A5 Series 202304
A5 Series 202304
A5
60T-2600T
A5 SERIES STANDARD HIGH-END SERVO INJECTION
MOLDING MACHINE
New A5, Excellent As Always
【DISCLAIMER】
【1】YIZUMI reserves the right to modify the product description in the catalogue. Specification might be changed without prior notice.
【2】The picture in the catalogue is for reference only. The real object should be considered as final.
【3】The data in the catalogue is obtained from internal testing in YIZUMI laboratory.
Please refer to the actual machine for the final data. YIZUMI reserves the right of final interpretation upon disputes and ambiguities.
02
PRODUCT
DETAILS
04
Wide range of Precise and High-efficiency and After successfully bringing servo machines to the market for years, mastering
application stable energy-saving
advanced European and American technology from HPM Company and com-
pletely understanding customer needs through over-two-year market
Reliable and
User-friendly research, YIZUMI develops a brand-new standard high-end servo injection
durable
molding machine, A5 Series, based on IPD mode.
User-friendly
User-friendly HMI
Clamping Unit
Customer need
reliable and durable clamping unit, effective mold protection and high repeatabili-
ty of mold open position.
Solutions:
Based on mature structure of clamping unit, 12 key functions were optimized and innovat-
ed, including:
The clamping force is evenly distributed with little deformation of platen. The enhanced accuracy and repeatability of mold open
No injection molding defect will be caused when the same part is position result in accurate part removal by robot and
produced under lower clamping force, which protects the platen benefit automated continuous production. The mold
and mold. open position accuracy is smaller than 2mm and repeat-
ability is below 0.3mm.
Injection Unit
Customer need high injection precision stability and improved quality of plasticizing and color mixing.
New screw & barrel unit
Solutions: Based on mature structure of injection unit, 15 key functions were optimized and innovated, including:
YIZUMI’s third-generation energy-saving servo technology Customer need——fast speed, accurate control, easy operation, program for multiple
processes, powerful.
The third-generation servo system has been improved and optimized in the internal structure of motor, the standard of
magnetic steel, the selection of oil pump and the development of drive software to achieve superior performance in sta- Solution——upgraded controller, 10.4'' TFT true color display, 0.25ms of scan time, fully improved
bility, reliability, durability, energy conservation, efficiency and low noise; the servo system uses 30%-80% less energy operational convenience, multiple processes for your need
than conventional hydraulic machines. The accuracy of closed-loop hydraulic oil temperature control, which is the new
function, is ±0.5℃ with further increased stability.
Mirle MS control system delivers better performance in machine control and adds to the stability
of product and machine.
MS Control System
The control unit adopts Cortex-A55 processor with scan time of 0.25ms,
speedy response and accurate control.
1000 sets of mold data memory, USB port for extension of storage
A5 series of small-medium machine (60T-480T) was introduced to market since Sept. in 2015. Its unique Backflow detection variation <1mm
advantage of “wide range of application, high efficiency and precision stability” has been identified and veri-
Plasticizing weight deviation<0.5%
fied by customers, and customers also request to extend existing A5 series. After interviewing, researching
Platen parallelism (after load) <0.18mm UN800A5
customers' needs, YIZUMI finally determined the core customer value of the A5 series medium-large ma-
chines (over 650T), which is reliability & stability. Under this background, YIZUMI IPD-program team follows Platen parallelism (mold opening to 100mm)<0.54mm UN800A5
the trend and focuses on research and test of medium-large injection molding machine in its reliability, sta- Force deviation of tie bar <±3%
bility and plasticizing performance, which completely meets customers needs.
Repeatability of clamping force <1%
Accuracy of mold-open end position <2mm
Clamping Unit
The platen structure is designed with European style and fully optimized parameters and force distribution. High-rigidity materials
and manufacturing processes for base frame ensure the machine is strong, stable and reliable.
Injection Unit
Integrated linear guide rail support Low friction oil seal inside injection cylinder
Medium size machine adopts integrated linear guide rail, hori- Injection cylinder adopts low friction oil seal design, fully reduc-
zontal double-carriage design and double-cylinder injection to ing injection friction and ensuring longer service life.
ensure injection is reliable & stable.
YIZUMI’s third-generation energy-saving servo technology High precision control system——more accurate control of system pressure, flow, position & temperature,
higher part repeatability, as well as more stable overall machine performance.
The third-generation servo system has been improved and optimized in the internal structure of motor, the standard of
magnetic steel, the selection of oil pump and the development of drive software to achieve superior performance in stability,
reliability, durability, energy conservation, efficiency and low noise; the servo system uses 30%-80% less energy than con-
ventional hydraulic machines. The accuracy of closed-loop hydraulic oil temperature control, which is the new function, is
±0.5℃ with further increased stability. Upgraded KEBA system
Expandable with multiple modules including AO, AI, DO, DI, and TM to
meet more requirements;
Real-time monitoring of signals from machine equipped sensors to
coordinate corresponding movements for higher operating safety;
Support common RS232/485 communication interface, CANOPEN,
Ethernet port, temperature compensation sensor connector, and
USB port.
Proven by years of practical application and higher configured, the third-generation servo system is stable, reliable and dura-
ble and characterized by high efficiency, energy saving, low noise, strong power and fast response.
Automatic low oil level alarm function prevents gas from being sucked in due
Low noise to low oil level, avoiding consequent instability of hydraulic circuit
Under the same working conditions, the 3rd-generation servo system emits
20% lower noise than the previous generation when producing the same
product.
Strong power
Weldless flared hydraulic hose design
High efficiency gear pump realizes fast response injection molding which
can be used in high-precision molding. Ensure no oil leaks due to cracked weld during long-term use
Specifications of UN60A5 to UN2600A5 20
Note: Due to improvement, specifications may be changed without prior notice.
Shot volume cm3 51.3 71.7 116.6 158.7 207.3 163.6 246.9 307.6 297.7 371 452.3 425.2 518.5 664.4
g 47.2 65.9 107.3 146 190.8 150.5 227.1 283 273.9 341.3 416.1 391.2 477 611.3
Shot weight (PS)
oz 1.7 2.3 3.8 5.2 6.7 5.3 8 10 9.7 12 14.7 13.8 16.8 21.6
Screw diameter mm 22 26 30 35 40 35 43 48 43 48 53 48 53 60
Injection pressure MPa 373 267 252.8 185.6 142.2 256.9 170 136.7 203 162.9 133.6 210.7 172.8 134.8
Standard servo pump 43.0 60.1 69.6 94.7 123.7 83.2 125.6 156.5 132.2 164.8 200.9 148 182.6 231.5
Imported servo pump
Injection rate (optional) g/s 43.0 60.1 69.6 94.7 123.7 87 132 164 133 166 202 144 175 224
Variable-displacement
pump (optional) 38.7 54.1 68.7 93.5 122 67.2 101.5 126.5 121.6 151.5 184.7 132 161 206.3
Screw L:D ratio 20:1 20:1 24:1 20:1 20:1 24:1 20:1 20:1 22.3:1 20:1 20:1 22.:1 20:1 20:1
Space between tie bars (WxH) mmxmm 310x310 360x360 410x410 460x460 530x530
Ejector force kN 22 28 42 42 49
GENERAL GENERAL
Dry cycle time s 1.6 1.8 2.0 2.4 2.7
Shot volume cm 3
584.6 749.3 962.4 834.1 1071.3 1338.3 1198.5 1497 1828.8 1678.5 2050.5 2459.6
g 537.9 689.3 885.4 767.4 985.6 1231.2 1102.6 1377.3 1682.5 1544.2 1886.4 2262.8
Shot weight (PS)
oz 19 24.3 31.2 27.1 34.8 43.4 38.9 48.6 59.3 54.5 66.5 79.8
Screw diameter mm 53 60 68 60 68 76 68 76 84 76 84 92
Injection pressure MPa 217.1 169.4 131.8 226.2 176.1 141 224.8 180 147.3 198.6 162.5 135.5
Standard servo pump 160.3 205.5 264 238.8 306.7 383.1 297 371 453.8 379.8 464.0 556.5
Screw L:D ratio 22.6:1 20:1 20:1 22.6:1 20:1 20:1 22.3:1 20:1 20:1 22.1:1 20:1 20:1
Space between tie bars (WxH) mmxmm 610x570 710x670 760x710 830x810
GENERAL GENERAL
Dry cycle time s 2.8 3.2 4 4.5
Shot volume cm 3
1678.5 2050.5 2459.6 2906.0 2216.7 2659 3141.6 3664.4 3190 3769.9 4397.2 5072.8 4319.7 5038.5 5812.6 6749.5
g 1544.2 1886.4 2262.8 2673.5 2039.4 2446.3 2890.3 3371.2 2935.6 3468.3 4045.4 4667.0 3974.1 4635.4 5347.6 6209.5
Shot weight (PS)
oz 54.5 66.5 79.8 94.3 71.9 86.3 101.9 118.9 103.5 122.3 142.7 164.6 140.2 163.5 188.6 219.0
Screw diameter mm 76 84 92 100 84 92 100 108 92 100 108 116 100 108 116 125
Injection pressure MPa 198.6 162.5 135.5 114.6 217.6 181.4 153.5 131 212.8 180.2 154.5 133.9 208.8 179.1 155.2 133.6
Standard servo pump 379.8 464 556.5 658 443 531 629 699 563 666 777 896 642 749 864 1004
Screw L:D ratio 22.1:1 20:1 22:1 20:1 21.9:1 22:1 21.6:1 20:1 21.7:1 22:1 21.5:1 20:1 21.6:1 22:1 21.6:1 20:1
Space between tie bars (WxH) mmxmm 850x810 930x930 1000x1000 1160x1160
GENERAL GENERAL
A-AT-slot
210 3769
175 2016
140 567 538
23
14
110 11 240
75 50
23
40 35 35
240
8-M12深24
1334
UN60A5 10 UN60A5
140 70
Ø2
210
1897
175
1843
140
Ø125
Ø100
1560
110
75
40
470
310
SR10
1129
75
48-M16深32
260 120-330
Ø100 837 540 600
3423 1142
310
4236
470
A-AT-slot
240 4200
190
14
23
140
2271
605 575
105 11 275
23 50
70 50 35 275
8-M12深24
1419
140 70
A 10
UN90A5 UN90A5
Ø3
1977
240
1882
190
1640
Ø100
Ø125
A
140
105
70
1174
360
560
SR10
4-Ø28
75
44-M16深32
Ø100 330 130-380 960 652 675
Ø200 3658 1217
360 4491
560
A-AT-slot
4560
240
190 2461
640 610
14
23
140 275
105 11
50 275
70 23 35 70
8-M16深32
1484
2047
UN120A5 UN120A5
140 105
1917
10
1710
A
Ø3
1204
240
190
Ø125
Ø100
140
A
105
70
410
623
SR10
75
4-Ø28
44-M16深32 1135 645 745
Ø100 360 145-450 3943 1287
Ø200 4819
410
623
30
A-AT-slot
270 5212
220
18
30
170 295
2769 693 633
125 12
50
70 30 50 70
8-M16深32 295
1609
175 105
10
UN160A5 UN160A5
Ø3
270
2132
2019
220
170
1795
Ø100
125
Ø125
70
1299
460
690
4-Ø28 SR10
Ø100
90
Ø200
420 160-520 1235 785 805
44-M16深32
4453 1370
460
5346
690
310
A-AT-slot
250 5529
210
22
37
1708
A
175 105
UN200A5 UN200A5
310
10
2207
250
Ø3.5
210
2091
190
A
140
1870
90
Ø120
Ø160
100
200
530
770
1358
SR10
44-M20深40
90
8-Ø35
Ø100 490 180-550 1290 835
200 4798 885
400 1450
530 5756
770
A-AT-slot
390 6239
320
22
37
250 3258
200
795 772
16
180 350
38 50
150
35 140
8-M20深40
350
1800
UN260A5 UN260A5
320
280 140
10
Ø3.5
250
2390
200
2375
150
2037
80
100
570
825
Ø120
Ø160
200
400
1425
12-Ø35 SR10
52-M20深40
90
Ø105 530 195-610
100
1475 850 935
200
400
5208 1637
610
6217
865
32
A-AT-slot
390 6910
320
22
37
250 3610 873 850
200 350
16
180 38 50
150 40 140
350
8-M20深40
A
1955
280 140
390
10
Ø3.5
UN320A5
2500
320
UN320A5
2477
A
250
200
150
2140
Ø160
Ø150
80
950
100
200
400
670
1520
12-Ø35 SR10
64-M20深40
90
Ø105
640 220-660 1620 985
100 1060
200 5878
400 1849
710 6959
990
470
A-AT-slot
400
300
22
37
7730
250 371
16
200 50 3915 1018 923
38 65 140
150
8-M20深40
371
A
350 140
10
400
UN400A5 UN400A5
A
Ø4
300
250
1907
200
150
2450
2424
Ø160
Ø150
1030
710
2082
100
200
400
100
1432
SR15
12-Ø35
90
60-M24深50
Ø105 700 240-730 6233 1055
100
200
400 7692 2110
760
1080
8464
461
50 4290 1058 963
65 140
8-M20深40 461
350 140
UN480A5 12 UN480A5
1993
Ø4
2493
2455
2090
Ø200
Ø150
1458
SR15
90
780 260-810 6706 1140
8460 2160
34
A-AT-slot
500
461 8614
400
50 1073 978
22
37
300 4440
250
200
16 65 140
38
150 8-M20深40
461
A
350 140
UN560A5 500
400
A
UN560A5
Ø4
1998
300
250
2493
200
2455
150
100
1170
400
200
150
810
2090
100
Ø200
4-Ø55
1458
12-Ø35
SR15
68-M24深50
90
100
Ø105 200
400
1185
700 850 330-850 7066
850
1210
8730 2160
600 A-AT-slot
475
350 500 8685
315
100
28
46
280
20 4680
210
140 48 115 140 1142 1076
8-M20深40
A 500
A
600
UN650A5 UN650A5
420 140
475
350
2165
315
280
210
Ø6
140
2663
1320
100
150
200
400
700
930
2610
2307
Ø200
8-Ø55
12-Ø35
1565
48-M24深50 SR20
100
Ø120 150
200
400 8047
90
1175
700
930
900 350-900
1320 9569 2247
670
545 A-AT-slot 555 9535
420 100 2383
350
105
5198
28
46
315
280 110 1192
210
20
48
105
140
12-M24深48
555
420 210
2245
UN800A5 UN800A5
670
545
2727
2625
Ø6
420
350
315
280
210
140
1435
1000
Ø250
400
700
200
100
150
1580
8-Ø55
12-Ø35 SR20
105
68-M24深50
100
Ø120
150
200
400 1040 400-1000
9187 650 650
700
1000 10510
1435
700
560 A-AT-slot
420 600 11095 2588
350
100
28
46
280
210 20 105
5760 1294
48 110
140
105
12-M24深48 600
2340
UN1000A5 UN1000A5
700
420 280
560
420
2655
350
2614
280
210
140
Ø6
Ø250
8-Ø55
1580
12-Ø35
SR20
105
68-M24深50
100
150
Ø120
200 10020 725 725
400 1220 450-1160
700
1160
11365
1620
36
840
700 A-AT-slot
560
455 720 3002
11900
36
60
420
350 110 105
245
25
6506 1501
140
61 105
105
100
16-M24深48 720
UN1400A5 UN1400A5
2668
840
700
560
560 280
455
350
245
140
3162
2888
1000
1310
1930
Ø6
250
400
700
150
100
2815
16-Ø55
Ø250
12-Ø35
1793
SR20
Ø200
68-M30深60
95
Ø120
1350 600-1350
11160 840 840
12638
1930
980 A-AT-slot
840
700
560 760
36
60
420
25 120 140 13842 3298
280
61
140
140 7503 1649
100 12-M24深48
760
980
840
700
560 280
UN1800A5 UN1800A5
560
2955
420
280
140
1000
1300
1560
2220
250
350
400
700
3338
100
150
Ø8
3319
3164
2815
Ø250
24-Ø55
1935
Ø120
8-Ø35 SR20
68-M30深60
95
250
350
400 12645 975 975
700
1000 1560 800-1650 14415
1300
1560
2170
1120
980
840
700 820 14889 3932
36
60
560
420
280
25
120 140 8174 1966
61
140
140
100 12-M24深48 810
980
840
700
560
840 280
3211
420
UN2200A5 UN2200A5
280
140
1000
1300
1650
2430
3757
400
700
3407
250
350
150
100
Ø8
3136
2825
24-Ø60
Ø315
Ø120
2116
SR25
80-M30深65
8-Ø35
105
100
150
250
350
400 14578 1140 1140
700
1000 1750 850-1820
1300
1850
16379
2570
1260
1120
A-AT-slot 16176 4122
902
980
840
700
8678 2061
120 140
36
60
560
420 25
280
140
61
140
100 12-M24深48 902
3426
UN2600A5 UN2600A5
1120
840 280
980
840
4001
700
3551
560
3136
2825
420
Ø8
280
140
2560
1000
1300
1800
250
350
400
700
150
100
Ø315
2226
24-Ø60
Ø120
8-Ø35 SR25
105
88-M30深65
100
150
250
350
400
15953 12001200
1950 900-1880 17842
700
1000
1300
1950
2650
38
Fully-closed heat retaining cover/ purge guard (without electrical protection) ● Larger oil pump and motor ○
Selectable suck-back before or after plasticizing ● High-response servo injection system with accumulator ○
Automatic detection of injection and plasticizing faults ● Highly-responsive servo injection system ○
Precision transducer for injection / plasticizing stroke control ● High-response servo mold opening and closing system ○
5-stage holding pressure speed / pressure / time control ● Enlarged oil cooler ○
Wear-resistant manganese steel supporting tracks for movable platen ● Interface for electric unscrewing interface ○
Multiple ejector function settings ● Working light/ one- or three-color alarm light ○
Platen with T-slots and screw holes ● Single-phase / three-phase power socket ○
Safety edges for machine gates ● Interface for electric unscrewing device ○