V004t09a015 96 GT 181
V004t09a015 96 GT 181
Presented at the International Gas Turbine and Aeroengine Congress & Exhibition
Birmingham, UK — June 10-13,1996
Subscripts • Concerns about engine durability associated with potential of the
s static plugging of the small film holes, especially for long-term operation in
t total an industrial environment
w wall
ex exit For aeroagines, all these concerns are easily outweighed by the
ch chamber requirement of very high cooling effectiveness, which justifies a large
in inlet amount of cooling air and the application of blade film cooling. For a
2
•
402* for the blade leading edge and tip cooling are described in the end
of this section. Details of the flow visualization and heat transfer
measurement technique using a thermochromic liquid crystal are described
later in the paper.
Limited previous studies of this complicated three-dimensional flow
phenomain usually related to the so called vortex chamber, were performed
primarily for centrifugal separators. Ogawa (1992) provided a compre-
hensive analytical and experimental sudy of two types of vortex chambers:
• Separator with a single tangential flow jet entering the chamber near
its top and air discharged axially also through the top (Fig. 2a)
• Screw type wirier pert with the same air entry arrangement combined
with air discharged axially through the hole in the bottom (Fig. 2b)
1101111.03314
Mx = 2np f U V R 2 dR (2)
a. Returned Flow Type b. Axial Row Typo es
MINILODI
3
5 Axial Flow Type
= 193 rnm
4 — • = S--
P 4
70 My
0 10 20 30 40 50 60 70 3
•
237
4
nabulent flows can have a strong influence on both flow and heat transfer
phenomena in the vortex chamber. Tani (1961) demonstrated experi-
mentally that secondary Corder tyre voiliCCS exist along the concave
surfaces even for well-developed turbulent boundary layer.
Established by Shultz-Grunov (1973), the limits of stability for the
boundary layer on concave surface (Hg. 8) are heavily affected by the
thickness of the boundary layer (6) Corder number G = (Vo 6/v) (6/R)" is
—STATIC
PRESSURE
■
7
Neal cold 0.06
6
FIG. 6 -VORTEX CONTAINMENT FOR THE
GASEOUS FISSION ROCKET 5 0.10
4
3
0 0.1 02 0.3 0.4 0.5 0.6 0.7
a& 2xEirAg
010211.00•61
where
e hDo Re e VoDo 0.76( Ao r (Aar"
•10211407111 C1
1 Ach Ach
FIG. 7 - SCHEMATIC ILLUSTRATION OF
GORTLER VORTICES IN THE
BOUNDARY LAYER ON THE For a long (lid =39) chamber with a single tangential inlet, area ratio
CONCAVE WALL SURFACE Ao/Ach = 0.5 and Reynolds number in the range of 3 x 10 to 2 x 10', this
publication reammends a formula Nu =0.417 Re'. For a chamber of Lid
1961, Kinney 1966) to reduce turbulent equation to an equivalent laminar =13.3 with two axisymmetric narrow rectangular tangential slot entries of
problem, could not describe satisfactorily the flow phenomena. Additional Ao/Ach = 0.75 and a range of Reynolds number between 2 x 1 ft, and 8 x
complication comes from the de-stabilizing effect of centrifugal forces 10' he recommended a formula N, = .044 Re". The results of this study
acting hi the boundary layer along the concave wall, leading to formation of indicated that beat transfer in the swirling flow can be 15-20 times higher
the standing wave of vortices first observed by Corder (1940). Axes of than in the axial pipe flow.
Gortkr voices (E.g. 7) are parallel to the mainstream flow along the curved A few vortex or saew type swirling arrangements could be considered
wall with the vortical disaubance propagating normally to the principal flow (Fig. 9) for application in the turbine blade leading edge and tip cooling
directions. The presence of Corder vortices in laminar and probably (Glezer, et al, 1993):
5
(c)
6
• 04 19 5.10 • 10.15 a; 15.20 • 2345 02533 • 331.5 • 35-C • 4345 B4s.63 • 5655 • 5.540
AIFI
SUPPLY I
*-218 mm
• 04 05.10 • 1015 01533 • 2425 02533 • 70-35 • 35-C • 43-45 04550
HEWN
60.8 mm -
74$ 6.93 641 503 533 454 4.34 353 311 2 PO 2_78 176 1.24 072 0.21
TEST SURFACE
View A-A
—mans
(b) Local Nussett Number Distribution for Re,= 9964
FIG. 11 - SCHEMATIC VIEW OF TEST SECTION Configuration 2
acquisition system with the thermal imaging system. The image processing
system included a Y-C camera (Cohu 82100) and Silicon Graphics Indy
workstation (R4000SC). The acquisition program was implemented to 070-75 t25-32 030 34 073-40 •4043 CM 55
utilize the advanced features of the lady workstation which digitally records
57
the image of the surface pixels as they experience a color transition during 3:
the test.
Cahbration of the TLC was performed using the spectral peaks of light 37
intensity for each of the three observed colon. A diffuse-light source was 7.0
mounted on the camera to eliminate the view-angle dependency of the TLC
color transition discussed by Herold and Wiegel (1980). TLC was (c) Local %melt Number Distribution for Re, = 8286
calibrated with a coupon at the representative view angle at the beginning Configuration 3
of each test. The experimental uncertainty for the present measurement of
heat transfer coefficient was within ±10%, using methods of Kline and FIG. 12- EXAMPLES OF HEAT TRANSFER DATA SETS
McClintock (1953) for single sample experiments. Repeatability of the data
was considerably better than ±10%. The supply air temperature was
70
optimized for a given air flow rate to eve a transient test duration well under
40 seconds to satisfy a semi-infinite thermal transient solution. The
(0
optimum supply air temperature was analytically predicted and verified
experimentally with four thermocouples.
ea
TEST RESULTS
Data presented in this section specify Nu and Re numbers basal on the 40
tangential slot width, S. accept for Hg. 16, where these data were readjusted
Pt
for the leading edge diameter to be compared with other cooling techniques.
Figure 12 presents examples of the local Nusselt number distribution
for the 120° circumference of the concave surface (±60°) from the
simulated leading edge stagnation point, obtained with the '11..0 technique. 20
Configuration I (Hs. 9a) with air supplied to the leading edge through
the full length slot, generating a screw-shaped column of vortices and then 10
exiting through the tip, presents a baseline of the screw-cooling geometry.
Figure 13 presents heat transfer measurement results for this configuration 0
with the Nussek numbers averaged circumferentially and plotted against the 0 1 2 3 4 5 7 8
normalized lengthwise distance from the bottom of the test section. Y/1)
4144n4.444
Although the Nusselt number generally decreases with the distance FIG. 13 - CIRCUMFERENTIALLY AVERAGED
from the injection slot for all five considered cases it changes more NUSSELT NUMBER DISTRIBU-
noticeably in the axial direction as shown in Fig. 13. It was determined that TION, CONFIGURATION 1
7
the Nussek number VASS less than 7% circumferentially from its mid-point cooling method quite attractive from the manufacturing producibility point
This suggests the existence of a dominant vortex column. From Figure 13 of view.
it is clear that the flow in the test section can be divided into three major Figure 14 shows the redistributed, circumferentially avenged heat
regions: Ocy/D43, 4_5<y/D<6.8, and 6.8<y/Ek7.4. The first region =der oxfficients, where the peak heat transfer occurs at a half diameter
corresponds to the area where both tangential and the axial velocities (D) upstream of the blocked portion of the rectangular slot channel.
steadily increase. A highly swirling flow may have resided in the second Therefore, it was demonstrated that the local heat transfer can be adjusted
region, resuking in high heat transfer (Nu), and its plateau may indicate that to match the desired external heat transfer distribution. It was also noticed
•
•
Les -: 1 684
Res
R4s =9 45
60
40 ege.
0 9
50 e: 441; 35 -
gio • % •nie x/ % gems
a etio je j1/40,9 %
Air .terses4fra% •
e 4•441ar cebtr; `s%
4°
.rA re : 30 -
t
• %A •
25
30
itrar 1 20 r ti• tertr% N.4%;
20 vis "NS
15
re%
10 trirrorsaH 0 R04 =4418
bt R.544158
Nei 10
1
A Res = 5460
0 0 Res a 6605
0 1 2 3 4 5 A 7 8
5 0 Res = 8286
WD imanowm4
FIG. 14• CIRCUMFERENTIALLY AVERAGED NUSSELT
3 7
NUMBER DISTRIBUTION, CONFIGURATION 2
The plots of the Nusselt numbers show a pattern of secondary vortex
0
WD 4 5 6
01121101916
effects downstream fiat the tangential injection slot. The reattachment of •
FIG. 15 • CIRCUMFERENTIALLY AVERAGED NUSSELT
the deflected tangential jet is apparent at high Reynolds numbers, resulting _
NUMBER DISTRIBUTION, CONFIGURATION 3
in a secondary apex of contours. However, the circumferential vortex
generated by the tangential jet is still the dominant source of heat transfer The plots of Nusselt number (Hg. 12c) distribution show the effect of
enhancement as seen in Fig. 14, such that the heat transfer varies over the dividers in the tangential slot. The circumferentially averaged Nusselt
axial (along the channel) direction rather than the circumferential direction. number shows a sinusoidal peaks corresponding to the location of the slots.
This study revealed an important characteristic of the screw-cooling The overall parabolic (symmetric) distribution seen in Hg. 15 is due to the
technique being not very sensitive to some deviation in the local width of end wall effect.
the tangential slot due to the dominating effect of the swirl, generated A comparison of the three tested configurations of screw-cooling
upstream of the particular location. This observation makes the screw- against impingement cooling both with and without crossflow and also
8
1000 6. The relatively uniform heat transfer distribution of screw cooling along
900 the loading edge contour makes this concept more advantageous ova
900 impingement cooling which requires not only an (1011100t alignment
700
of the jets with the stagnation point but also provides inadequate
GOO
cooling to a blunt-nosed leading edge.
600
400 REFERENCES
9
Tani, I., 1962, -Production of Longitudinal Vorticies in the Boundary
Layer Along a Concave Wall," Of Geophys. Res. V.67 No.8, pg. 3075.
).
10