Titelseite

MAINTENANCE MANUAL

RM210
Maintenance Manual

Preventive Maintenance

This Manual is intended exclusively for trained users.

Unauthorized intervention voids the manufacturer's
warranty.

Analyzers and Process Instrumentation

 Document Information
Document ID
Title: Maintenance Manual
Order No.: 8012463
Version: 1.0
Release: 2008-01

Product
Product name: RM210
Versions: All
Software: Version 1.0

Manufacturer
SICK MAIHAK GmbH
Nimburger Str. 11 · D-79276 Reute · Germany
Phone: +49 7641 469-0
Fax: +49 7641 469 1149
E-Mail: info.sick-maihak@sick.de

Editor
SICK MAIHAK GmbH
Nimburger Str. 11 · D-79276 Reute · Germany
Phone: +49 7641 469-0
Fax: +49 7641 469 1149
E-Mail: info.sick-maihak@sick.de

trademarks
It is possible that product designations in this Manual are trade-
marks used here only for identification purposes.

Guarantee Information
This manual is intended only for internal use.
No guarantee claims shall be derived from the specified product
characteristics and technical data as well as the described work
sequences and conclusions.
Subject to technical modifications.

© SICK MAIHAK GmbH. All rights reserved.

2 RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH

Warning Symbols Information Symbols

Hazard (general) Important technical information for this device

Important technical information on electrical or electro-

Hazard by voltage
nic functions

Hazard by explosive substances/mixtures Important additional information

Hazard by corrosive substances Supplementary information

Hazard by poisonous substances Link to information at another place

Hazard by unhealthy substances

Hazard by high temperature or hot surface

Signal words
DANGER
Immediate hazard which will result in severe personal injury or
death.

WARNING
Risk or hazardous situation which could result in severe personal
injury or death.

CAUTION
Hazard or unsafe practice which could result in less severe or
minor injuries and/or property damage.

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH 3

4 RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH
 1 About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1 Target group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.2 Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
1.3 Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

2 Maintenance Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Consumables and spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Special tools and auxiliary equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2.1 Maintenance Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Regular Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Maintenance Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.1 Switching to maintenance mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Maintaining the Purge-Air Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3.1 Replacing the filter insert, Part No. 5306091 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3.2 Checking the purge-air hoses and ring nozzels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.3.3 Checking the low-pressure monitor and differential pressure monitor . . . . . . . . . 16
3.3.4 Differential pressure monitor (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.5 Maintaining the Sender/Receiver Unit (SR Unit). . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3.6 Cleaning the boundary surfaces of the sender/receiver unit and
check the optional fail safe shutter (FSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.7 Checking for contamination after cleaning the optical surfaces. . . . . . . . . . . . . . . 23
3.3.8 Cleaning the light absorber. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.9 Check Functions of Control Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.4 Log files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH 5

6 RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH
About this Manual

RM210

1 About this Manual

Target group
Special hazards
Purpose of this Manual

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH 7

 About this Manual

1.1 Target group

The tasks and measures described in this Manual must only be carried out by skilled users
who have been trained and are appropriately qualified to perform the respective tasks on
the RM210.
Intervention in the RM210 by persons who have not been trained voids the
SICK MAIHAK GmbH warranty.

WARNING: Damage as a result of improper working

Improper working can damage health and equipment and affect the accuracy
of measurements.

1. 2 Special hazards
WARNING: Toxic and caustic substances in parts in contact with sample
gas.
Depending on sample gas composition, RM210 parts in contact with the sam-
ple gas as well as the upstream gas path can contain toxic and caustic sub-
stances.
‡ Before performing any work on the gas path obtain information concerning
the gases that have been fed to the RM210.
‡ Obtain information as to whether, and then how, the RM210 gas path has
been cleaned.
‡ If necessary, clean the gas path with a suitable method.
‡ In case of doubt, take appropriate protective measures before working on
the gas path: Ensure adequate ventilation at the workplace or work under a
vent. Wear protective goggles or a safety mask, protective gloves and acid-
proof protective clothes.

1. 3 Purpose of this Manual

This Manual provides instructions concerning the preventive maintenance of the RM210.
The technical layout of the RM210 in question can differ from the layout described in this
Manual due to changes made by the manufacturer or customer.

8 RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH

Maintenance Interval

RM210

2 Maintenance Interval

Check/list
Intervals

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH 9

 Maintenance Interval

2 .1 Consumables and spare parts

Required spare parts Qty.1 q1 1.5 yd order no.
(18 month)
filter insert 1 x x 5306091
optic cleaning cloth 1 x x 4003353
– Screen cleaner (0.2 l 1 x 4003353
spray bottle)
– or isopropanol, high
purity (for optics), if
necessary
– or water with little alcohol
Flange gasket 90° for device x 4030641
type RM210-2M221; duct
diameter >1500 mm
For light absorber 90° ver-
sion for the measuring dis-
tances choose either:
● gasket for cover Da=219; 1 x x 4025002
1.5 ... 2.5 m
● gasket for cover Da=280; 1 x x 4028809
2.5 ... 4.0 m
● gasket for cover light 1 x x 4029518
Da=360; 4.0 ... 6.0 m
1 No. per maintenance interval (q = quarterly, yd= 18 month)

2.2 Special tools and auxiliary equipment

Special tools / auxiliary equipment Required for
Allen wrench, size 3, 4, 5
Screen cleaner (0.2 l spray bottle; order no. 4003353)
If necessary , isopropanol, high purity (for optics)
Water (with alcohol)
Slotted screwdriver, cross slot screwdriver

Auxiliary equipment required Order No. Required to

Fuse 6004305
air purge hose 5 m 4022766
clamp for hose 5700520

10 RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH

Maintenance Interval

2.2.1 Maintenance Intervals

Maintenance items refer to w1 q1
Visual inspection
Check if measured values are plausible in the control room x x
Check if control cycle is (zero/span) valid (control room or → S. 23, §3.3.9 x x
recorder or evaluation unit)
Check if there is any error message → S. 23, §3.3.9 x x
Check for mechanical damage
Check for mechanical attachment
Purge air unit
Check the hoses and ring nozzles → S. 16, §3.3.2 x
Replace the filter insert, part no. 5306091 → S. 14, §3.3.1 x
Fail safe shutter (FSS, optional)
Check function of fail-safe shutter (optional) → S. 17, §3.3.6 x
Optical unit and light absorber
Check and, if necessary clean light absorber, part no.depend- → S. 23, §3.3.8 x
ing on dimension of absorber; replace gasket
Clean housing → S. 16, §3.3.5 x
Clean optical boundary surfaces for sender/receiver, part no. → S. 21, § x
4003353
Check function of control cycle → S. 23, §3.3.9 x
1 w = weekly, m = monthly, q = quarterly

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH 11

 Maintenance Interval

12 RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH

Preventive Maintenance

RM210

3 Preventive Maintenance

Detailed description

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH 13

 Preventive Maintenance

3 .1 Regular Maintenance
The RM210 is designed for long-term, low-maintenance operation. The following section
describes the maintenance procedures. In addition, you are advised to clean and inspect
the entire system on a regular basis, as well as ensure that it is not damaged, corroded, or
defective in any way.

3.2 Maintenance Mode

WARNING: Incorrect measurements and malfunctions
If the device remains in measuring mode, faults with respect to the output of
measured values and signals can be expected while maintenance is being
carried out. These could result in system malfunctions. A reference cycle would
also make it impossible to access the pivoted motorized sections for mainte-
nance.
● Before carrying out maintenance, always switch the device to “Mainte-
nance” mode.
● Coordinate maintenance work with the person responsible for plant opera-
tion.

3.2.1 Switching to maintenance mode

‡ On the connection unit: press the “Maintenance” button.
The device switches to the “Maintenance” operating status:
– The LC display of the connection unit indicates MAINTEN.
– The pivoted motorized sections are swiveled to the measuring position so that they
can be cleaned.
– The “Cycle/Maintenance” relay signal is activated (normally assigned to Relay K1,
depending on parameter settings). It signals to the connected process computer
that measurements cannot be carried out.
– The analog output is retained at the last measured value.
‡ Once you have finished maintenance, press the maintenance button again.
‡ The device carries out a reference cycle and then returns to measuring mode.

3.3 Maintaining the purge-air unit

Maintaining the purge-air unit essentially involves cleaning the filter housing and replacing
the filter insert.
WARNING: Keep the purge-air unit operating!
Never operate the device without purge-air as long as the pressure of the flue
gas duct is not permanently below the ambient pressure.

3.3.1 Replacing the filter insert, part No. 5306091

CAUTION: Do not switch off the purge-air unit during maintenance!

14 RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH

Preventive Maintenance

Figure 1 Purge-air unit – components to be checked

Under-pressure monitor Air filter

Snap locks

Hose clamps

Purge-air fan

Purge-air
hose

Procedure
‡ Make sure to have the new filter ready to be inserted.
‡ To avoid drawing in dust while cleaning the filter housing, disconnect the hose from the
filter outlet.
‡ Remove dust from the outside of the filter housing.

Figure 2 Maintenance activities on the air filter

Filter housing Filter housing cover

Filter insert

Snap locks

‡ Remove the filter housing cover by applying pressure to the snap locks to unlock it.
‡ Twist the filter insert counter-clockwise to remove it.
‡ Clean the filter housing and housing cover with a cloth and brush.
You must only use a cloth soaked in water to wet-clean the components.
Dry thoroughly.

‡ Insert the new filter insert by turning it clockwisewhile applying pressure.

‡ Mount the filter housing cover and make sure that it is correctly aligned with the hous-
ing.

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH 15

 Preventive Maintenance

‡ Make sure the snap locks snap into position.

‡ Reattach the filter outlet hose and make certain it is secure.

3.3.2 Checking the purge-air hoses and hose clamps

‡ Check the purge-air hoses by hand to ensure that they are sufficiently elastic and are
not leaking. Replace them if they are leaking.
‡ Check the purge-air hoses to ensure that the connection points are secure.
‡ Replace defective hose clamps.
‡ Check the seals on the housing by hand. Proceed with care if the purge-air attachment
is hot.
‡ Replace defective seals.

3.3.3 Checking the noise of the blower

‡ Check on the if the blower is running smoothly and quiet.

3.3.4 Checking the under-pressure monitor and differential pressure monitor (option)
‡ Check the under-pressure monitor on the purge-air unit filter to ensure that it works
properly.
‡ To do this activate the under-pressure monitor by holding the filter intake glands
shut for a short time.
‡ If installed, check the differential pressure monitor at the purge-air gland of the RM210
purge-air attachment.
‡ When the purge-air supply is interrupted for a short time, the differential pressure mon-
itor should be activated.
‡ Replace defective monitors.

3.3.5 Maintaining the Sender/Receiver Unit (SR Unit)

WARNING: Hot and toxic gases!
Hot or toxic gases may escape when you open the light absorber cover and
sender/receiver unit.
‡ Take the appropriate safety precautions!

‡ Switch to maintenance mode (see also → S. 14, §3.2.1).

‡ Press the "Maintenance" button on the connection unit. MAINT is output on the LCD.

16 RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH

Preventive Maintenance

3.3.6 Cleaning the boundary surfaces of the sender/receiver unit and check the
optional fail safe shutter (FSS)

Figure 3 Sender/receiver unit with optional fail safe shutter (FSS)

Fail-safe shutter (FSS)

RM210 sender/receiver
unit

‡ Remove any dirt from the exterior the sender/receiver unit housing.
‡ Observing appropriate safety precautions, open the light absorber cover and clean the
interior of the light absorber (e.g. using a long-handled brush). For a detailed explana-
tion of the mounting steps.
Close the fail safe shutter (option)
Two possibilities to activate the optional FSS
1. Possibility: use the auxiliary relay S1 using the recommended wiring (example) and soft-
ware version M250 V.26.0 (or newer); order no. 2016840
‡ Activate the auxiliary relay S1 to switch off the power supply for the fail-safe shutter
(FSS).
The FSS closes. Leave the purge-air unit and measuring system on.
Wait 30 s for the FSS to close fully.

WARNING: Shearing hazard!

The locking pipe for the fail-safe shutter (FSS) closes the measuring tubes by
means of a spring drive when no power is supplied. If objects or parts of the
body are located in the measurement apertures when the fail-safe shutter is
open or just partially closed, there is a risk of serious injury.
‡ Never reach into the measurement openings (see , page 19) even if you are
wearing gloves.
When opening the quick-release locks and the housing, be especially careful
and take the appropriate safety precautions in case the FSS is faulty and not
fully closed.

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH 17

 Preventive Maintenance

Figure 4 Recommended wiring (example) with FSS control via the connection unit (control mode “external”)
X
Fail-safe shutter N L1 PE
(FSS) X

3
P
2
Contacts 1–3 are
Signal cable for FSS

1 closed when purge

air supply is off (no
pressure difference)

Differential pressure
monitor (see page 21),
with AMP flat plugs
6.3 x 0.8 mm (DIN 46247)
Low-pressure monitor
for filter monitoring
RM210 TR unit
Device cable to the TR unit

RM 210/230-A
RM210/230-A
connection unit

SLV4
purge-air unit
3 x 0.75 mm2

2 x 0.75 mm2

2 x 0.75 mm2
4 x 1.5 mm2
K1 K2 K3 K4 IN 2
5 6 7 8 9 10 11 12 13 14 15 16 22 23 3 x 0.75 mm2

Opening S1: FSS closes

Auxiliary Motor protect.
3 additional binary inputs 1)

S1 contact circuit breaker

Aux.
relay
2 analog outputs 2)

max.
RS 422 3)

24 V

PE L1 N L1 N PE N PE L1 L2 L3
error signal
Collective
maintenance
(freely
Cycle/

assignable)

Message “filter
contaminated”

Purge-air monitoring (IN 2)

Control cabinet, supplied by
Activate FSS/FSS test customer or on request
(installation acc. to VDE)

1) IN 1, 3, and 4; max. 0.5 mm 2 2) 4 x 0.5 mm 2; shielded twisted pair3) 5 x 0.5 mm 2; specifications see Fig. 35, page 58

18 RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH

Preventive Maintenance

2. Possibility: use a motor switch of the purge-air unit if the faile safe shutter is connected
to the power supply of the purge air unit.
‡ Activate the motor switch to switch off the power supply for the fail-safe shutter
(FSS).
The FSS closes. Leave the measuring system on.
Wait 30 s for the FSS to close fully.
The FSS closes

Open the device housing

‡ Unlock the quick-release locks on the Sender/receiver unit, unlock the hook lock and
open the and open the housing.

Figure 5 RM210 with fail-safe shutter (FSS): Opening the TR unit

Drive unit of the fail-safe shutter

(FSS)

Measurement
Quick-release locks
apertures

Hook lock to protect Housing cover

against unauthorized for the TR unit
access

Check if the optional fail safe shutter is closed

Check the measurement apertures if the FSS has closed appropriately.

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH 19

 Preventive Maintenance

Figure 6 Closed Fail safe shutter – correct function

Closed FSS

‡ Switch to maintenance mode

– Press the “Maintenance” button on the connection unit. The system displays
MAINTEN.

20 RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH

Preventive Maintenance

Cleaning the optical boundary surfaces

Figure 7 Cleaning the optical boundary surfaces on the RM210

Optical boundary surfaces Clean with optics cloth (see text)

‡ Clean the purge-air antechamber with a cloth and brush.

‡ Use a clean optics cloth to clean the two visible lenses (optical boundary surfaces). Wet
the optics cloth with screen cleaner and carefully clean the lenses.
If streaks appear on the lenses while they are being cleaned (if coated with
aerosols), wet a corner of the optics cloth with isopropanol (industrial alco-
hol) to eliminate them.
‡ Allow the cleaning agent to evaporate. Carefully polish the lenses with a dry, clean
optics cloth.If streaks appear on the lenses while they are being cleaned (if coated with
aerosols), wet a corner of the optics cloth with isopropanol (industrial alcohol) to elimi-
nate them.
Any residue of the cleaning agent (e.g. not 100% pure isopropanol) can be
removed using distilled water. Use a clean optics cloth to dry the lens.

‡ Close the sender/receiver unit

‡ Press the “Maintenance” button on the connection unit to exit maintenance mode. The
device carries out an automatic reference cycle and then switches to measuring mode.

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH 21

 Preventive Maintenance

3.3.7 Checking for contamination after cleaning the optical surfaces

The optical boundary surfaces of the RM210 sender/receiver unit are the optical surfaces
which face the duct. They should be cleaned at regular intervals. How often they are
cleaned depends on the dust content of the ambient air and the plant conditions (experi-
ence has shown that this is usually anywhere between 8 and 26 weeks). You should also
clean the optical boundary surfaces after cleaning/replacing the filter insert in the purge-
air unit.
Determining the level of contamination
The optical boundary surfaces must be cleaned at the latest when the maximum permitted
level of contamination has been reached. The contamination limit can be set freely. The
standard limit value is 6%.
The current contamination level can be determined as follows:
● Analog signal during the reference cycle
The current contamination level (in %) can be determined using the display indication dur-
ing the reference cycle:
Display actual value [mA] – Display set value [mA]
Contamination = ----------------------------------------------------------------------------------------------------------------------------------------------------------------------- ∑ 100%
20 mA – Live zero [mA]

Display actual value ... segment 2 (→ S. 24, §10)

Display actual value ... segment 4 (→ S. 24, §10)

Figure 8 Built-in test function: automatic contamination check for the optical surfaces

End

Zero point

Reference point
{

Contamination
Start

Measured
value
0 2 4 6 8 10 12 14 16 18 20

22 RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH

Preventive Maintenance

3.3.8 Cleaning the light absorber

‡ Switch to maintenance mode
– Press the “Maintenance” button on the connection unit. The system displays
MAINTEN.
‡ Remove any dirt from the exterior of the light absorber or absorber covering.
‡ Observing appropriate safety precautions, open the light absorber cover and clean the
interior of the light absorber (e.g. using a long-handled brush).

Figure 9 Light absorber

Light
absorber
cover

‡ Open the cover from the absorber, clean if necessary and replace the light absorber
gasket.
‡ Close the light absorber appropriately.

3.3.9 Check Functions of Control Cycle

Functions such as the check cycle and maintenance play a particularly important role in
the commissioning and operation of the RM210.
No error messages should be displayed while the individual functions are
being carried out. Once the check cycle is complete, the device should auto-
matically switch to measuring mode without an error message being displayed.

Check Cycle Function

The check cycle is an automatic system check. It can be triggered in one of five ways:
1 Periodically by the system itself, automatically in accordance with the set cycle interval
2 On the connection unit by pressing the "Check cycle" button
3 Remotely; buttons on terminals 18 and 19 with a jumper between terminals 20 and 21
4 Via the RCU-MS remote control unit
5 On a PC with MEPA RM210
Indication of control cycle results
The RM210 offers the following possibilities to indicate the control cycle results:
● on the display of the connection unit
● on a strip chart recorder
● using an amperemeter

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH 23

 Preventive Maintenance

Figure 10 Results indicated on the connection unit

mg: 1.50 4.1 mA

ZERO:00 4.0 mA

Segment 1 Segment 2

Segment 3 Segment 4
(CONT ... contamination
SPAN ... reference point
ZERO ... zero-point)

Figure 11 Results on the strip chart recorder

Zero point
Reference point with contami-
nation compensated
Reference point without con-
tamination compensated

Start

0 2 4 6 8 10 12 14 16 18 20

Live zero
Recorder zero

Indication of the check values on an amperemeter

‡ Connect the amperemeter to the apropriate current sockets on the display of the
RM210 connection unit.

24 RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH

Preventive Maintenance

Figure 12 Check values indicated via an amperemeter

RM210
connection unit

Connectors

Amperemeter

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH 25

26
3.4

Figure 13
LOG FILE Weekly

Preventive Maintenance Tasks and Work Allocation Year: Month:

Log files

SICK MAIHAK RM 210 Serial no: Location:

Log file weekly

1. Week 2. Week 3. Week 4. Week 5. Week

Plant operating status

visual inspection
· Check if measured values are plausible in the
control room
· Check if control cycle is (zero/span) valid (control
room or recorder or evaluation unit)

· Check for error messages

· Check LED reading at the evaluation unit Before After Before After Before After Before After Before After

Dust reading, measured values in mg / m

Dust reading, measured values in mA

Control cycle, Zero point values in mA

Control cycle, Span value in mA

Remarks:

12.06.2007Log file_Weekly_RM210_Holci.xls

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH

Preventive Maintenance
Preventive Maintenance

Figure 14 Log file quarterly

LOG FILE Quarterly

Preventive Maintenance Tasks and Work Allocation Year: Quarter:

SICK MAIHAK RM210 Serial no: Location:

Plant operating status:

visual inspection
· Check if measured values are plausible in the control room

· Check if control cycle is (zero/span) valid (control room or recorder or evaluation unit)

· Check if there is any error message

· Check LED reading at the evaluation unit Before check After check
Scattered light Intensity in SI

Dust in mg / m

Contamination %
Dust reading, measured values mA
Control cycle, Zero point values mA
Control cycle, Span value mA
· Check if there is any error message

See operating manual page 121 - 142

Purging air unit Status OK Status not OK,

· Check the hoses and hose clamp

· Clean and, if necessary, replace the filter insert, part no. 5306091

· Check function of filter and differential pressure monitor (options)

Fail Safe Shutter (FSS optional) Status OK Status not OK,

· Check function of fail-safe shutter

Optical unit Status OK Status not OK,

· Check and, if necessary clean the light absorber, part no. See Dimension of
absorber in Annex 2
· Clean housing
· Clean optical boundary surfaces for sender/receiver and reflector,
1 x part no. 4003353
· Check function of control cycle

Date: Name:

Remarks:

14.06.2007Log file_Quarterly_RM210_Ho.xls

RM210 Maintenance Manual 8012463/2008-01 (V 1.0) © SICK MAIHAK GmbH 27

 RM210

SICK MAIHAK worldwide

8012463/2008-01 (V1.0)

You will find our local subsidiary

or agency at:
www.sick-maihak.com

Your local sales and service partner

SICK MAIHAK GmbH | Analyzers and Process Instrumentation

Nimburger Str. 11 | 79276 Reute | Germany | www.sick-maihak.com
Phone +49 7641 469-0 | Fax +49 7641 469-11 49 | info.sick-maihak@sick.de Analyzers and Process Instrumentation