CURRICULUM – VITAE

FURQAN AHMED
Gurugram- 122001
Email:- fahmed0129@gmail.com
Mobile No.: 989929716

Profile
Having 20 years experience in QMS and QA, MR Functions, Suppliers Quality Management, Defining the Quality
Manual, IMS Manual, Quality System procedures, SOP and OCPs. and the quality documents required for QMS
compliances well as for product compliances. Organizing and conducting the Internal audit to check the
QMS,EMS adherence as well Process and Product audit for the various manufacturing processes that includes
Press Forming, Pressure Die Casting, Gravity die casting, Machining processes and Special processes like
Welding,Galvenizing,Powder coating, Electronic assembly, SMPS & Rectifier modules repair processes.Familier
with Automotive components, Telecom Tower structure, DG manufacturing process. Handling and managing the
certification audit and assessments for both QMS (ISO 9001/IATF16949) & EHS (ISO140001, ISO
45001).Managing the Supplier QMS.

Professional Qualification
 3 Years Diploma in Mechanical Engineering 1999 from Institute of Mechanical Engineers (AICTE approved)
 IRCA certified Lead Auditor for ISO 9001; 2015 certified from BSI India.
 Internal QMS auditor for IATF 16949:2016 from Q.Ultima.
Management
 Certified Lead auditor for QMS, ISO9001:2015, from BSI (IRCA Certif. No.: ENR-00299250).
 Certified Lean Six Sigma Green Belt.

Major Achievements
 Successfully execution of the Supplier QMS audit of Telecom Towers Structures, Accessories &
Equipment manufacturers that includes Press Forming, Gravity die casting, Machining processes
and Special processes like Welding,Galvenizing,Powder coating, DG manufacturing & Assembly,
Electronic assembly and SMPS & Rectifier modules repair.
 Tracking of the new development phases at supplier end to ensure on time submission of PPAP
documents.
 Successfully Managed the organizational QMS for adhering the Green category qualification in the
first time Through by achieving 65% scores in MSIL VSA audit and maintained the status with a
enhances score since 2019~2022.
 Successfully managed the QMS of the organization as to achieve the ITAF 16949 certification in First
Time through (Jan’2019)
 Successfully handled the Certification / Recertification audits for ISO9001:2000/ TS16949 without any
Major/minor NCs during period of direct working as Deputy MR QMS ( period 2010~2016)
 Conducted appx.700 Internal QMS audits, Process & product audits
 Suppliers QMS & process audits in regular that includes automotive components manufacturers,
Telecom Towers Strutruture Aceesories & Equipment manufacturers.
 Improvement the Customer Score / Vendor Rankings from 65% (in20019~2023) to 95%.
 Successfully managed the Quality management systems compliances / MEP implementation (under
MACE cluster) at organization.
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Process Management / Process Improvement
Identification of core and support processes, establish and monitor process goals, Process exactness,
reducing rejects/process variability using Statistical approach, 8 disciplinary approach , 5Y analysis, CEDAC,
PFMEA, VAVE,MOST,MEP / MPS

System Models
 Implement ISO 9001:2015,, IATFI6949:2016,ISO 14001:2015 ISO45001, Customer specific requirements -
MSIL , Fords,VDA etc. Act as Management Representative overseeing Certification and Surveillance audits ,
 Managing for qualifying MACE Audits, MSIL VSA audits, VDA6.3 audits..
 Managing the Education & Training Process
 DOJO Implementation

Professional record
6)
Currently working as PQA Associate with Indus Towers on account of Quess Corporation, Gurugram from
April-2023 to till date.

Company Profile
Indus Towers is world’s largest Telecom Tower Company with 211775 towers and 360679 co locations that provide
coverage in 22 telecom circles in India with turnover of 28743 Cr. Indus is Winner of ESG award2023, Mahatma
award for CSR excellence 2023, British safety International award2023.
Indus portfolio of customers includes leading telecom service providers such as Airtel, Vodafone+ Idea, Reliance Jio,
MTNL, BSNL.Having presence in Tower, Power & Space, Smart cities, Tower Operation Centre and Green
Technology.

Job Profile
 Preparing the Annual audit program for QMS audit & process audit of partners.
 Conducting the Audit of partners located at pan India, adhering the audit schedule.
 Coordination with the suppliers for PQA / SQA function activities, audit schedule confirmations.
 Conducting the Initial Assessment of the new partners under strategic sourcing function.
 Tracking of the new development phases at supplier end to ensure on time submission of PPAP
documents.
 Revewing of the PPAP docs ,PFD,FMEA control plan and updating the monthly PPAP tracker.
 Co ordination with the partners for on time submission of the Countermeasures for the NCs raised
during audit.
 Follow up with partners for submission of the Closure evidences as per committed timeline.
 Verification of the submitted Closure evidences to ensure the Implementation of the actions.
 Collecting the Tower performance data, safety violation data from partners on monthly basis.
 Raising the PQCR and follow up with suppliers for 8D submission.
 Compilation of PPMSC data – Partner Performance score sheet shared to the partners on monthly
basis.
 Reviewing the partners audit reports /scores/NCs/Gaps in QMS to identify the weak, partner needed to
focus. Preparing the TNI of the partners on the basis the weak areas observed in during the audit.
 Preparing the Annual Training Calendar in accordance the assessed TNIs at partner (s) end.
 Conducting the training sessions and assessing the post evaluation
 Compilation of post training effectiveness evaluation results to partners with demand of action plan for
improvement.
 Preparing the Training modules
 Preparing &submitting the monthly MIS data of PQA –Partner quality Assurance function.
 Co ordinating with partners for PQIP-Partner Quality Improvement project meetings and follow up for
improvement actions.

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5)
Worked as QMS Consultant and H.O.D – QA & Quality Systems at M/s Auto Foam Industries from Jan-2017 to
April-2023
Job Profile
 Implementing & maintaining the QMS&EHS in line with,IATF16949 ISO14001&ISO 45001 compliances /
MACE Compliances (Maruti Centre For Excellence)and customer specific Requirements.

 Heading Plant Quality Management Systems and working for development, implementation and
maintenance of Quality Management system and Quality assurance.
 Managing for external /customer audits (MACE, VSA, ISO 9001, and IATF 16949).Liaison with external
agencies on matters relating to the Quality Management System.
 Assessment for Safety, Environment & OHS Management System ISO45001 up gradation.
 Measure the effectiveness of established systems by Planning, scheduling and conducting the internal
Quality Management System Audit, Process and product audit.
 Review and update the QMS documents (Quality Manual, System Procedures, Work Procedures, Quality
Plans, Control plan & FMEA etc.
 Executing the FMEA & APQP .Coordinating the NPD CFT review meetings.
 Ensure the Quality assurance activities to be carried out along with the process by counter checking of
Inspection results, Deviations and actions, Verification for following the defined standards.
 IMDS data updation in concern customer requirement.
 Verifying & implementing the defined regulations in concern the 4M Changes (Man / Machine / Material /
Method).
 Execute the CAPA/ 8D / Red Bin Analysis and verify the implementation of actions.

 Monitoring the Quality objectives/ deptt, performance indicators and representing the MIS data to
management.
 Preparing the performance data and organizing the MRM for required improvement in the
processes/concerned areas with lower performance.
 Managing the Education and Training process to achieve desired competence and skills of the employees to
meet the product / process compliances and organizational/deppt.objectives.

4)
Previously worked with M/s SUNBEAM AUTO (P) LTD. As Assistant Manager (Quality Management Systems) from
Nov’2009 to Dec’2016

Company Profile:
M/s SUNBEAM AUTO (P) LTD. is ISO/IATF 16949:2009, OHSAS 18001:2007 & EMS 14001:2004 Certified 25
Years old leader Exclusively in Pressure Die Casting. It has over the years expended & grown to meet challenging
requirements of Indian & Foreign Automotive Industry. Q1 Certified for Ford USA and Ford India by achieving
excellence in quality and delivery. The unit presently has installed annual capacity of 100K tons Aluminum & is
implementing an ambitious expansion program.

Processes:
1. Pressure Die casting components of aluminum Alloys weighing up to 6.44 Kgs.
2. Gravity Die Casting & LPDC Components.
3. Value Addition (Machining of Casting)
4. Piston Manufacturing in technical collaboration with Honda Foundry Co. & Art metal Japan.

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4)
Sunbeam Contd…

Esteemed customers:

Hero Motocorp Ltd, Maruti Suzuki India Ltd, Sona Koyo Steering System Ltd, Majestic Auto Limited, Suzuki motors,
Power train Control Systems India., Rane NSK, Mahindra& Mahindra, Ford Motor Company-USA & Ford India. Allied
Nippon Ltd, IF Automotive Seating & System Ltd, Amtek Auto Ltd., Continental –Canada, Cooper Corporation, Robert
Bosch Corporation, Suzuki Power train India Ltd, Show India Ltd, Manual Showa Ltd, Hanon Climate Automotive
Systems, Bosch, General Motors etc.

Job Profile-
 Reporting to GM – QA and MR-QMS regarding the non - conference with respect to quality system and status
of follow – up actions.
 Maintaining records of quality management system including the documents required pertaining to the
international standard ISO 9001/TS-16949

 Update the Customer Specific Requirement (MSIL, Continental) and implement at the concerned processes
including the product and processes at suppliers end B.O.P.

 Preparing the quality system producers, quality manuals and review for required updation / amendments’ as
for compatibility with the current processes and defined objectives of the organization.

 Handling and managing the compliances for customer audits (VDA6.3/ MACE) or third party audits and
assessments like certification bodies of ISO/TS/EHS etc.

 Plan & organize the Internal quality audits and review of nonconformities verification and closure of the
CAR (corrective action request)

 Verification of the effectiveness of the corrective & preventive actions for gaps in QMS and CARs closure.

 Preparing the monthly performance measures data and summarization w.r.to defined objectives.

 Preparing the MIS/ MRM data as to submit to top management and raising the action plan requirement to
concerned deptt in reference the shortcomings in the quality objectives.

 Updating all the documents and records of MR function in line with the current level processes of the
organization.

Additional Responsibilities: SQA

 Responsible for supplier’s quality assurance for bought out parts.

 Analysis of non-conformities reported in the incoming parts and to develop corrective and preventive action at
suppliers end. Plan, initiate and control preventive orientated, Supplier quality management measures for
sourced supplied parts to meet the defined quality requirements

 Spec. meetings / review meetings with suppliers in concern the required level of performance i.e. PPM,
suppliers quality ratings, defect minimization pertaining to the quality problem in the outsourced parts.

 Co-ordination with program team for the suppliers parts as to ensure all quality concerns during development
stage.

 Ensure suppliers part qualification along with PPAP sign off.

 Organize & execution of the suppliers QMS Audits.

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 3)
Worked with M/s Emkay Auto Industries Ltd as Sr. Engineer (Q.Systems, Mar.2006 to Oct.2009

M/s Emkay Auto Industries Ltd. is ISO/IATF16949:2009, OHSAS 18001:2007 & EMS 14001:2004 Certified. is a
leading manufacture in Automotive Spring and Sheetmatal components like door hinge assembly for four wheelers,
Prefab assemblies like Cross Members for MSIL, JBML ,outer tube assembly for four wheelers shocker system in
ready to Fit Condition for Heromotocorps, Maruti Suzuki Ltd, Tata Motors and Endurance systems.

Job Profile
 Reporting to H.O.D. QA and MR-QMS regarding the non - conference with respect to sheet metal division.
 Monitoring the rejection trend shopwise/partwise and conduct the red bin analysis.
 Monitoring the in process quality assurance activities and verification of inspection and testing’s specified for
the products and process during Pressing, forming, deepdraw, embossing operation.
 Implementing the required compliances (QMS and product requirement) during the pressing and Welding
process and ensure the required inspection and testing of the sheet metal and welded component for various
automotive customers
 Verification incoming inspection of bought out parts. Cross checking of suppliers PDI reports.
 Establishing the process qualification for welding process (MIG welding, Spot /Projection welding) and
Identifying the training need and skill matrix and execute the On job / classroom trainings.
 Carry out Process& Product audit and suppliers QMS audits.
 Modification and updation of the relevant documents (FMEA, CP, WIs etc) for Standardization of defined
actions.
 Improve the 5S, identify and kaizens and pokayoke.
2)
Worked with M/s Omax Auto Ltd. –Manesar Ggn. as Engineer ( Process QA ) from May 2004 to Mar. 2005

Company Profile:
M/s Omax Ltd. was ISO/TS 16949:2009, & EMS 14001:2004, OHSAS Certified. is a leading manufacture in
Automotive Hero group company.specialised in manufacturing of the frame body assembly and chain case
assembly for two wheelers in ready to fit condition other sheet metal and welded components for four wheelers and
braking systems to reputed customers like Hero Motocorps Ltd., Honda Motors Ltd.MSIL, Roulunds braking
system

Job Profile
 Reporting to GM. QA for the non - conference with respect to quality system and status of follow – up actions.
 Carrying out the in process quality assurance activities and verification of inspection and testing’s specified
for the products and process during Pressing, forming ,deep draw, embossing operation
 Updation of the control plan and work instructions.
 Verification of the in process parameters of weld shop (Spot/ Projection Welding) and carryout the specified
nugget test to ensure welding strength.
 Revalidation of the welding process parameters (Spot /Projection welding) and verification.
 Verification of the implementation of the actions for the NCs both internal and external.
 Co-ordination during new development for the required quality compliances.
 Identifying the training need and establishing the skill matrix and execute the On job / classroom trainings
 Identifying Kaizens and pokayoke pertaining to quality improvement

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1)
Worked with M/s Perfect Wheels Pvt. Ltd.(Faridabad) as Asst. Engineer –QA from June 2000 to May. 2004.

Company profile
M/s Perfect Wheels is ISO9001 Certified. is a leading manufacturer of sheet metal components.
specialized in manufacturing of the Deep drawn and prefab assemblies like Gypsy floor, Cross
member and Oil Pan Assembly for four wheelers and bonnet of Tractors in ready to fit condition other
sheet metal and welded components for four wheelers and braking systems to reputed customers
Marutisuzuki india,JBML,Hero Magetic,Eicher Motors & Eicher Tractors ltd.

Job Profile
 Reporting to H.O.D. QA for the non - conference with respect to quality system and status of follow – up
actions.
 Carrying out the in process quality assurance activities and verification of inspection and testing’s specified
for the products and process during Pressing, forming ,deep draw, embossing operation
 Carryout the set up and patrol inspection in press shop and weld shop.
 Verification of the in process parameters of weld shop (MIG,Spot/ Projection Welding) and carryout the
testing of weld joint both destructive and Non destructive test to ensure welding strength.
 Preparing quality documents like process control sheet, Operation standards, Inspection standards and
FMEA etc.
 Coordinating for root cause analysis and the countermeasures for quality problems.

Personal Details

Father’s Name : Abdul Gaffer

Date of birth : 12th July 1974

House No.25B/1, Gali No.1
Mailing address : Hans Enclave, Gurugram -
122001
Phone No. : 9899297161
:
Marital status Married
Language :
Known
English , Hindi
:
Passport No. E0763992

Salary Drawn : INR 8.20 L/anum

Date: 12.04.2024

Place: Gurugram
FURQAN AHMED

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