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Duo Power Series

The document describes a series of dual-plate injection molding machines called Dou-Power machines. It provides details on the machines' clamping unit and injection unit, highlighting features like precision control, adaptability, rigidity, stability, and efficiency.
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© © All Rights Reserved
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0% found this document useful (0 votes)
28 views22 pages

Duo Power Series

The document describes a series of dual-plate injection molding machines called Dou-Power machines. It provides details on the machines' clamping unit and injection unit, highlighting features like precision control, adaptability, rigidity, stability, and efficiency.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

修订日期:2022年9月 印刷日期:

(4500-40000KN)

Dou-Power Series
Dual-plate Injection Molding machine

浙江申达机器制造股份有限公司
ZHEJIANG SOUND MACHINERY MANUFACTURE CO.,LTD.

地址:杭州市西湖区转塘村口208号
国内销售中心
电话:+86-572-8232315 8232103
传真:+86-572-8232191
国际销售中心
电话:+86-572-8232131
传真:+86-572-8232291
售后服务中心
电话 +86-572-8232023
传真 +86-572-8232023

德清申达机器制造有限公司
DEQING SOUND MACHINERY MANUFACTURE CO.,LTD.

工厂地址:浙江省湖州市德清县环城北路618号

www.injectionmachine.com

个别插图和信息可能与实际交付产品不同,最终解释权归浙江申达机器制造股份有限公司所有
浙江省二轻集团 浙江申达机器制造股份有限公司
ENTERPRISE
INTRODUCTION
Enterprise Introduction

Founded in 1955, ZHEJIANG SOUND MACHINERY MANUFACTURE CO., LTD is one of the earliest professional manufacturers of Facing the future, SOUND insists on customer-oriented, employee-oriented, innovation as the source, constantly surpassing itself and
injection molding machine in China, which is affiliated to ZHEJIANG ARTIKING GROUP CO., LTD . SOUND is the pioneer of China’s creating value, focusing on the one-stop overall solution for the future injection molding factory, and making SOUND a benchmark
plastic machinery industry, the first batch of national high-tech enterprises in the industry, the key enterprise of "a Group of Five" in enterprise for intellligent manufacturing in the plastic injection machinery industry.
Zhejiang province. SOUND has won the only National Silver Award in domestic plastic machinery industry, the second prize of
National Science and Technology Progress Award, the frist prize of Zhejiang Science and Technology Progress Award, etc. SOUND
has scientific research institutions such as academician expert workstation, national post-doctoral scientific research workstation,
provincial enterprise research institute, provincial enterprise technology center and provincial engineering research center. SOUND
has obtained more than 180 patents and 16 invention patents.

In 2020, DEQING SOUND manufacturing base, with a total investment of RMB700 million and a covering area of 133,000m ,
had been completed and put into production. The base is equipped with more than 70 sets first-class processing equip-
ments and testing equipments, including Czech SKODA floor-type boring and milling machining center, Japanese NIIGATA
FMS flexible machining system, Japanese KURAKI planer table-type boring and milling machining center, Japanese Mitsubi-
shi Gantry pentahedron machining center, Japanese OKUMA CNC lathe, Italian HEXAGON CMM three-coordinate measur-
ing machine. It can achieve an annual production capacity of more than 6,000 sets injection molding machines.

SOUND successfully lauched the 3rd generation high-efficiency precision universe series (UN), dual-plate series (DP), full
electric series (FE), electric mixed hydraulic series (EMH), extrusion-injection integrated series for large volume (FJ),
multi-component series and nearly 100 special models machine. The clamping force of machines is from 1,000KN to
60,000KN, and shot weight is from 100g to 550,000g. SOUND had exported the injection molding machines to more than
60 countries and regions such as Japan, France, Saudi Arabia, India, Indonesia, Russia and USA.
PAGE 01/02

Application Area

Led by a professional international technical team, the perfect integration of European


Household appliances Automotive Industry
technology and more than 60 years of experience in product market application, ingenuity
(Air condition case) (Bumper/Lights/Interior and Exterior Trim)
to create Dou-Power series of Dual-Plate injection molding machine, to create unlimited
value for customers!

Deep cavity products Logistics products


(dustbin) (pallets)
PAGE 03/04

Excellent injection stability


Injection position accuracy ±�.�mm, product repetition accuracy ≤�‰
Precise intelligent control system
Accurate open and close mold position Fast response, short scanning time,
accurate control, strong digital analysis
Position accuracy of mold open and ability, open a new era of intelligent
close is ±�.�mm, meet higher Internet of Things factory
requirements of automatic robot

Strong adaptability
Smaller space occupancy Larger mold holding space Modular mechanical, hydraulic, electrical design, configuration combination
Compared with the three plate machine, this machine covers is more flexible and convenient, can meet the personalized needs of customers
a small area, effectively improve the plant utilization rate, Large mold opening stroke, mold open and
greatly reduce the cost of investment close stroke is not limited by the structure,
can be increased according to the needs
of the process

Stable, High efficient and High precision


PAGE 05/06
Clamping Unit

High rigidity and high parallelism plate,

A、Plate deformation is small, mold deformation is small, machine and mold has long life;

B、Short dry cycle, high efficiency and energy saving;

C、High precision products, less flesh, save material

Position accuracy of mold open and close is ±�.�mm, meet higher requirements of automatic robot;

Box-type clamping body structure design, make the machine stable, more stable operation;

T type high rigid linear sliding guide

Stable plate support system, give the plate fast and smooth operation to provide guarantee;

Synchronous lock system, lock fast, stable, accurate and reliable;

Short stroke high pressure cylinder design, quick response to pressure construction, pressure

holding more stable and longer;

Piston connection by floating structure, force is more reasonable;

Oil circuit adopts European technology - open and close mold action control more fast and

stable;

Non-Contact Tie Bar

Frictionless, low energy consumption;

Excellent mold protection device;

Clean and tidy mold area;

Compact, stable, accurate , High efficient and energy-saving


PAGE 07/08
Injection Unit

Single cylinder injection system, compact structure, low inertia, high injection precision and

energy saving;

High rigid injection structure

Low friction injection cylinder, fast response, high injection accuracy, high efficiency, more energy

saving;

Suckback using small oil cavity, injection resistance is small, efficient, accurate and energy saving;

quick plasticizing unit disassembly structure

Convenient disassembly can meet the free combination of different injection molding units by

different customers;

Stable temperature control at feeding port.


Plasticizing system from Europe
The temperature stability of the feeding port is incorporated into the temperature closed-loop
European advanced screw design technology, meet different specifications of screw diameter, wear
control unit to improve the accuracy and efficiency of the injection unit and avoid the phenome-
grade, geometric shape and special mixing requirements, a wide range of application and strong
non of low injection accuracy caused by raw material caking and bad feeding.
adaptability;

It can be customized different complex process requirements, different application requirements of

the special plasticizing system;

Large L/D ratio to ensure that each type of screw can achieve the best plastination effect and
efficiency

Injection position accuracy ±0.2mm, product repetition accuracy ≤5%

Compact, stable, accurate , High efficient and energy-saving


09/10
Hydraulic mold unit PAGE

High efficiency and stability

Open and close mold controlled by proportional valve

Open and close mold more stable, accurate; The mold is safer; the products have Higher qualified rate;

Independent filter cooling system

The space occupies less, the cooling effect is good, the oil temperature is constant, is not affected by

the cycle time of the open and close mold and the external factors, the machine runs smoothly;

High response oil circuit of open and close mold

Fast response, high pressure holding long time, more stable open and close mold;

The back pressure controlled by proportional valve, the product precision is higher

Accurate and stability


DP series dual-plate injection molding machine, using Austria

KEBA control system special for dual-plate machine, strong

function, can implement precise control of pressure, speed,

temperature, position, etc., the system is stable, reliable, safe,

user-friendly, easy to operate, good application experience,

Control system
PAGE 11/12
Specification And Configuration

4500-40000KN 锁模/注射配置
Combination Passibination Possibilities Dual-plate Injection Molding machine 可选配置/Combination possibilities

注射单元
Injection unit
SP1700 SP2400 SP3600 SP4700 SP6500 SP9700 SP12600 SP19300 SP26000 SP32800 SP40600 SP52700 SP72200 SP92500
锁模单元
Clamping unit

DP450

DP650

DP900

DP1100

DP1300

DP1600

DP1850

DP2100

DP2400

DP2800

DP3300

DP4000
PAGE 13/14
Specification And Configuration
DP��� Fixed mold Platen

DP��� DP���
���
��� A-A
Clamping Unit DP450 ���
���
���
��-M�� ��
Clamping Force 4500 ���
���

��

��
Space Between Tie Bar(HXV) 850X800
��
��
Max Mold Height 900

���
A

���
Min Mold Height 350 ���

���
���
���
A

���
���
Ejector Stroke 250

����
���
Ejector force 110

Max Distance Between platens(Daylight) 1450

Max Toggle Stroke① 1100

Max Mold Weight② 6.5


���
����
Injection Unit SP1700 SP2400 SP3600 SP4700

Injection Unit 1696 2425 3619 4781

Screw Diameter mm 55 60 70 60 70 80 70 80 90 80 90 100

Screw L/D ratio L/D 24.0 22.0 18.8 25.6 22.0 19.5 25.1 22.0 19.6 24.7 22.0 19.8

Shot Volume(Theoretical) cm³ 713 848 1155 990 1347 1759 1539 2011 2545 2262 2863 3534 DP��� Moving mold Platen DP��� Mold Height Size Figure
����
Shot Weight(PS) g 656 780 1062 910 1239 1619 1416 1850 2341 2081 2634 3252 ���
���
Injection Pressure ���
bar 2380 2000 1469 2450 1800 1378 2351 1800 1422 2114 1670 1353
���
��
Injection Speed mm/s 124 120 120 105 ��
124 124 120 120 120 120 105 105

Injection Rate cm³/s 295 351 477 339 462 603 462 603 763 528 668 825

Screw Rotation Speed r/min 230 200 190 165


�- ��通 A
Plasticizing Capacity(PS)④ mm 32.6 51.8 69.0 99.7 65.6 94.7 113.6 140.3 ���
79.4 45.0 130.8 82.2 A ��

��
��
����
���
Heating Zone mm 6 6 6 7

���

���
���

���
���
���

���
���
Nozzle Force mm 82 82 82 129

���
SR��

���
Other

bar ���

�
Max System Pressure 240 240 240 240

���
��-M�� �� ��- ��通 ���
���
Pump Power kW 55.6 59.8 68.3 75.4 ���

���
���
��� ���-���
Heating Power kW 27 33 39 48 ��� ���� ��� ��� ��-M�� 深��
��

Machine Size⑤ m 6.6X2.2X2.4 6.8X2.2X2.4 7X2.2X2.4 7.2X2.2X2.5

Machine Weight ton 17.5 18 19 20

Oil tank Capacity L 700 730 850 980

The machine size will be changed depending on the combination of clamping


unit and injection unit. The above size is used as a parameter only!
Sound Machinery reserves the right to make technical changes without prior notice!
PAGE 15/16
Specification And Configuration

DP��� DP��� Fixed mold Platen


���
Clamping Unit DP650 ���
���
���
Clamping Force 6500 ���
���
���
��� ��-M�� ��
Space Between Tie Bar(HXV) 1040X910 ���
A-A
Max Mold Height 950

Min Mold Height 400


A

���

��

��
���
���

���
���
Ejector Stroke 250 A

���
���
��

���
���

����
���
Ejector force 110
��
Max Distance Between platens(Daylight) 1750

Max Toggle Stroke① 1350

Max Mold Weight② 9.5

����
Injection Unit SP2400 SP3600 SP4700 SP6500 ����

Injection Unit 2425 3619 4781 6597

Screw Diameter mm 60 70 80 70 80 90 80 90 100 90 100 110

Screw L/D ratio L/D 25.6 22.0 19.5 25.1 22.0 19.6 24.7 22.0 19.8 24.4 22.0 20.0

Shot Volume(Theoretical) cm³ 990 1347 1759 1539 2011 2545 2262 2863 3534 3181 3927 4752

Shot Weight(PS) g 910 1239 1619 1416 1850 2341 2081 2634 3252 2926 3613 4372

Injection Pressure bar 2450 1800 1378 2351 1800 1422 2114 1670 1353 2074 1680 1388

Injection Speed mm/s 120 120 120 120 120 120 105 105 105 110 110 110 DP��� Moving mold Platen DP��� Mold Height Size Figure
����
Injection Rate cm³/s 339 462 603 462 603 763 528 668 825 700 864 1045 ����
���
���
Screw Rotation Speed r/min 200 190 165 135 ���
�� ��-M�� ��
��

Plasticizing Capacity(PS)④ mm 45.0 69.0 99.7 65.6 94.7 130.8 82.2 113.6 140.3 92.9 114.8 155

Heating Zone mm 6 6 7 7
A
Nozzle Force mm 82 82 129 129
��� A
��

����
���
Other

��
���
��

���
���

���
���
���
���

���
Max System Pressure bar 240 240 240 240

���
���
���
SR��
Pump Power kW 59.8 68.3 75.4 92.7

Heating Power kW 33 39 48 54

�
���

���
��- ��通 �- ��通 ���
���
Machine Size⑤ m 7.4X2.6X2.6 7.6X2.6X2.6 7.8X2.6X2.6 8X2.6X2.7 ���
���

���
���
Machine Weight ���
ton 22 23 24 26 ��� ���-��� ��-M��深��
��� ���� �� ���
��� ���
Oil tank Capacity L 310 850 980 1300

The machine size will be changed depending on the combination of clamping


unit and injection unit. The above size is used as a parameter only!
Sound Machinery reserves the right to make technical changes without prior notice!
PAGE 17/18
Specification And Configuration
Mold
DP���
Clamping Unit DP900

Clamping Force 9000 DP��� Fixed mold Platen


Space Between Tie Bar(HXV) 1180X1000 ���
���
���
���
Max Mold Height 1100 ���
��� ��-M�� ��
���
Min Mold Height 500

Ejector Stroke 300 A-A

���
Ejector force 195 A

���
���

���

��

��
���
A

���
2100

���
Max Distance Between platens(Daylight)

���

����
����
Max Toggle Stroke① 1600 ��
��
Max Mold Weight② 13

Injection Unit SP3600 SP4700 SP6500 SP9700

Injection Unit 3619 4781 6597 9717


����
Screw Diameter mm 70 80 90 80 90 100 90 100 110 100 110 120 ����

Screw L/D ratio L/D 25.1 22.0 19.6 24.7 22.0 19.8 24.4 22.0 22.0 25.3 23.0 21.0

Shot Volume(Theoretical) cm³ 1539 2011 2545 2262 2863 3534 3181 3927 4752 4752 5750 6842

Shot Weight(PS) g 1416 1850 2341 2081 2634 3252 2926 3613 4372 4372 5290 6295

Injection Pressure bar 2351 1800 1422 2114 1670 1353 2074 1680 1388 2045 1690 1420

Injection Speed mm/s 120 120 120 105 105 105 110 110 110 106 106 106

Injection Rate cm³/s 462 603 763 528 668 825 700 864 1045 833 1007 1199 DP��� Moving mold Platen DP��� Mold Height Size Figure
Screw Rotation Speed r/min 190 165 135 125

����
Plasticizing Capacity(PS)④ mm 65.6 94.7 130.8 67.3 92.9 114.8 92.9 114.8 155.0 106.3 143.5 207.3 ���
���
���
�� ��-M�� ��
Heating Zone mm 6 6 7 7 ��

Nozzle Force mm 82 129 129 166

Other A
��
��� A

Max System Pressure bar 240 240 240 240

����
����

��
���
��

���
���

���
���
Pump Power

���

���
kW 68.3 75.4 92.7 119.4

���
���
SR��

���
Heating Power kW 39 48 54 83

�

���
Machine Size⑤ m 7.4X2.8X2.7 7.6X2.8X2.7 7.8X2.8X2.7 8X2.8X2.8
���
��- ��通 �- ��通 ���
���
Machine Weight ton

���
32 34 35 37 ���
���
���
��� ���-����
Oil tank Capacity L 850 980 1300 1700 ���� ���� �� ���
��-M�� 深��

��� ���

The machine size will be changed depending on the combination of clamping


unit and injection unit. The above size is used as a parameter only!
Sound Machinery reserves the right to make technical changes without prior notice!
PAGE 19/20
Specification And onfiguration

DP����

DP���� Fixed mold Platen


Clamping Unit DP1100

Clamping Force 11000

1270X1100 ���
Space Between Tie Bar(HXV) ���
���
���
Max Mold Height 1250 ���
���

A-A
���

Min Mold Height 550

Ejector Stroke
350

��

��
���
Ejector force 230 A

���
���

���
A

��

���
���
���
Max Distance Between platens(Daylight) 2550

����
����
��-M�� �� ��
Max Toggle Stroke① 2000

Max Mold Weight② 16

Injection Unit SP4700 SP6500 SP9700 SP12600


����
Injection Unit 4781 6597 9717 12615 ����

Screw Diameter mm 80 90 100 90 100 110 100 110 120 110 120 130

Screw L/D ratio L/D 24.7 22.0 19.8 24.4 22.0 20.0 24.4 22.0 20.0 22.5 23.0 21.2

Shot Volume(Theoretical) cm³ 2262 2863 3534 3181 3927 4752 4752 5750 6842 6272 7464 8760

Shot Weight(PS) g 2081 2634 3252 2926 3613 4372 4372 5290 6295 5770 6867 8060

Injection Pressure bar 2114 1670 1353 2074 1680 1388 2045 1690 1420 2011 1690 1440

DP���� Mold Height Size Figure


Injection Speed mm/s 105 105 105 110 110 110 106 106 106 90 90 90
DP���� Moving mold Platen
Injection Rate cm³/s 528 668 825 700 864 1045 833 1007 1199 855 1018 1195

Screw Rotation Speed r/min 165 135 125 115

Plasticizing Capacity(PS)④ mm 82.0 113.6 140.3 92.9 114.8 155.0 106.3 143.5 207.3 132.1 190.7 220.4 ����
����
���

Heating Zone mm 7 7 7 7 ���


���
��-M�� ��
���
��
��
Nozzle Force mm 129 129 166 166

Other DP ����
��

���
Max System Pressure bar 240 240 240 240 ���

���
A

���
���
����
����

���
Pump Power

��
��

���
kW 75.4 92.7 119.4 166.6

���
�x�- ��通

���
SR��

���
�- ��通

���
Heating Power kW 48 54 83 104

�

���
Machine Size⑤ m 9.4X3.2X2.8 9.6X3.2X2.8 9.8X3.2X2.8 10X3.2X2.9
���
���

���
Machine Weight ton 40 41 42 44 ���
���
���-���� �� ��� ��� ��� ��-M�� 深 ��
��� ����
���
Oil tank Capacity L 980 1300 1700 2300 ���

The machine size will be changed depending on the combination of clamping


unit and injection unit. The above size is used as a parameter only!
Sound Machinery reserves the right to make technical changes without prior notice!
PAGE 21/22
Specification And Configuration

DP���� DP����

DP���� Fixed mold Platen


Clamping Unit DP1300

Clamping Force 13000

Space Between Tie Bar(HXV) 1390X1280

Max Mold Height 1350 ���


���

600
���
���
A-A
Min Mold Height
���
���
���
Ejector Stroke 350

Ejector force 230

��

��
���
Max Distance Between platens(Daylight) 2850 A

���
���

���
��

���
���
���
Max Toggle Stroke① 2250 A

���
��

����
����
Max Mold Weight② 23
��xM�� ��

Injection Unit SP6500 SP9700 SP12600 SP19300

Injection Unit 6597 9717 12615 19321


����
Screw Diameter mm 90 100 110 100 110 120 110 120 130 130 140 150
����

Screw L/D ratio L/D 24.4 22.0 20.0 24.4 22.0 20.0 22.5 23.0 21.2 24.7 23.0 21.4

Shot Volume(Theoretical) cm³ 3181 3927 4752 4752 5750 6842 6272 7464 8760 10220 11853 13607

Shot Weight(PS) g 2926 3613 4372 4372 5290 6295 5770 6867 8060 9403 10905 12518

Injection Pressure bar 2074 1680 1388 2045 1690 1420 2011 1690 1440 1890 1630 1420

Injection Speed mm/s 110 110 110 106 106 106 90 90 90 90 90 90 DP���� Moving mold Platen DP���� Mold Height Size Figure
����
Injection Rate cm³/s 700 864 1045 833 1007 1199 855 1018 1195 1195 1385 1590 ����
���
���
Screw Rotation Speed r/min 135 125 115 101 ���
���
�� ��xM�� ��
Plasticizing Capacity(PS)④ mm 92.9 114.8 155.0 106.3 143.5 207.3 132.1 190.7 220.4 193.6 231.5 309.4 ��

Heating Zone mm 7 7 7 7

Nozzle Force mm 129 166 166 166


A ��

���
���
Other

���
A

���
���
����

����

���
bar 240 240 240 240

���
Max System Pressure

��
��

���
���
���
�x�- ��通

���
Pump Power kW 92.7 119.4 166.6 183.9 SR��

���
�- ��通

Heating Power kW 54 83 104 116

�

���
Machine Size⑤ m 11.8X3.4X3.2 11.8X3.1X3 13X3.4X3.2 14X3.4X3.3 ���
���
���

���
Machine Weight ton 51 53 55 57 ���
��� ���-����
���� ������ ��� ��� ��-M�� 深 ��
���
Oil tank Capacity L 1300 1700 2300 2500 ���

The machine size will be changed depending on the combination of clamping


unit and injection unit. The above size is used as a parameter only!
Sound Machinery reserves the right to make technical changes without prior notice!
PAGE 23/24
Specification And Configuration

DP����

DP���� Fixed mold Platen


Clamping Unit DP1600

Clamping Force 16000

Space Between Tie Bar(HXV) 1550X1450

Max Mold Height 1550 ���


���
���
Min Mold Height 700 ���
��� ��xM�� ��
���
Ejector Stroke 400 ���
A-A
Ejector force 330

3250

��

��
Max Distance Between platens(Daylight)

���
A

���
���
���
Max Toggle Stroke① 2550
A ��

���
���
��

���

����
����
Max Mold Weight② 33
���

Injection Unit SP9700 SP12600 SP19300 SP26000

Injection Unit 9717 12615 19321 26083

Screw Diameter mm 100 110 120 110 120 130 130 140 150 140 150 165

Screw L/D ratio L/D 24.4 22.0 20.0 22.5 23.0 21.2 24.7 23.0 21.4 24.6 23.0 20.9 ����
����

Shot Volume(Theoretical) cm³ 4752 5750 6842 6272 7464 8760 10220 11853 13607 13854 15904 19244

Shot Weight(PS) g 4372 5290 6295 5770 6867 8060 9403 10905 12518 12746 14632 17705

Injection Pressure bar 2045 1690 1420 2011 1690 1440 1890 1630 1420 1883 1640 1355

Injection Speed mm/s 106 106 106 90 90 90 90 90 90 90 90 90

Injection Rate cm³/s 833 1007 1199 855 1018 1195 1195 1385 1590 1385 1590 1924 DP���� Moving mold Platen DP���� Mold Height Size Figure
����
Screw Rotation Speed r/min 125 115 101 89 ����
���
���
Plasticizing Capacity(PS)④ mm 106.3 143.5 207.3 132.1 190.7 220.4 193.6 231.5 309.4 204.0 272.6 325.6 ���
���
��
Heating Zone mm 7 7 7 8 ��

Nozzle Force mm 166 166 166 166

Other A

���
��� A

���
50

���
Max System Pressure bar 240 240 240 240

���
����
����

���
��
��

���
���
Pump Power kW

���
119.4 166.6 183.9 183.9

���
���
�x�- ��通

���
Heating Power kW 83 104 116 133 SR25

Ø9
Machine Size⑤ m 12.5X4X3.1 13X4X3.1 13.5X4X3.1 14X4X3.3

700
���
�x�- ��通 ��-M�� �� ���
Machine Weight ton 71 73 75 77 ���
���

280
���
Oil tank Capacity 1700 2300 2500 2500 ���
L 16-M24深 48
���
700-1550 70140 140 140
3250

The machine size will be changed depending on the combination of clamping


unit and injection unit. The above size is used as a parameter only!
Sound Machinery reserves the right to make technical changes without prior notice!
PAGE 25/26
Specification And Configuration

DP����
Clamping Unit DP1850

Clamping Force 18500 DP���� Fixed mold Platen


1650X1550 ���
Space Between Tie Bar(HXV) ���
���
���
Max Mold Height 1600 ���
��� ��-MM�� ��
���
Min Mold Height 750
A-A
Ejector Stroke 450

Ejector force 450

���
A

���

��

��
���
���
A

���
Max Distance Between platens(Daylight) 3400

���
���

����

����
Max Toggle Stroke① 2650 ��� ��
��
Max Mold Weight② 40

Injection Unit SP12600 SP19300 SP26000 SP32800

Injection Unit 12615 19321 26083 32811


����
Screw Diameter mm 110 120 130 130 140 150 140 150 165 150 165 180 ����

Screw L/D ratio L/D 22.5 23.0 21.2 24.7 23.0 21.4 24.6 23.0 20.9 25.3 23.0 21.1

Shot Volume(Theoretical) cm³ 6272 7464 8760 10220 11853 13607 13854 15904 19244 17495 21169 25192

Shot Weight(PS) g 5770 6867 8060 9403 10905 12518 12746 14632 17705 16095 19475 23177

Injection Pressure bar 2011 1690 1440 1890 1630 1420 1883 1640 1355 1876 1550 1302

Injection Speed mm/s 90 90 90 90 90 90 90 90 90 87 87 87

DP���� Moving mold Platen DP���� Mold Height Size Figure


Injection Rate cm³/s 855 1018 1195 1195 1385 1590 1385 1590 1924 1537 1860 2214

Screw Rotation Speed r/min 115 101 89 83


����
����
���
Plasticizing Capacity(PS)④ mm 132.1 190.7 220.4 193.6 231.5 309.4 204.0 272.6 325.6 254.3 303.6 388.4 ���
���
���
Heating Zone mm 7 7 8 8 ���
�� ��-M�� ��
��
Nozzle Force mm 166 166 166 241

Other
A

���
Max System Pressure bar 240 240 240 240 A

���
���

���
��

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����
����
Pump Power

���
���
kW 166.6 183.9 183.9 210.6

��
��

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��- ��通

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���
Heating Power kW 104 116 133 174

���
�- ��通

SR
��
Machine Size⑤ m 12.9X3.9X4.5 13.2X3.9X4.5 13.5X3.9X4.6 13.8X3.9X4.7

�
���

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Machine Weight ton 85 87 89 91 ���
���
���
Oil tank Capacity 2300 2500 2500 3000 ���
L

���
��� ���-���� ��-M��深��
��� ���� ���������
��

The machine size will be changed depending on the combination of clamping


unit and injection unit. The above size is used as a parameter only!
Sound Machinery reserves the right to make technical changes without prior notice!
PAGE 27/28
Specification And Configuration

DP����
Clamping Unit DP2100

Clamping Force 21000

Space Between Tie Bar(HXV) 1800X1600

DP���� Fixed mold Platen


Max Mold Height 1700
����
���
Min Mold Height 800 ���
���

Ejector Stroke 450 ���


���
���
Ejector force 450 ���

A-A
Max Distance Between platens(Daylight) 3600

����
Max Toggle Stroke① 2800

���
A

���

��

��
���

���
���
Max Mold Weight② A

���
50

���
���
��

����

����
��-M�� ��
��
Injection Unit SP19300 SP26000 SP32800 SP40600

Injection Unit 19321 26083 32811 40674

Screw Diameter mm 130 140 150 150 150 165 150 165 180 165 180 200

Screw L/D ratio L/D 24.7 23.0 21.4 24.6 23.0 20.9 25.3 23.0 21.1 25.1 23.0 20.7
����
����
Shot Volume(Theoretical) cm³ 10220 11853 13607 13854 15904 19244 17495 21169 25192 23093 27483 33929

Shot Weight(PS) g 9403 10905 12518 12746 14632 17705 16095 19475 23177 21246 25284 31215

Injection Pressure bar 1890 1630 1420 1883 1640 1355 1876 1550 1302 1761 1480 1199

Injection Speed mm/s 90 90 90 90 90 90 87 87 87 86 86 86

Injection Rate cm³/s 1195 1385 1590 1385 1590 1924 1537 1860 2214 1839 2188 2702
DP���� Moving mold Platen DP���� Mold Height Size Figure
Screw Rotation Speed r/min 101 89 83 75 ����
����
���
���
Plasticizing Capacity(PS)④ mm 193.6 231.5 309.4 204.0 272.6 325.6 254.3 303.6 388.4 274.4 351.0 472.6 ���
���
�� ��-M�� ��
Heating Zone mm 7 8 8 8 ��

Nozzle Force mm 166 166 241 241


A

Other ���
A

���
DP 2100

���
��

���
���
����
����
Max System Pressure bar 240 240 240 240

���

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��
��

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�x�- ��通

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Pump Power kW 183.9 183.9 210.6 245 �- ��通

���
����
SR��
Heating Power kW 116 133 174 210
���

�
Machine Size⑤ m 14.5X4.2X4.4 15.5X4.2X4.4 16.5X4.2X4.5 13.5X4.2X4.6 ���

���
���
���
Machine Weight ton 97 99 101 103 ���

���
���
��� ���-���� ���������
���� ��-M�� 深��
Oil tank Capacity L 2500 2500 3000 3500 ���� ��

The machine size will be changed depending on the combination of clamping


unit and injection unit. The above size is used as a parameter only!
Sound Machinery reserves the right to make technical changes without prior notice!
PAGE 29/30
Specification And Configuration

DP����
DP2400
DP���� Fixed mold Platen
Clamping Unit

Clamping Force 24000


����
����
Space Between Tie Bar(HXV) 1950X1700 ���
���
���
���
Max Mold Height 1800 ���
���
���
Min Mold Height 850
A-A
Ejector Stroke 500

����
Ejector force 450

���
A

���
���

��

��
���

���
A

���
3800

���
Max Distance Between platens(Daylight)

���

����
����
Max Toggle Stroke① 2950 ��
��-M�� ��

��
Max Mold Weight② 60

Injection Unit SP26000 SP32800 SP40600 SP52700

Injection Unit 26083 32811 40674 52779


����
����
Screw Diameter mm 140 150 165 150 165 180 165 180 200 180 200 220

Screw L/D ratio L/D 24.6 23.0 20.9 25.3 23.0 21.1 25.1 23.0 20.7 25.5 23.0 20.9

Shot Volume(Theoretical) cm³ 13854 15904 19244 17495 21169 25192 23093 27483 33929 30536 37699 45616

Shot Weight(PS) g 12746 14632 17705 16095 19475 23177 21246 25284 31215 28093 34683 41967

Injection Pressure bar 1883 1640 1355 1876 1550 1302 1761 1480 1199 1728 1400 1157

Injection Speed mm/s 90 90 90 87 87 87 86 86 86 74 74 74

Injection Rate cm³/s 1385 1590 1924 1537 1860 2214 1839 2188 2702 1883 2325 2813 DP���� Moving mold Platen DP���� Mold Height Size Figure
Screw Rotation Speed r/min 89 83 75 66 ����
���
���
Plasticizing Capacity(PS)④ mm 204.0 272.6 325.6 254.3 303.6 388.4 274.4 351.0 472.6 308.9 415.9 579..5 ���
���
��� ��-M�� ��
��
Heating Zone mm 8 8 8 9

Nozzle Force mm 166 241 241 241


A

A
Other

���
���

���
���
���
��

����

����

���
Max System Pressure bar 240 240 240 240

���

���
��

���
���
���
���
��- ��通

���
Pump Power

����
kW 183.9 210.6 245 276.6
SR��

Heating Power kW 133 174 210 220


���

��
Machine Size⑤ m 16X4.5X4.5 17X4.5X4.5 15.5X4.5X4.5 16.2X4.5X4.5 ���

���
���
���
���
Machine Weight ton 123 125 127 129 ���

���
���
���� ���-���� ���������
��-M�� 深��
����
Oil tank Capacity L 2500 3000 3500 4000 ���� ��
����

The machine size will be changed depending on the combination of clamping


unit and injection unit. The above size is used as a parameter only!
Sound Machinery reserves the right to make technical changes without prior notice!
PAGE 31/32
Specification And Configuration

DP����
Clamping Unit DP2800

Clamping Force 28000 DP���� Fixed mold Platen


Space Between Tie Bar(HXV) 2100X1800

Max Mold Height 2000

Min Mold Height 900 ����


����
����
Ejector Stroke 500 ��� ���
���-M�� �� ��� ���
��� ���
���
Ejector force 450
A-A
Max Distance Between platens(Daylight) 4100

Max Toggle Stroke① 3200


A

��

��
Max Mold Weight② ���

���
70 A

���
���
��

����

����
���
Injection Unit SP32800 SP40600 SP52700 SP72200
��

���
���
Injection Unit 32811 40674 52779 72256

���
����
����
Screw Diameter mm 150 165 180 165 180 200 180 200 220 200 220 240

Screw L/D ratio L/D 25.3 23.0 21.1 25.1 23.0 20.7 25.5 23.0 20.9 25.3 23.0 21.0
����
Shot Volume(Theoretical) cm³ 17495 21169 25192 23093 27483 33929 30536 37699 45616 41469 50178 59715 ����

Shot Weight(PS) g 16095 19475 23177 21246 25284 31215 28093 34683 41967 38152 46163 54938

Injection Pressure bar 1876 1550 1302 1761 1480 1199 1790 1450 1198 1730 1430 1202

Injection Speed mm/s 87 87 87 86 86 86 74 74 74 61 61 61

DP���� Moving mold Platen


Injection Rate cm³/s 1537 1860 2214 1839 2188 2702 1883 2325 2813 1916 2319 2760
DP���� Mold Height Size Figure
Screw Rotation Speed r/min 83 75 66 58 ����
����
���
���
Plasticizing Capacity(PS)④ mm 254.3 303.6 388.4 274.4 351.0 472.6 308.9 415.9 579.5 365.5 509.2 599.3 ���
���
���
���
Heating Zone mm 8 8 9 9 ��
���-M�� ��

Nozzle Force mm 241 241 241 377

����
A
Other

����
���
���
���
A

���
���
��� ��

���
���
bar 240 240 240 240

���
Max System Pressure

���
����
����

���

���
��

���
���
Pump Power kW 210.6 245 276.6 276.6 ��- ��通

SR��

Heating Power kW 174 210 220 223

��
Machine Size⑤ m 15X4.8X4.4 15.6X4.8X4.4 16.2X4.8X4.4 16.8X4.8X4.4

���
���
��� ���
��� ���
Machine Weight ton 144 146 148 150 ��� ���

���
����
���� ���-���� ���������
��-M�� 深��
Oil tank Capacity L 3000 3500 4000 4000 ���� ���� ��

The machine size will be changed depending on the combination of clamping


unit and injection unit. The above size is used as a parameter only!
Sound Machinery reserves the right to make technical changes without prior notice!
PAGE 33/34
Specification And Configuration

DP����
DP���� Fixed mold Platen
Clamping Unit DP3300

Clamping Force 33000


��� ����
��� ����
��� ����
Space Between Tie Bar(HXV) 2270X1900 ���
���-M�� �� ���
���
���
Max Mold Height 2000
A-A
Min Mold Height 950

Ejector Stroke 550

��

��
A

���
Ejector force 580

���
��� A

���

����

����
4300 ��

���
Max Distance Between platens(Daylight)

���
��

���
Max Toggle Stroke① 3350

���
����
����
Max Mold Weight② 75

Injection Unit SP40600 SP52700 SP72200 SP92500


����
Injection Unit 40674 52779 72256 92505 ����

Screw Diameter mm 165 180 200 180 200 220 200 220 240 220 240 260

Screw L/D ratio L/D 25.1 23.0 20.7 25.5 23.0 20.9 25.3 23.0 21.0 25.1 23.0 21.2

Shot Volume(Theoretical) cm³ 23093 27483 33929 30536 37699 45616 41469 50178 59715 54739 65144 76454

Shot Weight(PS) g 21246 25284 31215 28093 34683 41967 38152 46163 54938 50360 59933 70337

Injection Pressure bar 1761 1480 1199 1790 1450 1198 1730 1430 1202 1690 1420 1210

Injection Speed mm/s 86 86 86 74 74 74 61 61 61 50 50 50

Injection Rate cm³/s 1839 2188 2702 1883 2325 2813 1916 2319 2760 1901 2262 2655 DP���� Moving mold Platen DP���� Mold Height Size Figure
����
Screw Rotation Speed r/min 75 66 58 46 ����
���
���
���
Plasticizing Capacity(PS)④ mm 274.4 351.0 472.6 308.9 415.9 579.5 365.5 509.2 599.3 403.9 475.3 552.0 ��� ���-M�� ��
���
���
��
Heating Zone mm 8 9 9 9

Nozzle Force mm 241 241 377 377


A

����
����
A

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Other

���
���
���

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���

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��

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���

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bar

����
����
Max System Pressure 240 240 240 240

���

���
��

���
��- ��通

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Pump Power kW 245 276.6 276.6 276.6
SR��

Heating Power kW 210 220 223 290

��
Machine Size⑤ m 16X5.1X4.5 16.8X5.1X4.5 17.2X5.1X4.5 17.7X5.3X4.6

����
���
��� ���
��� ���
Machine Weight ton 178 180 183 185 ��� ���

���
����
���� ���-���� ���������
��-M�� 深��
����
Oil tank Capacity L 3500 4000 4000 4000 ���� ��

The machine size will be changed depending on the combination of clamping


unit and injection unit. The above size is used as a parameter only!
Sound Machinery reserves the right to make technical changes without prior notice!
PAGE 35/36
Specification And Configuration

DP����
Clamping Unit Mold DP4000

Clamping Force 40000 DP���� Fixed mold Platen


2400X2000 ��� ����
Space Between Tie Bar(HXV)
��� ����
��� ����
����
Max Mold Height 2200 ���-M�� �� ���
���
���
���
Min Mold Height 1000

Ejector Stroke 550 A-A

Ejector force 580


A

��

��
���
4500 ���

���
Max Distance Between platens(Daylight) A

���

����

����
��

���
Max Toggle Stroke① 3500

���
��

���
���
Max Mold Weight②

����
85

����
����
Injection Unit SP52700 SP72200 SP92500

Injection Unit 52779 72256 92505


����

Screw Diameter mm 180 220 260 ����


200 220 200 220 240 240

Screw L/D ratio L/D 25.5 23.0 20.9 25.3 23.0 21.0 25.1 23.0 21.2

Shot Volume(Theoretical) cm³ 30536 37699 45616 41469 50178 59715 54739 65144 76454

Shot Weight(PS) g 28093 34683 41967 38152 46163 54938 50360 59933 70337

Injection Pressure bar 1790 1450 1198 1730 1430 1202 1690 1420 1210

Injection Speed mm/s 74 74 74 61 61 61 50 50 50

Injection Rate cm³/s 1883 2325 2813 1916 2319 2760 1901 2262 2655 DP���� Moving mold Platen DP���� Mold Height Size Figure
Screw Rotation Speed r/min 66 58 46
����
����
���
Plasticizing Capacity(PS)④ mm 308.9 415.9 579.5 365.5 509.2 599.3 403.9 475.3 552.0 ���
���
���
��� ���-M�� ��
Heating Zone mm 9 9 9 ���
��

Nozzle Force mm 241 377 377

����
A
Other

����
����
��
A

���
���
���
���

���
bar

���
Max System Pressure 240 240 240

���
���
���

���
����
����

���

���
��
Pump Power kW 276.6 276.6 276.6

���
���
��- ��通 SR��

Heating Power kW 220 223 290

��

����
Machine Size⑤ m 18.8X5.4X4.6 19.3X5.4X4.6 20X5.4X4.6
���

���
��� ���
Machine Weight ton 219 222 225 ��� ���
����-���� ���������
��� ��� ��-M��深��
����
���� ��
����
Oil tank Capacity L 4000 4000 4000 ����
����

The machine size will be changed depending on the combination of clamping


unit and injection unit. The above size is used as a parameter only!
Sound Machinery reserves the right to make technical changes without prior notice!
PAGE 37/38
Machine Features

Standard Features
Injection parts Clamping parts Control parts

1 Prevents Screw start while cold 1 5 stage speed/pressure control ofDP2400


Mold open 1 KEBA2000 Professional Control system From Europe

2 Insulated cotton on barrel 2 Mold Protect Control 2 12’ display monitor

3 support under barrel 3 Auto Mold Height Adjustment 3 3 color alarm light

4 10 stage speed/pressure control of injection 4 Differential Open mold 4 Mold data saving in RAM/USB

5 10 stage speed/pressure control of pressure holding 5 Mold close security interlocking(Electric/Hydraulic) 5 One Phase 10A plug/ Three phase 16A/32A plug

6 Prevents Screw reversal 6 Rear safety door Mechanical self-Locking 6 Electric leakage protection device of Socket

7 5 stage Back pressure control of Charging 7 Front Electric door with crashworthy Switch (up from DP1000) 7 Printing interface

8 3stageforwardspeed/pressurecontrolofinjectionstation 8 Standard T-slot mold platen with Thread Holes 8 Servo Motor Driver

9 3 stage back speed/pressure control of injection station 9 Safety Foot plate in Mold zone and rear door 9 Accord with GB machine safety standard

10 Position/Time Control of Pressure holding 10 Euromap2 Mold Fixed Ring (Moving and Fixed mold platen) 10 SSR Control heating

11 Position/Time Control of Injection 11 3 stage speed/pressure control of eject pin

12 Injection Position Transducer 12 Speed/pressure/position control of eject pin Hydraulic Parts

13 Injection Station Position Transducer 13 Eject pin back Confirmed 1 Low oil level alarm

14 Injection Linear Guide 14 Moving platen position transducer 2 Oil Temperature Alarm

15 Injection Station Linear Guide 15 Ejector position transducer 3 Mold cooling water

16 Proportional Back pressure control 16 Euromap 18 robot installing interface size 4 Hydraulic core pulling device

17 Injection Station time/position control 17 Proportion valve control of Mold open and close 5 Independent hydraulic cooling filtration system

18 Feeding Plate (Up from DP2100) 18 Pull-back center eject pin 6 Solenoid valve LED light (Proportion valve haven’t.)

19 Injection Protect Device 7 Mold open and eject or core pulling synchronization

20 Auto Purge Function 8 Hydraulic core pull (As Machine Model)

21 Feeding Mouth Temperature Control

22 Ceramic Heater

23 HPS High efficiency screw


PAGE 39/40
Machine Features
Partner
Option
Injection parts Clamping parts Control parts

1 Bi-Metal Screw 1 DP2400


High pressure mold clamping parallel system 1 KEBA 5000 controller

2 Bi-Metal Barrel 2 8-24 channel Hot runner control (Max. 2KW) 2 KEBA 8000 controller

3 Full hard screw 3 Core pulling Overlay Check valve 3 15’ display monitor

4 Full hard barrel 4 Core pulling quick joint 4 21’ display monitor

5 Chrome screw 5 Core pull pressure holding (Independent pump unit) 5 Electrical interface of Euromap 12 robot

6 Transparent special screw 6 Core pulling Option 6 Electrical interface of Euromap 13 core pulling

7 High color Mixing screw 7 Air blast with Accumulator 7 Electrical interface of Euromap 14 hut runner thermocouple

8 Self-locked nozzle (hydraulic/ pneumatic) 8 Air blast/Air valve 8 Electrical interface of Euromap 62 Fluid eject pin system

9 Injection proportion control 9 Ejector check valve 9 Electrical interface of Euromap 67 robot

10 Hydraulic/electricchargingandmoldopensynchronization 10 Quick Remove the center ejector rod (Hydraulic/ pneumatic) 10 Electrical interface of Euromap 70 magnetic clamping

11 6/8/10/12/16/18/24 channel sequential injection (Hydraulic/ pneumatic) 11 Magnetic Mold platen 11 Electrical interface of Euromap 71 changing mold device

12 pneumatic sequential injection with accumulator 12 Hydraulic clamping board (With control system) 12 Energy consumption meter

13 Mold Cavity pressure holding change(Without sensor) 13 Front Electric door + Crashworthy switch (DP450-DP900) 13 Barrel Heating short circuit detection device
...
14 Injection station security pressure control 14 Oil/water Mold temperature controller 14 Hot runner short circuit detection device

15 Stainless Steel hopper 15 Air/water Chiller 15 Air conditioner for Electric box

16 Hopper dryer 16 Robot 16 LED light for Electric box

17 Autoloader 17 Other accessories 17 UPS for controller(1KVA)

18 Feeding plate 18 One phase 10A plug (Position/Quantity Option)

12 Three phase 16A plug (Position/Quantity Option)

Hydraulic Parts 20 Three phase 32A plug (Position/Quantity Option)

1 Mold colding water quick joint 21 Three phase 63A plug (Position/Quantity Option)

2 Filter clogging alarm 22 Accord with CE machine security standard

3 Oil Pre-heating Circuit 23 Accord with SPI machine security standard

4 Valve oil drip plate 24 Mold protection image function

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create an infinite future together!

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