rotor menu

5.10.1 All functions

Select „1“ to perform items 2 to 9 automatically in succession.

5.10.2 Set serial number

Select „2“ to enter a serial number for the Measuring rotor module.

5.10.3 Test heating & NTC

The measuring rotor is equipped with a heating foil and an NTC resistor located underneath. Once the heating is activated
the temperature rises and the resistor value drops. This is checked when selecting “4” “Rotor: heating test”

After 10 seconds of heating the rotor, the NTC value must be dropped for more than 30 ADC digits. If test was
successfully, this test ends with “success”.

5.10.4 Calibrate heating and NTC

The target rotor surface temperature of 38,5°C must be adjusted. There are 2 possibilities to adjust it.

a) by entering a target ADC value (digits) for the NTC resistor

b) by entering the current temperature of the measuring rotor

In any cases proceed as follows to measure the temperature of the rotor surface.

* Move the cuvette pair 1 and 2 of the measuring rotor into the optical path manually

* remove the cuvette from the measuring rotor

* put ~50 µl distilled water into the shaped triangle and put the surface temperature sensor of the service kit into the water
bubble. Use, for instance, adhesive tape to fix the temperature sensor.
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5.10.4.1 Enter actual temperature in temperature value

The target value in ADC digits is calculated by the service software once the current (actual) temperature value has been
entered. In the example below the software calculated 1170 digits as target value.

Caution: It is recommended to wait approx. 15 minutes after heating was switched on first time. Always keep windows of
the laboratory room closed while calibrating the measuring rotor heating. Close the shield of the analyzer if model is
equipped with.

Remark: This procedure may be repeated to meet the exact set temperature.

5.10.4.2 Enter actual temperature in digits

Once the target temperature has been reached nearly it is possible to enter the NTC set digit value manually. This is
recommended if only a small deviation of current temperature to target temperature remains. The NTC resistor has a
change in its value of -2,5 ADC digits for + 0,1°C.

Example: The current temperature = 37,2°C, digits = 1175

The target temperature = 37,4°C

Difference = 0,2°C

+0,1°C -> -2,5 ADC digits

+2 * 0,1°C * (-2,5 digits) = -5 digits

The new target digit value = (1175-5) = 1170 digits

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5.10.5 Init rotor motor

Select „6“ to start initialization of rotor motor.

Caution: Take care that the pipettor tip is safe and is not in the area of the measuring rotor!

The following procedure starts:

The rotor motor is moving the measuring rotor ccw until the movement is blocked by the rotation barrier underneath the
measuring rotor.

Once the rotor has reached home (block) position, this test finishes with “success”

Error conditions:

* Servo motor is not connected

* Servomotor is blocked

* Toothed wheel on servo motor shaft is not fixed

* Toothed belt loose

* Toothed belt too tight

* Servo motor, gear or encoder is defect

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5.10.6 Teach in rotor manually

Select „7“ to start procedure for manually teaching in of cuvettes 1 and 2 into optical position of the photometer module.

The measuring rotor is first driven to home position, then the servo motor current is switched off. This enables the
manually rotation of the rotor. Move rotor cw (clockwise) until cuvette 1 and 2 are centered in optical path. Insert
adjustment pin into measuring rotor hole (the right one of the 3 holes). See picture for details.

Hit the ENTER key to store the rotor home position into mainboard EEPROM.
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5.10.7 Optimize rotor position with help of photometer

Preconditions for the test step:

A) PLDs of mainboard must be burned

B) Rotor must be teached in manually
C) Cuvette ring is removed out of rotor
D) Photometer must be adjusted (gain and dark/bright values)

Select „8“ to start procedure for optical teaching in of rotor position

First the measuring rotor is performing home. Next the rotor drives cuvette pair 1 – 2 into the optical position of
photometer. This is the position which has been teached in manually before. From this position outgoing the optimal
position for the optical path is searched by use of the photometer.

Therefore the following procedure is done:

 The photometer LEDs 405 nm are switched on

 10 seconds pause for thermal balancing
 The rotor is driving to home position
 The rotor moves to manually teach in position
 The rotor is moved 400 motor steps ccw (counter clockwise) out of manual position
 The rotor is turning in 2 steps distances in direction of manual home whereby the photometer measures the
absorbance on both channels.
 On the analyzer LCD display a graphic is build showing the transmission values on the Y axis and the motor step
position on the X-axis. The red graph is measuring channel 1, the blue graph is channel 2.
 Once the test is finished a cross and a star is drawn in the graph. The cross is the manually teach in position, the
star indicates the optical adjusted position which will be stored as the new position into mainboard EEPROM.
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5.10.8 Check all cuvette pairs

Preconditions for the test step:

A) PLDs of mainboard must be burned

B) Rotor must be teached in manually
C) Cuvette ring is removed out of rotor
D) Photometer must be adjusted (gain and dark/bright values)

This test enables to check by the optics if a cuvette ring is present in to rotor. Insert a new cuvette ring into measuring rotor
ant hit the “9” key. The following procedure starts:

 The photometer LEDs 405 nm are switched on

 10 seconds pause for thermal balancing
 The rotor drives to home position
 The rotor drives cuvette pair 31-32 into optical path of photometer
 Measurements on both photometer channels are done while the mixer motors are turning with 500 rpm to remove
stir bars out of optical path
 The measurement values in transmission are shown in a graph on the analyzer LCD screen
 Procedure is repeated for all 15 others pairs of cuvettes

On the X-axis of the graph the number of the cuvette is drawn, on the Y-axis the transmission value for both measurement
channels is shown. The red graph is channel 1, the right graph is channel 2.

On the terminal menu the corresponding transmission values are shown. Once the software detects similar values for the
transmission of all cuvettes the ring is found to be “clean”.

Remark: The small deviations are caused by the difference is the optical absorbance of the cuvettes. These differences are
due to production and material deviations and cannot be avoided.
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If a used cuvette ring is checked, the deviation of the transmission values is too high. The graph is showing that
cuvettes 2,4, 26, 30 and 31 are not clean.

If this test is performed without cuvette ring the graph is displayed as follows:

All transmission values are 100 %.

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5.11 XYZ-Servos
Select “10” to display the XYZ-Servo menu:

The XYZ Servo module consists of a separate pcb which is equipped with 3 µ Controllers, one for each axis. This module
acts as a slave and communicates to the mainboard host controller via RS485 bus. The pcb is mounted on the backside of
the X-slider. For each axis the home position is detected if the motor is blocked:

X-axis: Most left position when looking frontal at analyzer

Y-axis: Most rear position

Z-axis: Top position of pipettor

5.11.1 All functions

Select „1“ to perform items 2 to 7 automatically in succession.
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5.11.2 Check communication & versions

Select „2“ to start a test for RS485 communication and display of XYZ Servo firmware:

Remark: The Servo firmware can be updated via flash download by RS485, initiated and performed by the host controller.
Once the software detects a more recent version of the firmware the XYZ-servo pcb is automatically updated.

5.11.3 Set serial number

Select „3“ to enter a serial number for the XYZ-servo module.
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5.11.4 Init X+Z motor

Select „4“ to start the initialization and home command for the Z and X axis.

Remarks: On all movements, first the Z-axis is driven to home (which is the upper block position)

First the Z-axis is driven to home position and then the X-axis is moved to home. Afterwards the X motor moves the YZ
unit to the most right position and back to the home position.

5.11.5 Init Y+Z motor

Select „5“ to start the initialization and home command for the Z and Y axis.

First the Z-axis is driven to home position and then the Y-axis is moved to home. Afterwards the Y motor moves the
pipettor to the most front and rear position.

5.11.6 Init Z motor

Select „6“ to start the initialization and home command for the Z axis.
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5.11.7 Init X+Y+Z motor

Select „7“ to start the initialization and home command for the Z-, X- and Y axis.

The maximum positions for Y- and Z- axis are checked.

5.12 Display
Select “11” to show the Display menu:

5.12.1 All functions

Select „1“ to perform items 2 to 5 automatically in succession.

5.12.2 Set serial number

Select „2“ to enter a serial number for the display module.

5.12.3 Set contrast

Select „3“ to enter a new value for the LCD display contrast.

Remark: Bigger values create a darker screen.

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5.12.4 Calibrate touch

Select “4” to calibrate the touch screen. Once this function is selected, a target is drawn at the upper left edge of the LCD
display.

Press into the centre of the target by use of a touch pen. Next a new target is drawn in the lower right edge of the touch
screen. Also press into the centre of this target to finish the calibration of the touch screen. The parameters, calculated by
the software, are stored into the mainboard EEPROM.

Remark: This test has a timeout of 10 seconds. Press into the centre within this time, otherwise the test in cancelled without
action.

Remark 1: This test has a timeout of 10 seconds. Press into the centre in this time, otherwise the test in cancelled without
action.

Remark 2: The user is responsible for the correct calibration, a hitting outside the centre is not rejected by the software and
will lead to malfunction of the touch screen until the calibration is repeated correctly
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5.12.5 Pixeltest

Select “5” to start the pixel test of the LCD display. Follow the instructions on the terminal screen.

5.13 Cover locking

Select “13” to test the cover locking including locking sensor and shield sensor.

Remarks: This test does only work if the shield detection is enabled in the user software. Refer to the Operators manual for
details. Skip this test for COMPACT housing instruments without shield.
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5.13.1 All functions

Select „1“ to perform items 2 to 6 automatically in succession.

5.13.2 Set serial number

Select „2“ to enter a serial number for the cover locking module.

5.13.3 Display state

Select “3” to display the state of the shield and the locking sensor

5.13.4 Enable / disable shield control

Select “4” to modify the sensor function

When enabled, the analyzer checks the sensor state during the operation of the analyzer. If disabled shield sensor states are
ignored.

5.13.5 Unlock

Select “5” to unlock the locking mechanism

Remarks: This test does only work if the shield detection is enabled in the user software. Refer to the Operators manual for
details. Skip this test for COMPACT housing instruments without shield.

5.13.6 Lock

Caution: Since the analyzer is not equippen with a shield the shield control must be disabled. Enabling the shield control
will result in problems in the user software. No measurement run can be started when shield control is enabled.

Select “6” to lock the locking mechanism

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5.14 Pumps and Canisters

Select “14” to display the menu for the pump and canister sensor test

5.14.1 All functions

Select „1“ to perform items 2 to 11 automatically in succession.

5.14.2 Set serial number

Select „2“ to enter a serial number for the cover locking module.

5.14.3 System water pump: 3 = setup

Select „3“ to setup the system water pump:

Remark: The system water pump is controlled by the mainboard. The driving signal is a rectangle pulse signal. The high
cycle and the low cycle can be adjusted in a resolution of 1 msec. The minimum value is 5 msec, the maximum time value
is 100 msec. The setting of 30 msec = OFF and 10 msec = ON is the best fit setting for the maximum of output. It is
strongly recommended NOT to modify these EEPROM parameters. Otherwise carry over of reagent and samples might
happen. The mainboard also incorporates a hardware protection circuit to avoid pump destruction by permanent high
signals. In case this circuit becomes activated a corresponding message appears and the system reboots. After reset all
pumps are OFF.

5.14.4 System water pump: 4 = test

Select „4“ to start a test for the system water pump.

Caution: Take care that the pipettor is located over an empty vial or moved to a safe position since the system water will
otherwise flood the analyzer. If pipettor is located over the rinsing station, the rinsing station will overflow!
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5.14.5 Waste water pump: 7 = setup

Select „7“ to setup the waste water pump.

Remark: The waste water pump is controlled by the mainboard. The driving signal is a rectangle pulse signal. The high
cycle and the low cycle can be adjusted in a resolution of 1 msec. The minimum value is 1 msec, the maximum time value
is 100 msec. The setting of 18 msec = OFF and 11 msec = ON is the best fit setting for the maximum of output. It is
strongly recommended NOT to modify these EEPROM parameters. The mainboard also incorporates a hardware protection
circuit to avoid pump destruction by permanent high signals. In case this circuit becomes activated a corresponding
message appears and the system reboots. After reset all pumps are OFF.

5.14.6 Waste water pump: 8 = test

Select „8“ to start a test for the system water pump. The waste water pump is switched on for 10 seconds. Fill in liquid
manually to check volume flow.

5.14.7 Canister sensors: 9 = calibrate system water

Select „9“ to enable setting of parameters for the system water level sensor.

Explanation: The external system water level sensor incorporates the steel tubing for water aspiration and the NTC resistor
inside the green housing. The NTC sensor is part of an electronic circuit which generates a heating circuit for the NTC
sensor, measures the voltage at the sensor and generates a digital value for it. Once the sensor is under water the NTC
resistor is cooled by the water. If the canister liquid level falls under the level of the NTC there is still approx. 500 ml
usable liquid for the analyzer inside the canister. If the NTC sensor is in air the resistor is heated up and the NTC value
decreases. Therefore it is required to enter a threshold value. If the ADC digital value is below this threshold the sensor
state is EMPTY, if the digit value is bigger than the threshold, the sensor state is FULL. The system water level sensor can
only distinguish FULL and EMPTY states; there is no calculation of liquid volumes.
Remark: The water must have a temperature of 30°C±1°C when calibrating.

Procedure of determining the thresholds for system water and waste water sensors:
a) Measure the value in air
b) Measure the value in water
c) Add both values
d) Divide the summary by 2, the result is the threshold
Example:
Air: 310
30 °C Water: 695

Threshold = [(310+695)/2] = 503

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5.14.8 Canister sensors: 10 = calibrate waste water

Select „10“ to enable setting of parameters for the system water level sensor.

The waste water sensor works similar to the system water sensor with the difference that the normal state is EMPTY. See
description of 2.13.7 for details.

5.14.9 Canister sensors: 11 = show status

Select „11“ to display the states of the system water and waste water level sensor

The state WET (FULL) or DRY (EMPTY) is displayed. Additionally the thresholds and hysteresis for both sensors is
shown.

5.15 USB-memory-stick
Select “15” to start a short test for the USB stick. Attach a stick to the USB port of the analyzer before and wait 10 seconds
for the automatic hardware detection and mounting of the USB-stick. The following appears:

Once an USB-Stick was detected this test is left with “success”.

Remark: After USB-Stick is attached wait appr. 10 seconds until hardware autodetect takes place.

Error conditions: USB-Stick attached and test started before mounting of stick was completed -> failure
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5.16 Card reader

Select “16” to start the test of an attached card. The following actions take place:

a) The content of the card is read and buffered

b) Random data is written to the card
c) The data is read out
d) The data is compared
e) The formerly stored data is written back

If the compare is successful, the test is passed with “success”.

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5.17 Edit serial numbers

Select “50” to list the 13 serial numbers of the analyzer components. Serial numbers can be modified until “0” is entered to
leave the menu.
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5.18 Teach in
Select “51” to initialize the XYZ and measuring rotor motors. The teach-in menu is displayed:

Alignment Tools:
Wash Station Bottle 15ml
for for
Rinsing station Reagent position 1-3
and Washer position

2 => Rinsing station 3a => Reagent position 1

5a => Washer position

Bottle 5ml Controls

for for
Reagent position 4-15 Cup Position 1-8

3b => Regent position 15 5b => Cup position 17

Samples Cuvettes
for for
Sample position 1 – 25 Cuvette ring 1-32

4a => Sample position 1 6a => Cuvette position 1

4b => Sample position 25 6b => Cuvette position 32
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Check the correct measuring rotor alignment.

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5.18.1 All functions

Select „1“ to perform items 2 to 13 automatically in succession.

5.18.2 Rinsing

Select „2“ to teach in the XYZ position of the rinsing station.

The XYZ servo motors are powered off. Move the pipettor tip manually into the drill hole of the rinsing adjustment tool.
Move the X-axis directly at the X slider. Take care, that the pipettor tip is NOT bended. On the bottom line the current
XYZ coordinates are displayed. Once an axis might be moved beyond a limitation the message “X (Y) (Z) out of range” is
shown. Hit the enter key to store the current position.

After storing the XYZ servo motors are powered on again.

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5.18.3 Reagent-block

Select „3“ to teach in the reagent block position R1 to R15.

The XYZ servos are powered off. Move the pipettor tip manually into the drill hole of the tool for reagent position R1 (top
most left) and hit the enter key.

Next move the pipettor tip into the drill hole of the tool for reagent position R15 (bottom most right) and hit the enter key.

The position coordinates for R2 to R14 are calculated by use of an offset table.

The pipettor moves to all 15 reagent positions (but Z-axis remains in home position (top)). Each movement must be
initiated by a key. This is a check if all reagent positions are calculated correctly and can be reached without problems. In
case of any failures a corresponding error message appears and the system reboots.
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5.18.4 Samples

Select „4“ to teach in the 25 sample positions.

The XYZ servos are powered off. Move the pipettor tip manually into the drill hole of the tool for sample position S1 (top
most right) and hit the enter key.

Next move the pipettor tip into the drill hole of the tool for sample position S25 (bottom most left) and hit the enter key.

The position coordinates for S2 to S24 are calculated by use of an offset table.

The pipettor moves to all 25 sample positions (but Z-axis remains in home position). Each movement must be initiated by a
key. This is a check if all sample positions are calculated correctly and can be reached without problems. In case of any
failures a corresponding error message appears and the system reboots.

Remark: A reboot can happen if the calculated value for Y (left row) or X (right row) are outside the allowed rages.

X-range: 0…9235

Y-range: 0…5610
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5.18.5 Washer & controls

Select „5“ to teach in the 2 washer positions and the 8 Control positions.

The XYZ servos are powered off. Move the pipettor tip manually into the drill hole of the tool for Washer position W1 (top
most left) and hit the enter key.

Next move the pipettor tip into the drill hole of the tool for control position C8 (bottom most right) and hit the enter key.

The position coordinates for W2 as well as C1 to C7 are calculated by use of an offset table.

The pipettor moves to all W1, W2 and all 8 control positions (but Z-axis remains in home position). Each movement must
be initiated by a key. This is a check if all washer positions and control positions are calculated correctly and can be
reached without problems. In case of any failures a corresponding error message appears and the system reboots.
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5.18.6 Cuvettes

Select „6“ to initiate teach in procedure of pipettor for the cuvette ring positions. The rotor home position must be teached
in before!

Caution: Take care, that the tools are inserted into the correct positions Cuv1 and Cuv17 and that the measuring rotor has
been teached in before in the rotor menu. The cuvette positions Cuv1 and Cuv2 must be centred n the optical path of the
photometer module!

The XYZ servos are powered off. Move the pipettor tip manually into the drill hole of the tool for cuvette position Cuv1
and hit the enter key.

Next move the pipettor tip into the drill hole of the tool for cuvette position Cuv17 and hit the enter any key.

The position coordinates for Cuv1 to Cuv32 are calculated by use of an offset table.

The pipettor moves to all cuvette positions (but Z-axis remains in home position). Each movement must be initiated by a
key. This is a check if all cuvette positions are calculated correctly and can be reached without problems. In case of any
failures a corresponding error message appears and the system reboots.
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5.18.7 Show all

Select „10“ to display all calculated positions of the analyzer. Depending on analyzer software version the control positions
C1 to C8 are not listed.
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5.18.8 Test all

Select „13“ to drive the pipettor to all calculated positions.

Caution: Select “0 = Z_ZERO” if the adjustment tools still remain inserted into the corresponding adjustment positions.
The pipettor then remains in home position.

Select “1=Z_QUICK” only if adjustment tools have been removed before! The pipettor then moves down to the teached-in
quick position.
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6 Function Software
6.1 General description of functions
Refer to Operators Manual

6.2 General description of initial operation

Refer to Operators Manual

6.3 General remarks for USB-Stick

Caution: General remarks concerning the handling of USB-Stick in the analyzer Linux operating system:
I. USB-Sticks that are attached to the analyzer during start up of the analyzer are automatically mounted (present to
the software)
II. USB-Sticks that are not attached to the analyzer during start up must be mounted manually after attaching it to the
USB port of the analyzer. After attaching the USB-Stick to the analyzer appr. 10 seconds must be waited before
starting the mount procedure the enable autodetect of the USB-Stick by the analyzer Hardware.
III. Mounted USB-Sticks may not be removed before they have been unmounted. If an already mounted USB-Stick is
removed before unmounting it is not possible to mount it again without 2 actions:
a. Unmount USB-Stick
b. Attach the USB-Stick to the analyzer and mount the USB-Stick. If this does not work proceed with:
c. Remove USB-Stick, wait for 5 seconds, attach USB-Stick and wait for 10 seconds.
d. Mount the USB-Stick
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6.4 Parameter export via USB-Stick

It is assumed that an already mounted USB-Stick is attached to the analyzer

6.4.1
1. USB Interface for USB memory device (Stick)

6.4.2
1. Enter the service password into the field
“Password/PIN”. A numeric software keyboard
pops up.
2. Then select the “Setup” button

6.4.3
1. Select the “System” button from the “Setup”
menu

If the parameter export target is the already

attached USB-Stick proceed with 6.4.11.
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6.4.4
1. Hit the “USB-Stick” button

6.4.5
1. Select “Yes” to unmount an already mounted”
USB-Stick (only required, if the target USB-
Stick is not the same USB-Stick which is already
attached to the analyzer and is already mounted)

6.4.6
1. Select “OK” to confirm that USB-Stick is now
unmounted. The USB-Stick can now be
removed.
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6.4.7
1. Put the new target USB memory device (Stick)
into the USB Interface

6.4.8
Wait for 10 seconds to enable autodetect of new
hardware.
Select “setup”, “system”, “USB-Stick”. A
message box is displayed to mount the USB-
Stick

1. Select “YES” to start mounting process.

6.4.9
1. After USB communication is tested successfully,
a message pops up. Confirm with “OK” button
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6.4.10
1. Select “Parameters” from the “System” menu

6.4.11
1. The “Parameters” menu is shown, select
“Export”

6.4.12
1. Select “USB-Stick” as export target
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6.4.13
1. After parameters are exported from Mainboard to
USB-Stick EEPROM an information screen is
shown. Select “OK” to confirm parameter export.

Do not remove the USB-Stick before it has been

unmounted, there is a risk of data loss!
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6.5 Parameter import via USB-Stick

It is assumed that an already mounted USB-Stick is attached to the analyzer. If the analyzer was powered on without
USB-Stick attached skip instruction items 5 to 7.
For parameter import the test file PARIMP.TXT is required in the root of the USB-Stick. Caution: importing invalid
parameter values may lead to malfunction of the analyzer software. There is only a simplified plausibility check for
valid parameter when importing by USB-Stick!

6.5.1
1. USB Interface for USB memory device (Stick)

6.5.2
1. Enter the service password into the field
“Password/PIN”. A numeric software keyboard
pops up.
2. Then select the “Setup” button
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6.5.3
1. Select the “System” button from the “Setup”
menu

If the parameter import file “parimp.txt” is

already existing on the USB-Stick proceed with
1.5.11.

6.5.4
1. Hit the “USB-Stick” button

6.5.5
1. Select “Yes” to unmount an already mounted”
USB-Stick
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6.5.6
1. Select “OK” to confirm that USB-Stick is now
unmounted

6.5.7
1. Put the USB memory device (Stick) into the USB
Interface

USB-Stick with the PARIMP.TXT file including

the modified parameters

6.5.8
1. Wait for 10 seconds to enable autodetect of new
hardware. Then select “YES” to start mounting
process.
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6.5.9
1. After USB communication is tested successfully,
a message pops up. Confirm with “OK” button

6.5.10
1. Select “Parameters” from the “System” emnu

6.5.11
1. The “Parameters” menu is shown, select
“Import”
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6.5.12
1. Select “USB-Stick” as import source

6.5.13
1. After parameters are imported from USB-Stick to
Mainboard EEPROM an information screen is
shown. Select “OK” to confirm parameter import

6.5.14
1. Leave the setup menu via the “OK” button.
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6.6 Software update via USB-Stick

The Software update file is named LINUX and contains the operating system, the user software
and the service software. It is an compressed file which will be flashed into the onboard flash IC
during software update. The file must be located in the root of the USB-Stick. It is recommended
to use the original USB-Stick of the analyzer for the software update because backup of the
formerly installed software is automatically created during software update process.

6.6.1
1. Enter the service password into the field
“Password/PIN”. A numeric software keyboard
pops up.
2. Then select the “Setup” button

6.6.2
1. Select the “System” button from the “Setup”
menu
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6.6.3
1. Hit the “USB-Stick” button

6.6.4
1. Select “Yes” to unmount an already mounted”
USB-Stick.

6.6.5
1. Select “OK” to confirm that USB-Stick is now
unmounted
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6.6.6
1. USB Interface for USB memory device (Stick)

6.6.7
1. Attach the USB-Stick with the LINUX file to the
analyzers USB port. Wait for 10 seconds to
enable autodetect of new hardware. Then select
“System”, then “Software

6.6.8
1. Hit the “USB-Stick” button
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6.6.9
The following actions are performed automatically:
- Parameters are exported to the USB-Stick
- The currently installed software is memorized to
the USB-Stick with the name linux.old

1. Confirm the message with OK

6.6.10
1. The new and currently flashed software versions
are displayed. Select YES to start flash download
of Linux file to analyzer.

6.6.11
The update of the software takes about 5 minutes.
Do NOT switch off the analyzer during this
process!
Do NOT remove the USB-Stick!
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6.6.12
1. After software has been updated analyzer, the
following screen is displayed. Confirm message
with OK, the restart analyzer by use of
SHUTDOWN and RESTART on the page

6.6.13
1. The new software automatically imports the
parameters which have been exported to the
USB-Stick before. New parameters which might
be necessary for the updated software are created
automatically. This process takes about 5
minutes.

Do NOT switch off the analyzer during this

process
After the software has been initiated the
parameter file is deleted

6.6.14
1. Info
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6.6.15
1. Hit the “Run Preparation” button

6.6.16
1. Once the analyzer is initialized select RUN
PREPARATION. The first time the new installed
software is started a security code must be
entered. Hit into the white edit field.

The security code came with the update software

from Distributor / Manufacturer

6.6.17
1. Enter the 16 digit security code which comes
together with the software. Then select ENTER.

Enter 4 times 4 digits separated by commas.

Example: 1 2 3 4 , a b c d , 5 6 7 8 , r f g h
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6.6.18
1. Select OK to send the security code to the
software.

The code is only a example

6.6.19
1 The software is now enabled.
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6.7 Options
6.7.1 Host Communication
6.7.1.1 Test of LAN connection via analyzer SETUP\SYSTEM\LAN failed

6.7.1.2 Create a user named „labitec“ with password “labitec

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6.7.1.3 Create the network folder C:\labitec

6.7.1.4 Release network folder “labitec” . Allow user “labitec” full read and write access to C:\labitec

6.7.1.5 Release “Jeder” (everybody) full read and write access to this folder -> LAN connection works
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6.7.2 Bidirectional host communication

This sections describes the bidirectional Host communication of the analyzer. The data interchange is taking place via file
transfer. The following features and restrictions exist:

a. The samba version of the currently used linux kernel does not support WINDOWS VISTA or WINDOWS 7 host
operating systems. The bidirectional Host communication software is working with WINDOWS XP and some
former versions only.
b. The samba version of software 01.01 is backwards compatible to users who use unidirectional or bidirectional host
communication with hosts using OS up to Windows XP.
c. It is possible to connect more than one analyzer to one host.
d. Host and Analyzer(s) write files to a network folder, located at the host. Host and analyzer must be connected to
each other via a cross over network cable or hub/switch/router if more than one analyzer.
e. The analyzer shall be able to work with or without host (stand alone device). Therefore a selection of the operating
modes is realized in the setup menu. It is possible to select the modes Bidirectional host communication ”on” and
“off”.
f. If BiDi Host = off, the automatic reading of tr_files on the host drive folder “host” is disabled.
g. Manual assigning of tests is also possible in BiDi host communication mode. Therefore UniDirectional Host
communication (analyzer only sends results) is a subset of BiDi Host.

6.7.2.1 Set up of host

The setup of the host is done in a separate menu accessible under password level SERVICE and higher. In the SETUP
menu the button SYSTEM offers 2 new buttons: SHOW LOG and HOST.
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With the HOST button all required settings for the host can be adjusted. All modifications are logged in a log file that can
be displayed and printed by use of the SHOW LOG button, located in the TOOLS menu.

The following parameters are adjustable for the HOST communication:

Checkbox BIDIRECTIONAL:
If checked, the analyzer is working in bidirectional Host mode. Each time the LOAD SAMPLES screen is opened the
analyzer software searches in the folder “host_192.168.77.4 “ (in this example) for test request files that fit to loaded tests
and sample-IDs.

Radiobuttons REQUESTS DELETED… BY ANALYZER or BY HOST

…BY ANALYZER: The analyzer deletes already processed test request files
…BY HOST: The Host has to delete already processed test request files
Remark: If more than 300 test request files are present in the host folder, the analyzer software displays a
corresponding message. An assignment of tests to sample may fail until the number of test request files is < 300.

A fixed host and analyzer IP address is required for host communication.

The following EEPROM parameters are stored in the analyzer by default and can be modified
Analyzer IP-address: 192.168.77.4
Netmask: 255.255.255.0
HOST IP-address: 192.168.77.92
Gateway: 192.168.77.99
Username: labitec
Password : labitec
Pathname: labitec
Workgroup: labitecgroup

Select TOOLS and then TEST IT to test and memorize the host setting and connect the host to the analyzer
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6.7.2.2 Logging of Host / Analyzer setting modification

A log file will be written at the flash disk. Each modification of the host setting is documented with a time and date stamp.
This file is accessible at the analyzer screen. It is possible to delete and/or print this log file with password level SERVICE.

The log file can be displayed, scrolled and printed

Selecting „Test it“ starts a LAN connection test and a test of different filenames to be written at the host drive
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6.7.2.3 Workflow of bidirectional Host communication

Test Request file written by

host
(tr_sample-ID_test-
abbre_xxxx) into Host
directory

Analyzer reads Host directory

for tr-files when entering
LOAD SAMPLES menu.
When scanning sample-IDs
and when manually entering
sample-IDs tests are
assigned

No

tr-file for
sample-ID
1...25 found?

Yes

Assign Test to sample

Open test Display corresponding

requests Yes message and write open test
available? request into log-file

No

Measure and create re-file for

each tr-file in host directory

Requests
deleted by Analyzer deletes
Yes
Analyzer corresponding tr-file
selected?

No

Host reads re--file

Host deletes corresponding

Host reads re--file
tr-file

End
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The analyzer creates a folder „host_<IP-address>“ in the path “labitec\Coalab”. Into this folder the host writes the
tr_results. The IP-address is coded into this folder name to avoid multiple measuring of test by more than one analyzer.
The day folders and its contents are still created and contain the parexp.txt, log.txt and lgr-files.
During the analyzer start an export file is created which contains the abbreviations of all up to 50 tests existing in the
analyzer software. This list can be used by the host to synchronize the test abbreviations between analyzer and host. The
file name of this list is test_abbrev.txt.
A unique test request file (tr_-file) must be generated by the host for each measurement. Filename: “tr_<sample-id>_<test-
abrev>”
A tr_file does not contain any data, all information is coded in the file name
The analyzer reads these tr_files and generates the joblist in the LOAD SAMPLES menu.
It is possible to assign or unassign test requests manually, also in BiDirectional host communication mode.
When selecting LOAD SAMPLES in BiDirectional host communication mode the analyzer reads tr_files.
After finishing the measurement the analyzer creates an re_file, containing the results of the measurement. The re_file
format is “re_<sample-id>_<test-bbrev>_xxxx.csv”. xxxx is a ring number starting with 0000. This ring number is
automatically increased by the analyzer software for each new result. This avoids overwriting of repeated measurement
results.
If the radio-button REQUESTS DELETED…” is set to BY ANALYZER, the corresponding tr_file is removed by the
analyzer.
If BY HOST is selected, tr_files have to be removed by the host.
If tr_files are not removed after the corresponding measurement is finished, the analyzer will do the same measurements
again.
The host must allow the analyzer to read, write and to create directories. If the radio-button REQUESTS DELETED…” is
set to BY ANALYZER the host must also allow the analyzer to remove files. An re_file contains the same data like in
UniDirectional host mode
Tr_ and re_files contain sample-ID and test abbreviation in their file name, e.g. “tr_<sample-id>_<test-abbrev>” and
“re_<sample-id>_<test-abrev>_xxxx.csv”.
REMARK: Scanned sample-IDs may contain special characters. Nevertheless the software reacts safe if un-allowed special
characters are in the patient-ID string. Therefore: Sample-ID and test abbreviation may only consist of standard-US-ASCII
alphanumeric. Only a few special characters are allowed. Sample-IDs and test abbreviation are checked after entering. If
forbidden characters are used, a corresponding message is displayed.
The following characters are allowed for the sample-ID:

ABCDEFGHIJKLMNOPQRSTUVWXYZ
abcdefghijklmnopqrstuvwxyz
0123456789
!%&()[]{}=#~+-,^@
In case of any error flags the host can decide to create a new tr_file to repeat the measurement. The analyzer does not react
on error flags.
For manually assigned tests without host request the re_file is written also. The host can decide to read these files and / or
erase them.
Control measurements will always be loaded manually and can not be initiated by the host since controls are not patients.
The Button „Resend Results“ is placed in the menu SHORTFORM RESULTS OF THE LAST RUN, accessible by the
button RESULTS in the main menu. The Analyzer tries to reconnect to the Host, if the Samba-connection is closed before
resending the results to the host.
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6.7.2.4 Procedure to generate a Joblist at the analyzer

A test can be assigned to a sample in 2 different ways if BiDirectional Host connection is activated. In both cases the
software searches for all tr_files on entry to this menu.

6.7.2.5 Assigning tests manually (Bidirectional Host connection deactivated)

Tests can be assigned to samples by use of the sample buttons. Only tests that are already loaded to the system can be
assigned. The volume of the test reagents are known to the software. Each assign of a test to a sample subtracts the required
liquid amount from the reagent. It is not possible to assign any more tests to samples when the volume of the reagent has
reached rest volume.

6.7.2.6 Assigning tests to each sample individually by use of host communication (BiDirectional host connection
activated)
When the load-samples-menu is entered, the software searches in the host-directory for tr_files. A corresponding message
is displayed.
The user scans a sample by use of the external handheld barcode scanner, attached to the analyzer. With each scan the
analyzer searches for the corresponding tr_file that has already been read in. Test requests will automatically be assigned to
samples.
The tools-menu has a button GET TEST REQUEST which initiates a new search for tr_files in the host-directory. This
does the same as if leaving and re-entering the LOAD SAMPLES menu.
If a barcode is not readable the user can enter the sample ID manually and select the sample. In this case the analyzer works
like the barcode has been scanned.
When host is in bidirectional mode, the next sample- button is automatically selected, after a sample ID has been entered
(manually or by scan). In unidirectional mode the next sample button is not selected automatically, so the user is able to
assign tests manually.

6.7.2.7 Tests with valid host ID can be assigned only when all conditions for performing the measurement on the
analyzer are correct
Software reaction in case of invalid conditions for test assignment:
After entering (manually or by scanner) a sample-ID, the analyzer immediately checks:
 Is the required test loaded?
 Test reagents are loaded
 Test is calibrated
 Test reagents have enough liquids
 Test reagents are not expired
 Washer is loaded
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6.7.2.8 Result file

The result file for a sample is generated by the analyzer and is written to the host network folder. Part of the result file
name is the sample ID.
The syntax of the result file is as follows: re_<sample-id>_<test-abbrev>_xxxx.csv”
The result files are written into the folder “host_<IP-address>” which will be created automatically by the analyzer
software.
Each result file has a unique name and cannot be overwritten by the analyzer
Each result of a measurement is written into one separate result file
The result file shall be read and then erased by the host.
Result files cannot be erased by the analyzer.

If 1st Evaluation only is selected in the test setup the result file has the following content:

START -> Indicator for start of information

sample_name -> Sample-ID
sample_no -> 1…25 for the 25 sample positions
method_abbrev -> Test name abbreviation of test setup
cuvette_no -> 0…31, cuvette which is used for measurement
channel_no -> 0 for left photometer channel, 1 for right photometer channel
lamevi_file -> for manufacturer only
State -> OK -> no problems
-> D -> too high deviation in between sub determinations of a multiple determination result
-> L -> Liquid problem with washer, reagent or sample
-> F -> photometer problem
-> M -> photometer mixer problem
-> S -> Reagent stirrer problem
-> Q -> QC problem (e.g. missing or bad control measurement for a test which is under QC)
-> T -> Temperature problem with pipettor or measuring rotor
date_time -> date in dd,mm,yy format, time in hh,mm,ss format
clot -> raw value in seconds
clot-conv1 -> 1st clotting conversion (%, mg/dl,…)
clot-conv2 -> 2nd clotting conversion (INR or ISI)
STOP -> indicator for end of information

START
sample_name sample01
sample_no 1
method_abbrev L-PT
cuvette_no 0
channel_no 0
lamevi_file multi.lmv
State ok
date_time 20,04,2011 14:22:19
clot 14,1 s
clot-conv1 79,00%
clot-conv2 1,11 INR
END
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If 2nd Evaluation DIFFERENCE also is selected in the test setup the result file has the following additional

content:
grad/diff -> Difference in milli extinction
kin-conv -> converted value in % by use of second calibration graph

START
sample_name sample01
sample_no 1
method_abbrev L-PT
cuvette_no 17
channel_no 1
lamevi_file cl110420/mdaef1e7.lmv
State ok
date_time 20,04,2011 14:46:59
clot 14,2 s
clot-conv1 77,40%
clot-conv2 1,12 INR
grad/diff 159,5 mE
kin-conv 75,30%
END

If 2nd Evaluation KINETIC also is selected in the test setup the result file has the following content:

grad/diff -> Difference in milli extinction

korrel -> coefficient of correlation for linearity check
kin-conv -> converted value in % by use of second calibration graph

START
sample_name sample01
sample_no 1
method_abbrev test
cuvette_no 19
channel_no 1
lamevi_file cl110420/mdaef3d5.lmv
State ok
date_time 20,04,2011 14:55:13
clot 14,1 s
clot-conv1 79,00%
clot-conv2 1,11 INR
grad/diff 129,1 mE/min
korrel 0,989
kin-conv 76,20%
END
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If 2nd Evaluation 1ST DERIVATION is selected (1st Evaluation must be switched off in the test setup) the result
file has the following content:

grad/diff -> maximum reaction curve speed in milli extinction per second (1st mathematical derivation)
max-time -> time of the maximum reaction curve speed
kin-conv -> converted value in % by use of second calibration graph

START
sample_name sample01
sample_no 1
method_abbrev test
cuvette_no 20
channel_no 2
lamevi_file cl110420/mdaef550.lmv
State ok
date_time 20,04,2011 15:01:32
grad/diff 40,1 mE/s
max-time 15,1 s
kin-conv 75%
END
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7 Diagrams
7.1 Component survey
1. Pumps 7. External connections
2. Dilutor 8. XYZ Traverse
3. Pipettor 9. Reagent position
4. Measuring rotor 10. Sample position
5. Card reader 11. Display / Touch
6. Power supply 12. Photometer
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7.2 Wiring diagrams

7.2.1 Mainboard / Power supply / Display – Touch / USB / ext. Barcode
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7.2.2 Mainboard / Dilutor / Pumps / Level sensors

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7.2.3 Mainboard / Measuring Rotor / Photometer

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7.2.4 Mainboard / Cardreader / Reagent stirrer / Locking Mechanism

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7.2.5 Mainboard / Pipettor / XYZ- Unit

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7.2.6 PE
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7.3 Liquid System

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8 Hardware
8.1 Power filter suppresses
8.1.1 Fuses
Task:
1. Power switch Analyzer, on / off
2. Main Fuse Analyzer, on / off
2 x Fuse 250V, 5A, T

Don’t use other types of fuses

8.2 PCB Boards

8.2.1 PCB Main board

8.2.1.1 PCB overview
Details see next pictures
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8.2.1.2 Fuses and Lamps 1

Task:
1. H12 internal +3,3V, on / off
2. H13 internal +5V, on / off
3. H15 internal +12V, on / off
4. H16 internal -12V, on / off

8.2.1.3 Fuses and Lamps 2

Task:
1. Power Filter wheel, on / off
F7 Fuse 125V, 3A, T
2. Power DC/DC Converter, on / off
F2 Fuse 125V, 3A, T
3. Power Pipettor module, on / off
F1 Fuse 125V, 3A, T
4. Power Dilutor motor, on / off
F6 Fuse 125V, 3A, T

Don’t use other types of fuses

8.2.1.4 Fuses and Lamps 3

Task:
1. Power XYZ Servo Motors, Valve, Halogen Fan
Cover Locking on / off (green)
F4 Fuse 125V, 3A, T
2. Power +V Halogen lamp on / off (green)
F14 Fuse 125V, 3A, T
3. Power Reserve, on / off, (green)
F9 Fuse 125V, 3A, T
4. Power MR Motors, Stirrer motor, on / off
(green)
F8 Fuse 125V, 3A, T

Don’t use other types of fuses

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8.2.1.5 Fuses and Lamps 4

Task:
1. Power MR Heating, on / off
F3 Fuse 125V, 3A, T
2. Power Dist. And Waste Level sensor, on / off
F10 Fuse 125V, 3A, T
3. Power Dist Pump, Fan Power supply, on / off
F2 Fuse 125V, 3A, T

Don’t use other types of fuses

8.2.1.6 Lamps 5
Task:
1. Alive lamp, pulse (green)
2. LAN connected, on / off (red)

8.2.1.7 Reset
Task:
1. Push to reset the board

After reset the board is not initialized

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8.2.1.8 Jumper 1
Task:
1. 3 Pins, 1 open, 2 and 3 closed
2. 2 Pins, closed
3. 3 Pins, 1 open, 2 and 3 closed

Factory adjustment. Do not change.

8.2.1.9 Jumper 2
Task:
1. 4 Pins, all open
2. 3 Pins, 1 open, 2 and 3 closed

Factory adjustment. Do not change.

8.2.2 PCB XYZ Servo

8.2.2.1 Lamps
Task:
1. Function X - Axis init Lamp , on / off (green)
2. Function Y - Axis init Lamp , on / off (green)
3. Function Z - Axis init Lamp , on / off (green)
4. Power Lamp , on / off (green)
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8.2.3 PCB LSH Pipettor

8.2.3.1 Lamps
Task:
1. Power Lamp , on / off (green)
2. Function Level sensor activated , on / off (green)
3. Function Initialized , on / off (orange)
4. Function Level detection , on / off (red)

8.2.3.2 Fuse
Task:
1. Power PCB board
Fuse 250V, 2.0A, T

Don’t use other types of fuses

8.2.3.3 Reset
Task:
1. Push to reset the board

After reset the board is not initialized

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8.2.3.4 Jumper
Task:
1. 2 Pins, all open
2. 2 Pins, closed
3. 4 Pins, all open
4. 2 Pins, closed

Factory adjustment. Do not change.

8.2.3.5 Potentiometer
Task:
1. Internal adjusted 1
2. Internal adjusted 2

Factory adjustment. Do not change.

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8.2.4 PCB Photometer

8.2.4.1 Lamps 1
Task:
1 Power lamp , on / off
2 Function Alive lamp , on / off
3 Function RxD , on / off
4 Function TxD , on / off

8.2.4.2 Lamps and Fuse

Task:
1. Power +12V, on / off
2. Power + 5V, on / off
3. Power , on / off
Fuse V, 2,5A, T

Don’t use other types of fuses

8.2.4.3 Jumper
Task:
1. Jumper on (to processor for rotor 1
(address 10)
2. Jumper off (to PCB border) for rotor 2
(address 11)

Factory adjustment. Do not change

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8.2.5 PCB Housing lock

8.2.5.1 Lamps
Task:
1. LED1 Impulse for, open / close (green)
2. LED2 Function Magnet, on / off (yellow)
3. LED3 Function Sensor , open / close (yellow)

8.2.6 PCB USB

8.2.6.1 Lamps
Task:
1. H1 Power , on / off (green)
2. H2 Function read Barcode, on / off (green)
3. H3 Function send Barcode, on / off (green)
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8.2.7 PCB Pumps

8.2.7.1 Lamp
Task:
1. Function Dist Pump, on / off (green)
2. Function Waste Pump, on / off (green)
3. Function Sensor rinsing, on / off (green)

8.2.8 PCB Valve

8.2.8.1 Lamp
Task:
1. Function Valve, on / off (green)
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8.3 Mechanic

8.3.1 Measuring rotor

8.3.1.1 Tension roller bearing
1. Unfasten marked screws (2x) on the backside
2. Hang up the weight on the pin of the roller
holder.
3. Stretch with 1000 g and turn multiple the Cuvette
rotor
4. Fasten marked screws (2x)

Alignment the weight vertical to the module

The Position of the weight is essential for the
functionally!
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8.3.1.2 Toothed belt & Motor

1. Unfasten marked screws (4x)
2. Hang up the weight direct near the screws of the
motor holder.
3. Stretch with 500 g and turn multiple the Cuvette
rotor
4. Fasten marked screws (4x)

Alignment the weight vertical to the module

The Position of the weight is essential for the
functionally!
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8.3.2 Dilutor
8.3.2.1 Toothed belt & Motor
1. Unfasten marked screws (4x)
2. Hang up the weight between motor and
cogwheel.
3. Stretch with 2000 g and turn multiple the wheel
4. Fasten marked screws (4x)

Alignment the weight vertical to the module

The Position of the weight is essential for the
functionally!
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8.4 Interface extern

8.4.1 Barcode scanner extern (Data)
8.4.1.1 Position
1. 9 x SUB-D female

PIN:
1. n.c
2. TxD
3. RxD
4. n.c
5. GND
6. n.c
7. n.c
8. n.c
9. +5VDC

Pin 9 is not supported in each analyzer. In this

case use a separate Power supply.

8.4.1.2 Example for Adapter

Required setup for Scanner:

Baut rate: 9600 baud

Bit: 8 Bit
Stop bit: 1
Parity: no
Handshake: no

Use Operator Manual of

Scanner
For 3rd party Scanner use
external Power supply of
Scanner.

8.4.2 Barcode scanner extern (Power)

8.4.2.1 Position
1. TRS connector female

PIN:
1. +5VDC
2. GND
3. n.c.

For 3rd party Scanner use external Power supply

of Scanner.
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8.4.3 LAN extern

8.4.3.1 Position
1. RJ-45 female

PIN:
1. T+
2. Tx-
3. Rx+
4. TRM+
5. TRM+
6. Rx-
7. TRM-
8. TRM-

LED:
A. transfer
B. active

8.4.4 USB Printer extern

8.4.4.1 Position
1. USB Standard, Type A

PIN:
1. +5VDC
2. Data-
3. Data+
4. GND
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8.4.5 COM 1
8.4.5.1 Position
1. SUB-D 9 pins male

PIN:
1. n.c
2. RxD
3. TxD
4. n.c
5. GND
6. n.c
7. n.c
8. n.c
9. n.c

8.4.6 COM 2
8.4.6.1 Position
1. SUB-D 9 pins male

PIN:
1. n.c
2. RxD
3. TxD
4. n.c
5. GND
6. n.c
7. n.c
8. n.c
9. n.c
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8.4.7 Interfase Sensor DI Water extern

8.4.7.1 Position
1. Mini connector with bayonet lock

PIN:
1. Sen. 1
2. Shield
3. Sen. 2

8.4.8 Interface Sensor Waste Water extern

8.4.8.1 Position
1. Mini connector with bayonet lock

PIN:
1. Sen. 1
2. Shield
3. Sen. 2
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9 Maintenance
9.1 Maintenance frequency
Step Cycle Service needed

Frequency daily weekly monthly yearly yes no

9.1.1 Clean working plate X X

9.1.2 Run a flush cycle X X

9.1.3 Run a washing cycle using X X

Washing Solution
9.1.4 Clean Waster Water Tubing’s using X X
Cleaning Solution
9.1.5 Clean Pipettor tip X X

9.1.6 Clean Container DI Water and 2x X

Sensor DI Water (70% alcohol
solution)
9.1.7 Replace distilled water in Container X X
DI Water
9.1.8 Clean Container Waste Water and X X
Sensor Waste Water (70% alcohol
solution)
9.1.9 Fill Rinsing station with Cleaning, X X
wait 2 minutes and run a flush cycle
9.1.10 Clean the housing (70% alcohol X X
solution)
9.1.11 Check / replacement of sample X X
positions insert in working plate
including single insert segments
9.1.12 Replace Filter for Sensor DI Water X X

9.1.13 Replace tubing’s for DI Water and X X

250 µl syringe from Maintenance
Kit
9.1.14 Replace Container DI Water and X X
Container Waste Water
9.1.15 Check / replace valve Dilutor X X
(recommended)
9.1.16 Check valve diluter for leakage / X X
breaks
9.1.17 Check / replace Pipettor X X
(recommended)
9.1.18 Check Pipettor for Temperature X X

9.1.19 Reverse flush of Pipettor with hot X X

distilled water
9.1.20 Recalibration of photometer X X
(automated by service software)
9.1.21 Optical inspection, cleaning and X X
lubrication of X/Y/Z cogwheel and
toothed rack
9.1.22 Clean and lubricate XYZ guide X X
rails
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Step Cycle Service needed

Frequency daily weekly monthly yearly yes no

9.1.23 Optical inspection of Measuring X X

rotor toothed belt and cogwheel
9.1.24 Optical inspection of Measuring X X
rotor V-ball bearings for Abrasion
9.1.25 Check of Measuring rotor and X X
Pipettor temperatures
9.1.26 Check of USB-port connectors for X X
printer and USB-stick for wear out
/ function
9.1.27 Optical check of X/Y/Z flex cables X X
for sharp bendings
9.1.28 Clean Fan Power Supply each 2 X
years
9.1.29 Check motors and pumps for noise X X

9.1.30 Check Mixer-rotation in cuvette X X

ring
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9.2 Equipment
9.2.1 Technical Vaseline (picture for example)
1. Use for X - Toothed rack and rack drive
2. Use for Y - Toothed rack and rack drive
3. Use for Z - Toothed rack and rack drive

Use only technical Vaseline

Do not use grease

9.2.2 Special Oil (picture for example)

1. Use for X - guide rail
2. Use for Y - guide rail
3. Use for Z - guide rail

Use only Oil

Do not use Spray
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9.3 Maintenance
9.3.1 Maintenance X - Toothed rack and rack drive
1. Maintenance X - Toothed rack

Use only few technical Vaseline

Do not use grease

9.3.2 Maintenance Y - Toothed rack and rack drive

1. Maintenance Y - Toothed

Use only few technical Vaseline

Do not use grease

9.3.3 Maintenance Z - Toothed rack and rack drive

1. Maintenance Z - Toothed

Use only few technical Vaseline

Do not use grease
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9.3.4 Maintenance X - guide rail

1. Maintenance X - Guide rail

Use only few Oil

Do not use Spray

9.3.5 Maintenance Y - guide rail

1. Maintenance Y - Guide rail

Use only few Oil

Do not use Spray

9.3.6 Maintenance Z - guide rail

1. Maintenance Z - Guide rail

Use only few Oil

Do not use Spray
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9.4 Maintenance Checklist

Site Name Type:

City

State

Date Software
OK

9.4.1 Clean the Instrument: 

a. Analyzer is powered off 
b. Clean the Measuring Rotor 
c. Clean Pipettor 
d. Clean all Sensors for Liquid Level 
e. Clean Fan Housing 
f. Clean and lubricate the Rails for X, Y 
g. Clean Areas below Analyzer 
h. Maintenance Toothed for X, Y and Z Movement 
i. Maintenance Guide rail for X, Y and Z Movement 
9.4.2 Replace Time Change Items: 
a. Replace Tubing 
b. Replace Filter Sensor DI Water 
c. Replace the Syringe 
9.4.3 Perform Functional Checks: 
a. Inspect External Tubing 
b. Inspect Internal Tubing 
c. Check Pump Waste Water 
d. Check Pump DI Water 
e. Check Rinsing Station 
f. Check all Containers and all Sensors for Liquid Level 
g. Check for Signs of Leakage 
h. Check Reagent stirrer Motors 
i. Check Mixer Motors 
j. Check the Dilutor 
k. Check the Measuring Rotor 
l. Check Functionality of the Shield 
9.4.4 Check Adjustments: 
a. All Temperatures 
b. All Position Settings 
c. Check Base Levels 
9.4.5 Comments:

Name: Company:
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10 Troubleshooting
10.1 Error messages System
10.1.1 Movement YXZ
Error Cause Action
10.1.1.1 Z failure 1:
Blocked near 1. Blockage close to home position 1. Remove blocking parts
target pos 2. Blocking particles on Z-rail 2. Remove blocking parts
3. Rail Z moves stiff 3. Clean and grease Rail Z
10.1.1.2 Z failure 2:
blocked on way 1. Blockage on way up 1. Remove blocking parts
up 2. Blocking particles on Z-rail 2. Remove blocking parts
3. Rail Z moves stiff 3. Clean and grease Rail Z
10.1.1.3 Z failure 3:
blocked on way 1. Blockage on way up 1. Remove blocking parts
to Z - quick 2. Blocking particles on Z-rail 2. Remove blocking parts
3. Rail Z moves stiff 3. Clean and grease Rail Z
10.1.1.4 Z Home not done Motor Z does not reach home position after
initialization

1. Cables not properly connected 1. Check cables and connect properly

2. Cable failure 2. Replace cable
3. Motor failure 3. Replace motor
4. Electronic failure 4. Replace PCB
10.1.1.5 Pipettor blocked Movement Z blocked while moving to z=0
while moving
upwards. Z target 1. Pipettor movement blocked 1. Remove blocking parts
position = 0 could 2. Blocking particles on Z-rail 2. Remove blocking parts
not be reached
10.1.1.6 Pipettor blocked Pipettor hits object while moving
while moving downwards (example load reagent)
downwards
1. Reagent vial is still covered 1. Remove lids from reagent vial
2. Washer vial is still covered 2. Remove lid from washer vial
3. Blocking particles on Z-rail 3. Remove blocking parts
4. X-home was not correct before. 4. Check home position and correct
System has an offset in X for all movement
positions. In this case the pipettor
already hits on the working plate
instead of the rinsing station opening
10.1.1.7 Pipettor blocked Target Z position =0 could not be reached
while moving exactly
upwards. Z target
position ( = 0) 1. Pipettor movement blocked 1. Remove blocking parts
could not be 2. Blocking particles on Z-rail 2. Remove blocking parts
reached
10.1.1.8 Pipettor blocked Movement Z when searching for home
while moving position is blocked
downwards. Z-
quick position 1. Reagent vial too high 1. Only use specified reagent vials
could not be 2. Reagent vial not placed properly 2. Place reagent vial properly
reached 3. Level detection, e.g. in wash station at 3. Check all x positions and correct
wrong x position alignment is applicable
4. Pipettor movement blocked 4. Place missing vial
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Error Cause Action

10.1.1.9 Pipettor No liquid is detected at level detection
movement process, e.g. load reagents
blocked while
liquid level 1. Pipettor hits ground of vial 1. Replace reagent vial or fill correctly
detection 2. Empty 5ml vial placed though a 15ml 2. Check and correct parameterization
vial has been parameterized
10.1.1.10 Pipettor No liquid is detected at level detection
movement process, e.g. load samples
blocked while
liquid level 1. Pipettor hits ground of tube 1. Replace sample cup or fill correctly
detection 2. Empty short Cup (Hitachi) placed 2. Check and correct parameterization
though a Cup 4ml has been
parameterized
10.1.1.11 Y Home not Motor Y does not reach home position
done. after initialization

1. Cables not properly connected 1. Check cables and connect properly

2. Cable failure 2. Replace cable
3. Motor failure 3. Replace motor
4. Electronic failure 4. Replace PCB
10.1.1.12 X Home not Motor X does not reach home position
done. after initialization

1. Cables not properly connected 1. Check cables and connect properly

2. Cable failure 2. Replace cable
3. Motor failure 3. Replace motor
4. Electronic failure 4. Replace PCB
10.1.1.13 X movement X home position won’t be reached after
blocked: selecting load reagent
Analyzer could
not reach target 1. Sample tube too high 1. Only use specified sample tubes
position in X 2. Sample tube not placed properly 2. Place sample tubes properly
direction
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10.1.2 Measuring rotor

Error Cause Action
10.1.2.1 Measuring rotor Measuring rotor does not reach home
home not reached position after initialization

1. Cables not properly connected 1. Check cables and connect properly

2. Cable failure 2. Replace cable
3. Motor failure 3. Replace motor
4. Electronic failure 4. Replace PCB
5. Toothed belt too strong adjusted 5. Check and adjust Toothed belt
(tension). Servo motor does not reach
home.
6. Toothed belt too weak adjusted 6. Check and adjust Toothed belt
(tension). Servo motor moves on when
rotor is in home
10.1.2.2 No cuvette ring or
used cuvette ring
detected by 1. Cuvette ring is not inserted in correct 1. Insert cuvette ring in correct position
Software position
2. Blocking particles, e.g. Mixer is 2. Remove blocking particles
underneath the cuvette ring
3. Measuring rotor home not correct 3. Check home
4. Cuvette ring is used (optical check of 4. Use a new cuvette ring
cuvette ring failed)

10.1.3 Photometer
Error Cause Action
10.1.3.1 Lamp is weak
1. LED’s have lost energy. The 1. Calibrate photometer in service
minimum energy level of 50% from software.
the factory value is undershot. 2. If energy is too low replace
photometer
10.1.3.2 F flag in
measuring result 1. Internal Error in photometer 1. Replace photometer
10.1.3.3 M flag in
measuring result 1. Internal error in photometer mixer 1. Check cables to photometer mixer
unit 2. Replace mixer pcb in photometer
unit

10.1.4 Dilutor
Error Cause Action
10.1.4.1 Dilutor home not Dilutor does not reach home position after
reached initialization

1. Cables not properly connected 1. Check cables and connect properly

2. Cable failure 2. Replace cable
3. Motor failure 3. Replace motor
4. Electronic failure 4. Replace PCB
10.1.4.2 Motor Dilutor Dilutor does not reach home position in
motor blocked. “Load reagents” due to any parts
Could not reach underneath the syringe
target position
1. Foreign parts underneath syringe 1. Remove foreign parts
2. Syringe is blocked 2. Eliminate blockage
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10.1.5 Wash station / Tubing system

Error Cause Action
10.1.5.1 Wash station
won’t be emptied 1. Pump waste water defect 1. Replace Pump waste water
2. Level detection defect, e.g. no liquid 2. Replace pcb pumps
in wash station
10.1.5.2 No water pumped Wash station gets no water
into wash station
1. Pump DI water failure 1. Replace DI water pump
2. Pipettor tip opening is blocked by 2. Check Pipettor tip
particles
3. Leakage in tubing system 3. Check tubing system
4. DI water level sensor defect 4. Check external DI water sensor
(green)
5. Electronic failure 5. Check cable and Connectors of the
Sensors
10.1.5.3 Container waste
water overflow 1. Sensor waste waster does not work 1. Replace sensor waste water
2. Wrong parameter in service software 2. Check parameter in service software
10.1.5.4 Wash station
overflow 1. Pump waste water failure 1. Check waste pump
2. Leakage in tubing system 2. Check waste tubing’s
10.1.5.5 Bad cleaning of Pump DI Water carries not enough liquid
pipettor
1. Filter at Sensor DI Water plugged 1. Replace filter
2. Valve failure (Dilutor) 2. Replace valve / pcb
3. Pipettor plugged 3. Clean Pipettor
4. Tubing plugged 4. Replace complete tubing
5. DI water pump volume flow too low 5. Replace DI water pump
10.1.5.6 Bad results DI water system is dirty, e.g. alga

1. No DI Water for System liquid used 1. Replace Sensor DI Water. Only use
DI water as system liquid
2. DI water system is dirty (alga’s) 2. Replace complete tubing (alga’s)
3. Pipettor is dirty 3. Clean Pipettor with alcohol
10.1.5.7 Empty DI water System water too warm (>+30°C)
detected by
software 1. Container DI Water is placed, e.g. in 1. Place container in correct position,
direct sunlight which causes high away from direct sunlight and heat
water temperature (Level detection (radiator)
is managed via temperature chances)
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10.1.6 Temperature
Error Cause Action
10.1.6.1 Temperature at
Pipettor too low 1. Plug not correctly connected 1. Check connections
2. Cable defect 2. Replace cable
3. Pipettor failure 3. Replace Pipettor
4. Electronic failure in pcb that controls 4. Replace pcb LSH-Pipettor
pipettor temperature
10.1.6.2 Temperature at
measuring rotor 1. Plug not correctly connected 1. Check connections
too low 2. Cable defect 2. Replace cable
3. Pipettor failure 3. Replace Pipettor
4. Electronic failure 4. Check and Replace pcb board’s or
cables
10.1.6.3 Temperature at
Pipettor too high 1. Temperature setting too high 1. Calibrate pipettor temperature in
service software
2. Electronic failure 2. Replace pcb LSH-Pipettor
3. Replace pipettor incl. flex cable
10.1.6.4 Temperature at
measuring rotor 1. Temperature setting too high/low 1. Calibrate measuring rotor
too high temperature in service software
2. Electronic failure 2. Check and Replace pcb board’s or
cables

10.1.7 Miscellaneous
Error Cause Action
10.1.7.1 Reagent stirrer
position without 1. No Teflon stirrer in reagent vial 1. Place magnetic Teflon stirrer to
function reagent vial
2. Reagent stirrer motor failure 2. Replace pcb Reagent stirrer motor
3. Electronic failure 3. Replace pcb Reagent stirrer motor
10.1.7.2 Cuvette ring
stirrer without 1. No mixer in cuvettes
function 2. Mixer motor failure 1. Place new cuvette ring, incl. Mixer
3. Electronic failure 2. Replace mixer motor pcb
3. Replace mixer motor pcb

For further error messages refer to operators manual (6.2 Troubleshooting)

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10.2 General
Error Cause Action
No function
10.2.1
1. Instrument is off 1. Switch on analyzer
2. Power cable not connected 2. Attach power cable
correctly
3. Fuses not OK 3. Check primary voltage fuses in
power filter.
4. Check fuses on pcb Mainboard
5. Check if all cables are on correct
plug positions
Fuse in power filter
10.2.2
defect 1. Analyzer is used outside the 1. Only use Instrument in permitted
permitted voltage (100 - 240V) tension range.
range.
2. Wrong fuses used. 2. Use correct fuses
3. Power wiring defect. 3. Replace power supply
4. Power supply failure 4. Replace power supply

For further error messages refer to operators manual (6.2 Troubleshooting)

10.3 Liquid system

10.3.1 Pipettor water jet
10.3.1.1 Check Pipettor water jet
1 2 3
1. Water jet is OK
2. Water jet is fringed
3. Water jet is sloping

Flash the Pipettor

manually with tool set
and hot distilled water
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10.3.2 Pipettor rinse (In case of stocked Pipettor tip)

10.3.2.1 Preparation rinse water system 1
1. Remove the reagent insert
2. Move the Pipettor manually to the reagent hole
(pull the Pipettor to the top position while
moving it manually)

10.3.2.2 Preparation rinse water system 2

1. Pull the tubing of the tool over the tip of the
Pipettor

10.3.2.3 Remove tubing from dilutor

1. Remove the tubing from the Dilutor valve

Immediately eliminate leaking liquids

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10.3.2.4 Remove tubing from dilutor

1. Push hot distilled water rearwards through the
Pipettor to remove any parts from the inside
2. Repeat this 2 times

Use only hot ( ~ 50°C ) distilled water

Immediately eliminate leaking liquids

10.3.3 DI Water System rinse (in case no DI Water flow)

10.3.3.1 Preparation rinse water system
1. Remove the reagent insert
2. move the Pipettor manually to the reagent hole
(pull the Pipettor to the top position while
moving it manually)
3. Place a box under the Pipettor

Pay attention to all applicable safety rules

10.3.3.2 Rinse water system

1. Connect the DI Water Tool (green clip) in the
green connector
2. Select RUN PREPARATION/FLUSH 10 sec.
3. When the system in flushing push hot distilled
water into the analyzer to fill the liquid system
with DI water
4. Repeat this 2 times

Use only hot ( ~ 50°C ) distilled water

Don’t use Waste Water Tool (red clip) for DI
Water System
Don’t use DI Water Tools (green clip) for Waste
Water System
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10.3.4 Waste Water System rinse

10.3.4.1 Preparation and Rinse water system
1. Connect the Waste Water Tool (red clip) in the
red connector
2. Select RUN PREPARATION/FLUSH 10 sec.
3. Draw up the syringe to generate vacuum
4. Repeat this 2 times

Don’t use Waste Water Tool (red clip) for DI

Water System
Don’t use DI Water Tools (green clip) for
Waste Water System
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11 Check Up Matrix
Working on part Check und adjust

Function Mixer 1 & 2

Function Stirrer 1 &2

Photometer calibrate

Calibrate Touch Set

Pipettor temperature

X-, Y-, Z - Position

Parameter import
Function general
Measuring rotor

Function Motor

Home Rotor by
Liquid leaking
Base Level
temperature

Photometer
Hardware

Software

contrast
11.1 Hardware
11.1.1 Housing
11.1.1.1 Reagent tray
Reagent working
11.1.1.2 X X X X X
plate
Measuring
11.1.1.3 X X X X
working plate
Sample working
11.1.1.4 X X
plate
11.1.1.5 Sample rack
Display &
11.1.1.6 X
Touch housing
11.1.1.7 Cover housing

11.1.2 Liquid system

11.1.2.1 Tubing Dilutor / X X X
valve
11.1.2.2 Tubing Dilutor / X X X
Pump DI Water
11.1.2.3 Tubing Pump DI X X X
Water /
connector panel
sensors
11.1.2.4 Tubing Pump X X X
Waste Water /
connector panel
sensors
11.1.2.5 Tubing Pump X X X
Waste Water /
rinsing station
11.1.2.6 Rinsing station X X X X X X
11.1.2.7 Pump DI Water X X X
11.1.2.8 Pump Waste X X X
Water
11.1.2.9 Container DI
Water
11.1.2.10 Container Waste
Water
11.1.2.11 Connector panel X X X
sensors
11.1.2.12 Filter Sensor DI X
Water
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Working on part Check und adjust

Function Mixer 1 & 2

Function Stirrer 1 &2

Photometer calibrate

Calibrate Touch Set

Pipettor temperature

X-, Y-, Z - Position

Parameter import
Function general
Measuring rotor

Function Motor

Home Rotor by
Liquid leaking
Base Level
temperature

Photometer
Hardware

Software

contrast
11.1.3 Pipettor
11.1.3.1 Pipettor X X X X X X X
11.1.3.2 PCB LSH X X X X
Pipettor

11.1.4 Dilutor
11.1.4.1 Dilutor X X X X
11.1.4.2 Syringe X X X
11.1.4.3 Valve Dilutor X X X
11.1.4.4 Toothed belt X X X
Dilutor
11.1.4.5 Motor Dilutor X X X

11.1.5 Measuring
rotor
11.1.5.1 Measuring rotor X X X X X X X X
11.1.5.2 Toothed belt X X X X X X
measuring rotor
11.1.5.3 Motor X X X X X X
measuring rotor

11.1.6 Photometer
11.1.6.1 Photometer X X X X
11.1.6.2 PCB – Mixer X X X X
Motor

11.1.7 Display &

Touch
11.1.7.1 Display & X X X X
Touch
11.1.7.2 PCB - Inverter X X X
11.1.7.3 PCB – Chip X X
Card reader

11.1.8 Power Supply

11.1.8.1 Power supply X X
11.1.8.2 Fan power X X
supply
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Working on part Check und adjust

Function Mixer 1 & 2

Function Stirrer 1 &2

Photometer calibrate

Calibrate Touch Set

Pipettor temperature

X-, Y-, Z - Position

Parameter import
Function general
Measuring rotor

Function Motor

Home Rotor by
Liquid leaking
Base Level
temperature

Photometer
Hardware

Software

contrast
11.1.9 XYZ
11.1.9.1 Motor X X X X X X
11.1.9.2 Motor Y X X X X X
11.1.9.3 Motor Z X X X X X
11.1.9.4 PCB – XYZ X X X X
Motors

11.1.10 Other Parts

11.1.10.1 PCB Main board X X X
11.1.10.2 PCB Locking X X
mechanism
11.1.10.3 Connector X
Module USB

11.2 Software
11.2.1 Software
11.2.1.1 New X X X
11.2.1.2 Upgrade X X
11.2.1.3 Update X X

11.3 Parameter
11.3.1 Parameter
11.3.1.1 New X X X X X X X X X X X X
11.3.1.2 Load X X X
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12 Replace Parts
12.1 Dismantle Housing
12.1.1 Required tools
1. 1x Allen Wrench SW3

12.1.2 Switch off analyzer

1. Switch off analyzer
2. Remove power cable prior to any service
operation

Pay attention to all applicable safety rules

12.1.3 Secure Pipettor

1. Move Pipettor towards the highest level (Z-
direction)

Make sure not to damage the Pipettor needle

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12.1.4 Remove all loose parts

1. Remove all cups
2. Remove cuvette ring
3. Remove all adapter and vials
4. Remove the reagent tray

All loose parts must be removed from the

analyzer

12.1.5 Remove reagent area

1. Unfasten and remove marked screws (4x)

12.1.6 Unfasten reagent stirrer plugs

1. Take apart marked cable plugs (4x)
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12.1.7 Remove cover measuring rotor

1. Unfasten and remove marked screws (5x)

12.1.8 Remove cover Display & Touch (front)

1. Unfasten and remove marked screws (2x)

12.1.9 Remove cover Display & Touch (rear)

1. Unfasten and remove marked screws (2x)
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12.1.10 Take off cover Display & Touch

1. Slightly lift the display cover in the rear
2. Then move the display cover to the back

The correct order is essential

12.1.11 Unfasten cover (front)

1. Unfasten and remove marked screws (2x)

12.1.12 Unfasten cover (rear)

1. Unfasten and remove marked screws (3x)
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12.1.13 Remove tubing from Pipettor

1. Remove the tubing from Pipettor end

Immediately eliminate leaking liquids

12.1.14 Remove tubing from dilutor (V1)

1. Remove tubing from dilutor valve

Immediately eliminate leaking liquids

12.1.15 Remove tubing from dilutor (V2)

1. Remove tubing from dilutor valve

Immediately eliminate leaking liquids

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12.1.16 Remove cover

1. Slightly lift cover
2. Unplug cable connector
3. Remove cover completely

Immediately eliminate leaking liquids

To re-install cover work flow will be in inverse order.

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12.2 Pipettor
12.2.1 Required tools
1. 1x Allen Wrench SW 2,5
2. 1x Screw driver cross

12.2.2 Unfasten tubing

1. Remove tubing from Pipettor end

Immediately eliminate leaking liquids

12.2.3 Unfasten cover

1. Unfasten and remove marked screws (2x)
2. Unfasten and remove marked screws (1x)
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12.2.4 Unfasten cable Z-motor

1. 1 x Unfasten plug

12.2.5 Unfasten flex cable

1. Unfasten the flex cable

12.2.6 Unfasten Pipettor

1. Hold on Pipettor
2. Press the guide rail carefully downwards

Make sure the needle of the Pipettor is free of

any parts and won’t be damaged
Do not move the guide rail out of the guidance
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12.2.7 Unfasten guide rail 1

1. Slightly remove the guide rail from the Pipettor

Make sure the needle of the Pipettor is free of

any parts and won’t be damaged
Do not move the guide rail out of the guidance

12.2.8 Unfasten guide rail 2

1. Slightly remove the guide rail from the Pipettor
2. Slightly move the guide rail upwards

Make sure the needle of the Pipettor is free of

any parts and won’t be damaged
Do not move the guide rail out of the guidance

12.2.9 Turn guide rail

1. Slightly turn the guide rail from its mounting

Make sure the needle of the Pipettor is free of

any parts and won’t be damaged
Do not move the guide rail out of the guidance
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12.2.10 Remove guide rail

1. Remove the guide rail upwards

Make sure the needle of the Pipettor is free of

any parts and won’t be damaged
Do not move the guide rail out of the guidance

12.2.11 Example: Secure guide rail

1. 1x Introduce a cable fixer on top
2. 1x introduce a cable fixer at bottom

Do not move the guide rail out of the guidance

To re-install cover work flow will be in inverse order.

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12.3 Dilutor
12.3.1 Required told
1. 1x Allen Wrench SW 4

12.3.2 Unfasten tubing

1. Unfasten tubing at dilutor valve
2. Remove the blue cable connector (2x)

12.3.3 Affixure 1 left

1. Remove the green power cable
2. Unfasten screw and remove
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12.3.4 Affixure 2 right

1. Unfasten screw and remove (2x)

To re-install cover work flow will be in inverse order.

12.4 Pump DI Water

12.4.1 Required tools
1. 1x Allen Wrench SW 2,5

12.4.2 Unfasten tubing 1 & cable

1. Remove tubing from valve
2. Remove yellow cable connector

Immediately eliminate leaking liquids

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12.4.3 Unfasten tubing 2

1. Remove tubing from DI water sensor

Immediately eliminate leaking liquids

12.4.4 Unfasten screws

1. Unfasten screws and remove (4x)

To re-install cover work flow will be in inverse order.

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12.5 Pump Waste Water

12.5.1 Required tools
1. 1x Allen Wrench SW 2
2. 1x Allen Wrench SW 3

12.5.2 Unfasten cable and tubing 1

1. Unfasten tubing at valve (1x)
2. Remove yellow cable plug (1x)

Immediately eliminate leaking liquids

12.5.3 Unfasten cable and tubing 2

1. Unfasten yellow cable plug (2x)
2. Unfasten green power cable (2x)
3. Remove tubing to wash station (1x)

For optimized function the positioning of both

plugs is essential.
Immediately eliminate leaking liquids
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12.5.4 Unfasten pump holder

1. Unfasten screws and remove (4x)

12.5.5 Unfasten waste water pump

1. Unfasten screws and remove (4x)
2. Remove screw nuts (2x)

To re-install cover work flow will be in inverse order.

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12.6 Display and Touch screen

12.6.1 Required tools
1. 1x Allen Wrench SW 2,5

12.6.2 Unfasten cable

1. Remove marked cable from touch screen (1x)
2. Unfasten marked cable

12.6.3 Unfasten screws

1. Unfasten cable plug
2. Unfasten screws and remove (4x)

To re-install cover work flow will be in inverse order.

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12.7 PCB – Inverter

12.7.1 Required tools
1. 1x Allen Wrench SW 1,5

12.7.2 Unfasten screws

1. Unfasten cable plug
2. Unfasten screws and remove (2x)

Disassemble the display before removing it.

To re-install cover work flow will be in inverse order.

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12.8 Chip CARD reader

12.8.1 Required tools
1. 1x Allen Wrench SW 3

12.8.2 Remove Chip CARD reader

1. Unfasten grey cable plug
2. Unfasten screws and remove (2x)

To re-install cover work flow will be in inverse order.

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12.9 Power Supply

12.9.1 Required tools
1. 1x Allen Wrench SW 2,5
2. 1x Allen Wrench SW 3
3. 1x Screw driver cross

12.9.2 Unfasten cable

1. Unfasten cable plug
2. Unfasten ground cable (to PCB´s)

12.9.3 Remove display

1. Unfasten screws and remove (4x)
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12.9.4 Open cable affixure

1. Open cable affixure (2x)

12.9.5 Unfasten screws

1. Unfasten screws and remove (6x)

12.9.6 Remove power filter

1. Open cable affixure (2x)
2. Remove power filter
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12.9.7 Unfasten screws underneath the Instrument

1. Unfasten screws and remove (4x)

Secure power supply from dropping.

To re-install cover work flow will be in inverse order.

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12.10 Fan power supply

12.10.1 Required tools
1. 1x Allen Wrench SW 2,5
2. 1x Allen Wrench SW 3
3. 1x Screw driver cross

12.10.2 Unfasten cable

1. Unfasten cable plug
2. Unfasten ground cable (to PCB´s)

12.10.3 Remove Display

1. Unfasten screws and remove (4x)
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12.10.4 Open cable affixure

1. Open cable affixure (2x)

12.10.5 Unfasten screws

1. Unfasten screws and remove (6x)

12.10.6 Unfasten screws

1. Unfasten screws and remove (4x)
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12.10.7 Prepare bottom side

1. Unfasten screws and remove (7x)

12.10.8 Prepare bottom side

1. Lift cover above the connections
2. Remove cover by pulling it to the front

12.10.9 Unfasten plug fan

1. Unfasten marked cable plug

To re-install cover work flow will be in inverse order.

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12.11 Connection panel sensors

12.11.1 Required tools
1. 1x Screw driver cross

12.11.2 Unfasten screws

1. Unfasten screws and remove (4x)
2. Remove cover

12.11.3 Unfasten tubing’s

1. Remove DI water tubing
2. Remove waste water tubing

Immediately eliminate leaking liquids

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12.11.4 Unfasten cables

1. Remove plug waste water sensor (3-pin)
2. Remove plug DI water sensor (2-pin)

To re-install cover work flow will be in inverse order.

12.12 Filter for Sensor DI Water

12.12.1 Remove filter
1. Sensor DI Water
2. Remove Filter

Touch filter at the side and pull downward

Immediately eliminate leaking liquids

To re-install cover work flow will be in inverse order.

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12.13 Valve at Dilutor

12.13.1 Required tools
1. 1x Allen Wrench SW 2,5

12.13.2 Unfasten cable

1. Unfasten cable

12.13.3 Remove screws & tubing

1. Unfasten tubing
2. Remove syringe
3. Unfasten screws

Make sure not to loose seals

Immediately eliminate leaking liquids

To re-install cover work flow will be in inverse order.

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12.14 Motor Dilutor

12.14.1 Required tools
1. 1x Allen Wrench SW 3

12.14.2 Unfasten cables

1. Remove cable at encoder
2. Remove cable from motor pcb

12.14.3 Unfasten screws

1. Unfasten screws (3x)

To re-install cover work flow will be in inverse order.

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12.15 PCB XYZ servo motor

12.15.1 Required tools
1. 1x Screw driver cross

12.15.2 Unfasten cable

1. Remove cable for X-motor
2. Remove cable
3. Remove cable

Carefully remove the cable plugs.

Be carefully with flex cable

12.15.3 Unfasten screws

1. Unfasten screws and remove (4x)

To re-install cover work flow will be in inverse order.

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12.16 PCB LSH Pipettor

12.16.1 Unfasten cables
1. Remove bus cable from Mainboard
2. Remove bus cable from pcb
3. Remove power cable from Mainboard
4. Remove single cable from Mainboard

12.16.2 Unfasten PCB

1. Unfasten PCB locking by pressing the pins into
marked direction and lift up the board.

To re-install cover work flow will be in inverse order.

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12.17 Rinsing Station

12.17.1 Required tools
1. 1x Allen Wrench SW 3

12.17.2 Unfasten screws

1. Unfasten screws and remove (2x)

12.17.3 Unfasten tubing

1. Remove tubing

Immediately eliminate leaking liquids

To re-install cover work flow will be in inverse order.

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12.18 Measuring Rotor

12.18.1 Required tools
1. 1x Allen Wrench SW 3

12.18.2 Unfasten screws

1. Unfasten screws and remove (4x)

12.18.3 Unfasten cables

1. Remove ground cable
2. Remove plugs
3. Remove plugs
4. Remove plugs
5. Remove plugs

To re-install cover work flow will be in inverse order.

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12.19 Photometer
12.19.1 Required tools
1. 1x Allen Wrench SW 3

12.19.2 Remove cable above

1. Remove cable

Disassemble the measuring rotor prior removing

the photometer.

12.19.3 Remove cables below

1. Remove ground cables (2x)
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12.19.4 Unfasten screws

1. Unfasten screws and remove (3x)

12.19.5 Remove Photometer

1. Remove Photometer downwards

To re-install cover work flow will be in inverse order.

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12.20 Motor Measuring Rotor

12.20.1 Required tools
1. 1x Allen Wrench SW 2,5

12.20.2 Unfasten cables

1. Unfasten motor cable
2. Remove cable from affixure

12.20.3 Unfasten Toothed Belt

1. Slightly unfasten screws (2x)
2. Slightly unfasten screws (2x)
3. Relax the toothed belt

The sequence of disassembly is essential for later

function. Make sure to follow the description as
described above.
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12.20.4 Remove screws

1. Unfasten screws and remove (2x)
2. Unfasten screws and remove (2x)

To re-install cover work flow will be in inverse order

12.21 Motor X
12.21.1 Required tools
1. 1x Short screw driver cross
2. 1x Screw driver 2mm
3. 1x Allen Wrench SW 2,5
4. 1x Tongs
5. 1x Screw driver cross
6. 1x Allen Wrench SW 3

12.21.2 Remove cables

1. Remove plug x-motor
2. Remove cable plug
3. Remove cable plug

Carefully remove the cable plugs

Be carefully with flex cable
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12.21.3 Unfasten screws at PCB

1. Unfasten screws and remove (4x)

12.21.4 Remove YZ-Traverse

1. Unfasten screws and remove (2x)

Secure YZ Unit from dropping

12.21.5 Unfasten X-holder

1. Unfasten screws and remove (2x)
2. Unfasten screws and remove (2x)
3. Remove X-holder
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12.21.6 Unfasten X-Motor alignment

1. Unfasten screws incl. washer and spring and
remove

12.21.7 Set free pin 1

1. Slightly press pin to set free

12.21.8 Remove pin

1. Remove the pin from the guidance
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12.21.9 Alignment at assembly

1. Alignment X-Motor: Measure 17,4mm

The alignment is important for later proper

function
The cog wheel must be fixed straight in line and
tight. It may not slide.

To re-install cover work flow will be in inverse order.

12.22 Motor Y
12.22.1 Required Tools
1. 1x Allen Wrench SW 2,5
2. 1x Screw driver cross
3. 1x Tongs

Please remove Pipettor first

Do not move the guide rail out of the guidance
Secure guide rail from dropping

12.22.2 Unfasten plug

1. Remove plug

Do not move the guide rail out of the guidance

Secure guide rail from dropping
Be carefully with flex cable
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12.22.3 Unfasten YZ motor holder

1. Unfasten screw and remove (4x)
2. Unfasten screw and remove (1x)
3. Unfasten screw and remove (3x)

12.22.4 Set free pin

1. Slightly press pin to set free

12.22.5 Remove pin

1. Remove the pin from the guidance

Secure spring for motor alignment

To re-install cover work flow will be in inverse order

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12.23 Motor Z
12.23.1 Required tools
1. 1x Allen Wrench (exterior), 5,5mm
2. 1x Screw driver cross 2mm
3. 1x Allen Wrench SW 2,5
4. 1x Screw driver cross
5. 1x Tongs

Please remove Pipettor first.

Do not move the guide rail out of the guidance
Secure guide rail from dropping

12.23.2 Unfasten cable

1. Remove cable

Do not move the guide rail out of the guidance

Secure guide rail from dropping
Be carefully with flex cable

12.23.3 Remove YZ motor holder

1. Unfasten screw and remove (4x)
2. Unfasten screw and remove (1x)
3. Unfasten screw and remove (3x)
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12.23.4 Set free pin

1. Remove pin from guidance

Secure spring for motor alignment

To re-install cover work flow will be in inverse order

12.24 PCB Mainboard

12.24.1 Required tools
1. 1x Screw driver cross

12.24.2 Unfasten screws underneath housing

1. Unfasten screws and remove (7x)
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12.24.3 Remove cover underneath

1. Lift cover above the connections
2. Remove cover by pulling it to the front

12.24.4 Unfasten plug

1. Unfasten plug
2. Unfasten plug

12.24.5 Unfasten plug

1. Unfasten plug
2. Unfasten plug
3. Unfasten plug
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12.24.6 Unfasten plug

1. Unfasten plug
2. Unfasten plug

12.24.7 Unfasten plug

1. Unfasten plug
2. Unfasten plug

12.24.8 Unfasten plug

1. Unfasten plug
2. Unfasten plug
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12.24.9 Unfasten plug

1. Unfasten plug
2. Unfasten plug

12.24.10 Unfasten plug

1. Unfasten plug
2. Unfasten plug

12.24.11 Unfasten screws and remove

1. Unfasten screws and remove (3x)
2. Unfasten screws and remove (2x)
3. Unfasten screws and remove (2x)
4. Unfasten screws and remove (2x)

To re-install cover work flow will be in inverse order.

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13 Spare Parts & Tools

13.1 Spare Parts
13.1.1 Maintenance Kit
103-93-010-00
1 x Maintenance Kit

1 x Container DI Water
1 x Container Waste Water
1 x Sensor DI Water
1 x Sensor Waste Water
1 x 12 Filter for Sensor DI Water
1 x Syringe 250µl incl. seal
1 x Tubing Valve – Pipettor
1 x Tubing Valve – Pump DI Water
1 x Tubing Analyzer

13.1.2 Container DI Water

103-93-020-00
1 x Container DI Water

13.1.3 Container Waste Water

103-93-030-00
1 x Container Waste Water
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13.1.4 Sensor DI Water

103-93-040-00
1 x Sensor DI Water, Incl. Filter (Green)

13.1.5 Sensor Waste Water

103-93-050-00
1 x Sensor Waste Water

13.1.6 Filter for Sensor DI Water

103-93-060-00
1 x 12 Filter for Sensor DI Water
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13.1.7 Syringe
103-93-070-00
1 x Syringe 250µl incl. seal

13.1.8 Tubing Valve - DI Water Pump

103-93-080-00
1 x Tubing Valve - Pump DI Water

13.1.9 Tubing Valve - Pipettor

103-93-090-00
1 x Tubing Valve - Pipettor
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13.1.10 Tubing Analyzer

103-93-100-00
1 x Tubing Analyzer

13.1.11 Fuses
103-93-110-00
1 x 2 Fuses 5A time lag 250V

13.1.12 Pipettor
103-93-120-00
1 x Pipettor V10.x
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13.1.13 Measuring rotor (single cuvettes)

103-93-130-00
1 x Measuring rotor (single cuvettes)

13.1.14 Motor Measuring Rotor

103-93-150-00
1 x Motor Measuring Rotor

13.1.15 LED Photometer V1

103-93-160-00
1 x LED Photometer V1
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13.1.16 PCB-Mixer Motor V1

103-93-180-00
1 x PCB-Mixer Motor V1

Discontinued; Replace by V2

13.1.17 PCB-Mixer Motor V2

103-93-180-01
1 x PCB-Mixer Motor V2

13.1.18 Dilutor V1
103-93-190-00
1 x Dilutor V1

Discontinued; Replace by V2
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13.1.19 Dilutor V2
103-93-190-01
1 x Dilutor V2

13.1.20 Motor - Dilutor

103-93-200-00
1 x Motor Dilutor

13.1.21 Valve V1
103-93-210-00
1 x Valve V1
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13.1.22 Valve V2
103-93-210-01
1 x Valve V2

13.1.23 Pump DI Water

103-93-220-00
1 x Pump DI Water

13.1.24 Pump Waste Water

103-93-230-00
1 x Pump Waste Water
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13.1.25 Connection Panel Sensors

103-93-240-00
1 x Connection Panel Sensors

13.1.26 PCB Mainboard V1

103-93-250-00
1 x PCB Mainboard V1

13.1.27 Power Supply incl. Power Filter

103-93-260-00
1 x Power Supply incl. Power Filter
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13.1.28 Fan Power Supply

103-93-270-00
1 x Fan Power Supply

13.1.29 PCB Reagent stirrer Motor

103-93-280-00
1 x PCB Reagent stirrer Motor

13.1.30 Locking Mechanism

103-93-290-00
1 x Locking Mechanism
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13.1.31 Display with Touch

103-93-300-00
1 x Display with Touch

13.1.32 PCB Inverter

103-93-310-00
1 x PCB Inverter

13.1.33 Connection Module USB

103-93-320-00
1 x Connection Module USB
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13.1.34 Motor X
103-93-330-00
1 x Motor X

13.1.35 Motor Y & Z

103-93-340-00
1 x Motor Y & Z

13.1.36 PCB XYZ Servo

103-93-350-00
1 x PCB XYZ Servo
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13.1.37 PCB LSH Pipettor

103-93-360-00
1 x PCB LSH Pipettor

13.1.38 Cable for USB flash drive

103-93-370-00
1 x Cable for USB flash drive

13.1.39 Single segment clips

103-93-380-00
1 x Set Single segment clips
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13.1.40 Set Transport Protections

103-93-980-00
1 x Set Transport Protection

1 x X - Protection
1 x Y - Protection
1 x Z - Protection
2 x Twis - Ties

13.1.41 Set Packaging

103-93-990-00
1 x Set Packaging

1 x Box bottom
1 x Box top
1 x Foam insert 1
1 x Foam insert 2
1 x Foam insert Top 1
1 x Foam insert
1 x Foam insert l Top 2
1 x Plastic cover
1 x Box Accessory
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13.2 Tools
13.2.1 Alignment Tools Set 1 (with Temperature Sensors)
103-90-010-00
1 x Alignment Tools Set 1
(with Temperature Sensors)

1 x Sensor Pipettor Temperature

1 x Sensor Measuring Rotor Temperature
1x Alignment Adapter Bottle 5ml
1 x Alignment Adapter Bottle 15ml
1 x Alignment Adapter Controls
1 x Alignment Adapter Cuvettes
1 x Alignment Adapter Samples
1 x Alignment Adapter Wash Station

13.2.2 Alignment Tools Set 2

103-90-120-00
1 x Alignment Tools Set 2
(with out Temperature Sensors)

1x Alignment Adapter Bottle 5ml

1 x Alignment Adapter Bottle 15ml
1 x Alignment Adapter Controls
1 x Alignment Adapter Cuvettes
1 x Alignment Adapter Samples
1 x Alignment Adapter Wash Station

13.2.3 Tool set for liquid system

103-90-180-00
1 x Tool set for Liquid System

1 x Tool for Pipettor

1 x Tool for DI Water System (green Clip)
1 x Tool for Waste Waster System (red Clip)
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13.2.4 Zero Modem Cable

103-80-489-00
1 x Zero Modem Cable
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14 Recommendation Spare Parts & Tools

14.1 Spare Parts
1x Set Maintenance Kit

2x Level Sensor DI Water

2x Filter for Level Sensor DI Water

2x Syringe

1x Tubing Valve - DI Water Pump

1x Tubing Valve - Pipettor

1x Pipettor

1x PCB - Mixer Motor V2

1x Valve

1x Pump DI Water

1x Pump Waste Water

1x Fan Power Supply cpl.

1x PCB - Reagent stirrer Motor

1x Display with Touch

1x Cable for USB flash drive

1x Set Single segment clips

14.2 Tools
1x Set 1 of Alignment Tools (with Temperature Sensors)

1x Tool set for liquid system

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15 Instrument Transport
Please clean and disinfect the Analyzer at first!

15.1 Transport safety

15.1.1 Disconnect the Level Sensors
1. Disconnect Waste Water cable
2. Disconnect DI Water cable
3. Disconnect Tubing Waste Water
4. Disconnect Tubing DI Water

Immediately eliminate leaking liquids

15.1.2 Remove all loose parts from Instrument

1. Remove all Cups
2. Remove Cuvette Ring, incl. Mixer
3. Remove all adapter and vials
4. Remove reagent rack

No loose parts may remain inside the Instrument

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15.1.3 Remove USB Stick

1. Remove USB Stick

No loose parts may remain inside the Instrument.

Also return USB Stick incl. Accessory Box

15.1.4 Secure Measuring Rotor

1. Insert empty Cuvette Ring into the measuring
rotor
2. Secure Cuvette Ring with tape

Remove all Mixers from Cuvette Ring

Do not use a damaged Cuvette Ring

15.1.5 Z-Protection
1. Place the Z-Protection behind the pipettor (1)
2. Secure using the tyraps (2)

Pipettor may not be moved in Z-direction

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15.1.6 Prepare Y-Protection

1. Insert the Y-Protection in the way as shown in
picture

15.1.7 Y-Protection
1. Secure by pressing the strips upwards (2x)
2. Secure by pressing the strips downwards (2x)

Pipettor may not be moved in Y-direction

15.1.8 Prepare X-Protection

1. Insert the X-Protection in the way as shown in
picture

Transfer arm may not be moved in X-direction

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15.1.9 X-Protection
1. Secure by pressing the slips inside

Transfer arm may not be moved in X-direction

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15.2 Packaging
15.2.1 Box bottom part
1. Fold Box bottom part
2. Insert handles

15.2.2 Insert foam inserts

1. Insert foam insert 1
2. Insert foam insert 2

15.2.3 Instrument
1. Place Instrument into the foam parts

Make sure the Instrument carries all transport

protections
No loose parts may remain in the Instrument
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15.2.4 Plastic Cover

1. Cover Instrument with plastic cover

15.2.5 Foam Inserts Top 1

1. Foam Insert Top 1 (standard)

15.2.6 Foam Inserts Top 1 incl. small insert

1. Place Foam Insert Top 1
2. Small insert only used for Compact Housing
without hood
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15.2.7 Foam Inserts Top 2

1. Place Foam Insert Top 1 as shown in picture
2. Place Foam Insert Top 2 as shown in picture

15.2.8 Accessory Box

1. Place Accessory Box as shown in picture

15.2.9 Shipping Box Top part

1. Fold Box top part as shown in picture
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15.2.10 Close Shipping Box

1. Use tape to close the shipping box

15.2.11 Transport labeling

1. Make sure adequate transport labeling is
attached to the shipping box

15.2.12 Add shipping tie

1. Secure shipping box with tie
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16 Service Information (Customer Complaint)

16.1 Information’s
Please request a Return Authorization Number prior to any return shipment
For proper handling of a complaint please make sure the following information are available

1. Instrument Type (Name Plate)

2. Serial Number of Instrument (Name Plate)
3. REF Number of Instrument (Name Plate)
4. Model (Name Plate)
5. Software Version (Software)
6. Error Message, Error Code (Software)
7. Serial Number of Component (if available)
8. Problem Description
9. If available a picture of the defective part
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16.2 Problem Report No.: PR-

General Information
Customer Part name Revisor

Name Part ID Date

Email Software Vers. Loaner yes  no 

Phone Warranty yes  no  Ser. No.

Problem Description
Date

By

Analytical Information:
COAGULATION:  AGGREGATION:  ASSAY:
Reagent Lot Target raw value Result in Measured
name: No.: (sec.) %, INR, mg/dl, g/l raw value result in
Control
Lot
Plasma
No.:
(normal)
Control
Lot
Plasma
No.:
(abnormal)
Patient
ID:
Sample
Lot Test Info Sample vol. (µl):
Cuvette
No.: Incubation time:
Pipette Reagent Vol. (µl):
Type:
/ Tips Measuring time:
Root Cause

Containment Actions
Revisor

Date
Corrective Actions
Revisor

Date

Estimate Repair
Time Material timing Material
Desinfection
Inspection
Repair
Analytical Test
Dispatch
Comment
Preventive Actions
Revisor

Date

Actualization No  yes  requires  Change Management No.:

Closure date By: