Global Service Training

994K Wheel Loader

Implement System
Module 2 - Text Reference

SERV2070
Safety Briefing
• Emergency Phone Numbers
• First Aid Responders
• Location of Exits
• Location of Fire Extinguisher
• Room Alerts or Hazards
• Designated Location for Evacuation
• Storm Shelter
• Hazardous Material

Safely Home. Everyone. Every Day.™

3
PURPOSE

This module is designed to ensure you are able to

locate, identify, and describe the function of all major
components and service points of the Implement
System.

4
REASON

This training is necessary to properly locate and identify

all major components and service points as well as
describe the operation of the Implement System to be
able to diagnose and correct system problems.

5
COMPETENCY Statement

At the completion of this module, you will be able to

successfully complete the following exercises:
• Lab 1 Exercise
• Post-Assessment

6
LEARNING OUTCOMES

You will meet the following learning outcomes during

this Implement System module of the 994K Wheel
Loader course:
• Locate, identify, and describe the function of all major
components and service points of the 994K Wheel
Loader.
• Test and adjust the Implement System.

7
1
2 3
4
5

8
7
9 10

12
11
8
 994K Pressure
Sensor
POSITIVE FLOW CONTROL

Pump Pump

Lift
Implement Cylinder
Pilot Valve
Oil

Tilt
Lift and Tilt Cylinder
Control Lever Implement
Position ECM
Sensors

Tilt
Cylinder

Control Lever Position Signals Implement

Pump Current Valve
Pump Pump
Lift
Valve Solenoid Current Cylinder
Pressure Sensor Signals
Linkage Position Sensor Signals
Pressure
Pilot Oil Sensor Linkage
Implement Pump Supply Oil
Cylinder Travel

9
 IMPLEMENT ECM INPUT COMPONENTS
Lift Kickout Tilt Kickout
Set Switch (2) Set Switch (3) Implement ECM (1)
CAN
Data
Switch Power Train Link
Panel (40) CAN ECM (39)
Data Link
Steering and Brake Case Drain Oil Filter Bypass Switch (24)
Lower Kickout
Set Switch (4)
Steering Oil Cooler Bypass Switch (25)
Implement Pilot Pressure Sensor (5)

Implement Lockout Switch (6) Primary Steering Pilot Pressure Switch (26)

Secondary Steering Pilot Pressure Switch (27)

CPM Store Switch (7)
Steering Oil Temperature Sensor (28)
Lift Lever Position Sensor (8)
Steering Tank Low Oil Level Switch (29)
Tilt Lever Position Sensor (9)
Steering Tank Full Oil Level Switch (30)
Lift Linkage Position Sensor (10)
Wiper Fluid Add Switch (31)
Tilt Linkage Position Sensor (11)

Lift Cylinder Head End Pressure Sensor (12) HVAC Evap Thermostat (32)

Lift Cylinder Rod End Pressure Sensor (13) HVAC ON Switch (33)

Tilt Cylinder Rod End Pressure Sensor (14) HVAC Filter Temperature Sensor (34)

Tilt Cylinder Head End Pressure Sensor (15)

HVAC Auto Climate Control Switch (35)

Hydraulic Oil Temperature Sensor (16) HVAC Louver Temperature (36)

Implement Tank Low Oil Level Switch (17)

HVAC Refrigerant Circuit Switch (37)
Implement Tank Full Oil Level Switch (18)
HVAC Control Panel (38)
Implement Cooling Oil Filter Bypass Switch (19)
HVAC Control Signals (39)
Implement Pilot Oil Filter Bypass Switch (20)

Two Pump Case Drain Oil Filter

Bypass Switches (in implement tank) (21)

Right Implement Valve Pressure Sensor (22)

Left Implement Valve Pressure Sensor (23) 10

 IMPLEMENT ECM OUTPUT COMPONENTS
Implement ECM (1)

Pilot On/Off Solenoid (2) Two Right Pump Solenoids (8)

Two Raise Solenoids (3) Two Left Pump Solenoids (9)

Right Float Solenoid (10)

Two Lower Solenoids (4)

Left Float Solenoid (11)

Two Tilt Solenoids (5)

Two Dump Solenoids (6)

Forward Horn Relay (7)

12
2
1

13
 3
2
1 5

7
8

14
1 3

15
1

16
 5 6
2
3
4

17
 5
1

2 18
 2
6
1 4
5
7
3 9
8

10

19
 PILOT HYDRAULIC ACTUATOR
HOLD

Stabilizing Tank Oil Pilot Oil Centering Snap

Tank Oil
Spring (1) Port (2) Port (3) Springs (4) Ring (5)
Port (2)

Left Pilot Feedback Spring Spool Pilot Oil Right

Actuator Spool Spring Retainer (7) Port (3) Actuator
Solenoid (11) (10) (9) (8) Solenoid (6)

20
 PILOT HYDRAULIC ACTUATOR
LEFT SOLENOID ENERGIZED

Stabilizing Tank Oil Pilot Oil Centering Snap

Tank Oil
Spring (1) Port (2) Port (3) Springs (4) Ring (5)
Port (2)

Left Pilot Spring Spool Feedback Right

Pilot Oil
Actuator Spool Retainer (7) Spring Actuator
Port (3)
Solenoid (11) (10) (8) (9) Solenoid (6)

21
 PILOT HYDRAULIC ACTUATOR
LEFT ACTUATOR BALANCED

Stabilizing Tank Oil Pilot Oil Centering Snap

Tank Oil
Spring (1) Port (2) Port (3) Springs (4) Ring (5)
Port (2)

Left Pilot Feedback Spring Spool Pilot Oil Right

Actuator Spool Spring Retainer (7) Port (3) Actuator
Solenoid (11) (10) (9) (8) Solenoid (6)

22
 Lift Cylinder (21) Tilt Cylinder (22) Tilt Cylinder (22) Lift Cylinder (21)
Left Implement Right Implement
Control Valve (38) Control Valve (37)

Shuttle

994K Valve
(16)
Tilt Tilt Relief
ELECTRO-HYDRAULIC
Makeup Makeup
Relief Valve (20)
Pressure Valve Valve (17)
Valve Tilt Relief Lift
Reducing (17) Tilt Back
IMPLEMENT SYSTEM
(20) Valve (19) Relief
Valve (15) Solenoid (24)
Raise Tilt Raise Valve
Tilt Back (18)
Relief Solenoid
HOLD Check
Lift
Relief
Solenoid
(23) Valve
Solenoid (24)
(23)
(19)
Valve Valve
(14) (18) Implement
Relief
Valve (32) Load
Manual
Lower Check
Load Implement
Valve (13) Valve
Check Valve
(25)
Valve Pressure
(25) Sensors
(36) Tilt Lift Spool
Spool Float (26)
(27) Check
(26) Lift (27)
Rear Pilot Valve
Spool Tilt Load Check
Axle Motor Pressure On/Off (28)
Spool Valve (25)
Reducing Valve (12)
Valve (7)
Pilot Lower
Accumulator Check Dump Solenoid
(10) Valve (11) (29) Lower Solenoid (29)
Solenoid (30) Dump
Solenoid
(28) (30)
Float
Pilot Float Check
Solenoid
Pressure Valve Float
Valve (31)
Sensor (8) Solenoid
Valve (31)

Pilot Oil
Filter (6)

Screen Screen
(9) Right Implement Pumps (34) (9) Left Implement Pumps (35)

Pilot
Pump
(5)

Expansion
Oil Sight
Tank (4)
Temperature Gauge
Sensor (1) Oil Level (3)
Sensor (2)

24
 2 1

3
5 7

25
 3

26
1

27
 IMPLEMENT PUMP
MAXIMUM DISPLACEMENT

Coil
Assembly
(15)

Impeller Pump (1)

Pin (11)

Piston Assembly (2) Armature (14)

Detail A
Barrel Assembly (3)

Swashplate (4)

Solenoid Valve (13)

Stabilizing
Spring (12)
Pin (11)

A
Large
Actuator (7)

Spring (8)
Control Case
Spring (5) Small Spool (9) Drain (10)
Actuator (6) 28
 IMPLEMENT PUMP CONTROL VALVE
LOW PRESSURE STANDBY
Pressure
Sensor (3)
Implement Control Valve (4)

Orifice (2)

Solenoid
Valve (6)
Tank
Swashplate Lever
(1) Impeller Main Actuator (8) Control
Arm (9)
Pump Pump Spool (7) Implement Pilot
(11) (10) Pump (5)

Case
Drain (2)

Tank (1)

29
 IMPLEMENT PUMP CONTROL VALVE
CONSTANT FLOW
Pressure
Sensor (3)
Implement Control Valve (4)

Orifice (2)

Solenoid
Valve (6)
Tank
Swashplate Lever
(1) Impeller Main Actuator (8) Control
Arm (9)
Pump Pump Spool (7) Implement Pilot
(11) (10) Pump (5)

Case
Drain (2)

Tank (1)

30
 IMPLEMENT PUMP CONTROL VALVE
MAXIMUM DISPLACEMENT
Pressure
Sensor (3)
Implement Control Valve (4)

Orifice (2)

Solenoid
Valve (6)
Tank
Swashplate Lever
(1) Impeller Main Actuator (8) Control
Arm (9)
Pump Pump Spool (7) Implement Pilot
(11) (10) Pump (5)

Case
Drain (2)

Tank (1)

31
 1

10
2

9 3

8 4
5
7
6
32
 1

12
2

11 3

10
4
8 5
9 6
7
33
 994K
IMPLEMENT CONTROL VALVES
HOLD
Lift Cylinder (25) Lift Cylinder (25)
Tilt Cylinder (26) Tilt Cylinder (26)

Left Implement Right Implement

Lift
Shuttle Control Valve Control Valve
Relief Tilt
Valve (6) (11) (21)
Valve (8) Relief
Valve (10) Makeup
Tilt Tilt Valve
Pressure
Makeup Relief Relief Lift (7)
Reducing
Valve Valve (10) Tilt Back Valve Relief
Valve (5)
(7) Solenoid (13) (9) Valve (8)
Lower Tilt
Lower
Solenoid Relief Tilt Back
Solenoid
(19) Valve (9) Solenoid (13)
(19)
Check
Valve
(4)
Load Load
Implement Check Check
Manual Valve Valve Valve
Lower Load Pressure (14) (27)
Valve Check Sensors
(3) Valve (20)
(27) Tilt
Spool Lift
(17) Float Spool
Lift Tilt Check (15)
Spool Float Spool Load Valve
(15) Check (17) Check (16)
Pilot Raise
On/Off Valve Valve (14)
Solenoid
Valve (2) (16)
(12)

Raise
Solenoid Dump
(12) Solenoid (18)
Pilot Dump
Pump (1) Float
Solenoid (18) Solenoid
Valve (22)

Float
Solenoid
Valve (22)

Right Implement Left Implement

Pumps (23) Pumps (24)

34
 TILT CONTROL VALVE
HOLD

Rod Head
End (2) End (4)
Load
Check
Valve (3)

Rod End Head End

Line Relief Line Relief
Makeup Valve (1) Valve (5)

Dump
Tilt Back Pilot Hydraulic
Pilot Hydraulic Actuator (6)
Actuator (13) Supply
Passage (10)
Pilot Oil Tilt Tank Internal Tank Pilot Oil
Chamber (7) Spool (12) Port (8) Passage to Passage (9) Port (8) Chamber (7)
Next Valve (11)

36
 994K
IMPLEMENT CONTROL VALVES
DUMP
Lift Cylinder (25) Lift Cylinder (25)
Tilt Cylinder (26) Tilt Cylinder (26)

Left Implement Right Implement

Lift
Shuttle Control Valve Control Valve
Relief
Valve (6) (11) (21) Tilt
Valve (8)
Relief
Valve (10) Makeup
Tilt Tilt Valve
Pressure Relief Relief Lift (7)
Makeup
Reducing Valve (10) Tilt Back Valve Relief
Valve
Valve (5) Solenoid (13) (9) Valve (8)
(7) Lower Tilt
Lower
Solenoid Relief Tilt Back
Solenoid
(19) Valve (9) Solenoid (13)
(19)
Check
Valve
(4)
Load Load
Implement Check Check
Manual Valve Valve Valve
Lower Load Pressure (14) (27)
Valve Check Sensors
(3) Valve (20)
(27) Tilt
Spool Lift
(17) Float Spool
Tilt Check
Lift Spool (15)
Spool Float Load Valve
(17) (16)
Pilot (15) Check Check
Raise
On/Off Valve Valve
Solenoid
Valve (2) (16) (14)
(12)

Raise
Solenoid Dump
(12) Solenoid (18)
Pilot Dump
Pump (1) Float
Solenoid (18) Solenoid
Valve (22)

Float
Solenoid
Valve (22)

37
Right Implement Left Implement
Pumps (23) Pumps (24)
 TILT CONTROL VALVE
DUMP

Rod Head
End (2) End (4)
Load
Check
Valve (3)

Rod End Head End

Line Relief Line Relief
Makeup Valve (1) Valve (5)

Dump
Tilt Back Pilot Hydraulic
Pilot Hydraulic Actuator (6)
Actuator (13) Supply
Passage (10)
Pilot Oil Tilt Tank Internal Tank Pilot Oil
Chamber (7) Spool (12) Port (8) Passage to Passage (9) Port (8) Chamber (7)
Next Valve (11)

38
 994K
IMPLEMENT CONTROL VALVES
TILT BACK
Lift Cylinder (25) Lift Cylinder (25)
Tilt Cylinder (26) Tilt Cylinder (26)

Left Implement Right Implement

Lift
Shuttle Control Valve Control Valve
Relief
Valve (6) (11) (21) Tilt
Valve (8)
Relief
Makeup
Valve (10)
Tilt Tilt Valve
Pressure Relief Relief Lift (7)
Makeup
Reducing Valve (10) Tilt Back Valve Relief
Valve
Valve (5) Solenoid (13) (9) Valve (8)
(7) Lower Tilt
Lower
Solenoid Relief Tilt Back
Solenoid
(19) Valve (9) Solenoid (13)
(19)
Check
Valve
(4)
Load Load
Implement Check Check
Manual Valve Valve Valve
Lower Load Pressure (14) (27)
Valve Check Sensors
(3) Valve (20)
(27) Tilt
Spool Lift
(17) Float Spool (15)
Lift Tilt Check
Spool Spool Valve
Float (17) Load
Pilot (15) Check (16)
Check
On/Off Raise
Valve Valve
Valve Solenoid
(16) (14)
(2) (12)
Raise
Solenoid Dump
(12) Solenoid (18)
Pilot
Dump Float
Pump (1)
Solenoid (18) Solenoid
Valve (22)

Float
Solenoid
Valve (22)

Right Implement Left Implement

Pumps (23) Pumps (24)

39
 994K
IMPLEMENT CONTROL VALVES
RAISE
Lift Cylinder (25) Lift Cylinder (25)
Tilt Cylinder (26) Tilt Cylinder (26)

Left Implement Right Implement

Lift
Shuttle Control Valve Control Valve
Relief Tilt
Valve (6) (11) (21)
Valve (8) Relief
Valve (10) Makeup
Tilt Tilt Valve
Pressure
Makeup Relief Relief Lift (7)
Reducing
Valve Valve (10) Tilt Back Valve Relief
Valve (5)
(7) Solenoid (13) (9) Valve (8)
Lower Tilt Lower
Solenoid Relief Tilt Back
Solenoid
(19) Valve Solenoid (13)
(19)
(9)
Check
Valve
(4)
Load Load
Implement Check Check
Manual Valve Valve Valve
Lower Load Pressure (14) (27)
Valve Check Sensors
(3) Valve (20)
(27) Tilt
Spool Lift
(17) Float Spool
Tilt Check
Lift (15)
Spool Valve
Spool Float Load
Pilot (17) (16)
(15) Check Check
On/Off Raise
Valve Valve
Valve Solenoid
(16) (14)
(2) (12)
Raise
Solenoid Dump
(12) Solenoid (18)
Pilot
Dump Float
Pump (1)
Solenoid (18) Solenoid
Valve (22)

Float
Solenoid
Valve (22)

Right Implement Left Implement

Pumps (23) Pumps (24)
40
 994K
IMPLEMENT CONTROL VALVES
LOWER
Lift Cylinder (25) Lift Cylinder (25)
Tilt Cylinder (26) Tilt Cylinder (26)

Left Implement Right Implement

Lift
Shuttle Control Valve Control Valve
Relief Tilt
Valve (6) (11) (21)
Valve (8) Relief
Valve (10) Makeup
Tilt Tilt Valve
Pressure Relief
Makeup Relief Lift (7)
Reducing Valve (10)
Valve Tilt Back Valve Relief
Valve (5)
(7) Solenoid (13) (9) Valve (8)
Lower Tilt Lower
Solenoid Relief Tilt Back
Solenoid
(19) Valve (9) Solenoid (13)
(19)
Check
Valve
(4)
Load
Check Load
Implement Check
Manual Valve Valve
Load (14) Valve
Lower Pressure
Check (27)
Valve Sensors
(3) Valve (20)
(27) Tilt
Lift
Spool
Float Spool
(17)
Tilt Check (15)
Lift Spool
Float Load Valve
Pilot Spool (17)
Check Check (16)
On/Off (15) Raise
Valve Valve
Valve Solenoid
(16) (14)
(2) (12)
Raise
Solenoid Dump
(12) Solenoid (18)
Pilot Dump
Pump (1) Float
Solenoid (18) Solenoid
Valve (22)

Float
Solenoid
Valve (22)

Right Implement Left Implement

Pumps (23) Pumps (24)
41
 LIFT CONTROL VALVE
LOWER

Rod Head
End (2) End (4)
Load
Check
Valve (3)
Line Relief
Valve Makeup
(1) Valve (5)

Raise
Lower Pilot Actuator
Pilot Control Solenoid (6)
Actuator (12)
Pilot Oil Tank Internal Supply Tank Lift Pilot Oil
Chamber (7) Port (9) Passage (11) Passage (10) Port (9) Spool (8) Chamber (7)

42
 994K
IMPLEMENT CONTROL VALVES
FLOAT
Lift Cylinder (25) Lift Cylinder (25)
Tilt Cylinder (26) Tilt Cylinder (26)

Left Implement Right Implement

Lift
Shuttle Control Valve Control Valve
Relief
Valve (6) (11) (21) Tilt
Valve (8)
Relief
Makeup
Valve (10)
Tilt Tilt Valve
Pressure
Makeup Relief Relief Lift (7)
Reducing
Valve Valve (10) Tilt Back Valve Relief
Valve (5)
(7) Lower Solenoid (13) (9) Valve (8)
Tilt
Solenoid Tilt Back Lower
Relief
(19) Solenoid (13) Solenoid
Valve (9)
(19)
Check
Valve
(4)
Load
Load
Implement Check
Check
Manual Valve Valve
Load Valve
Lower Pressure (14)
Check (27)
Valve Sensors
(3) Valve (20)
(27) Tilt
Spool Lift
(17) Float Spool
Tilt Check
Lift (15)
Spool Valve
Spool Float Load
Pilot (17) (16)
(15) Check Check
On/Off Raise
Valve Valve
Valve Solenoid
(16) (14)
(2) (12)

Raise
Solenoid Dump
(12) Solenoid (18)
Pilot Dump
Pump (1) Float
Solenoid (18) Solenoid
Valve (22)

Float
Solenoid
Valve (22)

Right Implement Left Implement

Pumps (23) Pumps (24)

43
44
1
2
3
4
5
6
7

45
 994K
IMPLEMENT CONTROL VALVES
LOWER ENGINE OFF
Lift Cylinder (25) Lift Cylinder (25)
Tilt Cylinder (26) Tilt Cylinder (26)

Left Implement Right Implement

Lift
Shuttle Control Valve Control Valve
Relief
Valve (6) (11) (21) Tilt
Valve (8)
Relief
Makeup
Valve (10)
Tilt Tilt Valve
Pressure
Makeup Relief Relief Lift (7)
Reducing
Valve Valve (10) Tilt Back Valve Relief
Valve (5)
(7) Solenoid (13) (9) Valve (8)
Lower Tilt Lower
Solenoid Relief Tilt Back
Solenoid
(19) Valve Solenoid (13)
(19)
(9)
Check
Valve
(4)
Load
Load
Implement Check
Check
Manual Valve Valve
Valve
Lower Load Pressure (14)
(27)
Valve Check Sensors
(3) Valve (20)
(27) Tilt
Spool Lift
(17) Float Spool
Tilt Check (15)
Lift
Spool Valve
Spool Float Load
Pilot (17) (16)
(15) Check Check
On/Off Raise
Valve Valve
Valve Solenoid
(16) (14)
(2) (12)

Raise
Solenoid Dump
(12) Solenoid (18)
Pilot Dump
Pump (1) Float
Solenoid (18) Solenoid
Valve (22)

Float
Solenoid
Valve (22)

Right Implement Left Implement

Pumps (23) Pumps (24)

46
47
IMPLEMENT CONTROL STRATEGIES
• Programmable Lift and Tilt Kickouts
• Rack Inversion
• Lower Inversion
• Lower Feather Catch
• Float
• Lift Snubbing
• Dump Snubbing

48
IMPLEMENT SYSTEM CALIBRATIONS
• Lever Position Sensors
• Linkage Position Sensors
• Implement Pump Solenoids
• Implement Valve Solenoids

50
994K IMPLEMENT COOLING SYSTEM

Implement
S•O•S
Hydraulic Axle Oil
Fan Motor (3) Cooling Fan
Motor

Cooler Oil
Bypass Coolers
Valve (4) (2)

Auto Lube Implement

Return Oil Cooling Pump
(1)

52
 5 6 1

4
3
2

53
PURPOSE

This module was designed to ensure you are able to

locate, identify, and describe the function of all major
components and service points of the Implement
System.

54
REASON

This training was necessary to properly locate and

identify all major components and service points as well
as describe the operation of the Implement System to
be able to diagnose and correct system problems.

55
COMPETENCY Statement

You have successfully completed the following

exercises:
• Lab 1 Exercise
• Post-Assessment

56
LEARNING OUTCOMES

You have met the following learning outcomes during

this Implement System module of the 994K Wheel
Loader course:
• Located, identified, and described the function of all
major components and service points of the 994K Wheel
Loader.
• Tested and adjusted the Implement System.

57
Module Conclusion

This concludes the Implement System module for the

944K Wheel Loader course.

58