FAB 3.

5
WELDING Alignment,spool
check
3.4 Fitup3.3 3.2
Bending |Marking
Cutting
3.1

& Bolts/Anchor
FABRICATION Connection
3

fastenersFlanges,Elbows
2.4 2.3 2.2 2.1 Procedure
Repair
2 1.12
1.1: 1.1 1.9 15 1.7 1.6 1.5 1.4 1.3 1.2 1,1
1
ItemNo

Bolting Nozzles & Electrodes Pipes MATERIAL

RAW
Procedure/Lifting
Erection Insulation
ProcedurePressure
Plan Packing
procedure(Hydrostatic/Pneuma testing NDE Qualification
NDT Operators
Welders Book)Bending
WPS,POR(Welding Proceduredrawing
|Shop
PRE-INSPECTION/REVIEW
Fabrication OF
AQC check & and
certificate
Personel
Procedure(DPT,UT,RT,MPT
Etc.)
&
PROJECTS
INDFAB
Forming Forming
in-Elange Marking
Activity
Quality
Procedure Procedure
connection

DOCUMENTS

|Visual/MTC/Measurement/|
Visual/MTC/Measurement/
Beveling(V)
pipe,of Visual/MTC/Measurement/
Physical
Visual & Mechanical Approved
Drawing Checked
Actlvity
Physical
VisualCHECK)
Measurement (VISUAL
&Measurement Physical
Visual &
MeasurementPhysical
Visual &
Measurement test Mechanical
test Mechanical
test
Visual/MTC Document
Document
Document Document Document Document
Document
Document Document Document
Document

Document
Referance
IS
Approved
drawing drawing/Specification 814/ASME
approvedperAs STDRelevent
STDRelevent STD
ASME
B31.3 ASME
B31.3 ASME DrawingIFC
B31.3 TPI/ADITYAC&
Specification Relevent DrawingIFC
ASTM 7413 IS
ASTM ASME ASME ASME ASME ASME ASME ASME
QUALITY
Sec.
I|
Part
ASSURANCE

Measuring tape/Measuring
tape/ Measuring
tape/ Measuring tape/ Calliper/LabTst Calliper/Lab
Tst Instrument
Wrench/TorqueCalliper
Vernier Calliper Vernier Vernier
Vernier Calliper Calliper tape/Vernier tape/Vernier tape/Vernier
Measuring
Measuring Measuring NA
Wrench NA NA NA NA NA NA NA NA NA NA NA
PLAN

(FABRICATION
1009 IPPL
TPLHIL
Frequencyof
100% 100% 100% 100%
100% Check
100% 1009 100% 1000 100% 10%
100% 100% 100% 100% 100% 100%
100% 100% 100%
100%
100% S0% S0% 25% 10%
100% 100% 100% 10%
&
1009% 100% NA
10% 10% 100% 100% 100% 100% 100%
INSPECTION
10% 10%
NA NA NA
NA
ALA
Sec-Vill
|ASME |ASME/Sec.Ix
ASME/SEC-IX/ART-3
10216-1EN /Art-2 Acceptance
Critaria
Procedure/Lifting
Plan/Approved
Lifting SEC-V
ASME
Specification
Drawing/
B19,9
ASME drawing/Specification
approvedperAs
TP/AdityaPart814/ASME
C&Sec.| IS Relevent
STD ASME
Sec.V B31.3
ASME
B31.4
ASME B31.3DrawingIFC
ASME
approvedperAs specification 7413 IS OF
ASME B16.25
B31.3 ASME B31.4
ASME ASME
B31.3 ASTM ASTM HIRA Spec. ASTM-A106
STAINLESS
ASME

STEEL
(Welding
Book) Veryfication
CLIENT:HIL
Document
Procedure
Procedure DrawingIFC
Approved|Approved Approved Procedure ProcedureProcedure Certificate Procedure Certificate WPS,PQR
Procedure PIPE
DrawingIFC DrawingIFC Plan
Drawing TO )
Drawing Drawing TC TC
TC

IPPL
p
p P P P Inspection
P P
P P
P P
P P p P TPI
R P
R R R
W W R R R R R
W W
W W W
W W HIL
A A A
RM RM A A A A
RM RM
RM RM RM Remarks
RM RM
ESAB,ADOR,D&H(SECHERON) Approved Supply
|fastener(Materials
non-availability BoltsSupply
reputed/HiLOther
approved & at test not
existing
any available
&
approved chemical of
ofelectrode Makes material
laboratory material ,then
Approvedfasteners
of labanalysis) of
leBectrode
ot weiding in
MTC are
for Vendor in in for HIL
presence
HiL
from required should each shal
mechanical consumables suchas Scope
Scope testinglall
the
be
electrode be to
such
to of done be
supplier)
send sourced
as
TPI. used.If
testing from weld
deepak
to make tensile
from MTCs
incase NABL a &
the
type are
of
 8.1 8.1 7.5 7.4 7.3 7.2 7.1
7 6.2 6.1 6 5.5 S.4 S.3 S.1 4.2 4.1

Document
Submission
NOTE:
SIGNBY CloserHANDOVER Joint Service
test intigrity
Leak Testing test-02 |Service
COMMISSIONING
test-01 Check/Insulation
Inspection TESTING &Final
|Joint Application
Insulationof
INSULATION Visual
WeldPenetrant
Test
DyeMagnetic
Particle
Test
|Ultrasonic
Test NDT Purging
IPPL Radiography
Test consumable
weldinglof and
Backing
holding

P- of
Observation/NCR/Punch
PERFORMER, of
As
Built

drawing
QWQ WITNESS,
W-

and
Handover List
R-
REVIEW,

RM- Inspection/
Visual
RANDOM, Test/Pneumatic
Test Test
Test/Pneumatic Inspection
Visual Inspection
Visuallnspection
Vi_ual Inspection
Visual Visual
Drawings
Documents Hydrostatic Test Pickling
HydrostaticFlusing Test Report
Test Report
Test Purging
Test

lehns
Report
Inspection Visual

TC-
TEST Test

CEIRTIFICATE,A-APPROVAL Procedure/ASME DPT

Procedure/ASME MPI UT RT
Procedure/ASME
Observation/NCR/
Contract
Signed Sec-V/Article-06 Sec-V/Article-02
Sec-V/Article-05
Sec-V/Article-07
Procedure/ASME
ASME
B31.3 ASME
B31.3 D7174
ASTM A380DrawingIFC
ASTM
PunchList Issued 7414 IS 7413 IS ASME Register
AGA

StandardperAs
StandardperStandardAs perStandard
As perStandard As perAs StandardperAs perAs Machine Machine
MPT MachineUT X-Ray

KiDP
t
SIGNBY NA NA Oven
NA NA Standard
TP
|
100% 10% 100%. 100%
100% 100% 100% 100% 0% 10%
100% 100% 100%10%
100%
10%
sATA
Sangeam 100% 100% 100% 10% 100% 25% 25% 100% 25% 0% 10% 10%

NA NA NA
NA NA NA NA

TPL NA NA NA NA
NA NA NA
NA NA

ASMESec-V/Article-05
ASME ASME
Sec-V/Article-07
Sec-V/Article-06 ASME partSec.lIIS
814/ASME

Sec-V/Article-02
specification C
ContractperAs
ContractperAs ASME D7174
ASTM ASTM
A380 ASME
B31.3 &
B31.3 Sec-VIll
ASME 7414 IS 7413 IS ASME AGATPI/Aditya

MITE
ITEO CES P
TQa Document Approved
Document
Approved
Report
Test
Certificate
integrity
Joint Report Test Report
Test Report Test Test Report
Report Test
NA
Test Report
Report Test Report
Test Report Test Report
Test
Register

p P
SIGN BY
P P
HIL W N
P W W W W
W W
W W
W W
W W
W
W RM RM RM
RM RM RM
RM RM
RM RM RM
RM RM RM
RM RM

1a/-LNDFAR
INDPAB 10-
a5-3NDS AG

2-6inch