213 Service Manual
213 Service Manual
W DO NOT REMOVE
~ MANUAL FROM
(Qb MACHINE
AUTOMATIC PRODUCTS
r A Crane Co . Company
a. extend to any Unit, or part thereof, that was subjected to misuse, neglect, or accident by other than APi after
its delivery to the original purchaser;
b. extend to any Unit, or part thereof, that was modified, altered, incorrectly wired or improperly installed by
anyone other than APi or used in violation of the instructions provided by APi;
c. extend to a Unit which has been repaired or altered by anyone other than APi or authorized
dealer/distributor;
d. extend to a Unit which has had the serial number removed, defaced or otherwise altered;
e. extend to plastic or glass windows, lamps, fluorescent tubes and water contact parts;
f. extend to any unit used outdoors
g. extend to accessories used with the Unit that were manufactured by some person or entity other than APi.
API DISCLAIMS ALL OTHER WARRANTIES OF ANY KIND AS TO THE UNIT AND ALL WARRAN1'IES OF ANY
KIND AS TO ANY ACCESSORIES, THIS DISCLAIMER OF WARRANTIES INCLUDES ANY EXPRESS
WARRANTIES OTHER THAN THE LIMITED WARRANTY PROVIDED ABOVE AS TO THE UNIT AND ALL
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AS TO'rHE
UNIT AND ANY ACCESSORIES. LINDER NO CIRCUMSTANCES SHALL API BE RESPONSIBLE FOR ANY
INCIDENTAL, CONSEQUENrlAL OR SPECIAL DAMAGES, LOSSES OR EXPENSES ARISING FROM OR IN
CONNECTION WITH THE USE OF, OR THE INABILITY TO USE, THE GOODS FOR ANY PURPOSE
WHATSOEVER, No representative of APi or any other person is authorized to assume for APi, or agree to on the
behalf of APi, any other liability or warranty in connection with the sale of this Unit.
APi reserves the right to make any changes or improvements in its products without notice and without obligation,
and without being required to make corresponding changes or improvements in Unit theretofore manufactured or
sold.
AUTOMATIC -LIa-~~~~,~.~~~".,
300 Jacksonville Rd . • Warminster. PA. • 18914
TABLE OF CONTENTS
AP 213 SERVICE MANUAL
. INTRODUCTION ....... .. .. . ........ .. . .. .. ....... . .. . .... ... .. , . . . . . . . . ... . ... .. . . . ... .. .. .. . . . .. . .. ... . . 1.01
HOW TO USE THIS MANUAL ... . ......... . .... .. . .......... ... ... . .... . .. . ....... . ..... .. ... ..... .. . ....... 1.01
FEATURES OFAP 213 HOT DRINK MERCHANDiSER. ........ .. ... .. . ................ . .. .. . ... . ... .. .. ......... 1.02
SPECIFICATIONS . .. ... ... ............ ... ....... . . .. . ..... .... ........ ... .... . . . ..... ..... .. ... . . . . ... . . . . . 1.02
SOFTWARE IDENTIFICATION AND LABELS . ................ . ..................... .. ...... ........ . ... . ..... . . 1.03
INSTALLATION AND SET-UP INSTRUCTIONS ....... . .. .... . . . ........... . . . . ... .. . ..... . . .. . ... . . . . .. . . . ... . . . 1.05
CANISTER RACK INDEX CHART . ... .. . .... . . ........ .. .... . . . . . ... . ... .... . . ... .. . ..... .... .. •.. .... . .. . ... . 1.07
RACK CONFIGURATION f2J ••. •. ••.• . .•• .•. ••••• •... • • . • .•• • •••••••••• •• ••.•••• • •• •••••• . . • ... .. . .• . 1.08
RACK CONFIGURATION 1 ... . ........ ..... . ... . .. .... ... .. .. ...... . ......... . .. ........ . .. .. . .... . 1.14
RACK CONFIGURATION A ....... . ...... .. . ......... . .. .... .. ... . . ......... ....... ... . .. .. . . . . ..... 1.20
RACK CONFIGURATION 2' .. .. . . . ..... . . ... ... ..... . ... .... .. ......... . . ... . ..... .. ... . .. . . . .. . .... 1.25
213 ELECTRONICS CONTROL SYSTEM -INTRODUCTION.. . . . . . . . . . . . . . .. . . .. . . . ... .. . . . ... . . . . . . .. . . .. .. . ..... 2.01
USE OF KEYBOARD .... ... ....... ... .. ... ....... .. ... . ................... ...... ... .. . .. .. .. . .. . .. 2.02
MODE 1 - DISPLAY REPORT . .................................. ... .......... ... . . ...... ,.. . ........ 2.03
MIS FLOWCHART BY PRICELINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.04
MIS FLOWCHART BY PRODUCT INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.05
MODE 2 - TEST VEND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.03
MODE 3 - FLUSH CYCLE ... ... . . ... ... .... .. ... . ..................... : . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.06
MODE 4 - SET PRICES FOR LARGE DRINK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.06
MODE 5 - SET PRICE REGULAR SIZE ............................................................... 2.06
MODE 6 - DIAGNOSTICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.07
MODE 7 - CHANNEL TIMED TeST ................................................................... 2.07
MODE 8 - CHANNEL CONTINUOUS TEST .............. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. 2.07
MoDE 9-UPLOAD SETIINGS ... ... ..... ........................................................... . 2.08
MODE 10-DOWNLOAD SETIINGS .................•... '..................................... . . .. .... . . 2.08
MACHINE TO MACHINE UPLOAD/DOWNLOAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.08
MODE 11 - MACHINE CONFIGURATION ..............................•............................... 2.09
MODE 12 - SET TIME CHANNELS ........ . ... ................ . ..... ... ............................. ... 2.10
MODE 13 - SET OPTIONS. . ... . . ...... . .. . ... . . . . . . . . . . .. . . . . . . . .. . . . .. ..... . . . ... . . . . . .. .. .. . ... .. 2.12
MODE 14 - SET DISCOUNT BITS ................................ . .................... . ....... . . ... . . 2.13
MODE 16 - LOAD STANDARD SETTINGS ...................................................... . ...... 2.13
MODE 17 - PROGRAMMING USER MESSAGE.......... ......... .. .. . .. ............... .. ... . ....... . .. 2.14
APPENDIX I - GRAM THROWS AND WATER VOLUMES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.15
APPENDIX II: 213 LOGIC SWITCH NUMBERS . .. ... ... . . . .. . ... . ......... . .............. . ... . .. .. .............. 2.16
APPENDI)$.III: "OUT OF ORDER" CODES .. ... .. ......... ....... . ............................... '" .. . ... .. .... 2.17
APPENDIX IV: CHANNEL APPLICATION CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2.18
SERVICE INDEX .. .... ... . ... .. .... ............................................................ .'.. ...... . . 3.01
To achieve the most trouble-free operation from your AP213 Hot Drink Merchandiser. it is recommended that this service manual be
thoroughly read and the Instructions followed pertaining to InstaliaHon. servicing and maintaining of the unit.
Should you have questions pertaining to this manual or the vendor. please contact your APIIRMI distributor or write directly to:
The service section has its own Index. located on the first page of each section. In addition, the separate parts
manual also has a pictorial index located adjacent to the index. Each section contains in depth deSCriptions of
the material covered. .
••••••••••••••••••••••••••••••••••
•
• WATCH THROUGH OUT THE MANUAL FOR THIS
•
•
• SPECIAL. DIAMOND MARK. THIS INDICATES A •
• POINT OF SPECIAL INFORMATION OR A HINT •
• THAT WILL ASSIST YOU IN SETTING UP, •
• OPERATING OR TROUBLESHOOTING THE •
• MACHINE. •
••••••••••••••••••••••••••••••••••••
CAUTION: Certain procedures in both the operating section and the service section require
that voltage be on in the machine. Only trained personnel should perform this function.
Exercise extreme caution while performing these procedures. These procedures will be
marked with the lightning bolt symbol as It appears at left.,
CAUTION: Certain procedures in both the operating section and the service section
requires a qualified trained technician to perform the particular task at hand. These
procedures will be marked with the exclamation symbol as it appears at left.
The software revision for Model 213 will be known as ''Version C" and can be identified by a
lilac (light purple) label on the EPROM on the logic board. All revisions of the dual cup
software will be identified with a LETTER in the third pOSition as compared to 'standard'
software (non dual cup) which will always have a NUMBER in the third position - see example
below. The other digits on the chip label also have specific meanings which are explained In
the chart on the next page.
EXAMPLE-SOFnNARELABELr-______________~
DATECODE 060197060197
ORDER# 36901
00CAL8BC
CHIP#
This software provides a maximum of seven prime selections of which five may feature three
strengths. Selections can include fresh brewed coffee, regular and decaffeinated, chocolate, a
Custom Select Coffee preset for Cafe Mocha - a combination of coffee and chocolate, plus a
minimum of one Soluble Gourmet Coffee (SGC). Fresh brewed tea or soluble tea is also
available in three strengths and each of the selections is available with three levels of
lightener, sugar or sugar substitute. Custom Select Coffee, which offers the operator the
ability to combine a number of ingredients already In the machine to produce a premium drink
such as Cafe Mocha or Balanced Blend™ or an additional SGC are also available as an added
selection. The combinations of drinks available in each machine is determined by the reCipes
present In the particular software for each machine. See MODE 12, page 2.10 for a further
explanation of a reCipe.
Another change that Increases the flexibility of the AP213 Is the possibility of four different
canister rack configurations. These four canister rack configurations are deSignated by a
number that represents the number of mixIng bowls or troughs, and the number of canisters
in each section, reading the rack from left to right. An example would be a standard canister
rack, from left to right: chocolate, soup, creme, sugar, sugar sub, soluble decaf and tea. This
would be represented as 1-1-5. The chocolate and soup each have their own mixing bowl,
while the balance of the canisters are mixed along with the fresh brewed coffee In a common
mixing channel. See figure below. For the layout of additional canister rack configuration
options, see the Index chart on page 1.01. This will also direct you to the correct configuration
chart, recipes, label aSSignments and canister aSSignments.
1 • 1 5
INDICATES TYPE 0= 10 PRICE LINES (See MODE 1, page 3.03 (step 12), 3.04 & 3.05
0 OFMIS 5= TOTALS BY PRODUCT BY SIZE
INFORMATION
(digit 2) THAT IS
RECORDED
A
• I
I esc ON (setting -+) YES
I
I
I 2 CUP SIZES (settlng-+) NO
I I
B- I CSCON (setting -+) YES I 1 CUP SIZE (setting -+) YES
I I
0- I CSC OFF (setting -+) NO I 2 CUP SIZES (settlng-+) NO
I I
1 CSCOFF (setting -+) NO I 1 CUP SIZE (setting -+) YES
8 SMALL CUP SIZE L= 12 oz 8= B%oz o =None - one cup size setup using above digit 5 setting for both
dispensers
J= 100z 7= 70z , .
,
3. . Remove cardboard canister rack Insert and all packing 1. . On power panel, set all switches to the OFF positions.
tape from coffee hopper swing out bracket, cup
dispenser door, commodity trough and steam deflector, 2. Carefully level the vendor using the adjustable leg
overflow and grounds waste bucket floats. levelers
and a level on the top of machine to check from front to
4. Remove all cartons from floor of machine. These back and side to side.
cartons may contain the kick plate, grinder swing out
bracket, coffee or bean hoppers. 3. If machine is not equipped with a bean grinder, swing
coffee
LOCATION SITE REQUIREMENTS hopper out and install hopper. Be sure to engage auger
driver with motor drive pin.
This vendor requires an extemal source of water and
electricity for operation. The minimum requirements for these 4. If machine Is equipped with a bean grinder, swing out
utilities are asfoliows: bracket assembly and hopper will be packed separateiy
and placed on the ' floor of the machine. After
CAUTION; THIS MACHINE IS DESIGNED FOR unpacking, remove the bottom 3/8" bolt on the bracket
INDOOR USAGE ONLY. /4N'( OTHER USAGE MAY VOID hinge used for the swing outasm. Install the grinder
THE MANUFACTURERS WARRANTY. swing out asm on the hinge bracket and connect the
electrical hamess and replace the bolt. Be sure to
secure the sliding gate (located on the sloped surface
WATER of the bean hopper) in the fully open position to allow
beans into the grinder(s). Install coffee delivery chute to
The installation site must have a cold drinking water supply bottom of swing out bracket and do not tightening wing
line that can be permanently coupled to the vendor. The nuts yet.
water supply line should be 1'2 inch minimum diameter and be Push swing out asm against brewer until it latches over .
equipped with a manual shutoff within six feet of the machine. rolier bracket located on brewer asm. Check roller
Water pressure should maintain 20 psi minimum while the bracket adjustment to insure swing out bracket holds In
vendor is taking on water. If water pressure exceeds 90 psi, place. Position the bottom opening of the coffee chute
a pressure regulator should be installed in the line. The over the center of the brew chamber for best possible
. standard plumbing connection shipped with the machine is a delivery of grounds to brewer then tighten wing nuts .
3/8" male flare fitting.
5. On the bottom of water tank asm, make sure the drain
+ INSURE THAT THE WATER SHUT OFF LEVER THAT'S valve is closed. Install water filter cartridge (if so
ON THE INLET WATER FILTER HEAD ASM IN THE equipped). On the filter head asm, tum the water lever
MACHINE IS CLOSED BEFORE HOOK UP OF WATER on by rotating It clockwise.
SUPPLY (TURN LEVER CCW).
6. Remove shipping screw from brewer cam/switch cover.
ELECTRICITY Locate shipping bolt behind brewer latch & remove
using a 3/8" socket wrench or driver. Remove all
A dedicated grounded electrical outlet rated at 120 volts, shipping screws from cup dispenser asm.
60Hz, single phase and capable of delivering 20 amperes
must be available within six feet of the vendor. Only a 7. Connect the vendor to the water supply line using 3/8"
receptacle that contains a right angle neutral should be used 0.0. soft copper tubing allowing one complete coli
and the H.B.M. should be the only unit in this outlet. approximately three feet in diameter between the water
supply line and vendor to allow movement of the vendor
for cleaning and to reduce noise due to water pressure
surges.
Please note that the recipes listed next to each label position on the
selector panel layout correspond to the selection codes listed at the
top of the channel application chart, Appendix IV, page 2.18.
Each channel may have up to three separate settings within Each channel can be tested by pressing the MODE 12
each channel. The settings are accessed by pressing the CHANNEL TEST switch (middle sugar).
start/enter selection. The three settings are START,
DURATION and MODIFIER. Each of these settings can be • Once the dUrations for the additives (lightener, sugar,
adjusted by Increalling or decreasing the digits shown on the sugar substitute) have been set correctly for the brewed
scrolling display by preSSing the Increase digit (coffee strong) coffee channels, these duration times can be duplicated
or the next digit (cOffee regular) buttons. and entered Into the channels for freeze-dried products
and tea selections to simplify the set up procedul8.
The START time of each channel Indicates the time each
function or commodity begins within each vend cycle. All times , All Ingredient throws set In MODE 12 al8 the actual throw
are permanently stored to guarantee the correct sequence of used for the middle or regular button on the lB~B size cup
.operation.
, Standard times, settings and prices can be I810aded using
The DURAnON determines the length of time within the vend MODE 16. See MODE 16 for mOl8 information.
cycle that each channel will operate. The amount of Ingredient
for a medium strength selection Is controlled by adjusting the , Certain channels may be used In diffel8nt I8cipes to
duration. After confirming that the duration for liquids are set . control diffel8nt functions. Confirm that you are using the
correctly, cup levels should be set by adjusting the flow correct I8clpe list for your machine. .
restrlctor on the commodity valves.
FOR ADDmONAL INFORMATION ON CHANNEL USAGE·
Some product channels have a third setting· a MODIFIER. SEE APPENDIX IV • CHANNEL APPLiCATION CHART ON
This modifier appears In the scrolling display as a number PAGE 2.18
below 1.00 (100%). The MODIFIER value Is the percentage of
Increase or decrease In Ingredient throw tor a strong or mild
selection. For example, a MODIFIER of .25 on channel 15
(brewed ooffee.;sugar) means that for an extra sugar selection
the sugar motor will run 25% longer and tor a lesser sugar
selection, the motor will run for a period of lime that is 25%
shorter.
TIMING CHART #1
START FINISH
VEND TIME
SUGAR S1ART
~~P f(J
SEE CONFIGURATION CHART, CANISTER
RACK LAYOUT, RECIPES AND LABEL
1 - 1 - 5 ASSIGNMENTS ON PAGE 1.08
RACK
CONFIGURATION
§ ,~:P 1-1-2-3
1
r:·:~j;::::~
SEE CONFIGURATION CHART, CANISTER
1 -1 - 2 - 3 RACK LAYOUT, RECIPES AND LABEL
ASSIGNMENTS ON PAGE 1.14
RACK
CONFIGURATION
~~~ 1-1-1- 4
2
. SEE CONFIGURATION CHART, CANISTER
1 - 1 - 1. · 4
RACK LAYOUT, RECIPES AND LABEL
ASSIGNMENTS ON PAGE 1.25
RACK
CONFIGURATION
~~-Y 1-2-4
,
A
SEE CONFIGURATION CHART, CANISTER
1 - 2 - 4 RACK LAYOUT, RECIPES AND LABEL
ASSIGNMENTS ON PAGE 1.20
o
~ONFIGURAnON
OPT 7 YIN for large drink if aut of IlI'g' No lubltitutian if out of large cups, will displ.y
is n..d,d . 'USE OTHER CUP SIZE'
Til 0 0 I0 est I
.Chacol.t. 0 87
W1RIN6 ASSIGNMENTS
J=TWV
-1...cwv
2=S'YIV
C S L $. T Molors 1\1- CHOC
H G I (! E A2=- SOUP
0 C T A A3=:SUG .
1 E B A~LlT
C
·C!PoLCS
C6-FDD
C7""TEA
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE· SEE APPENDIX IV • CHANNEL APPLICATION CHART
o
oz.
RECIPE 82B
CHANNEL FUNCTION START DURATION
07 COFFEE BREWER CYCLE 4.0 25.00
09 BREWER
5.1 5.80
0.00
1.05
12.5
12.5
11.3
. 12oz.
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE · SEE APPENDIX IV· CHANNEL APPLICATION CHART
"
CHANNEl START DURATION
30
31
32
33
34 11.0
35 10.0 3.55
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE· SEE APPENDIX IV· CHANNEL APPLICATION CHART
"
1.00
5.30
43 13.0 0.00
44 12.0 1.05
45 12.5 1.60
46 12.5 1.40
40 1.80 .25
43 FD WATER· SElECTION 4/CSC 0.8 10.60
2.5 1.05
3.5 1.60
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE· SEE APPENDIX lV . CHANNEL APPLICATION CHART
"
SELECTION #7 . 12
1 Regular Coff.. a a a
SELECTOR PANEL LAYOUT
RECIPE'
11B/m I Ughten. a a a
RECIPE'
A = 111lrpm motor
B = 90rpm motor
C = 51rpm motor
V- Valve ....................
....................
W= Whipper
RECIPE 11B
CHANNEL FUNCTION START DURATION MODIFIER
RECIPE 11F
CHANNEL FUNCTION START DURATION MODIFIER
06 FD REGULAR COFFEE • SElECTION 1 2.9 3.70 .25
11 FD COFFEE WATER· SELECTION 1 0.9 10.60
12 COFFEE LIGHTENER· SElECTION 1 2.2 1.05
13 COFFEE SUGAR· SELECTION 1 3.8 1.60
14 COFFEE SUGAR SUB • SELECTION 1 3.9 1.40
15 WHIPPER·TROUGH . SELECTION 1 1.9 0.0
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE· SEE APPENDIX IV . CHANNEL APPLICATION CHART
12B
18
·1 21
22
COFFEE LIGHTENER· SELECTION 2
COFFEE SUGAR· SELECTION 2
12.0
12.5
1.05
1.60
20 O.B 10.60
21 COFFEE LIGHTENER ' .SELECTION 2 2.2 1.05
22 COFFEE SUGAR· SELECTION 2 3.B 1.60
23 COFFEE SUGAR SUB· SELECTION 2 3.B 1.40
24 WHIPPER·TROUGH • SELECTION 2 1.9 0.0
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE· SEE APPENDIX IV . CHANNEL APPLICATION CHART
RECIPE 138
RACK
29 MAKE·UP WATER· SELECTION 3 12.3 0.00 CONFIGURATION
1·1·2·3
30 COFFEE LIGHTENER· SELECTION 3 10.6 0.65
31
32
COFFEE • SELECTION 3
11.0
1.10
1.00
1
33 WHIPPER·TROUGH • SELECTION 3 9.6 B.OO
RECIPE 13F
CHANNEL FUNCTION START DURATION MODIFIER
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE· SEE APPENDIX IV . CHANNEL APPLICATION CHART
RECIPE 14B
1 44
45
46
COFFEE LIGHTENER· SELECTION 4/CSC
12.5
1.05
1.60
1.40
.30
.30
.25
RECIPE 14F
CHANNEL FUNCTION START DURATION MODIFIER
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE· SEE APPENDIX IV . CHANNEL APPLICATION CHART
1
SELECTION #7 • 12 OZ. WHIPPED HOT CHOCOLATE
RECIPE 17
CHANNEL FUNCTION START DURATION
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE· SEE APPENDIX IV . CHANNEL APPLICATION CHART
.1
A= 180rpm motor
B - 90rpm motor Grinder Mini:Giinihi
C;;;; 51rpm motor LG t.tt ~ ~~~~~~~~~~~~
V= Valve ................. ....
.. ... ...... ......
W- Whipper
RECIPE A1B
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE· SEE APPENDIX IV • CHANNEL APPLICATION CHART
RECIPE A2B
CHANNEL FUNCTION START DURATION
07 COFFEE BREWER CYCLE 4.0 25.00
09 BREWER FILL DELAY 7.4 3.60
. RACK
CONFIGURATION
1-24
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE· SEE APPENDIX IV . CHANNEL APPLICATION CHART
RECIPE A3B
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE· SEE APPENDIX IV • CHANNEL APPLICATION CHART
A
SELECTION #7 . 12 oz. WHIPPED HOT CHOCOLATE
RECIPE A7
CHANNel FUNCTION START DURATION
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE· SEE APPENDIX IV . CHANNEL APPLICATION CHART
RECIPE" RECIPE"
2
FOD or FOG
W1 W2 i i i L._._._._._._._-_.
~-----,
A =180 RPM MOTOR ,..- - - ,
B = 90 RPM MOTOR
(DeCAF or\
C =51 RPM MOTOR I FOG Dr I Grinder (Mini Grinder \
V =VALVE _ WATER ~ TEA Dr :
LG : Loose Grind :
_-------,,
SUB
W = WHIPPER MOTORl. ..... _--, ,/ \
....
RECIPE 218
10 PRESSURE RE 19.0
MAKE-UP WATER - SELECTION 1 13.1
06
2.2
13 COFFEE - SELECTION 1 3.8
14 COFFEE SUGAR SUB 3.8
15 WHIPPER-TROUGH 1 1.9
RACK
CONFIGURATION . INDICATC:S CHANNELS NOT NORMALLY USED IN THIS SELECTION
1-1-1-3
2
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE - SEE APPENDIX IV - CHANNEL APPLICATION CHART
RECIPE 228
START DURATION
19 5.1
20 13.0
21 COFFEE LIGHTENER - SELECT 12.0
22 COFFEE - SELECTION 2 2.5
2 12.5
UGH - SELECTION 2 11.3
RECIPE 22F
18 2.8
20 0 10.60
21 2.2 1.05
22 3.8 1.60
3 COFFEE SUGAR 2 3.8 1.05
24 WHIPPER·TROUGH 1.9 0.0
RACK
CONFIGURATION
INDICATES CHANNELS NOT NORMALLY USED IN THIS SELECT!ON 1-1-1-3
FOR ONAl INFORMATION ON CHANNEL USAGE·
SEE APPENDIX IV - CHANNEL APPLICATION CHART
2
RIEC!PE 2318
FUNCTION START
31
START
30 2.8 .65
31 2.8 1.12
32 COFFEE S 2.8 1.12
33 UGH - SELECTION 3 - 2.5 8.00
FOR ADDITIONAL INFORMATION ON CHANNEL USAGE - SEE APPENDIX !V - CHANNEL APPLICATION CHART
CHANNEL START
2.8
SELECTION #5
CHANNEL FUNCTION
RECIPE 27
Mode. 11 - 17 - Additional service modes accessible Mode 12: Set ingredient channel times. Used to
only if a key for the security switch is used. All set start and duration times and
security keys are identical. strength modifiers.
DESCRIPTION OF MODES Mode 13: Set Options. Used to set payment and
volume options .
Mode 0: Operate mode . Normal operating mode.
Mode 14: Set discount bits. Used to indicate
Door key required: which selections may be discounted.
Mode 1: Display report. Displays accountability Mode 15: Not used on the 213 hot drink
information. machine.
Mode 2 : Test vend. Allows one test vend Mode 16: Load standard times and prices. Used
without credit. to load factory standard time settings.
Mode 3: Manual flush cycle. Used to flush the Smart display user message. Used to
Mode 17:
mixing ohannels and bowls with water. program the scrolling message using
the machine selector panel.
Mode 4: Set large drink prices. Used to
set/check the prices of all large
selections.
( -.0:> c:> 0)
11.1Ohte".".. OO[QJ1 I~_"")'
S4IIf4C1. 0-1"'-:
... --.~
[ Sugar 5La>
0001
~
I OJ
Strt
,. . . n
a a qO
SoIoA)/ s::;c
"-Out.... L~
[ Choc;
SNTER
S.10 PAY'OLJT
5 . 25 PAYOUT
USE OF KEYBOARD
ENTER
When in any of the service modes the selection panel Throughout this service manual, the
switches perform different functions. A diagram showing word ENTER always refers to the large
the function of the switches is shown above.
START (right hand) selection switch.
COIN DISPENSE
SPECIAL BUTTONS
At any time, in any service mode, the three switches for
decaffeinated coffee (selection 121 can be used to dispense Additional functions are available with other switches and
coins from the changer: are explained in the appropriate sections of this manual.
2. Depress the mode switch once so the display indicates Note: The next mode can be entered by either pressing the
"MODE 01". MODE switch InSide the door or by using the Increment
digit and next digit switches on the selection panel. .
3. Depress the large START front panel seleCtion switch,
and following a 4 second delay for the transmission of MIS AUDIT PRINTER
MIS Information, the display will Indicate "MO ", A new function supported by the AP213 allows the use ·
followed by " XXXX". This is the total vend count. of a small battety powered printer to record the
4. Depress the START front panel selection switch again accountability Information contained In Mode 1. The
and the display will indicate "M1 ", followed by"" printer should be settable to the following format:
XXXXJOC". This Is the cash total taken by the machine. 1200bps, ASCII, S data bits, 1 stop, no parity, full duplex
5. Depress the START front panel selection switch again One recommended printer Is manufactured by Selko,
and the display will Indicate "M2 ", followed by ". Model DPU-411.21BU.
XXXX')(X". This Is the cash value of aI/ discounts
given. TO USE THE AUDIT PRINTER FUNCTION:
6. Depress the START front panel selection switch again 1. Tum 3 amp (red) circuit breaker off. Swing out both
and the display will Indicate "M3 ", followed by". cup dispensers and lower logic board.
XXXXJOC". This Is the total value of bills taken.
2. Locate P2 connector In center ofboard and plug 11
7. Depress the START front panel selection switch again pin connector from printer onto P2.
and the display will Indicate "M4 ", followed by".
XXXX". This Is the total number of discount vends. 3. Restore power and preu mode switch one time,
dlaplay should show "",ODE 01".
8. Depress the START front panel selection switch again
and the display will Indicate "MS ", followed by"· 4. Depress large "STARr, and all MIS Information
XXXX.xx". This Is the total cash value of large drink will be tnlnsmltted to the printer and then begin
vends. showing the MIS on the display· see Step 3 on
previous psge.
9. Depress the START front panel selection switch again
and the display will indicate "MS ", followed by ".
XXXXJOC". This Is the total cash value of small drink
vends.
DISPLAY SHOWS.
w~ xxxxxx OISPLAY s~ows.
CISPLAY SHOIIS.
N2 XXXI. XX
DISPLAY S~OWS.
DISCOUNT CASH IIETER
MP02 . ~0 .
CASH VALUE OF OTH[RS
PRICE ~:~[ '2
DISPLAY S~.
N3 xxxxxx
CASH VALUE S IlLL DISPLAY 51\OWS' DISPLAY SHOIS,
N4 xmxx
DISCOUNT VfNO CCUNttII
DISPLAY S"OW5.
IIP03 . J9
PRICE LINE .3
DISPLAY SHOWS.
lIS xxxx.XX
CASH VAL uE LARGE DRNI
DISPLAY SHOWS.
IIP04
DlSPLAY SHOIS.
P.RICE LINE U
117 XXXX
LRG FR!! V!ND COUNT!R
DISPLAY SHOWS.
.:C<:5S WODE 0 I
I
,
?RESS
DISPLAY SkOWS :
157ART
1 1
DISPLAY SHOWS:
~
DISPLAY SHOWS:
Mil
-C7AL
xxxmx
.. :~o ~: ~ NTE~
-- WA XXXXXX
VEND COUNTER
SELECTION I REGULAR
~
III XXXXXX
VEND COUNTER
SELECTION 5 RE&ULAR
~
•
:nSPLAY SHOWS ,
• •
~ DISPLAY SHOWS: DISPLAY SHOWS:
111 XXXX.XX
~OTAL CASH WE!ER
lIB XXXXXX
VEND COUNTER
~
IIJ XXXXXX
VEND COUNTER
SELECTION 5 LARGE
-8
SELECTION I LARGE
• •
DISPLAY SHOWS:
112 XXXX.XX -8 •
DISPLAY SHOWS: DISPLAY SHOWS.
DISPLAY SHOWS:
M3 XXXXXX r-a r
DISPLAY SHOWS:
•
DISPLAY SHOWS:
~
CASH VALUE OF I BILLS
NO XXXXXX
VEND COUNTER
-8 ilL XXXIXX
vEND COUNTER
SELECTION 6 LARGE
•
DISPLAY SHOWS:
SELECT:CN 2 ~ARGE
M4 xxxxn ~ • •
DISPLAY SHOWS'
DISPLAY SHOWS ,
-
r-s
OISCOUHT VEND COUNT!~
~
ME xxxxxx 1111 XXXXXX
VEND COUNTER
•
VEND COUNTER SELECTION 7 REIULAR
SELECTION 3 REGULAR
DISPLAY SHOWS:
115 xXXX.xx
CASH VALUE LARGe DRKS
~ • •
DISPLAY SHOWS.
DISPLAY SHOWS:
MF XXXXXX
-8 liN XXXXXX
iB
• VOID COUNTER
,
VEND COUNTER SELECTION 7 LAME
SELECTION 1 LARGE
DISPLAY SHOWS :
M6 XXXX.XX ~ r
CASH VALUE SWALL DRKS
DI SPLAY SHOWS,
r-s
DISPLAY SHOWS:
xxmx
•
IIG
DISPLAY SHOWS : VEND COVNlER
JIOOE
"
~
SELECTION • REGULAR
M7 xxn
LRG FREE VEND COUNTER I l
DISPLAY SHOWS. !NIl CI
ACCOUNT AI I LI TT
f MH XXXXX:
~
RETRIYAL
PROCEDURE
DISPLAY SHOWS:
~
VEND COUNTER
SELECTION. LARGE
M8 XXXX
REG FREE VEND COUNTER
4. The next vend will be a vend without credit 3, Depress the START front panel Switch, the display will
Indicate "PRICE ,00"
MODE 3 • FLUSH CYCLE 4. Use the next digit to move the bllnkJng cursor to the
required digit in the display. To Ina-ease the selected digit
MODE 3 provides a method for route service or location
press the Increment digit switch. The value of the digit
attendant personnel to perfonn a rinse of the brewer and
will return to "0" after "g".
commodity delivery system during routine servlclng of the
machine. This flush cycle should not be operated while the 5, When the desired price has been set on the display,
machine Is unattended, however other tasks, such as press the "STARr switch. The display will then Indicate
replenishing cups may be done while the flush cycle Is "SELECTION",
operating.
6. Depre!s the selection sWitches (nonnal panel buttons) to
1. Open machine door. assign the set price to the drink selections, The selection
LED will light up to Indicate that the price has been set
2. Depress the mode switch until the display Indicates
Repeat for all selections at this price.
"MODE 03".
7. Depress the "STARr switch and the display will Indicate
3. Depress the START front panel switch. The machine will
"PRICE , ". To verify the prices depress the appropriate
then show "OPT YIN". Use either the Increase or next
selection switches, The prtce will be displayed for each
digit switch to change the Y to flashing.
selection pressed. The LEOs will remain on until a new
4. Depress the START front panel $WItch. The machine will mode Is entered.
then start a series of 3 flush cycles that will energize the
8, Depress the "STARr switch and the display will retum
brewer, each valve and whipper In sequence.
to "MODE 04",
5. Approximate run time for the flush cycle Is one and one
• SETTING PRICES TO 0.00 WILL SET A SELECTION
half minutes.
TO FREE VEND.
6. At the end of the flush cycle the lamp on thecupwell
I SETTING A PRICE TO 99.99 WILL DISABLE A
bezel will go out while the display will continue to Indicate
SELECTION AND CAUSE THE MESSAGE "MAKE
"MODE 03" and the Y that was changed above will reset
ANOTHER SELECT/ON" TO APPEAR WHEN THE
toN.
SELECTION IS PRESSED. THIS IS USEFUL FOR
AUTOMATIC FLUSH CYCLE BLOCKING UNUSED SELECTIONS OR DISABLING A
SELECTION WHEN IT IS OUT OF ORDER.
The machine Is equipped with an automatic flush cycle which
Is carried out automatically every 12 hours. The automatic
flush will occur as long as the autoflush enable switch Is
MODE 5 • SET PRICE REGULAR SIZE
connected to the logic board and the door Is closed. The This mode Is used to set the prices for the regular size drink.
volume of the water dispensed during the flush cycle is preset They are a completely separate set of prices from the large
during manufacture and should not be adjusted. If you prices. Both sets of prices must be set for the machine to
experience problems with the cycle, either due to Infrequent operate correctly. The procedure Is Identical to MODE 4,
service or volume of liquid dispensed, you may reduce the
duration of the valves' operation. • If you are disabling a selection by setting the price to
• DO NOT ATTEMPT TO CHANGE THE CLEANING CYCLE 99.99, you must set this price in both Mode 4 & 5.
CHANNELS,
The automatic flush will operate every 12 hours from the :ast
time that the machine was powered up, If the machine Is being
used at the end of the 12 hour period It will wait for 10 minutes
of complete Inactivity before carrying out the cycle.
1. Open machine door. Modes 7 & 8 provide a means to test the function of a
specific channel without running an entire vend. This
2. Depress the mode switch until the displav indicates function allows for testing a specific device - motor. valve
~MODE 06" . etc for trouble shooting purposes. Mode 7 will test a
channel for the duration time that channel is set for. while
3. Depress the START front panel switch. The scrolling Mode 8 will continuouslv provide power to the device until ·
displav will have all segments on and all LEOs will be the power is removed bV pressing the START button again.
illuminated until MODE 6 is exited.
MODE 7 - CHANNEL TIMED TEST
4. The displav will then indicate all the closed logic level
switches bV switch number. one after another. This 1. Open machine door.
facility. along with the list of switches. can be used
to locate problems in the machine. See the 2. Depress the mode switch until the displav indicates
troubleshooting section in the service section of the "MODE 07".
manual.
MODE 6 SWITCH LISTING· NORMAL OPERATION 3. Depress the START front panel switch. The displav
WILL APPEAR IN will indicate "CH 00".
SWITCH' INDICATION NORMAL OPERATION
23 RIGHT START SWITCH N 4. To select a channei use the next digit switch and
24 or below faulty membrane (selector) N incr.... digit" switches to select the desired channel
25 discount switch YIN number.
26 auto flush enable switch YIN
27 bucket switch activated N 5. Depress the START switch and the selected channel
28 CUP SENSOR INPUT YIN will operate for the normal vend duration time.
29 SELECTION 3 MILD N
31 LEFT START SWITCH N 6. When the selected channel is finished the displav will
33 brewer water switch Y indicate "MODE 07" •
34 brewer cvcle switch y.
35 brewer delav switch N
36 not used
MODE 8 - CHANNEL CONTINUOUS TEST
N
37 logic jumper - heater voltage Y
SELECTION 3 MEDIUM
1. Open machine door.
38 N
40 heater tank level probe (ELLCI N
41 SELECTION 3 STRONG
2. Depress the mod. switch until the displav indicates
N
46 REGULAR CUP PRESENT SWITCH "MODE OS".
Y
47 LARGE CUP PRESENT SWITCH Y
3. Depress the START front panel switch. The displav
5. At the end of the diagnostics the displav will indicate will indicate "CH 00".
~MODE 06".
4. To sel.ct a channel· use the next digit switch and
SELECTOR PANEL TEST incr.... digit" switches to select the desired channel
number.
1. Access MODE 6 as instructed above.
5. Depress the START switch and the selected channel
2. Press START. and observe the numbers that appear will be turned on. It will stay on until the START
in scrolling displav. No numbers below 24 and switch is depressed again. The displav will then
29.31.38 and 41 should appear. These are all indicate "MODE OS~.
selection switches and ~ should be closed during
nonnal operation.
At present the only device capable of being used to upload 4. Depress the START switch on machine A.
data to the machine is an IBM compatible computer or
another machine. 5. The scrolling display will go blank on machine B.
When the scrolling display returns, the file transfer is
1. Open machine door. complete.
• For all model 213. the first three digits of the chart
number MUST match for a successful transfer of
MODE 1 Q·DOWNLOAD SETTINGS FROM information. In the example above, the first 3 digits
MACHINE are OOC. This means that the settings in this machine
would transfer successfully to any other machine
A t present the only device capable of being used to whose chart number started with OOC.
download data from the machine is an IBM compatible
computer or another machine. INFORMATION CONTAINED IN TRANSFER
1. Open machine door. The information in the data'transfer file between machines
or the computer and the vending machine in either direction
2. Depress the mode switch until the display indicates is:
"MODE 10". PRICE SETTING INFORMATION -Includes information
from MODE 4 for single oup machines and MODE 4
3. Connect the programming device cable to P2 on the && 5 for Dual Cup models.
control board.
CONFIGURATION - Exactly dl!plicates the settings in
4. Depress the START switch. This starts sending the MODE 11.
file to the external programming device.
CHANNEL SETTING - Copies the settings of all
5. The display will remain blank during the file sending ingredient channel settings located in MODE 12.
time. At the end of the file sending the user message
will scroll on the display again. PAYMENT OPTIONS - Copies the settings of all
options located in MODE 13 for payment and other
MACHINE TO MACHINE UPLOAD/DOWNLOAD functions.
It is also possible to transfer the settings and data from one DISCOUNT SELECTION - Copies the setting of the
machine to another, using a special connecting cable (part discount bits in MODE 14.
1/ 33784) . The procedure is as follows:
,. Connect each end of the cable to the two P2 CAUTION: DOWNLOAD WILL NOT TRANSFER THE
connectors on each machine control board. 10 PRICE LINE SETTINGS FROM THE END OF
MODE 13. THESE ARE CONSIDERED PART
2. Put the machine which has already been set up OF THE MANAGEMENT INFORMATION
correctly (machine A), into mode 10. SYSTEM (MIS). NO MIS INFORMATION IS
TRANSFERRED. THE STANDBY SCROLl.ING
3. Put the machine to be set up (machine B) into mode MESSAGE IS NOT TRANSFERRED.
9. Machine B needs to be in an in order condition to
receive the download (loaded with cups, full of
water, bucket .switches free) . Depress the START For additional information about computer transfer
switch. capabilities, contact Technical Services Department.
The function of MODE 11 is to determine the type of CUSTOM SELECT COFFEE (abbreviated CSC) is the name
machine the software is installed in and what fresh brew of the selection assigned to at least the third prime
options are available. Also included are the options that selection. A number of new ohannels are available which
control the dispensing of cups and operation of the cup allow you to create a custom drink using existing products
dispensers when one oabinet is empty. in the maohine. A few examples of this might be: Cafe
Mocha defined as brewed coffee combined with whipped
• THE FUNCTIONS FOR MODE 11 ARE VERY SPECIFIC chocolate or Balanced Biend, a half regular, half decaf fresh
AND DIFFERENT FOR EACH OF THE CANISTER brewed coffee. This seleotion - CUSTOM SELECT COFFEE
RACK CONFIGURA TIONS. allows the operator to create their own special drink.
,~-
S.1...et Drr,....
( Decaf 0001 Select. ...""'tl ....
~ !kart,
~
RarT.
( esc .21' s;c OC'C1 [~S;C Cl -€,..- .g.
. ( TMlSGC
ooc~ (~ OJ a
ENTER
MODE 12 - SET TIME CHANNELS The directions for accessing the ingredient channels in
MODE 12 are as follows:
The primary function of Mode 12 is to allow aocess to the
numerous channels available for each selection. Each 1. Open machine door..
selection in the maohine has a number of channels
2. Insert security key into the servioe key switch. turn
organized into a RECIPE - the oorrect arrangement of the switch to the "on" position and then back to the
ohannels in eaoh recipe is what creates a specific drink. For "off" position.
example. one of the simplest recipes is for a hot chocolate 3. Depress the mod. switch until the display indic.ates
selection. The list of the channels required for a hot "MODE 12".
ohocolate selection are: 4. Depress the START switch. The display will indioate
"CH 00".
Channel 02 Hot vend cycle 5. To select a ohannel use the next digit switch and
Channel 03 Cup drop start pulse Incr•••• digit" switches to select the desired ohannel
Channel 67 Chocolate water 8. whipper number. See figure .above for location of switches.
Channel 68 Chocolate auger 6. Depress the START switch and the start time will be
displayed in the following format - "START 00.0" .
This is the time from the beginning of the vend cycle
Each of these channels. when combined in the correct
order. in the appropriate amounts. will deliver a cup of hot to when thll channel starts.
chocolate. By increasing the number of channels available 7. To change the start time. the next digit switch can be
for a selection. the flexibility of that selection inoreases. depressed repeatedly to move the flashing character
The .elet:tIon th., hu th/6 muimum 1IezI~ /6 nemed to the left. to the digit to be changed and the
·CUSTOM SELECT COFFEr end /6 the tNnI ( .nd fncr•••• digit switch depressed to increase the value
occulonelly the fourth) prime .elecdon on the leh .ide 01 of the digit.
the .electo, pe"'. Because each of the five prime 8. When the required start time has been set. depress
selections are directly affected by the setting of the first the START switoh. This will change the previous
four options in Mode 11. the function of the "CUSTOM start time to the new start time and advanoe to
SELECT COFFEE" is directly affeoted by whether the display the duration time. The display will be in the
machine has fresh brewed coffee or freeze-driedooffee. following format - "OUR 00.00".
The "CUSTOM SELECT COFFEE" Is abbreviated as CSC in 9. The dur.tion time can be changed by use of the n.xt
the ohannel lists. dfglt and incr•••• digit switches as explained in step
7 above..
• ALL ADJUSTMENTS TO INGREDIENTS ARE MADE 10. When the required duration time has been set.
FOR THE LARGE SIZE DRINK. THE SMALL SIZE depress the START switoh. The new duration time
DRINK WILL HAVE THESE ADJUSTMENTS MADE will replace the old time. ff the channel has a modifier
AUTOMAnCALLY BY THE VOLUME SETTING IN
the display will indicate "MOD 0.00". If there is no
MODE 13.
modifier the display will indicate "MODE 12".
The recipes for selections using brewed coffe.e listed in SEPARATION TIME = .10 4
each of the configurations listed in Section 1 of this
manual, are factory set to be used with all the water being Using the above figures the minimum start time for the
delivered to the brewer via the brew water valve. The Open regular LG motor would be:
Cylinder Delay (channel 9) is adjustable to pause the LG
brewer to allow all water for brewed drinks to be delivered =
START ST ART + DURATION + MODIFIER + SEPARATION
through the brew water valve. If makeup water is added to 1 + 2 + 3 +4
any of the brewed coffee or CSC fresh brew drinks, all 1.6 0.0 + 1.20 + .30 +.1
times for the total water delivered to the cup will have to
be readjusted. The minimum start time for the regular LG motor (channel
6) would be 1.6 seconds, but please note if the duration or
modifier is changed, then the START time for the LG motor
should also be changed using the new times in the same
formula.
MODE 13 contains a series of options and settings that price i. obtein.t/ by multiplying the "end pdt:e by
provide the operator control over several payment options the _count fecto, e.lI. 50C Jl .80 = 4OC. The
and settings that control the size of the regular cup. When r/i$t:tJunted pdt:e will b. in effect wfI." til.
,using any of the YIN (Yes/No) options, the letter that is _count .witch i6 op.,eted. Tn;. m...ell.
flashing is the current setting of the option. Mode 13 wiN TepIe_ the p,.tliDUlIy u_ed "VOL D"
1.
.b.
now pmvide the option of .etting e . . .,.t. rr,.count fo,
cup.
Open , machine door. Insert security key into the
meuege.
eorfee
1"• ...-1. wcney
o onOn
~ I ect. 01"""1 nc
[ De=f OOC~ ( 5U\1v Mlec:t. A4G1t.rv_
"'"_ Start.
~
[ esc r21SGC raO[Q)1 I SouplSGC
Ol
SU.rt
,.....,
examine your Ingredient package for ingredient amounts. Use product manufacturers recommendations for ingredient throws. All gram throws
above are apprOximations.
ANlays take three test and average for best accuracy, except for products like chocolate where the product quantity exceeds scale capacity.
Some lightener Is super fine and wtll bind up behind louvers In spout - solution Is to remove louvers or replace spout.
Soluble Gourmet Coffees MUST USE 180 RPM MOTOR to deliver sufficient product during the allotted time.
• • FB TEA 12 OZ. = 250ee from FB Tea Water valve + 65cc make up water
30 ee = 1 ounce liquid measure
The ·OUT OF ORDER" codes that appear in the scrolling display indicate which of the conditions are causing the machine to be out
of service. The codes are additive and may indicate that more than one condition exists. EXAMPLE : Code M22 equals M20 plus
M02: this would indicate that one of the buck.et floats has deactivated its switch and the water level in the tank is low. Both
conditions must be corrected before the machine will return to service .
NOTE: If a code other than one of the above shows in the scrolling display, MODE 11 is probably configured incorrectly and
should be checked immediately. The only way to eliminate an Ml0 code is to perform a Mode 16 reset - see-page
2.13.
ill
,CAUTION: THE FOLLOWING PROCEDURES commodity chut~s .
REQUIRES THAT THE MACHINE HAVE POWER 6. Using warm water and detergent clean other Interior
.,. APPLIED AND APOTENTIAL ELECTRIC SHOCK
surfaces, wipe with a damp cloth and wipe dry.
HAZARD EXISTS
7. Remove cupwell, grate and vend door, clean with hot
water and detergent. Rinse with clear water and dry with
SERVICE INDEX clean cloth or paper towel. Wipe Inside of door and clean
vend door guides. Replace cupwell, grate and vend door
SANITIZING AND CLEANING PROCEDURES 3.01 In machine.
PREVENTIVE MAINTENANCE SCHEDULE ...... 3.02 8. Remove disposable bag containing spent coffee grounds
FUNCTION OF THE BREWER . .. . ............ 3.03 and rinse bucket with hot water and replace liner. Empty
ADJUSTMENT OF THE BREW CABLE .... . . ... .. 3.06 and scrub waste bucket. Rinse with anti-bacterial
WATER SySTEM .. . .. ....... . ..... .......... 3.08 solution. DO NOT rinse bucket after anti-bacterial
WATER DELIVERY SYSTEM. . . . . . . . .. . . .. . . . .. 3.09 solution Is used- this will defeat its purpose. Clean floor
THE CANISTER RACK . . . . . . . . . . . . . . . . . . . . . . .. 3.10 of machine with hot water and wipe dry. Replace buckets
CUP DELIVERY SySTEM . . .. . . ..... .. .. .. .... 3.11 In machine making sure both floats are hanging free in
CUP DISPENSER ADJUSTMENTS & CHECKS ... . , 3.13 the buckets.
lARGE GRINDER .. . . .... . .. ... .. .. . . ...... . 3.16 9. Before closing door access MODE 2 and press START
ZERO ADJUSTMENT FOR THE LARGE GRINDER . 3.17 to set one test vend to check for proper operation. Lock
ZERO ADJUSTMENT FOR THE MINI-GRINDER. . .. 3.18 vendor door, make a selection, clean exterior of door and
TROUBLESHOOTING . ..... . . ... .. .. . . ..... . . 3.20 cabinet.
213 TROUBLESHOOTING CHART . . ..... . . . . . .. 3.22
LOGIC BOARD REPLACEMENT . . . . . . . . ..... . . . 3.28 QUARTERLY
MOTOR CONTROL BOARD PIN CONNECTIONS ., 3.29
LOGIC CONTROL BOARD PIN CONNECTIONS . .. 3.30
ill.
CAUTION: THE BELOW PROCEDURE SHOULD
SCHEMATIC - VERSION E SOFTWARE . . . . . . . . .. 3.31
BE PERFORMED BY A QUALIFIED PERSON
. TRAINED IN PREVENTIVE MAINTENANCE!
.
ill
CAUTION· VERY HOT WATER: USE EXTREME
CARE WHEN REMOVING FROM THE TANK
WHEN USING THE RINSE HOSE OR DRAIN. '
• WATER IS HOT ENOUGH TO CAUSE 1. Cycle brewer to the 'dump' position, spray with rinse
PERSONAL INJURY. hose to remove any excessive grounds. Disconnect the
brewer cable from the carrfage by gently pushing the
' carrlageto the rear and lifting the cable out of Its slot. Lift
SANITIZING AND CLEANING PROCEDURES FOR AP 213 the lower brewer assembly latch and remove the bottom
half of the brewer. Place In a bucket of hot water to allow
EACH VISIT it to soak.
2; Remove steam duct, exhaust hose. and metal screen
1; Fill cup cabinet with cups to required level. Wipe Interior between exhaust motor and mounting plate. Rinse clean
and exterior of cup cabinet. with hot water. Dry with a clean cloth and retum to
2. Replenish all canisters and/or bean hoppers. Clean any position.
spills. Wipe the lids of the canisters with a damp towel. 3. Disassemble chocolate whipper housing and mixing bowl
Dry all damp surfaces. by spreading the wire clips and pulling straight out Clean
3. Run the flush cycle (MODE 3) which will take parts with hot water. Clean and Inspect the whipper base
approximately 1 % minutes. Depress the mode switch and Impeller for wear. Reassemble making sure the large
until the display Indicates "MODE 03". Depress the '0' ring Is positioned correctly Inside the whipper
START front panel switch. The machine will then show housing.
"OPT YIN". Use the coffee strong button to change the 4. Disconnect all hoses from mixing bowls, channel and
Y to ftashlng. Depress the START front panel switch. delivery spout and clean with hot water. Replace hoses.
The machine will then start a series of flush cycles. 5. Remove lower half of brewer from bucket and rinse well
4. After the completion of the flush cycle, cycle brewer to with hot water and Install on main brewer assembly.
the dump position by depressing the front left roller Reconnect cable. Inspect brew filter, screen and gasket
switch on the brewer untfl the brewer will continue to run for wear, rips or obstruction of the filter or screen.
on Ifs own. When the brewer reaches the forward 6. Remove cover of coffee delivery chute and dean chute
position, tum off the control circuit breaker. Remove the and cover with a dry cloth. Replace cover.
splash guard from the front of the brewer. Using the 7. Clean coin mechanism acceptor with a damp cloth and
spray hose, nnse any loose grounds from the brewer and wipe dry.
the splash guard. Replace splash guard and restore 8. Perform EACH VISIT procedure above.
power to machine.
5. Remove the humidity bar (CAUTION-bar is hot) and the
commodity chutes from the trough. Check all canister
spouts and commodity chutes for blockages. Rinse
commodity chutes and trough with spray hose to remove
any residue. If necessary the trough can be scrubbed
with a damp cloth followed with a rinse of hot water from
the spray hose. pO NOT SCOUR THE TROIJGH WITH
ANY ABRASIVE MATERIAL! This can result In a poor
wash of the trough and poorly mixed Ingredients in a
drink, or residue In the trough. carefully dry the
Lubricate
THIS SCHEDULE SHOULD BE FOLLOWED IN ADDITION TO THE "EACH VISIT" CLEANING RECOMMENDED IN THE SERVICE
SECTION OF THIS MANUAL.
CLEAN =Clean and sanitize per NAMA procedures
INSPECT =Inspect for wear, product built up or broken part. After inspection- repair, adjust, clean, rebuild or replace.
REPLACE =Recommended interval for replacement
REBUILD =Remove from machine, take apart, clean and replace worn or corroded parts.
LUBRICATE =Should be cleaned, inspected, and repaired before lubrication. Recommended lubricate is a food grade, light weight oil brand.
FIGURE 3.2
FIGURE 3.4
This pressure relief deiay allows any· built-up back pressure In
the brew chamber and cylinder to diSSipate through the bed of
grounds and prevent grounds under pressure from escaping
and being deposited on sealing surfaces. .
FIGURE 3.3
FiGURE 3.5
The entire brew base frame has also had the number of
separate metal parts reduced. partly to ease in manufacturing,
but aiso to improve the accuracy of the brew base frame so Its
maintenance cosls are as low as The base
frame had a total of 8 welded parts, the fixed filter base has
reduced It to 6.
The cable will then begin to retract the brew carriage toward
the rear of the base assembly until the brew chamber Is
dlrac!!y over the filter and under the delivery chute. At this
point the roller of !he brewer cycle switch will fall into the valley
of the front cam. signaling the logic board to stop the brewer.
This Is the standby position and the brewer will remain In this
poslHon awaiting the next vend.
1. Depress the front left switch on the top of the brewer and
allow the brewer to cycle to the brew posltJon. Tum off
power and 11ft the latch pin In right rear of the brewer and
swing the brewer away from the water tank.
FIGURE 3.7
/i
/
FIGURE 3.9
1/8 - 3/18
SPACE
FIGURE 3.10
A maximum of flve valves compromise the water delivery If the overflow condition continues the level in the waste pall
system. They are: the Coffee Brew Water Valve, the Chocolate will rise and eventually raise the float of the safety overflow
Water Valve, the FD CoffeelTea Water Valve, the Fresh Brew switch shutting the water Inlet valves and placlng the machine
Tea Water Valve, and the Soup/Soluble Gounnet Coffee Water on a "OUT OF ORDER M20· status. When "OUT OF
Valve. Each of these valves will release water into Its particular ORDER", any coins inserted will be retumed. Ali 110 Volt
segment of the commodity mixing channels, depending on the functions from the motor control board will also be disabled.
beverage selected. The rear valve is located higher than the
other two, allowing for the addition of a manifold and additional OVER TEMPERATURE SAFETY THERMOSTAT
valve to be installed In the case of fresh brewed tea or multiple
Soluble Gounnet Coffees. A 150°F manually resettable OVER TEMPERATURE safety
thennostat Is Inserted In the overflow hose above the canister
• IMPORTANT' IT IS HIGHLY RECOMMENDED THAT rack. This safetythennostat senses any boiling condition that
THE WATER VALVES ON THE HOT WATER TANK BE exceeds approximately 4 minutes and disables the heater
INSPECTED AND/OR REBUILT eVeRY TWO yeARS circuit by opening the neutral side of the line.
(SEE PREVENTIVE MAINTENANCE SCHEDULE ON
PAGE 4.02). THE WATER CONDITIONS GOING TO
CAUTION - Main power to the machine
MACHINE CAN CAUSE THE INTERNAL PARTS OF should be tumed off if it Is necessary to
THE VALVE TO MALFUNCTION IF EXPOSED TO reset the OVER TEMPERATURE safety
EXCESSIVE MINERAL BUILD UP. THE DIAGRAM CAN thermostat.
DETERIORATE AND LEAK WATER.
This valve is mounted on the face of the water tank directly The thennostat Is reset by pressing the small button in the
behind the brewer. The valve outlet In the tank Is contained center with a pencil eraser or similar non conductive object.
within the stainless steel tank baffle along with the top heater.
This allows the hottest water in the tank to be released through
this valve and into the brewer. This valve is controlled by
channel 8. There is no flow control available on this valve, as TO CONTROL
its purpose is to deliver water as quickly as possible to the 10ARD Pt-2
brewer.
I
TEA. SOUP. FRESH BREW TEA AND CHOCOLATE
VALVES
I
These valves are mounted on the left side of the water tank.
Separate valves are essential because each beverage may
require a different amount of water to brew the beverage
properly, and eaeh beverage Is made and released from the
/
maehine through Its own channels to avoid taste
contamination. Eaeh valve Is controlled by at least one
separate time channel on the logic board. Each of these valves
Is connected to the commodity rack by a flexible tube.. The
~Iate valve Is positioned such that It can be removed and
added to a manifold when a fourth valve Is required for fresh
brewed tea. Additional wires are included In the hamess for
use with a fresh tea brewer.
RINSE HOSE
OVERFLOW HOSE
Mounted In the upper left rear of the water tank Is the overflow
fitting. Should the water level In the tank rise too high, FIGURE 3.13
regardless of the reason, the excess will run out of the fitting,
through the overflow tubing and directly to the liquid waste
bucket. There should be no kinks or low spots In this hose.
COMMODITY SYSTEM
THE HUMIDITY BAR The components of the steam exhaust system: the mlxlng
channel, the steam deflector, the steam duct, the hoses to the
The humidity bar Is a vital part of the commodity system. It Is blower, and the metal screen behind the exhaust fan assembly
electrically heated and by providing a slightly higher are all easily removed for cleaning. Cleaning Is easily
temperature a~ the canister outlet spouts will prevent moisture accomplished by rinsing In hot water. The mixing channel
from being absorbed by the dry products. If the machine Is itself, which carries the beverage, should be sanitlzed
operated In a humid atmosphere without the humidity bar In according to the current industry practices.
operation, It is likely that the dry products will cake and not
dispense properly. The tabs on the humidity bar fit Into their CHOCOLATE WHIPPER
respective slots in the commodity rack between the canisters.
The humidity bar plugs Into a harness on the left side of the The chocolate beverage Is thoroughly mixed and made more
cabinet attractive to the user by whipping it as it Is delivered. There Is
a separate mixing system for chocolate. It does not pass
THE DUAL STEAM EXHAUST SYSTEM through the same mixing systein as coffee or other beverages.
As soon as the water for chocolate Is released the whipper
Due to the Increased volume of steam from vending larger motor, which runs at high speed, starts. The chocolate powder
drinks, the Steam Exhaust System has been improved by Is dropped from Its canister directly into the water In the mixing
adding a second outiet to the exhaust duct on the rear of the bowi and flows into the whipper chamber and then to the cup.
canister rack, along with a second hose and dual plenum on The whipper parts are all of a food servlce approved plastic
the exhaust motor. Steam from the hot water needed to make material, highly resistant to mechanical damage. They are
the beverages Is controlled by this system. Uncontrolled steam easily removed, without tools, for sanitization. The assembly
in a vending machine will create severe problems through ·is held together by spring clips.
caking and hardening of the dry products. Such a conditlon will
prevent proper dispensing. By movlng low velocity air, In high
volume through the areas where steam is generated, the
steam is removed before it can reach the dry product
dispensers. The air is moved by a squirrel cage blower, and
discharges outside the machine cabinet The steam Is
generated whenever the machine Is aCtIvated to dispense a
beverage. The hot water used to make coffee, tea or soup,
passes through the main mixing channel as the dry products
are dropped. Immediately adjacent to the mixing channel Is a
dual outlet vacuum duct which Is connected to the blower by
a pair of relnforced plastic hoses. Directly over the mixing
channel is the steam deflector and commodity chute.
Lightener, sugar, tea and soup products are dropped Into the
moving liquid in the mixing channel directly from their
respective canisters. The design of this deflector is such that
a constant stream of dry air Is pulled down through the
commodity chutes of the deflector and actually helps delivery
The tea brewer has a simple ~ravlty fed, open brew chamber,
SEPARATOR CAM]
r?/
~
\
--..
CUP DROP
ROTATION~- ....
'. /",
I
\ ,I
CORNERS
OF NOTCHES
EDGE OF CUP RING
FIGURE 3.16 TOP VIEW
1. SPIRAL ADJUSTMENT
The spirals are mounted in the cup cabinet by spiral
INCORRECT ADJUSTMENTS
positioning plates whiCh allows for easy adjustment of the
spiral positions to accommodate a large variety of cup sizes.
A. See Figure 3.20 for spiral mounting pOSitions for different
size cups. Set all three spiral to the same mounting slots
USing the three spiral positioning plates on the left and
three on the right side of the cup dispenser asm. Upon
installing cups between the spirals. verify that the top and
middle spiral has a space between its center shaft and
the stack of cups of approximately 1/8 to 1/4 of an inch.
If not. move spiral mounting pOSitions in or out further as
necessary.
This next adjustment check is to allow enough spiral rotation
in order to prevent the stack of cups in the cup ring from
leaning too far to the left in standby.
B. See page 4.12 - Figure 3.16 which shows the spirals in
the 6-6-6 position indicating all three spirals should be
synchronized to the 6 o'clock direction. If not, perform
following steps:
1. On the left side of the cup dispenser (drive belt side),
Loosen the top and middle spiral mounting screws .
2. Tum and hold bottom spiral to the 6 o'clock direction .
Align the middle spiral to the bottom spiral then push
up on the middle spiral until drive belt is snug then
tighten the two mounting screws.
FIGURE 3.19
3. Insure and hold bottom spiral is in 6 o'clock direction.
Align the top spiral to the bottom spiral then push up
on the top spiral until drive belt is snug then tlghten its
screws.
12 OZ SQ, 120Z FOAM
• spiral belts should be snug not tight.
f7
9, 120Z TAlL
2. CUP RING ADJUSTMENT
To correctly adjust the adjustable cup ring to fit the cups you
are using (see Figure 3.18 & 3.19), the following procedure
7, 8 1/4'- V y
o~ 0 :
should be followed:
A Remove all existing cups in the throat of the cup drop.
B. Locate the single adjustment screw & nut on the side of
the cup ring opposite the white lever connected to 'the cup
+-COOR
~>
drop motor, and loosen screw Y. tum.
C. Slide the adjustment lever so the cams are slightly smaller
than the under rim diameter of the new cup being used.
D. Place one cup in the cup ring and gradually slide the
adjustment lever so the cup settles down on the shelf of
the cam. Tighten the adjustment screw.
E. Once the cup rim is resting on the shelf of the cam, a ~
minor adjustment may be required: using one finger, hold
the cup up against one of the six cams, and gently push on
the bottom of the cup, directly opposite your finger,
towards your finger. If the cup slips off the opposite cam,
1~4,8 \~
then the cup ring is set too wide, and must be dosed down
slightly until the cup no longer falls off. 7, 8
F. Once the cup ring is correctly adjusted, tighten the locking
9 AND 12 OZ
screw and load the vend tube position with cups.
G. Use Channel 3 or 4, in MODE 8 to test the adjustment by 12 OZ FOAM ONLY
continuously dispensing a complete column of cups. At the
end of the test, power down and up to reset the machine .
. Optional cup ring adjustment gauges are available for
FIGURE 3.20
purChase through your parts supplier using PIN 37663-XX
(each gauge has a specific number for ·XX" which will match
the cup size being used).
Top View
[C]----.£I
FIGURE 3.21
USE YOUR OWN CUP OPTION when a cup Is placed in the cupwell. The cup sensor also provides
an additional hamess to allow .the cup sensor to discount the normal
An option aval/able in the AP 213 detects the presence of a cup or seiling price when a customer uses their own cup. To activate this
mug in the cupwell and disables the cup dispense circuit. This discount funcllon, the connector from the discount switch (L11) is
option consists of three components, a printed circuit board with replaced with an Identical two pin connector included in the cup
hamess, a sensor assembly, and two sensor brackets mounted on sensor harness and. accessing MODE 13 and setting the discount
each side of the cupwell, with two holes in the cupwell to allow the percentage to 8% (DISC .08). This discount percentage will
sensors to detect the presence of a cup. The two Infrared sensors decrease all vend between 15¢ and 6O¢ by 5¢. If this funellon
generate a light beam across the through two holes In the Is used, then some other IdIS the discount IImer cannot be
sides of the cupweU. If this beam is broken, the circuit board used for a free vend funellon. If it becomes necessary to disable the
disables the cup drop start If the beam is blocked by the cup sensor, the only step necessary Is to unplug the connector from
cupwell not being replaced after service, or the sensors the cup sensor control box.
become covered for any reason, or the sensors andlor the circuit
board falls to operate correctly, then the machine will not dispense
a cup. The control board for the cup sensor is In a small box
mounted under the center door stiffener next to the coin mechanism
socket Power for the cup sensor is now supplied via the hamess for
the viewer lamp tocated in the top Inside left comer of the door. The
original cup sensor used In all API machines interrupted the cup
motor start pulse when a cup was In the cupwell. In a
machine equipped with dual cups, the cup sensor board a
ciosed circuit across the former cup present switch terminals (L 13).
This closed circuit will prevent either cup from being disl1E!nlsed
FIGURE 3.20
FIGURE 3.19
5. Remove outer cutter head assembly by pulling straight out on
the cutter head and coupling.
The coupling acts as a shock absorber and as protection for the
6. Inspect the drive slot In the coupling by holding the cutter head
grinder motor by shearing or rounding out if a foreign object
assembly up to a light and sighting down the hole In the center
becomes jammed between the cutter heads. Incorrect adjustment
of the auger.
of the cutter heads or consistently grinding the coffee too fine can
7. If the edges of the slot are wom or rounded out, then It will be
cause premature wear of the coupling. Correct adjustment of the
necessary to replace the coupling by remOving the two screws
cutter heads can be regained at any time by following the zero
that secure the coupling to the auger assembly.
adjustment procedure on page 4.17. However, if an Inconsistent
8. Clean the grinder of any ground coffee or beans with a small
grind Is observed (chunks of un-ground beans and powdery dust in
stiff brush. Check for any evidence of a foreign object that could
the same vend), then the grinder head should be dIsassembled and
be present.
Inspected for wear or damage to the coupling. .
9. Assemble the grinder In reverse order, ensure that the spring Is
In the grinder shaft. the cutter head assembly . Is aligned
PROCEDURE FOR INSPECTION OF GRINDER HEAD
correctly with the grinder shaft, and the bearing Is replaced In
the recess of the coupling.
1. Open grinder swing out bracket Pull out plunger on Interiock
10. Proceed to step 3 of the Static Zero Adjustment for the Large
switch to maintain power to the grinder. Close the gate on the
Grinder and complete the procedure from that point.
bean hopper to prevent beans from entering the grinder.
2. Empty the grinder of beans and ground coffee. Grinder should
be empty of beans before disassembly. The best method
available to empty the grinder Is:
FIGURE 3.22
3. After the grinder is empty, tum the grind adjustment dial to the
#1 poSition. The dial must be held in this position until the zero
adjustment procedure is completed!
4. Loosen the two locking saews and tum the center control saew
clockwise (facing the dial) until snug.
5. Place the adjustment gauge on the dial with Line A aligned with
the slot on the control head screw.
-
GAUGE CAN BE COPIED
AND CUT OUT TO PERFORM
ZERO ADJ. PROCEDURE.
Automatic Products 2130798 3.17
~ I '"'I I", LC!"\V 8U,",Uill IV!!:;:''''' I rut'S I Me MINI-I.;iKINUt:.K
l J>
5. Observe the relationship of the three spring-loaded lift pins
and how they align with the ten slots on the outer edge of
the fixed cutter head . If any of the three pins are aligned
HOLD DOWN
SCREWS with anyone of the 10 slots, you are ready for Step B. If
FIXED
CUTTER ALIGNMENT i' LOCKING
none of the pins are aligned with any of the slots, slowly
'~ ~w
HEAl)
loosen the fixed cutter head clockwise until one pin is
SWTo : centered in anyone of the ten slots on the outer edge of
the fixed cutter head-proceed to Step B.
S1ep,j3, - Continue tuming the fixed cutter head clockwise
until another pin is centered in anyone of the ten slots.
l. '-J CASTING
ADJUSTMENT
Continue turning the fixed cutter head clockwise until
SCALE another pin is centered in anyone of the ten slots, This is
the #1 grind position. This is the finest grind of coffee that
should be ground ,
ADAPTER
PLATE
FIGURE 3,25
FIGURE 3.26
During initial set-up another situation may occur: If a After determining that the switches function correctly
logic board was changed or the software was changed. and a problem can be traced to a specific channel or
it may be necessary to proceed to MODE 16 and reload device. the following procedure should be used to
the standard times. Caution should be observed locate the source of the problem . .
because activating MODE 16 will cause any channel
time or price information that was changed from the Check MODE 11 to confirm that the correct options are
standards to be lost. Further information on MODE 16 set for the machine (YIN).
can be obtained in the description of modes.
Check the timing chart for the speciflc channel involved.
• if a logic board or software chip has been replaced Confirm the start and duration settings for the
and the board or chip is configured as a cold drink. appropriate channel are correct by using the security
the large grinder will immediately start to run. Swing key and accessing MODE 12. Check the times and run
the grinder swing out bracket out to interrupt power a channel test (after retuming to MODE 12) by pressing
to the grinder and check MODE 11 for the correct the regular lightener selection. If the specific channel
configuration ("H" flashing). Change the does not operate with the MODE 12 test. proceed to
configuration and reload the factory standard times MODE 8 and select the faulty channel and press the
and settings In MODE 16. START button. Once START is pushed. the function or
device will have power applied to it and the problem
Using the black mode switch located on inside of the can be located by using a voltmeter starting at the
door, set the display to MODE 6 and press START correct connector pins on the motor control board. The
button and check the list of switches that will appear on connectors must remain on the board to provide a load.
the display for the following switches and their correct if no voltage appears between the pin (determined by
. operating position. This list of switches can be used to referring to the wiring diagram) and neutral (blue wire)
check each switch that functions as a sensor for the then the problem is probably located in the motor
logic board. After running MODE 6 test the first time control board. If voltage is present at the pins on the
and noting each switch number that appears. any motor control board. then the probiem Is located
switches' position can be physically changed to downstream of the motor control board (IE. between the
determine if the switch and Its wiring to the logic board motor control board and the device itself).
are correct. See Appendix I for selector switch
assignments.
FIGURE 3.28
NO Proceed to troubleshooting
section regarding no power to
machine.
ScrOlling display shows: CODE M02 Check Inlet water valves.
OUT OF ORDER Water tank not full
Power down-power up control
circuit breaker to reset 90 second
safety timer.
110V coin mech won't operate Check power board for 11 OVdc
lower left comer. of inside of door
Bottom heater comes on first Thermostats wired Incorrectly on tank lid 110Vac hot to center terminal, front
during Initial Dower IJP thermostat
excessive amount of liquid Probe assemblv loose or Incorrect leneth Reoalror reolace switch
In overllowbucket
Commodity water valve leaking R
Ughtener and/or sugar not Clogged exhaust system Check steam exhaust (duct, hose,
selected but appearing In drink fan and humidity barrclean as
needed
Low spot In hose between whipper outie! I rim hose to remove low spot
delivery sPOUt
.I r:Juml'l crodu
Large grinder operates, small Neutral for swing out bracket reversed Check P10 and P11 on MCB
grinder or decaf auger does not 115Vac hot on P10-1 and P11·1
115Vac neutral on P10·2 and P11-2.
Grounds in cup Brewer dumping wet grounds See wet grounds section
Weak and/or cold coffee and Improper gram throw or grind Check gram throw and grinder
overfilling cup setting
OVER TEMPERATURE safety thermostat Reset and check overflow hose for
popped low spots interfering with vent
function
Cup occasionally not full Water inlet switch sticking or defective Replace
(short cup)
Check overflow hose for low spots causing Straighten hose and drain any
vacuum condition water, secure hose
Brewer stop position incorrect trapping Adjust front brewer cam for correct
grounds on seal stop position
Check brew chamber seal for excessive Check for proper alignment
grounds of coffee delivery chute
Low water supply or damaged supply line Change water supply or replace
water supply line ...
Uquid running down outside of small cups Reposition hoses on delivery spout
- use top 3 spouts
Water only-No coffee Carriage wiper binding on filter Confirm that brew filter is seated
correctly
Water in grounds bucket Brew water valve leaking Repair or replace valve
Selection or additive not working Security key switch on or defective Key cannot be removed-retum
to off so key can be removed
Additives do not flash during selection Additives will not flash when
Selections 4 or 5 are SGC
Defective selection switch/LED board Run MODE 6 test and check for
switch numbers - see page 2.07
Machine vending with no money Discount switch on with discount % set at Tum off discount switch
or retuming money deposited 100%
and vending
Discount switch does not tum Check for correct wiring of cup
off free vending present and discount switches-
LCe P-11 Is discount switch, P-13
is cup present switch
Free vend opUon set to YES Check MODE 13, set free vend
option to NO
Free count option set Incorrectly Check MODE 13, set free count
option correctly
Pressing mode switch, does Check for correct wiring of mode Check LCe P-16 Is mode switch
not enter service mode switch at LCe
Pressing mode switch, enters Coin mechanism sending reset pulse to logic Disconnect coin mechanism and try
service mode and Immediately board again
retums to operate
Pressing mode switch, cup Check for correct wiring of mode · Check LCe P-16 is mode switch, P
spiral motor runs switch and cup present switch 13 Is cup present switch
Tuming on discount switch Check for correct wiring of discount switch Check LCe P-16 is mode switch , P
enters a service mode .and mode swjtch 11 Is discount switch ...
Brewer leaking Refer to brewer section In Service Manual Soft water or coffee gases causing
stalling or excessive pressure
No cups Cups jammed together In cup cabinet Adjust or replace cup present
switch
Multiple or Intermittent Cup motor cycle switch out of adjustment, Adjust or replace
cups broken or defective
Cup motor brake arm stlclklng on causing Check for rubber tip or brass
motor to coast grommet on brake arm - repair or
replace
Cup drop motor start pulse too long Check MODE 12. channel 3 and 4
for correct duration
CAUTION; WHENEVER REPLACING OR 15. If the "H" (213) was flashing correctly depress the mode
HANDLING my ELECTRONIC CIRCUIT BOARD switch until the display Indicates "MODE is".
OR COMPONENTS, IT IS IMPORTANTII THAT YOU
FOLLOW ELECTROSTATIC PREVENTATIVE 16. Depress the START switch and the display will continue
MEASURES TO PREVENT STATIC DAMAGE TO to indicate "MODE 16". You have ENTERED MODE 16.
THESE ITEMS. USE OF A GROUND STRAP OR Using the Increment digit and next digit switches
OTHER GROUNDING METHOD TO MACHINE IS change the "is" to "27" and then depress the START
RECOMMENDED. switch. The display will go blank for 1·2 seconds.
14. If the "H" Is not flashing press the change digit switch
until It Is. Then depress the START switch. The machine
will then jump automatically to mode 16 to load the
default values appropriate for the 213 machine. Go to
step 16.
NOTE: THE FOLLOWING CONNECTORS ARE SENSORS CREDIT POWER BOARD CONNECTIONS
ONLY AND ALL TESTING SHOULD BE DONE WITH POWER
OFF AND CONNECTOR REMOVED FROM THE CIRCUIT USED ONLY WITH 110V COIN MECH ANDIOR VALIDATOR
BOARD. THE ONLY TEST THAT SHOULD BE DONE IS A
CONTINUITY TEST TO CHECK THE SWITCH FOR CORRECT P1-1 110V ae hot Input (blue)
OPERATION. P1-2 Key - no connecUon
Pi-3 i10V ae neutral Input
P7 ELECTRONIC LIQUID LEVEL CONTROL SWITCH #40
P2-i 110V dc ground to coin mech socket pin 10
P7·1 To tank lid ground P2-2 i10V de hot to coin mech socket pin 12
P7·3 Key P2-3 Key - no connection
P7-4 Tank probe P2-4 No connection
-
-;;;-
Slrillpt
l! Q-.....
.,.
.,~
ff
-0
a
Cl
c
~
'"c;: PI!
o
;;f
otor -I
'" Con 01
Board
'3IIJOlI&1/H
()
p p P
6 6 e
t
o
as Drawn:
ready to 'lend
Co)
(..)
-L
..
- .1 lET >
l IZ Il'0l1
Underlined Nlrnber
for Exchange or
Advance Replacement
Boords
WATER TANK UD
LogiC
PO-I ttn. 29
Contro -I lPZ-1 ttn. l5
Switch
p p Board and
~
1 l
~
0
.JUW2r.ll11.lZ
LED
Panel
~Qde SlIIltch
p p
p p P P PPl I p p P
P 6 I I I I I 5 5 pppppppp I I I
6 5 ~ 5 '~ 5 &8888888 o 0 7
emat ic Z13VC
5 • 6 145 0 Rev A
1Ir_. 0.10, SIr!!<!t-1
5 4
Coin