Scribd
Upload
64 views3 pages

Ch.10 Sol

The document contains calculations and examples related to spring design and analysis. Key information includes equations for calculating spring properties like spring rate, shear stress, and shear strain based on material properties and spring geometry. Examples are provided to demonstrate the use of equations for static service springs made of different materials.

Uploaded by

Watit Hathaisirikul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
64 views3 pages

Ch.10 Sol

The document contains calculations and examples related to spring design and analysis. Key information includes equations for calculating spring properties like spring rate, shear stress, and shear strain based on material properties and spring geometry. Examples are provided to demonstrate the use of equations for static service springs made of different materials.

Uploaded by

Watit Hathaisirikul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

10-2

𝐴 = 𝑆𝑑 𝑚

dim(𝐴𝑢𝑠𝑐𝑢 ) = [dim(𝑆)dim(𝑑 𝑚 )]𝑢𝑠𝑐𝑢 = kpsi ∙ in𝑚

dim(𝐴𝑆𝐼 ) = [dim(𝑆)dim(𝑑 𝑚 )]𝑆𝐼 = 𝑀𝑃𝑎 ∙ 𝑚𝑚𝑚


𝑀𝑃𝑎 𝑚𝑚𝑚
𝐴𝑆𝐼 = 𝐴 = 6.894757(25.4)𝑚 𝐴𝑢𝑠𝑐𝑢
𝑘𝑝𝑠𝑖 𝑖𝑛𝑚 𝑢𝑠𝑐𝑢

For music wire, from Table 10-4:

𝐴𝑢𝑠𝑐𝑢 = 201kpsi ∙ in𝑚 , 𝑚 = 0.145;

𝐴𝑆𝐼 = 6.895(25.4)0.145 (201) = 2215𝑀𝑃𝑎 ∙ 𝑚𝑚𝑚

10-7

Static service spring with HD steel wire, d = 2mm, OD = 22mm, 𝑁𝑡 = 8.5 coils, plain and ground ends.

Table 10-4 : A = 1783𝑀𝑃𝑎 ∙ 𝑚𝑚𝑚 , 𝑚 = 0.190


𝐴 1783
Eq. (10-14) : 𝑆𝑢𝑡 = = = 1562.988 MPa
𝑑𝑚 20.190

Table 10-6 : 𝑆𝑠𝑦 = 0.45(1562.988) = 703.3446 MPa

D = OD − d = 22 − 2 = 20 mm
D 20
Eq. (10-1) : C = = = 10
d 2

4𝐶+2
Eq. (10-5) : 𝐾𝑏 = = 1.135
4𝐶−3

Table 10-1 : 𝑁𝑎 = 𝑁𝑡 − 1 = 7.5 coils, 𝐿𝑠 = 𝑑𝑁𝑡 = 2(8.5) = 17 mm


3
𝜋𝑑 3 𝑆𝑠𝑦 /𝑛 𝜋(2×10−3 ) [703.3446(106 )/1.2]
Eq. (10-7) : 𝐹𝑠 = = = 81.1168 N
8𝐾𝑏 𝐷 8(1.135)(20×10−3 )

4
𝑑4𝐺 (2×10−3 ) (79.3×109 )
Eq. (10-9) : k ≈ = = 2643.33 N/m
8𝐷3 𝑁𝑎 8(20×10−3 )3 7.5

𝐹𝑆 81.1168
𝑦𝑠 = = = 0.0307𝑚 = 30.7𝑚𝑚
𝑘 2643.33

(a) L0 = 𝑦𝑠 + 𝐿𝑠 = 30.7 + 17 = 47.7𝑚𝑚


𝐿0 𝐿0 47.7
(b) 𝑝 = = = = 5.612𝑚𝑚
𝑁𝑎 +1 𝑁𝑡 8.5

(c) Fs = 81.1168 N

(d) k = 2643.33 N/m


𝐷 20
(e) (L0 )𝑐𝑟 = 2.63 = 2.63 = 105.2𝑚𝑚 (from Table 10-2 and Eq. 10-13)
𝛼 0.5
10-8

Given : F1 = 75 𝑁

Eq. 10-18 : 4 ≤ C = 10 ≤ 12

Eq. 10-19 : 3 ≤ Na = 7.5 ≤ 15


𝐹𝑠 81.1168
Eq. 10-17 : ξ = −1= − 1 = 0.082
𝐹1 75

Eq. 10-20 : ξ ≥ 0.15, but ξ = 0.082. maybe acceptable

8𝐹1 𝐷 8×75×20×10−3 81.1168


Eq. 10-7 : 𝜏1 = 𝐾𝐵 ( ) = 1.135 = 541.92 MPa, 𝜏𝑠 = 𝜏1 ( ) = 586.12 MPa
𝜋𝑑 3 𝜋×(2×10−3 )3 75

𝑆𝑠𝑦 703.3446 𝑆𝑠𝑦 703.3446


Eq. 10-21 : n = = = 1.298 ≥ 1.2, ns = = = 1.20 ≥ 1.2 → Solid-safe
𝜏1 541.92 𝜏𝑠 586.12

Eq. 10-13 : L0 = 47.7 ≤ (𝐿0 )𝑐𝑟 = 105.2 → 𝑂𝐾

10-26

ID = 15mm, C = 10, L0 = 125𝑚𝑚, 𝐿𝑠 = 50𝑚𝑚, sq. & grd ends, unpeened, HD A227 wire.
D
(a) With, ID = D − d = 15mm, C = = 10 → 𝑑 = 1.667𝑚𝑚
d

(b) Table 10-1 : Ls = 𝑑𝑁𝑡 = 50𝑚𝑚 → 𝑁𝑡 = 29.994 ≈ 30 𝑐𝑜𝑖𝑙𝑠

(c) Table 10-1 : Na = 𝑁𝑡 − 2 = 28 𝑐𝑜𝑖𝑙𝑠


4
𝑑4𝐺 (1.667×10−3 ) ×79.3×109
Table 10-5: G = 79.3 GPa → k = = = 590.15N/m
8𝐷3 𝑁𝑎 8×(16.67×10−3 )3 ×28

𝐴 1783
(d) A = 1783𝑀𝑃𝑎 ∙ 𝑚𝑚𝑚 , 𝑚 = 0.190 → 𝑆𝑢𝑡 = = = 1618.02 𝑀𝑃𝑎
𝑑𝑚 1.6670.190

→ 𝑆𝑠𝑦 = 0.45(1618.02 ) = 728.11 𝑀𝑃𝑎 → 𝐹𝑠 = 𝑘𝑦𝑠 = 590.15 ∙ 75 × 10−3 = 44.26𝑁


4𝐶+2
Eq. 10-5 : 𝐾𝑏 = = 1.135
4𝐶−3

8𝐹𝑠 𝐷 8×44.26×16.67×10−3 𝑆𝑠𝑦 728.11


Eq. 10-7 : 𝜏𝑠 = 𝐾𝐵 ( ) = 1.135 = 460.34 MPa, ns = = = 1.58
𝜋𝑑 3 𝜋×(1.667×10−3 )3 𝜏𝑠 460.34

τa
(e) τa = τm = 0.5τs = 0.5 × 460.34 = 230.17 𝑀𝑃𝑎, 𝑟 = =1
τm

Eq. 10-30 : Ssu = 0.67Sut = 0.67 × 1618.02 = 1084.07 MPa


𝑆𝑠𝑎 241
Sse = 2 = 2 = 274.56 𝑀𝑃𝑎, (from Eq. 10 − 28)
𝑆𝑠𝑚 379
1−( ) 1−( )
𝑆𝑠𝑢 1084.07
Table 6-7, p.315

2
𝑟 2 𝑆𝑠𝑢
2
2𝑆𝑠𝑒 2 1 × (1084.07 × 106 )2 2 × 274.56 × 106
Ssa = [−1 + √1 + ( ) ]= [−1 + √1 + ( ) ]
2𝑆𝑠𝑒 𝑟𝑆𝑠𝑢 2 × 274.56 × 106 1 × 1084.07 × 106
= 258.90 𝑀𝑝𝑎
𝑆𝑠𝑎 258.90
nf = = = 1.125
𝜏𝑎 230.17

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy