Title Page

Table of
Contents

Safety

ML03 Manual 1 Introduction

Collimator
Installation, Operation, and 2 Installation

Service Manual
3 Operation

4 Periodic
Maintenance

5 Calibration
& Adjustments

6 Component
Replacement

7 Trouble-
shooting

8 Schematic

P/N 8000-ML03
Revision A, September 7, 2016 9 Illustrated
Parts List
 Copyright © 2016, Del Medical Inc. All rights reserved.

This document is the property of Del Medical Inc. and contains confidential and proprietary information
owned by Del Medical Inc. Any unauthorized copying, use or disclosure of this document without the prior
written permission of Del Medical Inc. is strictly prohibited.

Attention: Consult accompanying documents as applicable.

Revision History

Revision Date Reason for Change

A 9-7-2016 Initial Publication

Del Medical Inc. www.delmedical.com

241 Covington Drive Phone:1-847-288-7000
Bloomingdale IL 60108 Fax:1-847-288-7011
USA Toll Free:1-800-800-6006
Table of Contents
Safety Information
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Statement of Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Safety Conventions Used in this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi
Warning Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi
Caution Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vi
Equipment Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
Radiation Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Radiation Safety Regulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ix
Personnel Radiation Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Hazardous Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Radiation Protection Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Restrictions on Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . x
Electromagnetic Compatibility (EMC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
EMC Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
Combining with other Products/Components . . . . . . . . . . . . . . . . . . . . . . xii
Guidance and Declarations for Electromagnetic Compatibility . . . . . . . . xii
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xiv

Chapter 1 — Introduction
1.1 Document Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.2.1 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.2.2 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–1
1.3 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2
1.4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–3
1.5 Applicable Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
1.6 Identification Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–4
Label Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6.1 Equipment Label Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–6
1.7 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–7
1.8 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–8

Chapter 2 — Installation
2.1 Pre-Installation Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.1.1 Installation Tools Required: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.2 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.2.1 Unpacking and Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–1
2.2.2 Collimator and Tube Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–2

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ML03 Collimator Installation, Operation & Service Manual

2.2.3 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7

2.2.4 Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–9

Chapter 3 — Operation
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–1
3.2 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–2
3.3 Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3
3.4 Accessory Rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3–3

Chapter 4 — Periodic Maintenance

4.1 Periodic Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1
4.2 Cleaning External Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

Chapter 5 — Calibration and Adjustments

5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.2 Light Field Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.3 Laser Localizer Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–3
5.4 Lamp Timer Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–5

Chapter 6 — Component Replacement

6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1
6.2 Replacing the LED Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6–1

Chapter 7 — Troubleshooting
7.1 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7–1

Chapter 8 — Electrical Schematic

Chapter 9 — Illustrated Parts List

9.1 Ordering Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.1.1 To Order by Telephone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.1.2 To Order by Fax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.1.3 To Order by Email . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.1.4 Parts Assistance by Email. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
9.2 Available Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2

iv Table of Contents
Safety Information

Introduction
Del Medical X-ray equipment meets high standards of performance and
reliability. We enforce strict quality control techniques to eliminate the
potential for defects and hazards in our products.
This equipment provides an adjustable X-ray source for acquiring images of
parts of a patient’s anatomy. Use of this equipment in any other fashion may
lead to serious personal injury.
These safety guidelines are intended to educate the operator on safety issues
to operate and maintain the ML03 Manual Collimator in a safe manner.

Warning
Read and fully understand this manual before operating this
equipment. Failure to follow operating instructions can result in
serious injury or death.

Statement of Liability
To prevent excess radiation exposure (primary or secondary) to patients or
staff, this equipment must be operated and serviced by trained personnel
knowledgeable in the required safety precautions. While this equipment is
designed for safe use, improper operation can cause serious injury or
equipment damage. The manufacturer or its agents and representatives
assume no responsibility for the following:
1. Injury or danger to any person from X-ray exposure.
2. Overexposure of patients or staff to X-radiation due to improper
techniques or procedures.
3. Injury or danger from improper use of the adjustable column or tube head
assembly.
4. Problems or hazards resulting from failure to maintain the equipment as
specified in this manual.
5. Damage or injury caused by equipment that has been modified or used in
any application other than that intended by the manufacturer.

Safety Information v
ML03 Collimator Installation, Operation, & Service Manual

6. Damage or injury caused by operation of this equipment by unauthorized

or untrained persons.
7. Damage or injury arising from failure to follow the instructions and
procedures in this manual or associated documents, or from failure to use
caution when installing, operating, adjusting, or servicing this equipment.

Safety Conventions Used in this Manual

Specific safety information is presented in this manual in the form of Warning
and Caution statements. Pay close attention to these statements—they contain
important information on avoiding hazards to you or the equipment.

Warning Statements
• indicate hazards or unsafe practices that can cause severe injury or death.
• appear in bold type.
• have a triangular symbol enclosing an exclamation point, with the word
Warning.
• precede the step or piece of information to which they refer.
• appear as the following example:

Warning
This text describes special safety precautions to avoid unsafe practices
that can result in severe injury or death.

Caution Statements
• indicate hazards or unsafe practices that can cause minor injury, or
product or property damage.
• appear in bold type.
• have a triangular symbol enclosing an exclamation point, with the word
Caution.
• precede the step or piece of information to which they refer.
• appear as the following example:

Caution
This text describes special safety precautions to avoid unsafe practices
that can result in personal injury or product or property damage.

vi Safety Information
 ML03 Collimator Installation, Operation, & Service Manual

Equipment Safety Guidelines

The ML03 Manual Collimator is intended for medical diagnostic purposes
only. Observe the following general safety precautions:
• Do not use this equipment for anything other than medical diagnosis.
• Observe all warnings and cautions, stated or implied, in this manual and
the manuals for associated equipment.
• Comply with all safety labels on the equipment.
• Permit only properly trained and qualified personnel to operate this
equipment. Because this equipment produces ionizing radiation,
operators must meet all state and local requirements and regulations.
• Permit only qualified personnel to access internal parts.
• When planning for and installing this equipment, observe all local and
national regulations, and establish safe exposure procedures.
• X-rays pose a health risk for both patients and operators. Take all
measures to minimize radiation exposure to any persons.
• Routinely inspect all movable assemblies and parts of this equipment
according to this manual.
• Provide protective earth grounding for all components in compliance with
applicable regulations.
• This equipment contains no user-serviceable parts. For service assistance,
contact your service representative.
• Do not defeat or bypass built-in equipment safety features.
• Do not operate this equipment in the presence of moisture.
• Before servicing this equipment, turn off all electrical power to this system
and all its peripheral equipment (generator, wallstand, etc.) at the power
sources. Also, make sure that the power sources are locked out and tagged
“Equipment Being Serviced”. Some components inside the system have
other external power sources, which is why all peripheral equipment must
also be turned off.
• Before operating this equipment, operators must know the location of all
emergency stop switches (if installed), which allow immediate shutdown
in the event of unintended motion or catastrophic equipment failure.
• The shielding of the collimator is designed for tube potentials up to 150
kV. Do not use this collimator with a higher tube potential.
• The X-ray cone from the tube must be reduced to an angle of 28° before it
enters the collimator.
The following warnings and cautions are specific to the ML03 Manual
Collimator. Read them carefully—some of them are not obvious to typical
equipment use.

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ML03 Collimator Installation, Operation, & Service Manual

Warning
To avoid serious electric shock, disconnect all generator power and
follow the discharge procedure before servicing, disconnecting high-
tension cables, or removing access panels.

To avoid the dangerous and cumulative effects of X-rays, minimize

radiation exposure to any and all patients and staff.

Do not operate this equipment in an explosive atmosphere (such as

anesthetic gas). This equipment is not suitable for use in the presence
of a flammable anesthetic mixture with air, oxygen, or nitrous oxide.

To avoid injury due to a falling collimator, follow the fastening

instructions in this manual and ensure mounting screws are secure.

Caution
To reduce risk of radiation overdose, select filters carefully.

To avoid burns, avoid contact with the lamp housing.

To avoid hand or finger injury due to being pinched or crushed

between the collimator and other parts of the system, exercise care.
when manipulating or rotating the collimator.

Do not look into the light or laser beam.

Radiation Protection
Serious detrimental health effects can result from exposure to both short-
term/high-level and long-term/low-level X-rays. Become familiar with the
effects of both types of radiation exposure, and take appropriate measures to
minimize exposure. Some effects of X-radiation are cumulative over a period
of months or years. Most importantly, avoid exposure to the primary beam at
all times.
X-ray facilities typically use lead to shield the radiologist's workstation. The
typical workstation partition is generally effective in reducing residual
radiation to a safe level. Windows in the partition are typically glazed with
lead glass and provide effective protection. Do not leave the protected area
during exposure.
Any object in the path of the primary beam produces scattered radiation,
which can result in a substantial radiation dose to unprotected persons. To
minimize exposure to scattered radiation, use movable lead screens, and

viii Safety Information

 ML03 Collimator Installation, Operation, & Service Manual

lead-impregnated gloves and aprons. These protective devices must contain a

lead (or equivalent) thickness of at least 0.25 mm. Use such protective devices
for all operators, observers, and/or servicing personnel exposed to radiation
fields of five or more milli-Roentgens per hour.
The X-ray system produces X-rays only when high voltage is applied to the
X-ray tube. When the high voltage is removed, X-ray emission ceases
immediately.
When the distance between the X-ray tube focal spot and the patient’s skin is
decreased, the radiation dose to the patient increases.
Ensure audio and visual communication between operator and patient even
during exposure. This may require video cameras or an intercom.
To minimize risk, ensure that all operating personnel are educated in the
hazards of radiation and understand the safety requirements for X-ray
operation. Review the manuals for each component in the system.

Warning
Ensure exposure parameters are properly adjusted to within safety
limits.

Caution
Incorrectly positioning the X-ray tube and collimator can cause the
X-ray field to be misaligned, resulting in an unacceptable image and
the need to re-expose.

Radiation Safety Regulation

Ensure that all operators of this equipment, and their supervisors, are fully
acquainted with recommendations from the following authorities:
• Center for Devices and Radiological Health (CDRH)
• National Institute for Standards and Technology (NIST)
• National Council on Radiation Protection and Measurements (NCRP)
• International Commission on Radiological Protection (ICRP).
Current sources of information include the following:
• National Council on Radiation Protection Report No. 33
(“Medical X-ray and gamma ray Protection for Energies up to
10 MeV-Equipment Design and Use”).
• National Bureau of Standards Handbook No. 76 (“Medical X-ray Protection up
to Three Million Volts”). Refer to NCRP Report No. 33.

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ML03 Collimator Installation, Operation, & Service Manual

• Current recommendations of the International Commission on

Radiological Protection.

Personnel Radiation Monitoring

Monitoring radiation exposure to personnel provides a valuable assessment
of safety measures, and can reveal inadequate or improper protection
practices or serious exposure situations.
The most effective monitoring method is the use of instruments to measure
the exposure (in rads). Take this measurement at all locations where the
operator may be inadequately shielded during exposure.
Another, less accurate, method is to place film at strategic locations. After a
specified period of time, develop the film to determine the amount of
radiation. Fluorescent screens used in a darkened room can also detect
excessive radiation.
Another common method is for personnel to wear film badges, which contain
X-ray-sensitive film and metal filters of varying degrees of X-ray
transparency.

Hazardous Materials
X-ray equipment can contain lead and/or oil. Refer to the equipment manuals
or contact Del Medical for additional information regarding use and disposal
of hazardous materials.

Radiation Protection Survey

A radiation protection survey must be made by a qualified expert after every
change in equipment or operating conditions that might increase the
probability of personnel receiving more than the maximum permissible dose
equivalent.

Restrictions on Use
The hardware specified for intended applications of the ML03 Manual
Collimator has been selected, tested, and verified by Del Medical to meet
applicable regulatory agency requirements for those countries where it is
offered for sale with respect to its intended applications.

x Safety Information
 ML03 Collimator Installation, Operation, & Service Manual

Warning
Do not install components or accessories not intended for use with
this system. Failure to comply can cause injury or equipment damage.

You are responsible for ensuring that the application and use of this
equipment does not compromise the patient contact rating of any equipment
used in the vicinity of or in conjunction with the system.

Electromagnetic Compatibility (EMC)

This equipment complies with national and international laws and
regulations relating to electromagnetic compatibility (EMC) when used for its
intended purposes. Such laws and regulations define electromagnetic
emission level limits and immunity against external electromagnetic
interference.

EMC Precautions
Medical electrical equipment requires special precautions with regard to EMC
information in this manual. When installing and operating this equipment.
you must comply with the EMC information in this document. This
equipment is intended for use by health care professionals only.

Caution
The use of accessories and cables other than those specified (or
supplied by Del Medical as replacements) may cause higher emission
or lower immunity levels.

This equipment may cause radio interference or disrupt nearby

equipment. You may need to take mitigation measures, such as re-
orienting or relocating the tubestand, or shielding the location.

Communications among wireless devices (e.g., mobile devices or

printers) can affect medical equipment. Exercise caution when using
such devices within the specified radius of this equipment.

To avoid equipment damage, do not touch pins on connectors

identified with the ESD warning symbol. Also, before connecting
other devices to these connectors, follow proper electrostatic discharge
procedures.

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ML03 Collimator Installation, Operation, & Service Manual

Combining with other Products/Components

To ensure safety, use only products/components approved by Del Medical in
combination with this equipment. To learn the current approval state of
combinations and upgrades, contact your sales representative.

Caution
Avoid using this equipment near, or stacked on, other equipment. If
this is necessary, first verify normal operation for this configuration.

This equipment might experience interference from other equipment,

even if the other equipment complies with CISPR emission
requirements.

Guidance and Declarations for Electromagnetic Compatibility

The following tables show compliance test results.

Emissions
The ML03 Manual Collimator is intended for use in the electromagnetic
environment specified in the following table. You must ensure that it is used
in such an environment

Emissions Test Compliance Guidance

RF emissions Group 1, Class B The Collimator ML03 uses RF energy only for its
CISPR 11 internal function. Therefore, its RF emissions are
very low and are not likely to cause any interference
in nearby electronic equipment.
Harmonic emissions Not Applicable The Collimator ML03 is suitable for use in all
IEC 61000-3-2 establishments, including domestic establish-
ments and those directly connected to the pub-
lic low-voltage power supply network that
supplies buildings used for domestic purposes.
Voltage fluctuations/ Not Applicable
Flicker emissions
IEC 61000-3-3

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Immunity
The ML03 Manual Collimator is intended for use in the electromagnetic
environment specified in the following table. Ensure that it is used in such an
environment

IEC 60601 Compliance

Immunity Test Test Level Level Guidance
IEC 61000-4-2 ± 6 kV contact ± 6 kV contact Floors should be wood, concrete or ceramic tile. If
Electro-static dis- ± 8 kV air ± 8 kV air floors are covered with carpet or other synthetic
charge (ESD) material, the relative humidity should be at least
30%.
Electrical fast Not applicable for ± 1 kV for input/ Mains power quality should be that of a typical com-
transient/burst power supply lines output lines mercial or hospital environment.
IEC 61000-4-4 ± 1 kV for input/
output lines
Surge Not applicable Not applicable
IEC 61000-4-5
Voltage dips, short Not applicable Not applicable
interruptions and
voltage variations
on power supply
input lines
IEC 61000-4-11
Power frequency 3 A/m 3 A/m Power frequency magnetic fields should be at
(50/60Hz) levels characteristic of a typical location in a
Magnetic field typical commercial or hospital environment.
IEC 61000-4-8
Separate portable and mobile RF communications
equipment from the ML03 Manual Collimator and
cables, by the following minimum distance, d, in
meters:
Conducted RF, 3 Vrms, 150kHz to 3V
IEC 61000-4-6 80MHz d = 1.2/ √P

Radiated RF, 3 Vrms /m, 80MHz 3 V/m

IEC 61000-4-3 to 2.5GHz d = 1.2 √P (80 MHz to 800 MHz)
d = 2.3 √P (800 MHz to 2.5 GHz)

where P is the maximum output power rating of the

transmitter in Watts (W) per the manufacturer.
Field strengths from fixed transmitters, as deter-
mined by an electromagnetic site survey, should be
less than the compliance level in each frequency
range.
Interference may occur in the vicinity of equipment
marked with the symbol.

Note 1: At 80 MHz and 800 MHz, the higher frequency range applies.
Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption a and reflection from structures, objects and people.

Note: Field strengths from transmitters, such as base stations for wireless/cordless
telephones, land mobile radios, amateur radio, or AM/FM/TV stations, cannot be
predicted with accuracy. To assess the electromagnetic environment affected by fixed

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ML03 Collimator Installation, Operation, & Service Manual

RF transmitters, consider an electromagnetic site survey. If the measured field

strength exceeds the applicable RF compliance level, monitor the equipment to verify
normal operation. If abnormal performance is observed, additional measures may be
necessary, such as re-orienting or relocating this equipment.

Over the frequency range of 150 kHz to 80 MHz, field strengths should be less than
3 V/m.

Separation
This equipment is intended for use in an electromagnetic environment in
which radiated RF disturbances are controlled. You can help prevent
electromagnetic interference by maintaining a minimum distance between
transmitting equipment and this system per the following recommendations
and per the maximum output power of the communications equipment.

Separation distance in mete rs, by transmitter frequency

Rated maximum output
power (P), in Watts, of 150 kHz to 80 MHz 80 MHz to 800 MHz 800 MHz to 2.5 GHz
transmitter d = 1.17√P d = 1.17√P d = 2.33√P
0.01 0.12 0.12 0.23
0.1 0.38 0.38 0.73
1 1.2 1.2 2.3
10 3.79 3.79 7.27
100 12 11.67 23
Note 1: At 80 MHz and 800 MHz, the higher frequency range applies.
Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption a and reflection from structures, objects and people.

Grounding
Provide protective earth grounding for all components. All associated
components must be grounded to a common bus according to national and
local electrical codes. Ensure that the earth grounding connections between
the tubestand and the host system are maintained at all times.

Wiring Safety Information

• During installation, make sure that all protective ground wire connections
are completed before the equipment is turned on.
• Regulations of professional associations concerning safety and accident
prevention must be observed.

xiv Safety Information

1 Introduction

Introduction
1
1.1 Document Information
This manual provides installation, operation, and service information for the
ML03 Collimator. For specific information regarding the operation and
service of the tube support device, see the appropriate tubestand or tube crane
manual.

1.2 Description
The Del Medical ML03 Collimator is a manual X-ray collimator designed for
use in radiography. The modular design allows creating a configuration
tailored to your specific needs.

1.2.1 Standard Features

• LED field light localizer with high brightness and extended lifetime
• Shutters close to the source reduce extra-focal radiation
• Scales for four different SIDs facilitate the proper setting of the X-ray fields
• Rotation by ± 45° with a detent in the 0° position
• SID tape measure
• Laser crosshairs for centering the receptor.
• Accessory rails for additional filters.

1.2.2 Options
• Front panel in inch designations, or front panel in centimeter designations
• Additional prefilters for manual operation: 0.1, 0.2 and 0.3 mm Cu
• DAP chamber

1 Introduction 1-1
ML03 Collimator Installation, Operation, & Service Manual

1.3 Dimensions

3.2” (80 mm)

8.6” (217 mm)

0.6” (14 mm)

7.0” (178 mm) 13.2” (333 mm)

9.4” (238 mm) 14.0” (351 mm)

Figure 1-1. Dimensions, top and side views

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1.4 Specifications
Description Value or Range
Weight 19.4 lbs ±1.1 lbs (8.8 kg ±0.5 kg)
Aperture Angle 27° (focal distance of 3.2”)
Angle of Rotation (around central greater than 45°, two directions
beam axis)
Maximum field size 19”x19”, SID=40” (48cm×48cm, SID=100cm), (focal
distance of 3.2”)
Minimum field size 1.2”x1.2”, SID=40” (3cm×3cm..SID=100cm), (focal
distance of 3.2”)
Light source DC 3.3V /10W LED
Laser optical output 2.4 to 4.0 mW
Laser wavelength 640 to 660 nm, at 77°F (25°C)
Radiation Leakage less than 0.5 mGy/h
Field Size Scale, Inches 5/7/8/9.5/10/12/14/16/17
Field Size Scale, Metric (cm) 13/15/18/20/24/30/35/40/43
Input Voltage 24V±10% DC or AC
Input Current 1 A maximum
Temperature Limits Transit/Storage: –40°F to +158°F (–40°C to +70°C)
Operating: +50°F to +95°F (+10°C to +35°+C)
Relative Humidity Limits Transit/Storage: 95%
Operating: 20%-75% Non-Condensing
Barometric Pressure Limits Transit/Storage: 500 hPa to 1060 hPA
Operating: 700 hPa to 1060 hPA
Degree of protection against Per EN 60529, IPX0
ingress of water
Materials Used Focus Near Collimator: Pb 2.5 mm
Filters: Cu 0.1 mm and Cu 0.2 mm
Collimation: Pb 3 mm
Inherent Filtration Reflector: Al equivalent 2.0 mm/70 kV
Output Window: Al equivalent 1.0 mm/70 kV
Accessory Mounting Maximum Weight: 15.5 lb (7 kg)
Maximum Weight, rotating accessory: 6.6 lb (3 kg)
Width: 7” (177.5 mm)
Depth: 7” (177.5 mm)
Maximum Torque: 11 ft-lb (15 Nm)
Certifications: Conforms to AAMI Standard ES60601-1
Certified to CSA Standard C22.2 No. 60601-1

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1.5 Applicable Standards

The ML03 collimator complies with the following regulatory requirements
and design standards:
• IEC 60601-1:2005, Medical electrical equipment – General requirements for
basic safety and essential performance
• IEC 60601-1-2:2007, Medical electrical equipment - Part 1-2: General
requirements for basic safety and essential performance; Collateral
standard: Electromagnetic compatibility; Requirements and tests
• ISO 14971:2007, Medical devices - Application of risk management to
medical devices
• IEC 60601-1-3: 2008, Medical electrical equipment - Part 1-3: General
• requirements for basic safety and essential performance - Collateral
standard: Radiation protection in diagnostic X-ray equipment
• IEC 60601-2-54:2009, Medical electrical equipment - Part 2-54: Particular
requirements for the basic safety and essential performance of X-ray
equipment for radiography and radioscopy
• IEC 60825-1:2007, Safety of laser products-Part 1: Equipment classification
and requirements

1.6 Identification Labels

The tubestand components have manufacturing and certification information
affixed. The manufacturing label contains:
• The full name and address of the manufacturer of the component
• The place, month, and year of manufacture
• The model number and serial number of the component
The certification label also states that the component complies with either
“21CFR, Subchapter J”, or the applicable DHHS standards under the
Radiation Control for Health and Safety Act of 1968 (or its equivalent).
A label may combine both manufacturing and certification information.

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Label Location
The locations of the collimator labels are shown in Figure 1-2 and Figure 1-3.

Figure 1-2. Labels, underside location

Figure 1-3. Labels, side location

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ML03 Collimator Installation, Operation, & Service Manual

1.6.1 Equipment Label Symbols

The following table defines symbols typically used on component labels.

Potential hazard to operators, service personnel or equipment.

Dangerous voltage is present and accessible.

A protective earth terminal or ground.

Read and understand this manual before using this machine.

Failure to follow operating instructions can result in death or
serious injury.

IEC 60601-1 Type B classification. Type B equipment provides a

particular degree of protection against electric shock, particularly
regarding allowable leakage currents and reliability of the
protective earth connection (if present).

Dispose of this equipment according to local laws and regulations.

Because this equipment contains electronic components, dispose
of it separately from household waste. When the equipment
reaches its end of life, contact local authorities to learn about
disposal and recycling options.

This equipment emits sounds.

Alternating Current

This product contains no field serviceable parts.

Special cleaning instructions apply to this product.

This item is heavy and may pose a lift hazard.

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This item is a UL Classified Device.

This item is a UL Listed Device

This item is a UL Recognized Component

This item is a CSA Listed Device

This item is an ETL Listed Device

This is the date of manufacture.

This identifies a product manufacturer.

This device emits laser radiation.

This product is RoHS compliant. RoHS marks can vary greatly

from one product to the next.

This product meets the requirements of applicable EC directives.

Table 1-2: Definition of symbols found on device labels.

1.7 Abbreviations
AEC Automatic Exposure Control
AP Anteroposterior
APR Anatomically Programmable Radiography
AWG American Wire Gauge
Btu/hr British Thermal Unit/hour
CAN Controller Area Network
CDRH Center for Devices and Radiological Health

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CE Communautés Européennes
DAC Digital to Analog Converter
DFMTS Digital Floor Mounted Tubestand
DR Digital Radiography
IEC International Electrotechnical Commission
ga Gauge
hPa Hecto Pascal
HT High Tension
ICRP International Commission on Radiation Protection
inHg Inches Mercury
IPM Intelligent Power Module
kN kiloNewton
kV kilovolt
kVp peak kilovoltage
kW kilowatt
LAT lateral
mA milliampere
mAs milliampere second
MeV mega-electron Volt
NCRP National Council on Radiation Protection and Measurements
NIST National Institute for Standards and Technology
OBL oblique
PA posteroanterior
PBL Positive Beam Limitation
PID Patient ID
PN Patient Name
RAO Right Anterior Oblique
UL Underwriters Laboratories

1.8 Glossary
Automatic Exposure Control (AEC) — AEC uses an ionization chamber or a
solid-state detector within the Bucky to command the X-ray generator to stop
the exposure when the correct image density is reached.
AEC field — Commonly known as ionizing vector, the AEC field measures the
dose of X-ray in the interested region.
Angle of tube rotation — This is the angle of deviation from the vertical
direction when the tube rotates, and ranges from -180 to 180 degrees.
Bucky/Grid Cabinet — The component that includes a film cassette, AEC,
moving or stationary grid, and related components. In a Digital Radiology
system, the Bucky contains a Digital Radiology detector instead of a film
cassette.

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Collimator — Device that regulates the size and shape of the X-ray beam to
accurately localize the area of interest on the patient, while reducing overall
patient irradiation exposure.
Free Mode — Exposing position independent of a table or wallstand.
Generator — Device that supplies power to and controls the X-ray tube.
N — Newton, the amount of the net force required to accelerate a mass of one
kilogram at a rate of one meter per second.
kVp — Peak kilo-volts, the highest energy of X-rays emitted by an X-ray tube
(equal to the peak applied tube voltage).
LAT — Lateral view position for X-ray exposure.
Longitudinal — Head-to-foot positioning of focal spot.
mAs — Milliampere-seconds. Combined with kVp, it indicates the dose of
X-rays.
OBL — Oblique view position for X-ray exposure.
Portrait Position — The long dimension parallel to the patient axis.
SID — Source to Image Distance; the distance from the source of the X-rays to
the film or detector plane.
Table Mode — Exposing position where the patient lays on a table
Wall Mode — Exposing position where the patient stands in front of a
wallstand.
Technique Parameter — Any of the parameters describing the properties of
an X-ray beam exposure, including beam energy (kVp), beam intensity (mA),
duration (seconds), time-intensity factor (mAs), and at times, Source to Image
Distance (SID).
Transverse — Cross table (front-to-rear) travel of focal spot.

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1-10 1 Introduction
2 Installation

Installation
2
2.1 Pre-Installation Planning
The ML03 Collimator is shipped assembled, but may require some
disassembly and reassembly during installation. Review all installation,
assembly and calibration instructions before beginning the installation. Save
all packing materials until after the installation is complete. Verify that the
physical location, cabling arrangement and junction boxes are in readiness for
permanent installation of the collimator.
Note: To prevent high-temperature damage, cables specified for temperatures up to
176°F (80°C) are recommended.

2.1.1 Installation Tools Required:

• Slotted screwdriver
• Metric hex (Allen) wrenches: 3 mm, 4 mm, and 5.5 mm
• Torque wrench
• Ground wire test meter
• Digital multimeter
• Spring Balance

2.2 Installation Instructions

Permit only qualified staff to unpack, install and operate the collimator unit.
Only the Operation and Maintenance chapters are intended for the end user.
All other instructions are intended for installation and service personnel only.
Attention: Do not drill additional holes in the cover of the collimator.

2.2.1 Unpacking and Placement

Upon receipt, inspect the carton for exterior damage during transportation. If
any damage is evident, immediately inspect for concealed damage to
component parts. If there is concealed damage, file a claim with the
transportation company immediately.
1. Before unpacking, transport the collimator box location where the ML03
Collimator will be installed.

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ML03 Collimator Installation, Operation, & Service Manual

2. Unpack the shipping box. Remove all additional papers attached to the
packaging and keep them with the system documents. Keep the cover on
the input window until the final installation of the collimator on the tube.
3. Locate and unpack the hardware kit, shown in Figure 2-1.

Spacers

Mounting Screws

Flange

Long Lever
(Not Used)

Figure 2-1. Hardware kit

2.2.2 Collimator and Tube Mounting

The ML03 Collimator requires a focus-to-flange distance of 3.15” (80 mm). Use
the flange provided in the hardware kit and perform the following steps.
Note: The unit supporting the collimator must be able to support a load of 53 lbs (24
kg, including the weight of any accessories).

Procedure
1. From the hardware kit, locate the mounting flange and select the spacers
required for the X-ray tube to maintain correct focal-spot-to-port distance.
Refer to the X-ray tube manual for the correct spacing distance from the
focal spot to the tube mounting port or see the inset “Selecting the Correct
Spacers” on page 2-3.
The hardware kit contains the following spacers:
• 7 mm (1)
• 3 mm (1)
• 1 mm (2)
• 0.5 mm (1)

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Selecting the Correct Spacers

The distance from the associated X-ray tube’s focal spot to the bottom of the
mounting flange must be 80 mm (3.15”). Due to variations in tubes or
mounting apparatus, the need for spacer rings can vary.

Focal Spot
Tube

80mm Platform

P + S + 18.5mm Spacers

ML03 Flange
(18.5mm)

Collimator

Use the Spacers Formula and/or the Spacers Information Table (both
below), where A = tube focal-spot-to-port distance, and B = bottom-of-tube
to bottom-of-flange distance.

Spacers Formula
spacers total = 80 - (A + P + 18.5)
Example with DFMTS and E7239FX: 80 - (53 + 6 + 18.5) = 2.5mm of spacers

Spacers Information Table

7239, 7242, 7252, 7254, 7255,
RAD 13/14/68/74 RAD 21/44/56/60/92
tube FS to port 53 mm 56 mm
spacers needed, trunnion (0mm) 8.5 mm 5.5 mm
spacers needed, OTC platform (5mm) 3.5 mm 0.5 mm
spacers needed, tubestand platform 2.5 mm none
(6mm)

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2. Place the spacers on the flange as shown in Figure 2-2. and align the four
holes.

Spacers

Flange

Figure 2-2. Spacer orientation (generic example)

3. Set the X-ray tube in the tube mount. Attach the flange and spacers at the
underside of the tube mount with the flange notch in the rear left corner,
and secure with the four mounting screws provided, as shown in
Figure 2-3.

Tab

Notch

Figure 2-3. X-ray tube mounting

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4. After verifying the tube is secured to the platform mount, turn the entire
handlebar assembly upside down (if possible) as shown in Figure 2-4.

Figure 2-4. Tube mount upside down (typical example)

5. On the top of the collimator, use a 4 mm hex wrench to back out the 3
mounting screws (Figure 2-5), and remove the black plastic shipping cap.
6. With a 3 mm hex wrench, remove the lever shipping screw.

Mounting Screws
(1 of 3)

Lever Shipping
Screw

Shipping Cap

Figure 2-5. Shipping cap and lever shipping screw

7. Inspect the adjustment of the off-focal blades. Each blade must have a
distance of up to 1.0 mm to the pin of the adjustment gauge, when the
rectangular blades are totally closed.
If a blade protrudes into the beam path, carefully bend the leaf towards
the outside and out of the path.Lubricate the flange with a small amount
of Longtime PD2.
8. Lift the collimator upside down over the tubemount. While pushing in the
lever, carefully set the collimator onto the flange. Release the lever and
rotate the collimator slightly until the lever snaps into place.
Note: The collimator blades are fragile. Exercise extreme care.

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9. For a rotating flange:

(For a fixed (non-rotating) flange, skip to the next step.)
a. Tighten one of the three mounting screws (Figure 2-6) until the
collimator cannot be rotated by hand.
b. Hook a spring balance to the lever of the rotating flange.
c. Loosen the screw to the threshold at which the collimator can turn
when a force of about 5.5 lbs (20 – 30 N) is applied to the lever via the
spring balance.
d. Tighten a 2nd screw until the collimator cannot be rotated by hand,
then loosen the screw to the threshold at which the collimator can turn
when a force of about 10 lbs (45 N) is applied to the lever via the spring
balance.
e. Tighten the 3rd screw until the collimator cannot be rotated by hand,
then loosen the screw to the threshold at which the collimator can turn
when a force of about 14.5 lbs (65 N) is applied to the lever via the
spring balance.

Mounting Screws

Lever

Figure 2-6. Collimator mounting screws

10. Optional: For a fixed (non-rotating) flange:

a. Tighten one of the three mounting screws (Figure 2-6) until the
collimator cannot be rotated by hand, then loosen the screw by a half
turn.
b. Repeat this step for a 2nd screw.
c. Using a torque wrench, tighten the 3rd screw until the collimator
cannot be rotated by hand, but do not tighten more than 0.6 lbs (3 N).
d. Tighten the first 2 screws to less than 0.6 lbs (3 N).

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Warning
Screws fastening the collimator to the tube assembly can become
loose, posing an injury risk due to a falling collimator. Ensure
mounting screws are secure.

2.2.3 Electrical Connection

The ML03 Collimator requires a power supply of 24 VDC or VAC at 1 A,
supplied by the X-ray system. You can also connect a remote switch to
manually turn on the lamp and laser.

Procedure
1. Use a 3 mm hex wrench to remove the 2 rear-cover mounting screws. See
Figure 2-7.

Cable Access Ports

Rear Cover

Mounting Screws

Figure 2-7. Rear cover

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2. Route the 24 V power cable (side port recommended) and connect the
wires to terminal connector X2 (see Figure 2-8 and Figure 2-9).

Cable Clamps

GND

X2 24V

X5 Lamp Remote

Figure 2-8. Collimator connections

-0VDC / 0VAC +24VDC / 24VAC

X2

Figure 2-9. Collimator power connections, detail

3. Optional: Connect the remote lamp/laser switch to connector X5.

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 ML03 Collimator Installation, Operation, & Service Manual

Note: A switch closure turns on the lamp and laser. Do not supply voltage at
this connector.
4. Connect the ground wire to the ground lug. See Figure 2-10.
Ground (GND) Lug

Figure 2-10. Collimator ground connection

5. Reinstall the collimator rear cover.

2.2.4 Testing
This Product is installation class I. Before operating the equipment, perform a
ground continuity test according to IEC 60601-1 to avoid electric hazards. In
addition, to prevent electrical shock and personal injury, ensure there is no
damage to the insulation of the input cables.
Test the rotation of the collimator. It should smoothly rotate from the 0° stop
position to 45° in either direction. Ensure that rotation does not cause the
wiring harness to become taut.

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2-10 2 Installation
3 Operation

Operation
3
3.1 Introduction
This section provides an overview of the ML03 Collimator operating features.

Caution
Read and fully understand this manual before operating this
equipment. Failure to follow operating instructions can result in
serious injury or death.

Ensure the collimator can be operated safely.

To avoid burn injury, do not touch the lamp housing or the heatsink.

To reduce risk of radiation overdose, select filters carefully.

To avoid hand or finger injury due to being pinched or crushed

between the collimator and other parts of the system, exercise care.
when manipulating or rotating the collimator.

Do not look into the light or laser beam.

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ML03 Collimator Installation, Operation, & Service Manual

3.2 Front Panel

Figure 3-1 shows the controls and displays on the ML03 front panel.
In-Out (Depth) Adjustment Knob Left-Right (Width) Adjustment Knob

Lamp/Laser Button Tape Measure

Figure 3-1. Collimator front panel

In-Out Adjustment Knob — This knob adjusts the depth of the light and
X-ray field to match the depth of the receptor.
Left-Right Adjustment Knob — This knob adjusts the width of the light and
X-ray field to match the width of the receptor.
Lamp Button — Press this button to turn the lamp and laser crosshairs on.
These turn off automatically after about 30 seconds.
Tape Measure — Use the tape measure to set the SID distance between the X-
ray head and the receptor image or film plane. Markings are in both inches
and centimeters. The tape starts at 7” (17.8 cm), which is the distance between
the X-ray tube focal point and the bottom of the collimator.

Tape Measure

Figure 3-2. Tape measure location

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 ML03 Collimator Installation, Operation, & Service Manual

3.3 Rotation
You can rotate the collimator out of the 0° stop position by pushing the stop
lever towards the front to release the collimator, then turning the collimator.
The maximum rotation in both directions is 45°. See Figure 3-3.

Stop Lever
(Top Rear)

Figure 3-3. Collimator rotation

3.4 Accessory Rails

The accessory rails let you mount additional filters or other accessories to the
underside of the collimator. Slide the accessory in from the front. A locking
spring tab in the left rail (Figure 3-4) prevents the accessory from slipping out.

Locking Spring Accessory Rails

Figure 3-4. Accessory rails

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3-4 3 Operation
4 Periodic Maintenance

Periodic Maintenance
4
4.1 Periodic Maintenance Schedule
To assure continued safe performance of this X-ray equipment, you must
adhere to a preventive maintenance program. Maintenance procedures for X-
ray equipment are generally required within 30 days after installation, and
periodically thereafter. Safe equipment performance also requires the use of
service personnel who are specifically trained and experienced with medical
X-ray apparatus.
Refer to the schedule in Table 4-1for information on when to perform periodic
maintenance.
Note: Due to varying operating conditions, the procedures listed below may be
required at greater or lesser intervals. Adjust these intervals according equipment
performance.

What to Do Weekly Monthly 6 Months

Clean external surfaces. X
Inspect equipment movement. X
Clean and lubricate the floor tracks. X
Inspect counterweight cables for wear. X
Inspect all fasteners for tightness. X
Perform a mechanical and electrical inspection. X
Table 4-1. Periodic maintenance schedule

4.2 Cleaning External Surfaces

Tools Required
• Lint-free cleaning wipes
• Non-abrasive, hospital-grade cleaner
• Brush to remove dust.
• Water or a lukewarm diluted household cleaning agent solution.
• For plastic surfaces, special Plexiglas cleaning agents, dishwashing
detergent, soapy water or laundry detergent.
• For enameled surfaces, a special cleaning agent.

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Procedure
1. Clean and disinfect all contaminated parts.
2. Clean and sanitize all parts that have contact with the patient.
3. Wipe the collimator with a damp cloth or cotton pad.
Observe the points listed below.

Warning
Before servicing this equipment, turn off electrical power to the
collimator and all of its peripheral equipment (generator, table,
wallstand, etc.) at the power sources to avoid serious injury. Also,
ensure that power sources are locked out and tagged “Equipment
Being Serviced”. Some components have other power sources, which
is why all peripheral equipment must also be turned off.

Warning
This equipment is NOT classified as anesthetic-proof, and may ignite
inflammable anesthetics. Flammable agents used for skin cleaning or
disinfecting can be an explosion hazard.

• Ensure the power has been disconnected and that the emergency switches
have been activated, before starting any cleaning operation.
• Ensure no liquid gets into the unit.
• Do not immerse the equipment, including any components or accessories,
in liquid.
• Do not autoclave the equipment, including any component or accessories.
• Do not use acid, abrasive products or solvents (such as acetone) on the
machine as this will damage the finish.
• Only the surface areas of unit parts, including accessories and connection
cables, should be disinfected using a gaseous disinfectant.
• Clean painted parts with a cloth and products appropriate for cleaning
plastic materials; after cleaning, wipe the surfaces with a clean, dry cloth.
• Do not spray cleaning or disinfection solution directly on the equipment.
To disinfect, moisten a cloth with a 70% isopropyl alcohol solution or
equivalent and wipe the surface of the equipment.
• When disinfecting the examination room, ensure the unit is covered with
plastic sheets.
• Do not let cleaning liquids seep into the openings of the system (e.g., air
openings or gaps between covers).

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• Harsh cleaning agents such as acetone or alcohol can damage the

enameled surface of the collimator housing. Use special enamel cleaning
agents.
• Solutions of common surface disinfectants (e.g. aldehyde based and/or
amphoteric based surfactants) are recommended for disinfection. Phenol-
based or chlorine-releasing agents can harm the surfaces or cause
corrosion and therefore are not recommended for cleaning. The same
applies to undiluted solutions with a high content of alcohol (e.g., cleaning
agents to disinfect hands).
• The concentration of disinfectants in the air must not exceed the
statutorily defined limit. Observe instructions given by the disinfectant
manufacturer.

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4-4 4 Periodic Maintenance

5 Calibration and Adjustments

Calibration and
Adjustments 5
5.1 Introduction
This chapter provides calibration and adjustment procedures for the ML03.
Do not perform any calibration procedures until all associated tables and
wallstands are secured to their permanent locations.

Caution
Read and fully understand this manual before operating this
equipment. Failure to follow operating instructions can result in
serious injury or death.

Ensure the collimator can be operated safely.

To avoid burn injury, do not touch the lamp housing or the heatsink.

To avoid hand or finger injury due to being pinched or crushed

between the collimator and other parts of the system, exercise care.
when manipulating or rotating the collimator.

Do not look into the light or laser beam.

5.2 Light Field Adjustment

If the light field does not match the radiation field, you must perform the
following adjustment to align the crosshairs and outer edges.

Procedure
1. Remove power from the system.

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ML03 Collimator Installation, Operation, & Service Manual

2. Use a 3 mm hex wrench to remove the 2 rear-cover mounting screws, and

remove the rear cover. See Figure 5-1.

Rear Cover

Mounting Screws

Figure 5-1. Rear cover

Note: Use insulated tools to avoid short-circuit accidents.

3. Apply power to the system.
4. Adjust direction x (height, or depth) by turning the height screw
(Figure 5-2).
5. Adjust direction y (width) by turning the width screw.
6. Adjust the size (scale) by turning the scale screw.

Height

Width

Scale

Figure 5-2. Light field adjustment screws

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Note: Do not back out the adjustment screws to the point beyond which you feel
resistance from their compression springs. These screws must not be loose.
7. You may need to readjust the crosshairs window. To do this, loosen the
four fastening screws in the holder frame.
8. Continue to “Laser Localizer Adjustment” on page 5-3.

5.3 Laser Localizer Adjustment

If the laser line does not align in the center of the X-ray field, perform this
procedure.

Procedure
1. Remove power from the system.
2. Use a 3 mm hex wrench to remove the 2 rear-cover mounting screws, and
remove the rear cover. See Figure 5-3.

Rear Cover

Mounting Screws

Figure 5-3. Rear cover

Note: Use insulated tools to avoid short-circuit accidents.

3. Remove the front-panel knob covers and position indicators
4. Remove the two knobs by unlocking the nuts with a 10 mm hex wrench.

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ML03 Collimator Installation, Operation, & Service Manual

5. Remove the 2 front panel mounting screws on the top of the front panel
(Figure 5-4), and remove the front panel. .

Mounting Screws

Figure 5-4. Front panel mounting screws

6. Apply power to the system.

1. Loosen the two screws on the laser holder and rotate the laser light until
the red laser positioning line coincides with the center line of the light
field.

Locking Screws

Figure 5-5. Laser locking screws

2. Tighten the two laser holder screws.

3. Reinstall the front panel.
4. Reinstall the position indicators, knobs, and knob covers.
5. Reinstall the rear cover.

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5.4 Lamp Timer Adjustment

An internal timer turns the lamp off after either .30 seconds or 60 seconds,
depending on how the PCB is optioned. To change this setting, perform the
following procedure.

Procedure
1. Remove power from the system.
2. Use a 3 mm hex wrench to remove the 2 rear-cover mounting screws, and
remove the rear cover. See Figure 5-1.

Rear Cover

Mounting Screws

Figure 5-6. Rear cover

Note: Use insulated tools to avoid short-circuit accidents.

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ML03 Collimator Installation, Operation, & Service Manual

3. Program the illumination timeout by setting the jumpers on X1 as shown

in Figure 5-7.

X1

60 sec Timeout
30 sec Timeout

Figure 5-7. Lamp timer X1 jumper settings

4. Reinstall the rear cover.

5-6 5 Calibration and Adjustments

6 Component Replacement

Component
Replacement 6
6.1 Introduction
This chapter provides instructions for ML03 Collimator component
replacement.

Warning
Before servicing this equipment, turn off electrical power to the
collimator and all of its peripheral equipment (generator, table,
wallstand, etc.) at the power sources to avoid serious injury. Also,
ensure that power sources are locked out and tagged “Equipment
Being Serviced”. Some components have other power sources, which
is why all peripheral equipment must also be turned off.

Caution
To avoid burn injury, do not touch the lamp housing or the heatsink.

To avoid hand or finger injury due to being pinched or crushed

between the collimator and other parts of the system, exercise care.
when manipulating or rotating the collimator.

6.2 Replacing the LED Module

If the LED fails, you must replace the entire LED module. Perform the
following steps.

Tools Required
• Metric hex wrench set

Procedure
1. Turn off all power to the system.

6 Component Replacement 6-1

ML03 Collimator Installation, Operation, & Service Manual

2. Use a 3 mm hex wrench to remove the 2 rear-cover mounting screws. See

Figure 6-1.

Rear Cover

Mounting Screws

Figure 6-1. Rear cover

3. Locate the scale adjust screw (Figure 6-2). Measure and record the distance
from the base of the screw head (the edge of the black bracket) to the block
where it seats.
4. Detach the LED module by removing all 3 screws shown in Figure 6-2.

Mounting
Screws

Scale Adjust
Screw

Figure 6-2. LED module screws

6-2 6 Component Replacement

 ML03 Collimator Installation, Operation, & Service Manual

5. Remove the fan mounting screws (Figure 6-3) and detach the fan from the
LED module.

Fan
Mounting
Screws

Fan LED Module

Figure 6-3. LED module (with attached fan) removed

6. Disconnect the LED module cable from PCB connector X3.

7. Connect the replacement LED module cable to PCB connector X3.
8. Mount the fan to the replacement LED module.
9. Reinstall the LED module with the mounting screws, but do not fully
tighten.
10. Reinstall the scale adjust screw and adjust according to the measurement
recorded in Step 3 on page 6-2.
11. Tighten the LED module mounting screws.
12. Test the light field crosshairs and edges to verify they match the X-ray
field. If needed, perform the procedure “Light Field Adjustment” on
page 5-1.
13. Reinstall the rear cover.

6 Component Replacement 6-3

ML03 Collimator Installation, Operation, & Service Manual

6-4 6 Component Replacement

7 Troubleshooting

Troubleshooting
7
7.1 Troubleshooting Chart

Warning
All service and maintenance, including the procedures described in
this chapter, must be performed by only qualified service personnel.

Use the following troubleshooting index and troubleshooting charts as an aid

in solving the tubestand malfunction.

Problem Possible Cause Remedy

Light and laser both do not illu- No power to collimator. Verify that power is turned on.
minate. Verify that the power source circuit breaker is
turned on.
Inspect the cable to the collimator.
Check power supply fuses according to the
power supply manual.
Light does not illuminate, but LED module (or LED) Replace the LED module.
laser does. has failed..
Laser does not illuminate, but Laser has failed. Contact your technical support representa-
light does. tive.
The collimator does not rotate The flange adjustment Ensure all 3 collimator adjustment screws are
smoothly. screws are out of adjust- adjusted such that the collimator can turn
ment, or the flange is when a force of about 14.5 lbs (65 N) is
damaged. applied to the lever via a spring balance.
Unfasten the collimator from the flange and
inspect for foreign particles or damage.

7 Troubleshooting 7-1
ML03 Collimator Installation, Operation, & Service Manual

7-2 7 Troubleshooting
8 Electrical Schematics

Electrical Schematic
8
.

Figure 8-1. ML03 Collimator schematic diagram

8 Electrical Schematics 8-1

ML03 Collimator Installation, Operation, & Service Manual

8-2 8 Electrical Schematics

9 Illustrated Parts List

Illustrated Parts List

9
9.1 Ordering Parts
You can order replacement parts, fluids, and accessories from Del Medical by
telephone, fax, or email. Please have the following information available:
• your name
• telephone number
• PO (Purchase Order) number
• part numbers and quantities of all items required
• shipping address
• preferred method of delivery

9.1.1 To Order by Telephone

Call Del Medical Inc at 1-800-800-6006 and speak to one of our Customer
Service Representatives. Telephone hours are 8:00 a.m. to 5:00 p.m., Monday
through Friday (Central Standard or Daylight Time).

9.1.2 To Order by Fax

Fax your order to Del Medical Inc at 1-800-288-7011. Fax orders can be sent 24
hours a day, 7 days a week.

9.1.3 To Order by Email

Email your order to Del Medical Inc. at orders@delmedical.com. Email orders
can be sent 24 hours a day, 7 days a week.

9.1.4 Parts Assistance by Email

For part identification and equipment technical support, send queries to
support@delmedical.com.

9 Illustrated Parts List 9-1

ML03 Collimator Installation, Operation, & Service Manual

9.2 Available Parts

Illustrations are shown before the parts list for each assembly.

Part Number Description Callout

11165943 Front panel assembly, centimeters 1
11165944 Front panel assembly, inches 1
10911288 Indicator 3
03415841 Knob, rotating 4
03415858 Knob lid 5
10911307 Rear cover 6
10911300 Tape rule (internal) 7
10911685 Accessory rail, left 8
03099892 Laser, red line 9
10645313 Accessory rail, right 10
10911488 LED module 11
10647040 D314 PCBA 12
10911264 Fan assembly 13
10647036 D312 PCBA 14
10398457 Push-button TBN II el new color version 15
07736759 Focal blade unit 16
156 00 10 Optional DAP chamber
157 00 44 Optional rails for DAP chamber 10

Refer to the drawing on page 9-3 for additional replacement part information.

9-2 9 Illustrated Parts List

 ML03 Collimator Installation, Operation, & Service Manual


 
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9-3
ML03 Collimator Installation, Operation, & Service Manual

9-4