DOC Code:

JSA - 3AC-VR
Rev. 0
Job Safety Analysis and Risk assessment Issued Date 01.09.2023
Expiry Date NA
Page 1 of 1
Job: Inspection and Testing of CO2 Cryogenic Storage Tanks
General precaution and protection at every step : Mimimum PPE Required:
(1) Get work permit, prepare method statement and do risk assessment. (1) Hard Hat (2) Safety Shoes (3) Cover-all (4) Safety Glass
(2) Use the right PPE. (5) Leather Gloves or impact gloves (6) Ear muffs/plugs (7)
(3) Do tool box meeting and Last-Minute Risk Assessment before starting the job. Cryogenic PPE when handling liquid
(4) Inform all parties that might be affected by the work.
(5) Barricade the work area
(6) If a task is unsafe to preform, do not do it and inform the job supervisor.

See JSA LIST See RISK MATRIX

Probability

Probability
Initial Risk

Residual
Severity

Severity

Risk
Step Task Description Potential Hazard/s Control Measure

_Do not try to lift more than you can handle; ask for help
Musculoskeletal injury (back injury, joint injury, _Maintain good back posture when standing, lifting
Manual handling of hose (pulling or lifting manually, 3 3 33 3 0 30
1 slipped spinal disc) _Lift with your legs not your back
connecting/disconnecting hoses) _Use material handling aids

Hand injury (laceration, blister) 2 3 23 _Wear leather gloves or impact gloves. 2 0 20

_ Ear muff or ear plugs.
Very loud noise, hearing damage 2 2 22 2 0 20
_Warn all workers nearby to stay away before venting.
2
Venting of N2 _Do not vent inside the building. Vent (if required) only outside the
N2 enrichment, which could lower O2 content
in the venting area to less than 19%
2 2 22 building. 2 0 20
_Warn all workers nearby to stay away before venting.

_ Wear cryogenic PPE and O2 detector

Asphyxiation 4 1 41 _Warn all workers nearby to stay away before flowing the liquid N2. 4 0 40
_Minimize bleeding of liquid N2. Do intermittent bleeding if needed.
_ Barricade the N2 area with signages; block the road if necessary

_ Wear cryogenic PPE

3 Handling of liquid CO2 _ Barricade the N2 area with signages; block the road if necessary
Cryogenic burn 3 2 32
_Warn all workers nearby to stay away before flowing the liquid N2.
3 0 30
_Avoid contact with liquid N2 and frozen surfaces.
_Minimize bleeding of liquid N2. Do intermittent bleeding if needed.
 _ Barricade the N2 area with signages; block the road if necessary.
Poor visibility due to cryogenic cloud 2 2 22 _Warn all workers nearby to stay away before flowing the liquid N2. 2 0 20
_Minimize bleeding of liquid N2. Do intermittent bleeding if needed.
_Always work in tandem with a co-worker when handling liquid N2.

Hand injury (laceration, blister) 2 3 23 _Wear leather gloves or impact gloves. 2 0 20

4 Connecting / disconnecting Electrical power supply _Wear leather gloves or impact gloves.
Electrocution 4 1 41 _Use only approved equipment 4 0 40
_When in doubt, get help from an electrician
_Wear appropriate PPE
_Arrangement for work at height are dicussed with staff.
_Appropriate equipment to be
Slip, Trip or fall whilst working at height
5 Working at height
causing injury.
3 3 33 provided as per site requirement like kick stool, ladder or scaffolding. 4 0 40
_Propose use of safety Harness &
footwear
_Equipments should be positioned away from potential falling objects
_Wear the mandated PPE
Exposure to toxic or corrosive substance _Always do toolbox meeting and LMRA before starting the job.
Working near a station where there is potential release of
6 (chemical burn, cancer, DNA damage, skin 4 2 42 _Always be aware of potentially unsafe condition around you. 4 0 40
harmful chemicals
irritation, respiratory damage, eye irritation) _Ensure the equipment to be purged with N2 has been thoroughly
depressurized before handing over to Gasal for hose connection.

_Wear extra protection against cold weather

_Get enough sleeping time and rest
_Get proper nuttrition
7 Working in harsh condition due to weather Sickness 4 2 42 _Always work in tandem with a co-worker 4 0 40
_Observe condition of your co-worker for any sign of weakness of sickness
and report to your supervisor
_Do not work for more than 13 hours a day and have a rest day in a week.

PREPARED BY: CHECKED BY APPROVED BY

Name Chikku K S ____

Tittle 3AC Project Engineer

Signature

LEGEND --- (RED SHADE) HIGH RISK --- (YELLOW SHADE) MEDIUM RISK ---- (GREEN SHADE) LOW RISK
SEVERITY (S)

SEVERITY
CLASS

Note:
-Exposure has to be considered as chronic exposure. Acute exposure will be considered as an accidental
situation. At all time, exposure shall be under local occupational acceptable value (See MSDS).
-Consider first the perimeter on
relevant AL Group external event) for exposure from rare to not probable.
*Event = Accidental situation (injury) or Exposure (illness)
 SEVERITY

No effect on worker.

Minor injuries with no sequel.

Surface damage: small cuts and bruises, eye irritation from dust.
Discomfort and irritation, such as: headache, discomfort.

Serious injuries with no sequel.

Lacerations, burns, concussion, major sprains, minor fractures.
Deafness, dermatitis, asthma, musculo-skeletal disease that leads to less
disability.
Serious injuries with sequel, partial or permanent mental or physical disability
and occupational illness.
Amputations, major fractures, poisoning, multiple injuries, fatal injuries.
Cancer and other chronic diseases that severely shorten life.

Potential fatality (ies), due to accident or occupational illness

has to be considered as chronic exposure. Acute exposure will be considered as an accidental

t all time, exposure shall be under local occupational acceptable value (See MSDS).
rst the perimeter on your entity. Then, consider a wider perimeter (WBL, AL Group,
Group external event) for exposure from rare to not probable.
ccidental situation (injury) or Exposure (illness)

Probability scale
0 - Unlikely
1 - Very rare
2 - Rare
3 - Possible
4 - Frequent
 2 - Rare
3 - Possible
4 - Frequent
``
 RISK MATRIX
PROBABILITY (P)

PROBABILITY
CLASS NAME
CLASS

0 Unlikely

1 Very rare

2 Rare

3 Possible

4 Frequent

ty scale Accident
ikely has neve
y rare less than one
are more than on
sible more tha
quent more than
are more than on
sible more tha
quent more than
SK MATRIX

P S 0
Accidental situation and exposure
4 04

0 - Improbable event 3 03

1 - Very rare : Event is exceptional and/or of a very short duration

2 02
under normal conditions

2 - Rare : Event is occasional and/or of short duration under normal

1 01
conditions

3 - Possible : Event is regular and/or of a medium duration under

0 00
normal conditions

4 - Frequent : Event is recurrent and/or of a long duration under

normal conditions

Accidental situation
has never happened
less than one every 10 yea
more than one every 10 yea
more than one a year
more than one a month
more than one every 10 yea
more than one a year
more than one a month
 1 2 3 4
14 24 34 44

13 23 33 43

12 22 32 42

11 21 31 41

10 20 30 40

uation Exposure
pened less than 8 hour
y 10 years 8 hours / ye
y 10 years 8 hours / mo
a year 8 hours / we
month 8 hours / d
y 10 years 8 hours / mo
a year 8 hours / we
month 8 hours / d
xposure
n 8 hours / year
ours / year
urs / month
ours / week
ours / day
 urs / month
ours / week
ours / day