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IMPORTANT: IMPORTANT: IMPORTANTE:

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Operating/SafetyInstructions
Consignesde fonctionnement/s6curit6
Instrucciones
de funcionamiento
y seguridad

17614
17618

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 General Power Tool Safety Warnings

_Read all safetywarningsand

and instructionsmay resultininstructions.Failureto follow the warnings
electricshock,fire and/orserious injury.
SAVE ALL WARNINGS AND INSTRUCTIONS
FOR FUTURE REFERENCE
The term "power tool" in all of the warnings listed below refers to your mains-operated
(corded) power tool or battery-operated (cordless) power tool.

Work area safety Do not use AC only rated tools with a DC

Keep work area clean and well lit. Cluttered power supply. While the tool may appear to
or dark areas invite accidents. work, the electrical components of the AC
rated tool are likely to fail and create a hazard
Do not operate power tools in explosive to the operator.
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power Personal safety
tools create sparks which may ignite the dust Stay alert, watch what you are doing and
or fumes. use common sense when operating a
Keep children and bystanders away while power tool. Do not use a power tool while
operating a power tool. Distractions can you are tired or under the influence of drugs,
cause you to lose control. alcohol or medication. A moment of inattention
while operating power tools may result in
Electrical safety serious personal injury.
Power tool plugs must match the outlet. Use personal protective equipment. Always
Never modify the plug in any way. Do not wear eye protection. Protective equipment
use any adapter plugs with earthed such as dust mask, non-skid safety shoes, hard
(grounded) power tools. Unmodified plugs hat, or hearing protection used for appropriate
and matching outlets will reduce risk of electric
........
\1117 ....... conditions will reduce personal injuries.
shock.
Prevent unintentional starting. Ensure the
Avoid body contact with earthed or grounded switch is in the off-position before connecting
surfaces such as pipes, radiators, ranges to power source and / or battery pack,
and refrigerators. There is an increased risk picking up or carrying the tool. Carrying
of electric shock if your body is earthed or power tools with your finger on the switch or
grounded. plugging in power tools that have the switch
Do not expose power tools to rain or wet on invites accidents.
conditions. Water entering a power tool will Remove any adjusting key or wrench before
increase the risk of electric shock. turning the power tool on. A wrench or a
Do not abuse the cord. Never use the cord key left attached to a rotating part of the power
for carrying, pulling or unplugging the power tool may result in personal injury.
tool. Keep cord away from heat, oil, sharp Do not overreach. Keep proper footing and
edges or moving parts. Damaged or entangled balance at all times. This enables better
cords increase the risk of electric shock. control of the power tool in unexpected
When operating a power tool outdoors, situations.
use an extension cord suitable for outdoor Dress properly. Do not wear loose clothing
use. Use of a cord suitable for outdoor use
or jewelry. Keep your hair, clothing and
reduces the risk of electric shock. gloves away from moving parts. Loose
If operating the power tool in damp locations clothes, jewelry or long hair can be caught in
is unavoidable use a Ground Fault Circuit moving parts.
Interrupter (GFCI) protected supply. Use of If devices are provided for the connection
a GFCI reduce the risk of electric shock. of dust extraction and collection facilities,
GFCl and personal protection devices like ensure these are connected and properly
electrician's rubber gloves and footwear will used. Use of dust collection can reduce dust-
further enhance your personal safety. related hazards.

-2-
 Keep handles dry, clean and free from oil your body is unstable and may lead to loss of
and grease. Slippery hands cannot safely control.
control the power tool.
Battery tool use and care
Power tool use and care Ensure the switch is in the off position
Do not force the power tool. Use the before inserting battery pack. Inserting the
correct power tool for your application. The battery pack into power tools that have the
correct power tool will do the job better and switch on invites accidents.
safer at the rate for which it was designed.
Recharge only with the charger specified
Do not use the power tool if the switch does by the manufacturer. A charger that is
not turn it on and off. Any power tool that suitable for one type of battery pack may
cannot be controlled with the switch is create a risk of fire when used with another
dangerous and must be repaired. battery pack.
Disconnect the plug from the power source Use power tools only with specifically
and/or the battery pack from the power tool designated battery packs. Use of any other
before making any adjustments, changing battery packs may create a risk of injury and
accessories, or storing power tools. Such fire.
preventive safety measures reduce the risk of
When battery pack is not in use, keep it
starting the power tool accidentally. away from other metal objects like paper
Store idle power tools out of the reach of clips, coins, keys, nails, screws, or other
children and do not allow persons unfamiliar small metal objects that can make a
with the power tool or these instructions to connection from one terminal to another.
operate the power tool. Power tools are Shorting the battery terminals together may
dangerous in the hands of untrained users. cause burns or a fire.
Maintain power tools. Check for misalignment Under abusive conditions, liquid may be
or binding of moving parts, breakage of ejected from the battery, avoid contact. If
parts and any other condition that may contact accidentally occurs, flush with
affect the power tools operation. If damaged, water. If liquid contacts eyes, additionally
........
\ii]7....... have the power tool repaired before use. seek medical help. Liquid ejected from the
Many accidents are caused by poorly battery may cause irritation or burns.
maintained power tools.
Service
Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting Have your power tool serviced by a qualified
repair person using only identical
edges are less likely to bind and are easier to
control. replacement parts. This will ensure that the
safety of the power tool is maintained.
Use the power tool, accessories and tool
Develop a periodic maintenance schedule
bitsetc. in accordancewith these instructions,
for your tool. When cleaning a tool be
taking into account the working conditions
careful not to disassemble any portion of
and the work to be performed. Use of the
power tool for operations different from those the tool since internal wires may be misplaced
intended could result in a hazardous situation. or pinched or safety guard return springs
may be improperly mounted. Certain
Use clamps or other practical way to secure cleaning agents such as gasoline, carbon
and support the workpiece to a stable tetrachloride, ammonia, etc. may damage
platform. Holding the work by hand or against plastic parts.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE

-3-
 Safety Rules for Cordless Hammer Drills

Wear ear protectors with impact drills. If the bit becomes bound in the workpiece,
Exposure to noise can cause hearing loss. release the trigger immediately, reverse the
Use auxiliary handles supplied with the direction of rotation and slowly squeeze
the trigger to back out the bit. Be ready for
tool. Loss of control can cause personal injury.
a strong reaction torque. The drill body will
Hold power tools by insulated gripping tend to twist in the opposite direction as the
surfaces when performing an operation drill bit is rotating.
where the cutting tools may contact hidden
Do not grasp the tool or place your hands
wiring. Contact with a "live" wire will make
too close to the spinning chuck or drill bit.
exposed metal parts of the tool "live" and
shock the operator. Your hand may be lacerated.
When installing a drill bit, insert the shank
Use clamps or other practical way to
secure and support the workpiece to a of the bit well within the jaws of the chuck.
If the bit is not inserted deep enough, the grip
stable platform. Holding the work by hand or
of the jaws over the bit is reduced and the loss
against your body is unstable and may lead to
loss of control. of control is increased.

Do not use dull or damaged bits and

Do not drill, fasten or break into existing
walls or other blind areas where electrical accessories. Dull or damaged bits have a
greater tendency to bind in the workpiece.
wiring may exist. If this situation is
unavoidable, disconnect all fuses or circuit When removing the bit from the tool avoid
breakers feeding this worksite. contact with skin and use proper protective
gloves when grasping the bit or accessory.
Wear ear protectors when using the tool for
extended periods. Prolonged exposure to Accessories may be hot after prolonged use.
high intensity noise can cause hearing loss. Check to see that keys and adjusting
wrenches are removed from the drill before
Always use auxiliary handle for maximum
control over torque reaction or kick-back. switching the tool "ON". Keys or wrenches
can fly away at high velocity striking you or a
High torque 3/8" and larger chuck capacity
drills are equipped with auxiliary handles. bystander.
Do not run the tool while carrying it at your
Always wear safety goggles or eye
side. A spinning drill bit could become
protection when using this tool. Use a dust
mask or respirator for applications which entangled with clothing and injury may result.
generate dust.
_ ome dust created by
Use thick cushioned gloves and limit the power sanding, sawing,
grinding, drilling, and other construction
exposure time by taking frequent rest
activities contains chemicals known to
periods. Vibration caused by hammer-drill
cause cancer, birth defects or other
action may be harmful to your hands and
arms. reproductive harm. Some examples of
these chemicals are:
Secure the material being drilled. Never
• Lead from lead-based paints,
hold it in your hand or across legs.
Unstable support can cause the drill bit to bind • Crystalline silica from bricks and cement and
causing loss of control and injury. other masonry products, and
Disconnect battery pack from tool before • Arsenic and chromium from chemically-
making any assembly, adjustments or treated lumber.
changing accessories. Such preventive Your risk from these exposures varies,
safety measures reduce the risk of starting the depending on how often you do this type of
tool accidentally. work. To reduce your exposure to these
Position yourself to avoid being caught chemicals: work in a well ventilated area, and
between the tool or side handle and walls work with approved safety equipment, such as
or posts. Should the bit become bound or those dust masks that are specially designed
jammed in the work, the reaction torque of the to filter out microscopic particles.
tool could crush your hand or leg.
-4-
 Battery/Charger
Before using battery charger, read all +113 degrees F (45 degrees C). Store tool
instructions and cautionary markings on and battery pack in locations where
(1) battery charger, (2) battery pack, and (3) temperatures will not exceed 120 degrees F
product using battery. (49 degrees C). This is important to prevent
Use only the charger which accompanied serious damage to the battery cells.
your product or direct replacement as Battery leakage may occur under extreme
listed in the catalog or this manual. De net usage or temperature conditions. Avoid
substitute any other charger. Use only Bosch contact with skin and eyes. The battery
approved chargers with your product. See liquid is caustic and could cause chemical
Functional Description and Specifications. burns to tissues. If liquid comes in contact with
skin, wash quickly with soap and water. If the
Do not disassemble charger or operate the
charger if it has received a sharp blow, liquid contacts your eyes, flush them with water
for a minimum of 10 minutes and seek medical
been dropped or otherwise damaged in any
attention.
way. Replace damaged cord or plugs
immediately. Incorrect reassembly or damage Place charger on flat non-flammable
may result in electric shock or fire. surfaces and away from flammable
materials when re-charging battery pack.
Do not recharge battery in damp or wet
The charger and battery pack heat during
environment. Do not expose charger to rain
charging. Carpeting and other heat insulating
or snow. If battery case is cracked or
surfaces block proper air circulation which may
otherwise damaged, do not insert into
charger. Battery short or fire may result. cause overheating of the charger and battery
pack. If smoke or melting of the case are
Charge only Bosch approved rechargeable observed unplug the charger immediately and
batteries. See Functional Description and do not use the battery pack or charger.
Specifications. Other types of batteries may
Use of an attachment not recom-
burst causing personal injury and damage.
mended or sold by Bosch will result in a
Charge battery pack in temperatures above risk of fire, electric shock or injury to
........
\ii]7....... +32 degrees F (0 degrees C) and below persons.

Battery Care

When batteries are not in nails, screws, keys, etc. Fire or injury may
tool or charger, keep them result.
away from metal objects. For example, to DO NOT PUT BATTERIES INTO FIRE OR
protect terminals from shorting DO NOT EXPOSE TO HIGH HEAT. They may
place batteries in a tool box or pocket with explode.

-5-
 Battery Disposal
program to collect and recycle these batteries
_ Do not attempt to disas-
semble the battery or at the end of their useful life, when taken out
remove any component projecting from the of service in the United States or Canada. The
battery terminals. Fire or injury may result. RBRC program provides a convenient
Prior to disposal, protect exposed terminals alterative to placing used Li-ion batteries into
with hea W insulating tape to prevent shorting. the trash or the municipal waste stream, which
LITHIUM-ION BATTERIES may be illegal in your area.
If equipped with a lithium-ion battery, the Please call 1-800-8-BATTERY for information
battery must be collected, recycled or disposed on Li-ion battery recycling and disposal
of in an environmentally sound manner. bans/restrictions in your area, or return your
batteries to a Skil/Bosch/Dremel Service
"The EPA certified RBRC
Center for recycling. Robert Bosch Tool
Battery Recycling Seal on the
Corporation's involvement in this program is
lithium-ion (Li-ion) battery
indicates Robert Bosch Tool part of our commitment to preserving our
environment and conserving our natural
Corporation is voluntarily
resources."
participating in an industry

- WARNING

o User must read instruction manual

oWear eye protection

-6-
IMPORTANT: Some of the following symbols may be used on your tool. Please study them
and learn their meaning. Proper interpretation of these symbols will allow you to operate the
tool better and safer.

Symbol Name Designation/Explanation

V Volts Voltage (potential)

A Amperes Current

Hz Hertz Frequency (cycles per second)

W Watt Power

kg Kilograms Weight
min Minutes Time

s Seconds Time

O Diameter Size of drill bits, grinding wheels, etc.

no No load speed Rotational speed, at no load

.../min Revolutions or reciprocation per minute Revolutions, strokes, surface speed,
orbits etc. per minute

0 Off position Zero speed, zero torque...

1,2, 3 .... Selector settings Speed, torque or position settings.

I, II, III, Higher number means greater speed

Infinitely variable selector with off Speed is increasing from 0 setting

,=_ Arrow Action in the direction of arrow

,.%, Alternating current Type or a characteristic of current

Direct current Type or a characteristic of current
m
,'%, Alternating or direct current Type or a characteristic of current
Class II construction Designates Double Insulated
[]
Construction tools.

(_ Earthing terminal Grounding terminal

Alerts user to warning messages

_'k Warning symbol

Designates Li-ion battery recycling

Q Li-ion RBRC seal program

This symbol designates that

this tool is listed by the
that this tool is listed by Canadian Standards
This symbol designates
Underwriters Laboratories.
C Association, to United States
and Canadian Standards. This symbol
designates
This symbol designates that that
that this tool is listed by this tool is listed by this tool
_[ the
This Canadian Standards
symbol designates C US Underwriters Laboratories, to complies
Association. United States and Canadian to NOM
Standards. Mexican
Standards.

c_o s Services,
This symbol
to United
designates
Statesthatand
thisCanadian
tool is listed
Standards.
by the Intertek Testing

"7-
_ isconnect battery pack accessories.
from tool before making any
adjustments or changing Such preventive safetyassembly,
measures
reduce the risk of starting the tool accidentally.

Cordless Hammer Drills

BRUSHCOVER

RING
RUBBERIZED
GRIP

CLUTCH

CHUCK

FORWARD/REVERSING
LEVER& TRIGGERLOCK

TRIGGERSWITCH

[
BUILTIN BIT STORAGE
WORKLIGHT AREA

[
BATTERYPACK --BMTERYPACK
RELEASEBUTTON

Model number 17614 17618

Voltage rating 14.4 V_ 18 V_
No load speed 1 no 0-375/min n o 0-475/min
No load speed 2 no 0-1700/min n o 0-2050/min
Impact rate 0-25500 BPM 0-30750 BPM

Maximum Capacities
Chuck size 1/2" 1/2"
Screw sizes #16x 3" #16x 3"
Mild metal 1/2" 1/2"
Hard wood 1-1/2" 1-1/2"
Soft wood 2" 2"

Battery pack BAT607 & BAT614 BAT609 & BAT618

Charger BC630 & BC660 BC630 & BC660

Voltage rating 120 V "_ 60 Hz 120 V '_ 60 Hz

NOTE: For tool specifications refer to the nameplate on your tool.

"8-
 to loosen or tighten bit. Friction burn or hand
_ isconnect battery pack
from tool before making injury is possible if attempting to grasp the
any assembly, adjustments or changing spinning chuck.
accessories. Such preventive safety
measures reduce the risk of starting the tool
accidentally.
INSERTING BITS
Move reverse switch lever to the center "OFF"
position. Remove battery pack and rotate the
clutch ring to the drill bit symbol
" Ill'! ". Rotate the chuck sleeve counter-
clockwise viewing from chuck end, and open
chuck to approximate drill bit diameter. Insert
a clean bit up to the drill bit flutes for small bits,
or as far as it will go for large bits. Close chuck
by rotating the chuck sleeve clockwise and
securely tighten by hand (Fig. 2).

Do not use the power of the

drill while grasping chuck

REMOVING CHUCK counterclockwise, remove wrench and

Rotate the clutch ring to the drill bit unthread chuck from spindle.
symbol "_&&_ ". Open the chuck all the way,
INSTALLING CHUCK
remove left-hand thread screw inside chuck by
Always keep the spindle threads, the threads
turning it clockwise (Fig. 3).
of the chuck and securing screw free of debris.
Insert the short arm of a 1/2" hex key wrench To install a chuck, reverse "removing the
and close jaws on flats of wrench (Fig. 4). chuck" procedure.
Strike long arm of wrench sharply

AUXILIARY HANDLE
The tool must be supported with the auxiliary
handle, which can be swiveled 360 °. To
reposition and/or swivel the handle, loosen
the hand grip, move the handle to the
desired position along the barrel and
securely retighten the hand grip (Fig. 5).

-9-
 VARIABLE SPEED CONTROLLED For reverse rotation move the lever to the far
TRIGGER SWITCH right. To activate trigger lock move lever to
Your tool is equipped with a variable speed the center off position.
trigger switch. The tool can be turned "ON" or
"OFF" by squeezing or releasing the trigger. Do not change
rotation until direction
the toolof
The speed can be adjusted from the minimum
comes to a complete stop. Shifting during
to maximum nameplate RPM by the pressure rotation of the chuck can cause damage to
you apply to the trigger. Apply more pressure the tool.
to increase the speed and release pressure to
decrease speed (Fig. 1).
FORWARD/REVERSING
LEVER & TRIGGER LOCK

_ After tool use, lock trigger in

"OFF" position to help prevent
accidental starts and accidental discharge.
Your tool is equipped with a forward/
reversing lever and trigger lock located above
the trigger (Fig. 6). This lever was designed
for changing rotation of the bit, and for locking
the trigger in an "OFF" position.
For forward rotation, (with chuck pointed
away from you) move the lever to the far left.

GEAR SHIFTING Drill with hammer action: For drilling in

Your tool is equipped with two separate gear concrete, asphalt, tile or other similar hard
ranges, low gear and high gear. Low gear materials. The hammer drill position overrides
provides high-torque and slower drilling the clutch for hammer drilling.
speeds for heavy duty work or for driving
screws. High gear provides faster speeds for |
drilling lighter work. To change speeds slide
switch, to the high or low position (Fig. 1).
ATTENTION: If your tool appears to be
running, but the chuck will not turn, check to MODE ADJUSTABLE
make sure the gear shifting switch is pushed SELECTOR CLUTCH
fully into desired setting. RING __J
ADJUSTABLE CLUTCH
Your tool features 26 clutch settings. Output
torque will increase as the clutch ring, is
rotated from 1 to 25. The drill ",lll_ " position
will lock up the clutch to permit drilling and
driving heavyduty work, and also enables bits
to be changed quickly and easily in the
BRAKE
keyless chuck (Fig. 7).
When the trigger switch is released it
DRILL/HAMMER DRILL SELECTOR RING activates the brake to stop the chuck quickly.
The selector ring allows the tool to be set for This is especially useful in the repetitive
various drilling/hammer drilling applications. driving and removal of screws.
Rotate the selector dial right or left BUILT IN WORK LIGHT
depending on the below applications (Fig. 7). Your tool is also equipped with a light that turns
Drill only action: For drilling in woods, metals, on automatically when the switch is activated,
plastics or other non concrete materials. for better visibility when drilling/driving (Fig. 1).
-10-
 BIT STORAGE AREA base where it is always handy and unlikely to
Your tool is equipped with a bit and storage get lost or misplaced (Fig. 1).
area that is conveniently located in the handle

INSERTING AND RELEASING BATTERY PACK

Set Forward/Reversing lever to the center (off Press the battery pack release button again
position). Slide charged battery pack into the and slide the battery pack completely out of
housing until the battery pack locks into tool housing (Fig. 8).
position (Fig. 8).

Your tool is equipped with a secondary locking

latch to prevent the battery pack from
completely falling out of the handle, should it
become loose due to vibration.
To remove the battery pack, press the battery
pack release button and slide the battery pack
forward.

IMPORTANT CHARGING NOTES

1. The charger was designed to fast charge 4. If battery does not charge properly:
the battery only when the battery temperature a. Check for voltage at outlet by plugging in
is between 32°F (0°C) and 113°F (45°C). If the some other electrical device.
battery pack is too hot or too cold, the charger
will not fast charge the battery. (This may b. Check to see if outlet is connected to a
happen if the battery pack is hot from hea W light switch which turns power "off" when lights
are turned off.
use). When the battery temperature returns to
between 32°F (0°C) and 113°F (45°C), the c. Check battery pack terminals for dirt.
charger will automatically begin charging. Clean with cotton swab and alcohol if
2. A substantial drop in operating time per necessary.
charge may mean that the battery pack is d. If you still do not get proper charging,
nearing the end of its life and should be take or send tool, battery pack and charger to
replaced. your local Bosch Service Center. See "Tools,
3. Remember to unplug charger during storage Electric" in the Yellow Pages for names and
period. addresses.

Note: Use of chargers or battery packs not

sold by Bosch will void the warranty.

CHARGER INDICATORS, SYMBOLS AND MEANING (Model B0630)

If the indicator lights are "OFF", the charger is
not receiving power from power supply outlet. .,,_,, N_-If
.. ! .. _= thethe red indicator
battery lighthotisor"ON",
pack is too cold
for fast-charging. The charger will
automaticall' switch to fast-charging once a
_..@,, the charger is plugged in but the
I *" I .., If the green indicator light is "ON", suitable tem )erature is reached.
battery pack is not inserted, or
the battery pack is fully charged.
-
I-_ -'- _ "BLINKING", the batterylightpackis
If the red indicator
..', o ]If the green indicator light is
" " " cannot accept a charge or the
[ _) -:',@_--J"BLINKING", the battery pack is contacts of the charger or battery pack are
° ' " being fast-charged. Fast-charging
contaminated. Clean the contacts of the
will automatically stop when the battery pack is
charger or battery pack only as directed in
fully charged.
these operating instructions or those supplied
with your tool or battery pack.
-11-
 CHARGING BATTERY PACK (Model B0630)
Plug charger cord into your standard power When you begin the charging process of the
outlet. battery pack, a steady red light could also mean
With no battery pack inserted, the charger's the battery pack is too hot or too cold.
green indicator light will go ON. This indicates Fast charging is only possible when the
the charger is receiving power and the charger temperature range of the battery pack is
is ready for operation. between 32°F (0°C) and 113°F (45°C). When
needed, the internal fan of the charger will turn
When you insert the battery pack into the
charger. The charger's green indicator light will on to aid the charging process and speed.
begin to "BLINK". This indicates that the battery As soon as the battery pack reaches the
is receiving a fast charge (Fig. 9). correct temperature range, the battery charger
When the indicator light stops "BLINKING" (and will automatically switch to fast charging.
becomes a steady green light) fast charging is If the red indicator light is "BLINKING", the
complete. The battery pack is fully charged and battery pack cannot accept a charge.
can be removed from the charger.
• Check to make sure the battery pack is
The battery pack may be used even though the inserted into the charger properly.
light may still be blinking. The light may require
• Clean the contacts of the charger or battery
more time to stop blinking depending on
pack (e. g. by inserting and removing the
temperature. battery several times) or replace the battery
The purpose of the green light is to indicate that pack, as required.
the battery pack is fast-charging. It does not
When the battery pack is fully charged, unplug
indicate the exact point of full charge. The light
the charger (unless you're charging another
will stop blinking in less time if the battery pack
battery pack) and slip the battery pack back into
was not completely discharged. the tool.

REDLIGHT

-12-
 CHARGER INDICATORS, SYMBOLS AND MEANING (Model BC660)
If the indicator lights are "OFF", the charger is to fast-charging once a suitable temperature is
not receiving power from power supply outlet. reached.

I _=]lf "ON",
the the charger
green is plugged
indicator light is I ...... _] IfBLINKING",
the green the battery light
indicator pack isis
in but the battery pack is not being fast-charged. Fast-
inserted, or the battery pack is fully charged, or charging will automatically stop when the
the battery pack is too hot or cold for fast- battery pack is fully charged.
charging. The charger will automatically switch

CHARGING BATTERY PACK (Model BC660)

Plug charger cord into your standard power As soon as the battery pack reaches the
outlet. correct temperature range, the battery charger
will automatically switch to fast charging.
With no battery pack inserted, the charger's
green indicator light will go ON. This indicates The battery pack may be used even though the
the charger is receiving power and the charger light may still be blinking. The light may require
is ready for operation. more time to stop blinking depending on
When you insert the battery pack into the temperature.
charger, the charger's green indicator light will The purpose of the green light is to indicate that
begin to "BLINK". This indicates that the battery the battery pack is fast-charging. It does not
is receiving a fast charge (Fig. 10). indicate the exact point of full charge. The light
When the indicator light stops "BLINKING" (and will stop blinking in less time if the battery pack
was not completely discharged.
becomes a steady green light) fast charging is
complete. The battery pack is fully charged and If the green indicator light is "ON", the battery
can be removed from the charger. pack cannot accept a charge.
When you begin the charging process of the • Check to make sure the battery pack is
battery pack, a steady green light could also inserted into the charger properly.
mean the battery pack is too hot or too cold. • Clean the contacts of the charger or battery
Fast charging is only possible when the pack (e. g. by inserting and removing the
temperature range of the battery pack is battery several times) or replace the battery
between 32°F (0°C) and 113°F (45°C). When pack, as required.
needed, the internal fan of the charger will turn When the battery pack is fully charged, unplug
on to aid the charging process and speed. the charger (unless you're charging another
battery pack) and slip the battery pack back into

the tool.
ATTERY

PACK

GREENLIGHT.

-13-
 Operating Tips
You will extend the life of your bits and do allows you to slowly increase RPM. By using
nester work if you always put the bit in a slow starting speed, you are able to keep
contact with the work before pulling the the bit from "wandering". You can increase
trigger. During the operation, hold the tool the speed as the bit "bites" into the work by
firmly and exert light, steady pressure. Too squeezing the trigger.
much pressure at low speed will stall the tool.
DRIVING WITH VARIABLE SPEED
Too little pressure will keep the bit from
Variable speed drills will double as a power
cutting and cause excess friction by sliding
screwdriver by using a screwdriver bit in the
over the surface. This can be damaging to
both tool and bit. drill mode. The technique is to start slowly,
increasing the speed as the screw runs
DRILLING WITH VARIABLE SPEED down. Set the screw snugly by slowing to a
The trigger controlled variable speed feature stop. Prior to driving screws, pilot and
will eliminate the need for center punches in clearance holes should be drilled.
hard materials. The variable speed trigger

FASTENING WITH SCREWS drills are available for screw sizes No. 6, 8, 10
This procedure shown in (Fig. 11) will enable and 12.
you to fasten materials together with your
Cordless Drill/Screwdriver without stripping, FASTENING _ _-- 2. Drill same
diameteras
splitting or separating the material. WITH SCREWS screwshank.

First, clamp the pieces together and drill the

first hole 2/3 the diameter of the screw. If the 1. Drill 2/3 diameter and _ _ 3. Countersink
2/3 of screw length for ') I same alamete,r
material is soft, drill only 2/3 the proper soft materials, full / 1 as screw need.
length. If it is hard, drill the entire length. lengthfor hard
materials. \ J
Second, unclamp the pieces and drill the
t J_ Adjustable
second hole the same diameter as the screw I L) Screw
shank in the first or top piece of wood.
Screw _ Drill
Third, if flat head screw is used, countersink
Applya slight / "_"
the hole to make the screw flush with the . II even pressure
surface. Then, simply apply even pressure f ;_ whendriving
........ screws. _ [¢:J
when driving the screw. The screw shank
clearance hole in the first piece allows the
screw head to pull the pieces tightly together.
The adjustable screw drill accessory will do all II=[_iil
of these operations quickly and easily. Screw

DRILL BITS unusually hard nonmetals. Use continuous

Always inspect drill bits for excessive wear. Use heavy feed pressure when employing carbide
only bits that are sharp and in good condition. tip bits.
TWIST BITS: Available with straight and DRILLING WOOD
reduced shanks for wood and light duty metal Be certain workpiece is clamped or anchored
drilling. High speed bits cut faster and last firmly. Always apply pressure in a straight line
longer on hard materials. with the drill bit. Maintain enough pressure to
keep the drill "biting".
CARBIDE TIPPED BITS: Used for drilling
stone, concrete, plaster, cement and other

-14-
When drilling holes in wood, twist bits can be Here are a couple of tips for drilling in metal.
used. Twist bits may overheat unless pulled out Lubricate the tip of the bit occasionally with
frequently to clear chips from flutes. cutting oil except when drilling soft metals such
as aluminum, copper or cast iron. If the hole to
Use a "back-up" block of wood for work that is
likely to splinter, such as thin materials. be drilled is fairly large, drill a smaller hole first,
then enlarge to the required size, it's often
You will drill a cleaner hole if you ease up on faster in the long run. Maintain enough
the pressure just before the bit breaks through pressure to assure that the bit does not just
the wood. Then complete the hole from the spin in the hole. This will dull the bit and greatly
back side. shorten its life.
DRILLING METAL DRILLING MASONRY
There are two rules for drilling hard materials. Soft materials such as brick are relatively easy
First, the harder the material, the greater the to drill. Concrete however, will require much
pressure you need to apply to the tool. Second, more pressure to keep the bit from spinning. Be
the harder the material, the slower the speed. sure to use carbide tip bits for all masonry work.

result in wire breakage and shortened brush

_ Before
be using
certain that anitsaccessory,
maximum life.
safe operating speed is not exceeded by the
nameplate speed of the tool. Do not exceed CORRECT:Wiretips doing the work.
the recommended wheel diameter.
SANDING AND POLISHING
Fine sanding and polishing require "touch".
Select the most efficient speed.
When using polishing bonnets, always be sure
the excess string that secures the bonnet is
tucked well within the bonnet during operation.
WIRE BRUSHES INCORRECT:
Excessivepressure can causewire breakage.

Work with brushes requires high speeds.

BRUSHING PRESSURE
1. Remember, the tips of a wire brush do the
work. Operate the brush with the lightest
pressure so only the tips of the wire come in
contact with the work.
RUNNING NUTS AND BOLTS
2. If heavier pressures are used, the wires
Variable speed control must be used with
will be overstressed, resulting in a wiping
caution for driving nuts and bolts with socket
action; and if this is continued, the life of the
set attachments. The technique is to start
brush will be shortened due to wire fatigue.
slowly, increasing speed as the nut or bolt runs
3. Apply the brush to the work in such a way down. Set the nut or bolt snugly by slowing the
that as much of the brush face as possible is drill to a stop. If this procedure is not followed,
in full contact with the work. Applying the the tool will have a tendency to torque or twist
side or edge of the brush to the work will in your hands when the nut or bolt seats.

-15-
 Service brushes; note which way they face, so that the
brushes can be returned to their original
NO USER
PARTS SERVICEABLE
INSIDE. Preventive position. Clean the brush holder openings with
maintenance performed by unauthorized compressed air or a clean cloth and replace
the brushes and brush covers.
personnel may result in misplacing of
internal wires and components which
BRUSH
could cause serious hazard. We recom-
HOLDER
mend that all tool service be performed by a BRUSH
Bosch Factory Service Center or Authorized COVER
Bosch Service Station. SERVICEMEN:
Disconnect tool and/or charger from power
source before servicing.
BATTERIES
Be alert for battery packs that are nearing
their end of life. If you notice decreased
tool performance or significantly shorter
running time between charges then it is time
to replace the battery pack. Failure to do so
can cause the tool to operate improperly or
damage the charger. SCREW
TOOL LUBRICATION
Your Bosch tool has been properly lubricated After replacing brushes the tool should be run
and is ready for use. at no-load and run it freely at full speed for 2
D.C. MOTORS minutes before using the tool. This will allow
The motor in your tool has been engineered the brushes to "seat" properly and will give you
more hours of life from each set of brushes.
for many hours of dependable service. To
maintain peak efficiency of the motor, we Only genuine Bosch replacement brushes
recommend it be examined every six months. specially designed for your tool should be
Only a genuine Bosch replacement motor used.
specially designed for your tool should be
used. Cleaning
CARBON BRUSHES
To avoid accidents,
disconnect the tool always
and/or
The brushes and commutator in your tool have
been engineered for many hours of charger from the power supply before
dependable service. cleaning. The tool may be cleaned most
effectively with compressed dry air. Always
If your tool runs sporadically, loses power, wear safety goggles when cleaning tools
makes unusual noises or runs at a reduced with compressed air.
speed, check the brushes. To continue using
the tool in this condition will permanently Ventilation openings and switch levers must
be kept clean and free of foreign matter. Do
damage your tool.
not attempt to clean by inserting pointed
Check both brushes. Usually the brushes will objects through opening.
not wear out simultaneously. If one brush is
worn out, replace both brushes. _ Certain cleaning agents
and solvents damage
To check brushes: Disconnect battery pack plastic parts. Some of these are: gasoline,
from tool. Remove brush cover at the rear part carbon tetrachloride, chlorinated cleaning
of housing by loosening screws (Fig. 12). solvents, ammonia and household detergents
that contain ammonia.
Insert a screwdriver or similar object into the
red notch of the carbon brush and lift out the

-16-
 RECOMMENDED SIZES OF EXTENSION CORDS
I_i_11 If an extension cord is 120 VOLT ALTERNATING CURRENT TOOLS
necessary, a cord with
adequate size conductors that is capable of
Tool's Cord Size in A.W.G. Wire Sizes in mm 2
carrying the current necessary for your tool
Ampere
must be used. This will prevent excessive Rating Cord Lengthin Feet Cord Lengthin Meters
voltage drop, loss of power or overheating. 25 50 100 150 15 30 60 120
Grounded tools must use 3-wire extension 3-6 18 16 16 14 0.75 075 1.5 25
cords that have 3-prong plugs and 6-8 18 16 14 12 0.75 1.0 2.5 4.0
receptacles. 8-10 18 16 14 12 0.75 1.0 2.5 4.0
10-12 16 16 14 12 1.0 2.5 4.0 --
NOTE: The smaller the gauge number, the
heavier the cord. 12-16 14 12

(* = standard equipment) * Screwdriver bit

(** = optional accessories) * Carrying case

-17-
 LIMITED WARRANTY OF BOSCH PORTABLE AND BENCHTOP POWER TOOLS
Robert Bosch Tool Corporation ("Seller") warrants to the original purchaser only, that all BOSCH portable and benchtop power tools will be free from
defects in material or workmanship for a period of one year from date of purchase, SELLER'S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY
under this Limited Warranty and, to the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacement of parts,
without charge, which are defective in material or workmanship and which have not been misused, carelessly handled, or misrepaired by persons
other than Seller or Authorized Service Station. To make a claim under this Limited Warranty, you must return the complete portable or benchtop
power tool product, transportation prepaid, to any BOSCHFactory Service Center or Authorized Service Station. For Authorized BOSCH Power Tool
Service Stations, please refer to your phone directory.
THIS LIMITED WARRANTY DOES NOT APPLY TO ACCESSORY ITEMS SUCH AS CIRCULAR SAW BLADES, DRILL BITS, ROUTER BITS, JIGSAW
BLADES, SANDING BELTS, GRINDING WHEELS AND OTHER RELATED ITEMS.
ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO ONE YEAR FROM DATE OF PURCHASE. SOME STATES IN THE U.S., SOME
CANADIAN PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT
APPLY TO YOU.
IN NO EVENTSHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING BUT NOT LIMITED TO LIABILITY
FOR LOSS OF PROFITS) ARISING FROM THE SALE OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN PROVINCES
DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR
EXCLUSION MAY NOT APPLY TO YOU,
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO
STATE IN THE U.S., PROVINCETO PROVINCE IN CANADA AND FROM COUNTRYTO COUNTRY,
THIS LIMITED WARRANTY APPLIES ONLY TO PORTABLEAND BENCHTOP ELECTRICTOOLS SOLD WITHIN THE UNITED STATES OF AMERICA,
CANADA AND THE COMMONWEALTH OF PUERTO RICO. FOR WARRANTY COVERAGE WITHIN OTHER COUNTRIES, CONTACT YOUR LOCAL
BOSCH DEALER ORIMPORTER.

GARANTIE LIMITEE DES OUTILS ELECTRIQUES PORTATIFS ET D'ETABLI BOSCH

Robert Bosch Tool Corporation (le <<vendeur ,,) garantit _ I'acheteur initial seulement que tousles outils 61ectriquee portatifs et d'Gtabli BOSCH
seront exempts de vices de matGriaux ou d'exGcution pendant une pGriode d'un an depuis la date d'achat. LA SEULE OBLIGATION DU VENDEUR ET
LE SEUL RECOURSDE L'ACHETEUR sous la prGeente garantie limitGe, et en autant que la Ioi le permette sous toute garantie ou condition implicite
qui en dGcoulerait, sera I'obligation de remplacer ou rGparer gratuitement les pi_cee dGfectueuses matGriellement ou comme fabrication, pourvu que
leedites dGfectuoeitGe nesoient pae attribuablee _ un usage abusif ou _ quelque rGparation bricolGe par quelqu'un d'autre que le vendeur ou le
personnel d'une station-service agr66e. Pour prGsenter une rGclamation en vertu de cette garantie limitGe, vous devez renvoyer I'outil 61ectrique
portatif ou d'Gtabli complet, port payG, _ tout centre de service agr66 ou centre de service usine, Veuillez consulter votre annuaire tGIGphonique
pour les adresses.
LA PRESENTE GARANTIE NE S'APPLIQUE PAS AUX ACCESSOIRESTELS QUE LAMES DE SClES CIRCULAIRES, MECHES DE PERCEUSES, FERS
DE TOUPIES, LAMES DE SCIES SAUTEUSES, COURROIES DE PONOAGE,MEULES ET AUTRES ARTICLES DU GENRE.
TOUTE GARANTIE IMPLICITE SERA LIMITEE COMME DUREE A UN AN D, COMPTER DE LA DATE D'ACHAT, CERTAINS I_TATS AMERICAINS,
CERTAINES PROVINCES CANADIENNES N'ADMETTANT PAS LE PRINCIPE DE LA LIMITATION DE LA DURI_E DES GARANTIES IMPLICITES, IL
EST POSSIBLE QUE LES LIMITATIONS CI-DESSUS NE S'APPLIQUENT PAS ,_ VOTRE CAS,

EN AUCUN CAS LE VENDEUR NE SAURAIT {_TRETENU POUR RESPONSABLE DES INCIDENTS OU DOMMAGES INDIRECT,S (INCLUANT, MAIS NE
SE LIMITANT PAS AUX PERTES DE PROFITS) CONSECUTIFS A LA VENTE OU L'USAGE DE CE PRODUlT. CERTAINS ETATS AMERICAINS ET
CERTAINES PROVINCES CANADIENNES N'ADMETTANT PAS LE PRINCIPE DE LA LIMITATION NI L'EXCLUSION DES.DOMMAGES INDIRECTS ET
CONSI!QUENTIELS, IL EST POSSIBLEQUE LES LIMITATIONS OU EXCLUSIONS CI-DESSUS NE S'APPLIQUENT PAS A VOTRE CAS,
LA PRI_SENTEGARANTIEVOUS ACCORDE DES DROITS BEN DI_TERMINES,Y COMPRIS POSSIBLEMENT CERTAINS DROITS VARIABLES DANS
LES DIFFERENTS ETATS AMERICAINS, PROVINCES CANADIENNE ET DE PAYS ,_ PAYS.
CETTE GARANTIE LIMITI_E NE S'APPLIQUE QU'AUX OUTILS I!LECTRIQUES PORTATIFS ET D'ETABLI VENDUS AUX I_TATS-UNIS D'AMERIQUE,
AU CANADA ET AU COMMONWEALTH DE PORTO RICO. POUR COUVERTURE DE GARANTIE DANS LES AUTRES PAYS, CONTACTEZ VOTRE
IMPORTATEUR OU REVENDEUR BOSCH LOCAL.

GARANTIA LIMITADA PARA HERRAMIENTAS MECANICAS PORTATILES Y PARA TABLERO DE BANCO BOSCH
Robert Bosch Tool Corporation ("el Vendedor") garantiza, Onicamente al comprador original, que todas las herramientas mec_nicas port,tiles y
para tablero de banco BOSCH estar_n libres de defectos de material o de fabricaciGn durante un periodo de un afio a partir de la fecha de compra,
LA UNICA OBLIGACION DEL VENDEDOR Y EL RECURSO EXCLUSIVO QUE USTED TIENE bajo eeta GaranBa Limitada y, haeta donde la ley Io
permita, bajo cualquier garantia o condiciGn implicita pot ley, consistir_ en la reparaciGn o sustituciGn sin costo de las piezae que presenten
defectos de material o de fabricaciGn y que no hayan sido utilizadae incorrectamente, manejadas deecuidadamente o reparadas incorrectamente
por personas que no sean el Vendedor o una EstaciGn de servicio autodzada. Para efectuar una reclamaciGn bajo esta GaranBa Limitada, usted
debe devolver el producto, que consiste en la herramienta mec_nica port_til o para tablero de banco completa, con el transporte pagado, a
cualquier Centro de servicio de f_brica o EstaciGn de servicio autodzada. Para Estacionee de servicio autorizadas de herramientae mec_nicas
BOSCH, por favor, consulte el directorio telefGnico,
ESTA GARANTIA LIMITADA NO SE APLICA A ARTICULOS ACCESORIOS TALES COMO HOJAS PARA SIERRAS CIRCULARES, BROCAS PARA
TALADROS, BROCAS PARA FRESADORAS, HOJAS PARA SIERRAS DE VAIVEN, CORREAS PARA LIJAR, RUEDAS DE AMOLAR Y OTROS
ARTICULOS RELACIONADOS.
TODAS LAS GARANTIAS IMPLICITAS TENDRAN UNA DURACION LIMITADA A UN Ai_O A PARTIR DE LA FECHA DE COMPRA. ALGUNOS
ESTADOS DE LOS EE.UU. Y ALGUNAS PROVINCIAS CANADIENSES NO PERMITEN LIMITACIONES EN CUANTO A LA DURACION DE UNA
GARANTIA IMPLICITA, POR LO QUE ESPOSIBLE QUELA LIMITACION ANTERIOR NO SEA APLICABLE EN EL CASO DE USTED.
EL VENDEDOR NO SERA RESPONSABLE EN NINGUN CASO DE NINGUN DAi_O INCIDENTAL 0 EMERGENTE(INCLUYENDO PERO NO LIMITADO
A RESPONSABILIDAD POR PERDIDA DE BENEFICIOS) QUE SE PRODUZCA COMO CONSECUENCIA DE LA VENTA 0 UTILIZACION DE ESTE
PRODUCTO, ALGUNOS ESTADOS DE LOS EEUU. Y ALGUNAS PROVINCIAS CANADIENSES NO PERMITEN LA EXCLUSION 0 LIMITACION DE
LOS DAI_OS INCIDENTALES 0 EMERGENTES, POR LO QUE ES POSIBLE QUE LA LIMITACION 0 EXCLUSION ANTERIOR NO SEA APLICABLE EN
EL CASO DE USTED.
ESTA GARANTIA LIMITADA LE CONFIERE A USTED DERECHOS LEGALES ESPECIFICOS YES POSIBLE QUE USTED TAMBIEN TENGA OTROS
DERECHOSQUEVARIAN DE ESTADOA ESTADOEN LOS EE.UU., DE PROVINCIAA PROVINCIAEN CANADAY DE UN PAlS A OTRO.
ESTA GARANTIA LIMITADA SE APLICA SOLAMENTE A HERRAMIENTAS ELECTRICAS PORTATILES Y PARA TABLERO DE BANCOVENDIDAS EN
LOS ESTADOS UNIDOS DE AMERICA, CANADA Y EL ESTADO LIBRE ASOCIADO DE PUERTO RICO. PARA COBERTURA DE GARANTIA EN OTROS
PAISES, PONGASEEN CONTACTO CON SU DISTRIBUIDOR 0 IMPORTADOR LOCAL DE BOSCH.

© Robert Bosch Tool Corporation 1800 W. Central Road Mt. Prospect, IL 60056-2230
Exportado por: Robert Bosch Tool Corporation Mt. Prospect, IL 60056-2230, E.U.A.
Importado en MGxico por: Robert Bosch, S.A. de C.V., Calle Robert Bosch No. 405, Zona Industrial,
Toluca, Edo. de MGxico, C.P. 50070, Tel. (722) 2792300
2610956394 07/08 Printed in U.S.A.