CNC TECHNOLOGY

• In lathe work, when the tool is fed parallel to rotation of job work, it will produce.
a)cylindrical surface b) spherical surface
c) tapered surface d) all of the above
Ans:- a

• Spindle speed for a turning center can be specified in

a)RPM b) mm per rev.
c)SMM d) RPM and SMM
Ans: - a

• In cnc machine tool the rotary movement about the X axis is designed by-
a)B b)A
c) C d) D
Ans:- b
• Constant surface speed facility is useful during
a) Thread cutting c) taper turning
b) Contour turning d) all of the above
Ans:- b
• The device, fed to the control unit of NC machine tool which sends the position command
signals to sideway transmission elements of the machine, is called as
a)Controller c)tape
b) Feedback unit d) none of the above.
Ans:- c

• In NC (Numerical Control) machine tool, the position feedback package is connected

between
a) control unit and programmer
b) programmer and machine tool
c) control unit and machine tool
d) programmer and process planning
Ans:- c
• Which of the following options is correct for the control unit and panel of NC (Numerical
Control) and CNC (Computer Numerical Control) machine tools?
a) The control unit of NC machine tool works in On-line mode and the control unit of
CNC machine tool works in batch processing mode
b) The control unit of NC machine tool works in batch processing mode and the control
unit of CNC machine tool works in On-line mode
c)The control units of both NC and CNC machines work in On-line mode
d) The control units of both NC and CNC machines work in batch processing mode
Ans:- b

• In CNC machine tool, the part program entered into the computer memory

• can be used only once

• can be used again and again

• can be used again but it has to be modified every time

• cannot say

Ans:- b

• Which of the following statements are correct for CNC machine tool?

1.CNC control unit does not allow compensation for any changes in the dimensions of
cutting tool
2. CNC machine tool are suitable for long run applications
3. It is possible to obtain information on machine utilization which is useful to management
in CNC machine tool
4. CNC machine tool has greater flexibility
5. CNC machine can diagnose program and can detect the machine defects even before
the part is produced
a) (1), (2) and (3)
b) (2), (4) and (5)
c) (3), (4) and (5)
d) (2), (3), (4) and (5)
 Ans:- c

10. Several machine tools can be controlled by a central computer in

a) NC (Numerical Control) machine tool
b) CNC (Computer Numerical Control) machine tool
c) DNC (Direct Numerical Control) machine tool
d) CCNC (Central-Computer Numerical Control) machine tool
Ans:- c

11. Part-programming mistakes can be avoided in

a) NC (Numerical Control) machine tool
b) CNC (Computer Numerical Control) machine tool
c) Both a. and b.
d) none of the above
Ans:- b
12. The machine tool, in which calculation and setting of the operating conditions like depth of
cut, feed, speed are done during the machining by the control system itself, is called
a) Computer Numerical Control System
b) Direct Numerical Control System
c) Machining Centre System
d) Adaptive Control System
Ans:- d
13. Which machine tool reduces the number of set-ups in machining operation, time spent in
Setting machine tools and transportation between sections of machines?
a) Computer Numerical Control machine tool
b) Direct Numerical Control machine tool
c) adaptive Control Systems
d) Machining Centre
Ans:- d
14. Which of the following feedback devices can sense both speed and position?
a) Resolver

b) Tachometer

c) Encoder

d) All of these
 Ans:- c

15. Encoder is used in CNC machine tool, to sense and control

a) Spindle speed

b) Spindle position

c) Table position

d) All of these

Ans:- d

16. Before operating a lathe machine, you should

a) Remove all safety guards

b) Oil the area surrounding the machine

c) Wear rings and jewelry.

d) Make sure you know the location of the ON and OFF switch.

Ans:-d

17. The depth that the tool is plunged into the surface is called as ______
a) Feed
b) depth of cut
c) depth of tool
d) working depth
Ans:- b

18. Feed is measured in units of _____

a) length/revolution
b) degree/revolution
c) length
d) velocity
Ans:- a
19. CNC machining centers do not include operations like ______
 a) Milling
b) boring
c) welding
d) Tapping
Ans:- c

20. Which of the following is not the advantage of CNC machines?

a) Higher flexibility
b) Improved quality
c) Reduced scrap rate
d) Improved strength of the components
Ans:- d

21. Point-to-point systems are used for _____

a) Reaming
b) parting
c) grooving
d) facing
Ans:- a
22. Which machine tool reduces the number of set-ups in machining operation, time spent in
setting machine tools and transportation between sections of machines?
a) Computer Numerical Control machine tool
b) Direct Numerical Control machine tool
c) Adaptive Control Systems
d) Machining Centre
Ans:- d

23. DNC stands for_____

a) digital numerical control
b) direct numerical control
c) double numerical control
d) none of the mentioned
Ans:- b
24. When referring to CNC programming, which of the following is the program format for circular
Interpolation in a counter clockwise direction?

a) G90 G01 X_Y_R_F_;

b) G17 G02 X_Y_R_F_;
c) G90 G01 X_Y_Z_F_;
d) G17 G03 X_Y_I_J_F_;
 Ans:- d

25. Calculate the feed per minute when an 8 tooth CNC cutter is rotating at 700 rpm and the chip

load is 0.008 inch. The feed per minute will be _______ inches .

a) 56.0

b) 44.8

c) 5.6
d) 0.7
Ans:-B

26. Which of the following operations will produce a hole with 45 degree chamfers?

a) Blind hole drilling.

b) Spot drilling.

c) Center drilling.

d) Counter sinking.

Ans:- a

27. When referring to CNC tapping operations, what does the acronym TDS stand for?

a) Tap Drilling Speed

b) Total Diameter Size

c) Tap Drill Size

d) Tap down Speed

Ans:- c

28. When referring to CNC operations, an excessive surface cutting speed will result in:

a) Extended tool life.

b) A longer time to machine the work piece.

c) Rapid tool wear.

d) A decreased use of coolant.

 Ans:- c

29. In G70 cycle, L stands for_______

a) Loops.

b) No. of holes

c) hole at WCS

d) None of these.

Ans:-B

30. When referring to CNC programming, which of the following multiple hole patterns is typically

the simplest to program?

a) An arc hole pattern.

b) A bolt hole circle.

c) A linear hole pattern.

d)An angular hole pattern.

Ans:-C

31. When should a CNC linear interpolation command never be used?

a) For programs longer than 27 lines

b) Outside the work area.

c) For canned programs

d) With projects using 4 quarter addressing.

Ans:- b

32. Which of the following CNC codes deals with a multiple repetitive, rough cutting cycle used
 for facing operations?

a) G94

b) G76

c) G72

d) G68

Ans:- c

33. How are CNC "G" codes grouped?

a) According to their bit size.

b) According to their function.

c) Based on their sequence.

d) Based on the number of significant digits.

Ans:- b

34. When programming a multiple-start threading operation for a CNC machine, the shift

Amount is always equal to the ________ of the thread.

a) Lead

b) Depth

c) Pitch

d) Lag

Ans:-

35. Lathe spindle has got

a) External thread

b) Internal thread

c) Tapered thread
 d) All of these

Ans:- a

36. Only two perpendicular components of cutting force act on the tool in case of ………..
Cutting

a). oblique

b) Orthogonal

c) 3D

d) Inclined

Ans:-

37. Which of the following is not a specification of lathe machine tool?

a) Chuck size
b) Swing over diameter
c) Distance between centers
d) Bed length
Ans:- d

38. Which of the following is not tool holding device:

a) Tool Post
b) Arbor
c) Spindle
d) Chuck
Ans:- d

39. Which of the following is not work supporting device:

a) Chucks
b) Face plate
c) Spindle
d) Fixture
Ans:- c
40. Which is the correct expression for the unit of feed rate in milling?
a) m/min
b) mm/rev
c) mm/sec
d) mm/min
Ans:- a

41. The designation M 32 × 2 of a bolt means

a) Metric threads of 32 nos. in 2 cm
b) Metric threads with cross section of 32 sq. mm
c) Metric threads of 32 mm outside diameter and 2 mm pitch
d) Bolt of 32 mm nominal diameter having 2 threads per cm
Ans:- c

42. If threads on a bolt are left hand, threads on nut will be

a) Right hand with same pitch
b) Left hand with same pitch
c) Could be left or right hand
d) Right hand with fine pitch
Ans:- b

43. In V-belt drive, belt touches

a) At bottom
b) At sides only
c) Both at bottom and sides
d) Could touch anywhere
Ans:- b

44. Lathe Centre is provided with the following standard taper

a) Morse
b) British
c) Metric
d) Sharpe
Ans:- a
45. Tool life is said to be over if
a) Poor surface finish is obtained
b) Sudden increase in power and cutting force with chattering take place
c) Over heating due to friction start
d) All of the above
Ans:- d

46. Boring can be performed more effectively by ______ milling machine.

a) Horizontal
b) vertical
c) can’t say anything
d) none of the mentioned
Ans:- b

47-The following is used to turn very long job between centers on a lathe.

a) Steady rest

b) Follower rest

c) Compound rest

d) All of the above

Ans:- a

48-The following is used to support too flexible job very close to the cutting edge.

a) Steady rest

b) Follower rest

c) Compound rest

d) All of the above

Ans:- b

49-In lathe, form tools are used to produce

a) Cylindrical surfaces
 b) Tapered surfaces

c) The surfaces which are neither cylindrical nor tapered

d) Threads

Ans:- c

50-An operation performed for enlarging an existing hole up to only a limited length from its one end.

a) Boring

b) Drilling

c) Counter-boring

d) Counter-sinking

Ans:- c

51-A single point cutting tool has (have)

a) Positive rake

b) Negative rake

c) Zero rake

d) All of the above

Ans:- d

52-When the tool face is ground to slope from the nose towards the rear end, it is called

a) Positive rake

b) Negative rake

c) Zero rake

d) None of the above

Ans:- a

53-The greater the ________, stronger is the tool

a) Nose radius

b) Lip angle

c) Clearance angle

d) Side cutting edge angle

Ans:- b
54-During milling, the cutter usually moves

a) Perpendicular to its axis

b) Parallel to its axis

c) Inclined to its axis

d) Any of the above

Ans:- a

55- The speed at which the piece advances through the cutter is called

a) Cutting speed

b) Feed rate

c) Depth of cut

d) None of the above

Ans:- b

56-The use of coatings on milling cutters will increase the ____ of the tool.

a) Surface hardness

b) Corrosion resistance

c) Surface finish

d) Melting point

Ans:- a

57-In the vertical mill, milling cutters are held in the ____ and ____

a) spindle, rotates on its axis

b) spindle, reciprocates

c) Arbor, rotate on its axis

d) Arbor, reciprocates

Ans:- a

58 -Following milling machine is used to cut gears

a) Horizontal milling machine

b) Vertical milling machine

c) Both (A) and (B)

 d) None of the above

Ans:- a

59-Jig borer are

a) Built to bore holes

b) Very light slot or face milling

c) Typically bed mills with a long spindle throw

d) All of the above

Ans:- d

60-Most CNC milling machines are

a) Computer controlled vertical mills

b) Used in die sinking

c) Used in engraving applications

d) All of the above

Ans:- d

61-In end mill cutter, flutes of the milling bit are

a) Deep helical grooves running up the cutter

b) Sharp blade along the edge

c) Holes

d) None of the above

Ans:- a

62- In end mill cutter, chips are pulled up the

a) Flute

b) Tooth

c) Tip

d) Shank

Ans:- a

63.-End mills have cutting teeth

a) At one end
 b) On the sides

c) Both (A) and (B)

d) None of the above

Ans:- c

64-The fixtures are to:

a) Hold and locate the work

b) Control the cutting tools

c) Hold the cutting tools

d) Guide the cutting tools

Ans:- a

65-Which of the following term has no connection with boring operation?

a) Originating a hole

b) Enlarge a hole

c) Finish a hole

d) Positioning a hole

Ans:- a

66-Following tool has no connection with checking and measuring a screw thread.

a) Screw pitch gauge

b) Thread ring gauge

c) Thread chasing dial

d) Screw thread micrometer

Ans:- c

67-Ultrasonic machining is a process of:

a) A conventional machining

b) A non-conventional machining

c) A special type of grinding

d) An abrasive jet cutting

 Ans:- b

68-The operation performed on a lathe for correcting the length of work piece is:

a) Plain turning

b) Taper turning

c) Face turning

d) Under cutting

Ans:- c

69-The cutting tool advances into the work per revolution is called:

a) Feed

b) Cutting speed

c) Depth of cut

d) Pitch

Ans:- c

70-Cutting tools are made in the form of tips for turning purposes are made of:

a) Cemented carbide

b) High speed steel

c) High carbon steel

d) Manganese steel

Ans:- a

71-Productivity =

a) Input / Output

b) Output / Input
 c) Output – Input

d) Input – Output

Ans:- b

72-Productivity is the ____ of production system.

a) Measurement

b) Efficiency

c) Both (A) and (B)

d) None of the above

Ans:- b

73-Productivity can be measured in which of the following input resource(s)

a) Material input

b) Labor input

c) Capital and Land Input

d) All of the above

Ans:- d

74-Productivity can be increased by

a) By increasing the output from the same input

b) By reducing the input for the same output

c) Both (A) and (B)

d) None of the above

Ans:- c

75-Total work content =

a) Basic work content + excess time

b) Basic work content – Excess time

c) Basic work content + Ineffective time

d) Basic work content – Ineffective time

Ans:- a

76-Limitations of Traditional cost accounting are

 a) Assumes factory as an isolated entity

b) It measures only the cost of producing

c) Both (A) and (B)

d) None of the above

Ans:- c

77-When the primary requirement is only the high degree of surface finish, and a very close
dimensional accuracy is the primary requirement, we can use the following operation.

a) Buffing

b) Lapping

c) Honing

d) All of the above

Ans:- a

78-In lapping, following abrasive is used for soft ferrous and non-ferrous metals.

a) Silicon Carbide

b) Natural Corundum

c) Diamond

d) Aluminium Oxide

Ans:- d

79-Apart from honing machine, the honing operation can be carried out on

a) Lathe machine

b) Drilling machine

c) Both (A) and (B)

d) None of the above

Ans:- c

80-The abrasive used in Super finishing is a

a) Bonded abrasive

b) Coated abrasive

c) Both (A) and (B)

d) None of the above

Ans:- a
81-Super finishing is largely used for

a) Internal surfaces

b) External surfaces

c) Both (A) and (B)

d) Flat surfaces

Ans:- b
WIRECUT MCQ
82. Wire electric discharge machining is based on the same the same principle as that of _____
a)Hydro-dynamic EDM b)Die sink EDM
b)Polar EDM d)Non-conventional EDM
Ans :-B

83. The only difference between die-sink EDM & wire cut EDM is the ___________

• Way of material removal b)Electrode used for machining

c) Type of materials machined d) process time
Ans: - B
84. During wire cut EDM, the size of the cavity produced by the wire while machining depends
upon_______
a) Material of the work piece b) Di-electric fluid used
c) Wire material d) Electric current
Ans: - D
85. Sparking gap is the distance between _______________
a) The work piece and the cnc able
b) The electrode wire and the di-electric fluid
c) The work piece and the electrode wire
d) THE work piece and the spark plug
Ans: - C
86. The absolute minimum inner corner radius is _________
 a) The wire radius minus the sparking gap width
b) The sparking gap width minus the wire radius
c) The wire radius plus the sparking gap width
d) Double of the wire radius
Ans:-C
87.The wire ED machine has have ________ programmable axes
• 2 b)2-5 c) 6 d)3-9
Ans:- B
88. Which of the following component of the wire cut EDM machine does not get heated.

• Work piece b)Electrode wire c)Di-electric fluid d) coils

Ans: - B
89. Which of the following material properties set restrictions to use wire cut EDM

• material type b) melting point c) material hardness d)electrical

conductivity

Ans: - D
90. The electrode wires are usually made from ___________

• Graphite b)iron c) nickel d)brass

Ans: - D
91. _________ grades wire are used in automatic rethreading mechanism.

• Malleable b) softer c) harder d)Commercial

Ans:- C
92. For machining high melting point materials ___________ wires are used.

• Gallium b) zinc coated c) aluminium coated d)silver

Ans: - B
93. Which of the following are not the application of wire cut EDM.
 a) Machining ejector holes b) cutting ejector pins
c) Machining cores of various Mould d) machining of the complex shapes made of plastic
Ans: - D
94. During Mould making by wire cut EDM, it is important to harden _________ to counter the
effect of the changes in the shape of the work piece due to heat treatment
.
a)the insert b) electrode wire c) electrode holding coil d)bolting point in the work piece
Ans: - A
95. How many ways are there for making fixed cores by wire cut EDM process?

• 2 b)3 c)4 d)5

ANS: - A
96. Wire cut EDM can cut plates of thickness up to __________.

a) 50 mm b) 100mm c) 300 mm d) 500 mm

Ans:- C

97. In WEDM, the wire is held tight between___________

a) Upper and lower nozzle b) upper and lower diamond guides

c) Upper and lower groves in the handle d) upper and lower pulley

Ans:- B

98. The upper guide can move independently about _______.

 a) X-axis b) y-axis c) x-y-w axes d) z-u-v axes
Ans:- D
99.In wire cut EDM process de-ionizing units are used for controlling_________.

a)Feed rate b)resistivity c)burr formation d)temperature of the wire

Ans:- B
100.In wire cut EDM process, water is also used for _________.

a) Cooling b) increasing the feed rate

c) controlling the cutting speed d) flushing away the burr
Ans:- C
101. The WEDM process requires __________________.

a) Lower initial investment b) Lesser cutting forces

c) A skilled operator d) a coolant pump

Ans:- B
102. Electrically conductive materials are cut by WEDM process by ____mechanism.

A) electro-thermal b) electro – dynamic

c) Thermal d) fused metal

Ans:- A

103. In wire cut EDM process, material removal takes place by a series of discrete discharge
between______

a) di-electric fluid and wire electrode b) the wire electrode and the work piece
c) The work piece and the cnc table d) wire electrodes
 Ans:-B

104.The di-electric fluid gets ionize in between________ gap.

a) tool-electrode b) cathode-anode c) work piece-electrode d) tool-work

piece

Ans: - A
105.The burr or cut particles are flushed away by_________.

• Electrode b)motion of the work piece c)di-electric fluid d)coolant

Ans: - C
106. Wire cut EDM process is widely used for

• Alloy steel b)tool steel c) stainless steel d)carbon steel

Ans:- B

107. For which of the following material wire cut EDM is not used?

• Alluminium b)Zirconium c)steel d)titanium

Ans:- B
108.Di-electric system used in WEDM process is similar to that of the _______ process.

a) Conventional drilling b) conventional milling

c) conventional EDM d) broaching

Ans:- C
109.Wire-cut EDM process can cut tapers of ________ degrees.

• 5-10 b)8-16 c) 20-30 d)25-45

Ans:- C
110. Which of the following is true about wire cut EDM?
 a) It leaves no residual burrs
b) It cannot machine materials having hardness beyond 20 BHN
c) It has poor accuracy as compared to milling
d) It uses petroleum products as di-electric fluid
Ans: - A
111. Which of the following does not hold true about wire cut EDM?
a) The electrode wire touches the work piece while cutting the work piece material
b) It can machine any electrically conductive material irrespective of its hardness
c) The di-electric fluid gets ionized in between the tool-electrode gap
d ) During machining, the electrode wire does not get heated
Ans: - A
112. Which of the following is true about wire cut EDM?
a) Minimal clamping forces are required to hold the work pieces
b) It is a conventional process
c) It can machine materials like fibers, plastics, wood, etc.
d) Electrodes used in die sink EDM and wire cut EDM are same
Ans:- A
113. Copper is not used for making electrode wires in wire cut EDM because of its _____
a) Good conductivity
b) lower tensile strength
c) high melting point
d) higher purchasing cost

Ans:- B
114. Which of the following materials is not used for electrode wires?
a) Molybdenum
b) Brass
c) Steel
d) Graphite
Ans:- C
115. After originating from a supply spool, the wire is passed through _____
a) a chamber filled with special stones
b) diamond guides
c) a furnace
d) a container filled with anti-oxidant
Ans:- B
116. In a wire break situation, the end of the wire is_____ while the supply wire is _____
a) clamped, drawn back
b) drawn back, clamped
c) dipped in the di-electric fluid, clamped
d) welded with the other wire, drawn back
Ans: - A
117. Wire cut EDM machines work on _____ current.
a) direct
b) alternating
c) both direct and alternating
d) eddy
Ans:- C

118. In wire cut EDM machine, _______ axes are positioned away from the work area to avoid

moisture and contamination.

a) X and Y
b) X and Z
c) U and V
d) Y and V

Ans:- C
119.In wire cut EDM machine, _____ is used to control the resistivity of the de-electric fluid (water).
a) resin beds
b) water reservoir
c) de-ionization system
d) diamond guides
Ans:- A

120. A water chiller is used to keep _____ thermally stable.

a) electrode wire
b) electrode coils
c) control arms
d) dielectric reservoir
Ans:- C
121. In how many of the following applications, wire cut EDM can be used?
– Manufacturing of progressive, blanking and trim dies
– Extrusion dies
– Cutting difficult to machine materials like hastaloy, Inconel and titanium
– Cutting narrow slots and keyways
– Manufacturing of parts where burrs can’t be tolerated
a) 1
b) 3
c) 4
d) 5
Ans:- D

Edm
122. After the explosion is over, how is the debris carried away?
a) Evaporation
b) Fresh dielectric
c) Old dielectric
d) All of the mentioned
Ans:- B
123. Amount of material removed from anode and cathode depend on which of the following?
a) Electrons
b) Positive ions
c) All of the mentioned
d) none of the mentioned
Ans:- C
124. What is the value of gap maintained between the electrodes when we use servo mechanism?
a) 10 – 100 µm
b) 100 – 200 µm
c) 200 – 500 µm
d) 500 – 1000 µm
Ans:- C
125. Based on the electrode gap, which of the following electric pulses are generated?
a) Open Circuit pulses
b) Sparks
c) Arcs
d) All of the mentioned
Ans:- D
126. Which of the following are main components of EDM?
a) Dielectric system
b) Servomechanism
c) Power supply
d) All of the mentioned
Ans:- D
127. What is the function of feed-control system in Electro discharge machining?
a) Constant gap
b) Supply power
c) Dielectric fluid supply
d) Work piece holding
Ans:- A
128. What is the use of power supply system in Electro discharge machining?
a) Constant gap
b) Supply power
c) Dielectric fluid supply
d) Work piece holding
Ans:- Supply power
129. What is the function of dielectric circulation unit in Electro discharge machining?
a) Constant gap
b) Supply power
c) Dielectric fluid supply
d) Work piece holding
Ans:- C
130. Which of the following materials are used as electrodes in EDM?
a) Graphite
b) Copper
c) Brass
d) All of the mentioned
Ans:- D
131. Metals with _____ melting point and _____ electrical conductivity are chosen as tools in EDM.
a) Low, good
b) Low, bad
c) High, good
d) High, bad
Ans:- C
132. Copper has _____ Electro discharge machining wear and _____ conductivity.
a) Good, better
b) Good, worse
c) Bad, better
d) Bad, worse
Ans:- A
133. Which of the following tungsten carbides are used as electrodes in EDM?
a) Silver tungsten
b) Copper tungsten
c) All of the mentioned
d) None of the mentioned
Ans :-C
134. Brass metal ensures which type of sparking conditions in Electro discharge machining?
a) Stable
b) Unstable
c) Unsteady
d) Insecure
Ans:- A
135. In addition to the feed of tool, Electro discharge machining tool can have which type of motion?
a) Oscillatory
b) Rotary
c) Vibrational
d) All of the mentioned
Ans:- B
136. In EDM, electrode polarity depends up on which of the following components?
a) Work piece
b) Electrode material
c) All of the mentioned
d) None of the mentioned
Ans:- C

137. Which one among the following, is the most important factor in determining the tool wear?
a) Melting point
b) Boiling point
c) Power supplied
d) Feed rate
Ans:- A

138. Electrode wear ratios can be expressed as, which of the following wears?
 a) End wear
b) Side wear
c) Corner wear
d) All of the mentioned
Ans:- D
139. Which of the following are the other factors that influence the electrode wear in EDM?
a) Voltage
b) Current
c) Electrode material
d) All of the mentioned
Ans:- D
140. In Electro discharge machining, highest wear ratio is associated with which type of melting
point?
a) Low
b) Medium
c) High
d) Very high
Ans:- A
141. Which of the following is not a function of dielectric in EDM?
a) Flush particles
b) Cool the section
c) Maintain voltage
d) Provide insulation
Ans:- C

142. Which of the following are the main requirements of dielectric fluids?
a) Viscosity
b) High flash point
c) Minimum odour
d) All of the mentioned
Ans:- D
143. Which of the following can be used as dielectric fluids in EDM?
a) Kerosene
b) Silicon fluids
c) Distilled water
d) All of the mentioned
Ans:- D

144. In EDM, inadequate flushing will not result in which of the following consequences?
 a) Arcing
b) Debris removal
c) Decrease electrode life
d) Increased production time
Ans:- B
145. Which methods below, are used for introducing the dielectric in machining gap?
a) Normal flow
b) Reverse flow
c) Jet flushing
d) All of the mentioned
Ans :-D
146. Few large holes are _____ than many small flushing holes in Electro discharge machining.
a) Worse
b) Better
c) Well
d) None of the mentioned
Ans:- A
147. In Electro discharge machining, which type of dielectric flow mentioned below is desirable?
a) Unsteady flow
b) Steady flow
c) Unstable flow
d) None of the mentioned
Ans:- B
148. Metal is removed on which of the components in electro discharge machining?
a) Electrode tool
b) Work piece
c) All of the mentioned
d) None of the mentioned
Ans:-C

149. Metal is removed on which of the components in electro discharge machining?

a) Electrode tool
b) Work piece
c) All of the mentioned
d) None of the mentioned
Ans:- C

150.Which Of the following, factors influence the material removal rate?

a) Pulse condition
 b) Electrode polarity
c) Machining medium
d) All of the mentioned.
Ans:- D
151. In Electro discharge machining, materials with low melting point have which type of material
removal rate?
a) Very low
b) Low
c) Medium
d) High
Ans:- D
152. In Electro discharge machining, materials with low melting point have which type of surface
Roughness?
a) Rough
b) smooth
c) Fine
d) All of the mentioned
Ans:- A
153. What happens to the material removal rate if the sparks are very less in EDM?
a) Decreases
b) Increases
c) Increase and then decrease
d) All of the mentioned
Ans:- A
154. What is the relation between the melting point and the material removal rate?
a) Directly Proportional
b) Inversely proportional
c) Indirectly proportional
d) None of the mentioned
Ans:- B

155. What happens to the crater size if we increase the current keeping the pulse time constant?
a) Increase
b) Decrease
c) Decrease and increase
d) None of the mentioned
Ans:- B
156. What happens to the surface roughness values if the MRR increases in EDM?
a) Increases
b) Decreases
 c) Decrease and increase
d) None of the mentioned
Ans:-A
157. In Electro discharge machining, what happens to the surface finish if the pulse energy is
Decreased?
a) Reduces
b) Decreases
c) Improves
d) None of the mentioned
Ans:- c

158. Which of the following shapes can be produced using EDM machining?

a) Complex shapes

b) Simple shapes

c) All of the mentioned

d) None of the mentioned

Ans: - C

159.Which of the following materials can be machined using Electro discharge machining?

• Heat resistant alloy b) super alloy c) carbides d) all of the mentioned

Ans: - D

160. Which of the following are the applications of EDM machine?

a)Holes b) slots c) texturing d) all of the mentioned

Ans: - D

161. Which type of electrode is used for drilling in EDM machine?

 a) Flat electrode b) cuboidal electrode

c) Tubular electrode d) spherical electrode

Ans: - C

162. The dielectric fluid is flushed is flushed in through which part of the electrode in drilling in
EDM?
a) Interior holes b) side gaps c) all of the mentioned d) none of the mentioned
Ans: - A

163. Which types of holes can be produced through drilling using EDM?

a)Irregular b) curved c) Tapered d) all of the mentioned

Ans: - D

164. What are the values of general feed rates used for drilling in EDM?

a)0.1 mm/min b) 0.3 mm/min c)0.5 mm/min d)0.7 mm/min

Ans: - A

165. Which of the following electrodes are used for machining spherical surface in EDM?

a) Flat electrode b) Tubular electrode c) cuboidal electrode d) all of the mentioned

Ans: - B

166 .Which motion of the tool is used for machining spherical surface in EDM?
a) Oscillatory b) vibratory c) rotary d) all of the mentioned
Ans: - C
167. Which of the following steps include in die sinking process of EDM?
a) cad of electrode b) electrode manufacturing
c) Programing of the die sinking d) all of the mentioned

Ans: - D

168. What happens to the die electric flushing while milling tool is rotated at a high speed in
EDM?
 a) Improved b) worsen c) reduced d) all of the mentioned
Ans: - A
169. The simple electrodes are rotated at which speed in milling of work piece in EDM?
a)very low b) low c)medium d) high
Ans: - D
170. Wire EDM is a spherical form of Electro discharge machining which contains ________
Electrode.
a) Continuous moving b) periodically moving
c) Discontinuously moving d) all of the mentioned
Ans: - A
171. Which path of the component in wire EDM determines the path to be machined.
a) Horizontal worktable movement b) vertical worktable movement
c) All of the mentioned d) none of the mentioned
Ans: - A

172. Which of the following materials are to be machined using wire electro discharge machining
a) Polycrystalline diamond b) cubic Boronitride
c) Matrix composites d) all of the mentioned
Ans:- D
173. How much amount of burr produce when we use wire electro discharge machine for
machining
of the work pieces?
a)10% b)20% c) no burr d) small amount
Ans:- C
174. Which of the following industries use wire EDM for different application?
a) Chemical industry b) Aerospace industry
c) Automobile industry d) all of the mentioned
Ans:- D
175. Spark occurs between which of the following component?
a) Work piece & sheet metal b) tool electrode & sheet metal
c) Work piece & electrode d) none of the mentioned

176. What is full form of EDT in EDM process?

a) Electro discharge tinplating b) Electro discharge texturing
c) Electro discharge tapping d) Electro discharge Turing
Ans: - B
177. What are the values of the of the diameter which are machined using Micro-EDM?
a) 0.001 to 0.01mm b) 0.01 to 0.1mm c) 0.1 to 1mm d)1 to 10 mm
Ans:-C
178. Which of the following is major difficulty in the EDM process?
a) Proper sparks b) abnormal discharge
c) Optimum feed rate d) No burr
Ans:-B

179-The following is used in Magnetic chucks

a) Electromagnet

b) Permanent magnet

c) Both ‘A’ and ‘B’

d) None of the above

Ans:- c