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Babytherm - 8000 User Manual

The document provides repair instructions for the Babytherm 8000 infant warmer. It details the mechanical, pneumatic, heating, and electronic systems. It includes information on parts, testing procedures, and troubleshooting guides.

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Anh Tuan Phan

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0% found this document useful (0 votes)

18 views115 pages

Babytherm - 8000 User Manual

Uploaded by

Anh Tuan Phan

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 115

Repair Instructions for Babytherm 8000

Table of contents:

1. Mechanical system ........................................................................................................... 3

1.1 Trolley ........................................................................................................................... 3
1.2 Column with electrical height adjustment...................................................................... 5
1.3 Base plate for resting surface and accessory rails........................................................ 7
1.4 Socket strip ................................................................................................................... 7
1.5 Resting surface ............................................................................................................. 8
1.6 Accessories................................................................................................................. 14
2. Pneumatic system .......................................................................................................... 14
2.1 Extraction .................................................................................................................... 14
3. Heating panel with sensors ............................................................................................ 15
3.1 General information .................................................................................................... 15
3.2 Heating-panel assembly ............................................................................................. 16
3.3 Testing ........................................................................................................................ 18
3.4 Replacement in repair situation .................................................................................. 18
3.5 Testing after replacement ........................................................................................... 19
3.6 Repair information and modification statuses ............................................................. 20
4. Mattress heating electronics........................................................................................... 22
4.1 Removal and installation of electronics and components ........................................... 22
4.2 Electronics, complete.................................................................................................. 27
4.3 Controller PCB ............................................................................................................ 34
4.4 Power PCB ................................................................................................................. 39
4.5 Display PCB................................................................................................................ 52
4.6 Mains switch ............................................................................................................... 55
4.7 Transformer ................................................................................................................ 56
4.8 Keypad........................................................................................................................ 58
4.9 Mains input ................................................................................................................. 64
4.10 Heating and sensor adapters .................................................................................. 66
5. Mattress heating software .............................................................................................. 68
5.1 Software versions ....................................................................................................... 68
5.2 Testing after replacement ........................................................................................... 68
6. Troubleshooting - mattress heating ................................................................................ 69

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 1 of 115

6.1 General information .................................................................................................... 69
6.2 Usage instructions for DS mode ................................................................................. 70
6.3 Diagnosis mode .......................................................................................................... 72
6.4 Troubleshooting and error list ..................................................................................... 82
6.5 10-minute test ........................................................................................................... 106
7. Radiant heater 600W ................................................................................................... 106
8. List of test equipment and tools.................................................................................... 107
8.1 Primarily for work on electrical components.............................................................. 107
8.2 Primarily for work on mechanical components.......................................................... 107
8.3 Equipment for functional tests .................................................................................. 108
9. File for repair information and unit modification............................................................ 108
9.1 New software version 1.02 (07.94) ......................................................................... 108
9.2 Mounting the mechanics of the resting-surface tilt-mechanism (09.94)................... 109
9.3 Alteration of class type B to BF (12.94) ................................................................... 109
9.4 Additional height adjustment extra high (02.95)....................................................... 115
9.5 Castors of non-height-adjustable units (03.95) ........................................................ 115

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 2 of 115

1. Mechanical system

1.1 Trolley
The Babytherm 8000 is available with various trolleys:

- Units with no electrical height adjustment:

o Small base plate for heated cot

o Large base plate for intensive-care model or reanimation unit. This

version permits installation of a radiant heater.

- Units with electrical height adjustment

o Small trolley for heated cot

o Large trolley for intensive-care module or reanimation unit. This

version permits installation of a radiant heater.

1.1.1 Trolley for units without height adjustment

The trolley consists of a trolley plate small or large which is keyed to the metal
casing of the column.

This trolley has the following castors:

2x castor 2M 21 048

2x locking castor 2M 21 050

The metal ends and the castor attachment points are secured in each case with
caps 2M 20 989.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 3 of 115

1.1.1.1 Removal and installation of castors
- Pull off cap 2M 20 989 upwards.

- Jack up trolley at castor to be removed.

- Attention: Units manufactured in 1995

(ARJx-xxxx) may be equipped with
castors which are additional secured
by a hexagon socket-head screw M6.
In this case, remove screw.

- Knock out castor with hammer (approx.

0.2 - 0.5 kg) and pin punch

- Install in reverse order. Make sure that

circlip is fitted on pin of castor (part of
scope of delivery of castors).

- In the case the castor was secured by a

hexagon socket-head screw, this screw
must be affixed using Loctite 221
(order no. 79 01 966).

- Fit cap

1.1.2 Trolley for units with height adjustment

There are two possibilities:

- Large trolley 2M 21 036

- Short trolley 2M 21 038

These trolleys have the following height adjustments:

- Height adjustment 230V 2M 20 940

- Height adjustment 230V (extra high) 2M 21 174

(must nor be used on the Heated Cot with
the short trolley 2M 21 038)

- Height adjustment 115V 2M 20 946

- Height adjustment 110V (extra high) 2M 21 175

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 4 of 115

(must nor be used on the Heated Cot with
the short trolley 2M 21 038)

In each case with the control unit:

o Foot pedals, complete 2M 20 290

These trolleys have the following castors:

- 2 x castor 2M 20 792

- 2 x locking castor 2M 20 794

- The castors are held in position 2M 20 348.

in each case by the caps

1.1.2.1 Removing and installing castors

The castor pins are held in position in the tubular section by the orange caps
2M 20 348, see Fig. from drawing 2M 21 036. The castors can be pressed out of
the tubular section using two screwdrivers.

Important: Do not apply leverage to plastic parts of castors.

Should this not prove possible, cut off orange cap 2M 20 348 at end of tubular
section and press out castor pin from inside.

1.1.3 Replacement in repair situation

Replacement parts are available in line with the spare parts list.

1.2 Column with electrical height adjustment

These trolleys feature the following height adjustments:

- Height adjustment 230V 2M 20 940

- Height adjustment 230V (extra high) 2M 21 174

(must nor be used on the Heated Cot with
the short trolley 2M 21 038)

- Height adjustment 115V 2M 20 946

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 5 of 115

- Height adjustment 110V (extra high) 2M 21 175
(must nor be used on the Heated Cot with
the short trolley 2M 21 038)

In each case with the control unit:

o Foot pedals, complete 2M 20 290

1.2.1 Height-adjustment technical data

Height adjustment 230V:

- Dynamic force: 750 N

- Stroke: 295 mm

- Speed: 12 - 15 mm/s

- Voltage: 220 - 240 V / 50/60 Hz

- Current consumption: 2.5A

- Leakage current: < 0.1 mA

- Fuses:

o Temperature switch (self-resetting)

o 2 x fuse DIN 41662 T3.15A 18 15 148

Height adjustment 115V:

- Dynamic force: 750 N

- Stroke: 295 mm

- Speed: 12 - 15 mm/s

- Voltage: 100 - 127 V / 50/60 Hz

- Current consumption: 5A

- Leakage current: < 0.1 mA

- Fuses:

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 6 of 115

o Temperature switch (self-resetting)

o 2 x fuses DIN 41662 T6.3A 18 15 172

1.2.2 Foot pedals, complete 2M 20 290

The height adjustment is controlled by the foot pedal assembly 2M 20 290.

- Foot pedals, complete 2M 20 290

- Connection diagram 2M 20 370

- Wiring harness 2M 20 213

1.2.3 Replacement in repair situation

Replacement parts are available in line with the spare parts list.

1.3 Base plate for resting surface and accessory rails

The resting surface is attached to the base plate. The Babytherm 8000 comes
with various base plates:

- Small base plate and small trolley for heated cot

o Base plate, small (with handles 2M 20 860) 2M 21 148

- Large base plate and large trolley for intensive-care module or reanimation
unit. This version permits installation of a radiant heater.

o Base plate, large (with handles 2M 20 862) 2M 21 146

Caution: Large base plate is never to be installed on small trolley!

1.3.1 Replacement in repair situation

Replacement parts are available in line with the spare list.

1.4 Socket strip

Caution: The 3x earthing-contact socket strip beneath the base plate of the
resting surface is only intended for:

- Babytherm mattress heating

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 7 of 115

- Dräger radiant heater RH 600 (not in the USA and Canada)

- Babytherm height adjustment

Other loads are not permitted!

Important: The radiant heater envisaged at the factory is provided with an

inlet connector for non-heating appliances. The appropriate connecting cable
is pulled through the rail on the back.

Important: Retrofitted loads are not to be connected to the socket strip as

otherwise the data on the rating plate will no longer be correct!

Electrical safety is tested by way of the common power cord.

1.4.1 Replacement in repair situation

Replacement parts are available in line with the spare parts list.

1.4.2 Repair information and modification statuses

1.4.2.1 Alteration of class type B to BF (12.94)

The future Standard for mattress heating IEC 601-2-35 (as at 12.94) prescribes
that the resting surface is no longer to be earthed and that class type BF (Body
Floating) must be used. The units are currently being supplied as type B (Body) i.e.
with earthed resting surface. Production of the Babytherm 8000 with mattress
heating is to be switched as of the start of 1995 to class type Typ BF; prior to this
date roughly 300 units will be delivered with the old class type B.

Subsequent alteration from type B to BF is not envisaged.

Power cord for mattress heating control:

This refers to the short internal mains lead 2M 21 220 between the triple socket in
the Babytherm and the mattress heating control.

Type B Type BF
Ferrite 18 34 967 required on cable No longer ferrite on cable. If already
fitted, ferrite need not be removed

Important: A summary of class alteration from type B to BF is given in

Section 9.3. Consult this Section in the event of doubt.

1.5 Resting surface

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 8 of 115

1.5.1 General information
The resting-surface assembly consists of the following:

- Resting surface

- Bottom-section tilt mechanism, bolted to base plate

- Mechanical system of tilt mechanism

- 4 corners for holding glass panels

Various side panels can be attached to the resting surface:

- Tall side panels for heated cot or

- Deep side panels for reanimation unit

The resting surface comes with (heated cot) and without (reanimation unit)
mattress heating:

With mattress heating:

- Gel mattress 2M 20 827

The mattress heating panel is only intended for the gel mattress 2M 20 827!

Danger:
The gel mattress 2M 20 827 may only be used in the Babytherm
8000 in conjunction with the resting-surface heater!

The gel mattress 2M 20 827 is not to be used in the Babytherm

4200 and in other heated cots with a heating-panel temperature in
excess of 40 °C ⇒ danger of burns!

Keep sharp objects away from gel mattress ⇒ danger of damage!

Without mattress heating:

- Foam mattress 2M 21 012

- Babytherm 8000 dummy panel 2M 21 067

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 9 of 115

(for electronics opening)

- 4 Dummy plugs 14.3 mm 83 02 977

- 2 Dummy plugs 38 mm 2M 21 341

1.5.2 Testing and adjusting resting-surface tilt mechanism

1.5.2.1 Function
The bottom section of the resting-surface tilt mechanism is connected to the base
plate with 4 hexagon socket-head bolts. This section contains the resting surface
with support being provided on one side by rollers and on the other side by teflon
strips as anti-friction bearings. The resting surface is fixed by way of a gear
mechanism in the bottom section and the latch for the mechanical system of the
resting-surface tilt mechanism.
A

B D
H H

Pulling the lever A presses the latch B downwards out of the gear mechanism C
and the resting surface D can be swivelled out of its basic position by +15° to -20°.
The lever is pulled back again in each case by two springs and the resting surface
thus fixed in position.

1.5.2.1 Checking function in situ

- Presence of and check on the two return springs 83 00 445

⇒ The spring force must be sufficient to reliably return the lever to its
initial position

- Pull out lever A approximately half way (20 mm):

⇒ Resting surface remains fixed in every position

- Pull out lever A to 3/4 of overall distance (30 mm):

⇒ Resting surface can be silently adjusted

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 10 of 115

Important: Refer to 1.5.2.2 if resting surface is released too soon or not soon
enough or if it does not reliably engage in every position.

1.5.2.2 Testing and adjustment following removal

- Remove complete resting surface. To do so interrupt mains connection to
electronics assembly or remove the electronics module and screw out the
four hexagon socket-head bolts H.

B D
H H

E G F

- Visually inspect gear mechanism C in resting-surface section; there must

not be any signs of wear.

- Visually inspect gear mechanism B of latch 2M 20 855 of mechanical

system of resting-surface tilt mechanism. To do so un screw out bolts E and
F. There must not be any signs of wear. Reattach latch. Important: The
bolts E and F are secured with epoxy hardening glue (UHU Plus).

- Visually inspect tilt mechanism: All moveable parts must be greased with
Molykote 55M order no.15 54 093.

- The 4 teflon sliders must not be greased.

- Presence of and check on the two return springs 83 00 445

⇒ Spring force must be sufficient to reliably return lever to initial

position.

- Pull out lever A approximately half way (20 mm):

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 11 of 115

⇒ Resting surface remains fixed in every position.

- Pull out lever A 3/4 of the total distance (30 mm):

⇒ Resting surface can be silently adjusted

- The disengaging/engaging travel of the latch can be adjusted by way of the

screw G at the latch:

o Resting surface is released too early:

Loosen the screw G a few turns. Unscrew the bolts E and F and
apply epoxy hardening glue (UHU Plus, order no. 11 95 255) on their
threads. Screw in the bolts E and F and re-tighten them. Repeat the
test.

o Resting surface is not released too late or is not released properly:

Remove the bolts E and F and screw-in the screw G a few turns.
Apply epoxy hardening glue (UHU Plus, order no. 11 95 255) on the
threads of the bolts E and F. Screw in the bolts E and F and re-
tighten them. Repeat the test.

- Reattach resting surface

- Electrical safety check

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 12 of 115

1.5.3 Corners and side panels

1.5.3.1 Testing
The corners and side panels must be checked for reliable closure. If this is not the
case or if there are visible signs of wear, the panel hinges or housing corners are
to be renewed.

1.5.3.1 Removing and installing corners

Knock corners upwards with plastic hammer. Installation involves reverse
procedure.

1.5.3.2 Side-panel hinges

The hinges of the side panels can be renewed; this requires use of the following
spare parts:

- S-set for hinge, left 2M 21 084

- S-set for hinge, right 2M 21 082

A 2 mm bit and a drill are needed for assembly.

1.5.4 Replacement in repair situation

Replacement parts are available in line with the spare parts list.

1.5.5 Testing after replacement

- Check reliable locking of panels

- Visually inspect correct installation of all parts

- Check resting-surface tilt mechanism (see 1.5.2.1)

- If heating or electronics assembly has been removed:

o Electrical safety check

o Functional check (Test time at least 20 minutes)

• Heating function

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 13 of 115

• Mains failure alarm

• Data storage with mains failure alarm

• Function of keys

• Function of display elements

• No error messages

1.5.6 Repair information and modification statuses

1.5.6.1 Mounting the mechanics of the resting-surface (9.94)

tilt-mechanism
With immediate effect, the mechanics of the resting-surface tilt-mechanism must
be mounted with 4 Spax screws (order no. 12 75 593). Devices already in service
must be retrofitted with this type of screws, see IDM no. 1 and conversion
instructions under "U", Chapter 2.1. The two cylinder head screws of the latch
2M 20 855 and the screw on the control lever must be secured with epoxy
hardening glue (UHU-Plus, order no. 11 95 255).

1.6 Accessories

1.6.1 Cabinet
- Cabinet mount, complete 2M 20 868

- Swivel cabinet 2M 20 638

1.6.2 Rail for resting-surface

- Modification kit rail 2M 21 468

2. Pneumatic system

2.1 Extraction
The extraction is not part of this documentation.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 14 of 115

3. Heating panel with sensors

3.1 General information

The heating panel consists of an aluminium backing plate (6 mm) to which a
heating foil 24V / 120W is bonded and two twin temperature sensors are bolted.
HHT Gel Mattress

Aluminium plate 6mm

Heating foil
Temp. Sensors(2x2 NTCs)
Transformer
Control unit

Power cord
Partition of prim./ sec. voltage
To distinguish between type B and BF the mattress heating control and heating
panel have different plugs for the heating connection:

Type B (old) - 3-pin connector for heating cable,

one cable for protective conductor

Type BF (new) - 2-pin connector for heating cable

As not all parts of the mattress heating are interchangeable, the modified
components have new order numbers. Always pay attention to repair information
when performing repairs.

The heating panel is only intended for the gel mattress 2M 20 827

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 15 of 115

Danger:
The gel mattress 2M 20 827 may only be used in the Babytherm 8000 in
conjunction with the resting-surface heater!

The gel mattress 2M 20 827 is not to be used in the Babytherm 4200 and in
other heated cots with a heating-panel temperature in excess of 40 °C ⇒
danger of burns!

Keep sharp objects away from the gel mattress ⇒ danger of damage!

3.2 Heating-panel assembly

The heating panel consists of the following components:

- Backing plate 2M 20 878

- All-round seal for backing plate 2M 20 882

- Foil heating 24V/120W bonded on for type BF 2M 21 509

- Twin temperature sensor 2M 20 859

The sensors are fitted with thermal
conduction paste at the backing-plate
contact surfaces.

The heating panel is secured in position in the cot from underneath with four bolts.

The heating panels for types B and BF have different order numbers.

The following heating-panel parts differ:

Heating panel 2M 20 877 for type B Heating panel 2M 21 510 for type BF
Double temp. sensor 2M 20 859 with Double temp. sensor 2M 20 859 with
shield connected to sensors. insulated shield on sensor end,
Identification: No yellow and blue distinguished by sensors with blue and
shrink-down tubing at sensors. yellow shrink-down tubing. This sensor
Sensor cannot be converted to type can also be used in type B. Alteration
BF. has already been made on some units
of type B.
Foil heating 2M 20 876 with 3-pin Foil heating 2M 21 509 with 2-pin
connector: connector:
- 2 x heating - 2 x heating
- Protective conductor

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 16 of 115

Important: In future only the new heating panel 2M 21 510 will be available. The
new heating panel 2M 21 510 for type BF will then have to be converted to type B
in the event of repair. This will involve taking over the protective-conductor cable
connection and 3-pin heating connector from the defective heating panel
2M 20 877. In this case the protective conductor connection is to be laid separately
from the heating cables. To remove the connector, use can be made of the tool
"Extractor for crimp socket 2.6 mm" with the order no. 79 01 120; another
possibility is to make use of ballpoint-pen refills (with metal tube) with a tube ID of
approx. 2.6 mm.

3.2.1 Heating and sensor connections

- Heating for type B:

Pin Color Significance

1 not yellow/green Heating
2 not yellow/green Heating
3 yellow/green Protective conductor

- Heating for type BF:

2 x Heating

- Twin temperature sensor (2 x 2 sensors):

Refer also to drawing, wiring harness, twin temperature sensor 2M 20 875

under "S".

Pin Color Significance Temperature module

assignment on
controller PCB
1 blue Sensor 1, first half Module 1
2 red Sensor 1, first half Module 1
6 black Sensor 2, first half Module 2
7 white Sensor 2, first half Module 2
4 blue Sensor 1, second half Module 3
5 red Sensor 1, second half Module 3
9 black Sensor 2, second half Module 4
10 white Sensor 2, second half Module 4

There is no preferential position for the two halves on the backing plate.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 17 of 115

3.3 Testing
Refer to 3.5

If there is any doupt as to the accuracy of the temperature on the resting surface
perform the following test at a room temperature of 20 to 30 °C:

- Adjust setpoint to 36.0 °C

- Place the point of the fluid temperature probe of the temperature and
humidity set 79 01 148 on the centerof the heating plate such that the point
touches the plate.

- Cover the plate with the gel mattress 2M 20 827

- Cover the gel mattress with the foam mattress 2M 21 102

- If possible cocer the resting surface with the hood 2M 21 030

- Allow the unit to warm up at least 2 hours

- Important: Do not use any additional radiant heater!

- Test value of the reference temperature instrument:

Reading = 36,0 ± 1,0 °C

3.4 Replacement in repair situation

The following spare parts are available for repairs:

For type B:

- Heating-panel assembly 2M 20 877

o Twin temperature sensor 2M 20 859

o Backing-plate seal 2M 20 882

For type BF:

- Heating-panel assembly 2M 21 510

o Twin temperature sensor 2M 20 859

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 18 of 115

o Backing-plate seal 2M 20 882

The following heating-panel parts differ:

3.5 Testing after replacement

Assemble unit ready for operation.

- Visual inspection:

o Correct installation of heating panel and seal

o Proper connection of heating to electronics assembly

o Correct installation of electronics assembly

- Functional check (Test duration at least 30 minutes):

o Adjust setpoint to 37.0 °C.

o If setpoint higher than actual value:

⇒ Heating LED flashes

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 19 of 115

o Adjust setpoint to 38.0 °C.

o Interrupt mains connection:

⇒ Visual and acoustic mains failure alarm

o Re-establish mains connection:

⇒ Unit continues to operate with setpoint of 38 °C

- Testing in DS mode, see 6.2 if actual value greater than 37 °C:

o Read out all four temperature values in each case in DS mode 6.2.1 -
6.2.4; the permitted deviation between the minimum and maximum
temperature value is 0.4 °C. Important: The displayed value in DS
mode is 1.0 °C higher than the value normally displayed in operation.

- Electrical safety check

3.6 Repair information and modification statuses

3.6.1 Alteration of class type B to BF (12.94)

Subsequent alteration from type B to BF is not envisaged.

The difference can be seen from the stamp next to the rating plate of the
Babytherm:

Type B: Type BF:

(Figure with no box) (Figure in box)

To distinguish between type B and BF the mattress heating control and heating
panel have different plugs for the heating connection:

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 20 of 115

Type B (old) - 3-pin connector for heating cable,
one cable for protective conductor

Type BF (new) - 2-pin connector for heating cable

As not all parts of the mattress heating are interchangeable, the modified
components have new order numbers. Always pay attention to repair information
when performing repairs.

The heating panels for types B and BF have different order numbers.

The following heating-panel parts differ:

Important: A summary of class alteration from type B to BF is given in

Section 9.3. Consult this Section in the event of doubt.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 21 of 115

4. Mattress heating electronics

4.1 Removal and installation of electronics and components

4.1.1 Removing and installing electronics assembly

Important: Components can be effected by static electricity!

- Interrupt mains connection to Babytherm

4. - 1. Swing up the two side catches on the

electronics assembly

5. 3. - 2. Pull electronics assembly slightly out

of Babytherm
2. 1. (2x)
- 3. Detach mains connection

- 4. Detach sensor and heating connecting

cable

- 5. Pull out electronics assembly

- Install in reverse order

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 22 of 115

4.1.2 Opening electronics assembly
Important: Components can be effected by static electricity!

- Loosen both screws in the cover of the electronics assembly (do not screw
out); push cover forwards and remove upwards.

- Detach cable connections from connectors in cover to printed circuit cards.

- Bend housing apart on side (1.) and tilt keypad with display PCB forwards
(2.).

Transformer

PCB Power

1. PCB Controller
1.
PCB Display
Keyboard

2.
- Install in reverse order.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 23 of 115

4.1.3 Wiring diagram

V2 V11

Connection
heating
PCB Power

R22
Horn
Relay
Fuses
Test points Gold Cap
F2 F1 Mains input with fuses

Connection protective
conductorr PCB Power Transformer
+ PCB Controller

PCB Controller

EPROM
4 Service-LEDs

Connection RS232
Sensors

Keyboard PCB Display

Switch

Important: 100 - 127 V units feature a voltage adapter from the accessory set:
voltage conversion 2M 21 176 between mains switch and transformer.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 24 of 115

4.1.4 Display PCB, keypad and mains switch
Important: Components can be effected by static electricity!

- Remove electronics assembly (see 4.1.1)

- Open electronics assembly (see 4.1.2)

- Detach cable connections to keypad and display PCB (see 4.1.3 wiring
diagram)

- Display PCB is attached to keypad with three nuts

- Mains switch with wiring harness is attached to keypad

- Perform installation in reverse order

4.1.5 Power PCB and controller PCB

Important: Components can be effected by static electricity!

- Remove electronics assembly (see 4.1.1)

- Open electronics assembly (see 4.1.2)

- Detach cable connections to keypad and display PCB, (see 4.1.3 wiring
diagram)

- Power PCB is attached with three snap fasteners and a screw connection
(at the heat sink) whereas controller PCB is secured in position with four
snap fasteners.

o Loosen screw connection for power PCB

o Squeeze snap fastener 1

together and raise printed 2.
circuit card 2; snap fastener 1.
engages again on installation.

o Important: There are two

replacement snap fasteners at
the dividing wall in the
electronics assembly.

o Removal of the controller PCB may involve removal of the snap

fasteners for the power PCB. To do so, squeeze snap fasteners

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 25 of 115

together at bottom with pointed pliers and press out fasteners
upwards.

- Install in reverse order

4.1.6 Mains input with mains fuses

4.1.6.1 Mains fuses

- Remove electronics assembly
(see 4.1.1)

- Pull out fuse compartment next

to mains socket.

- Following fuse ratings must be

used:

o 220/240V units:

2 x fuse DIN 41662, T800mA 18 15 075

o 100/127V units:

2 x fuse DIN 41662, T1.6A 18 15 105

- Slide fuse compartment back in again

- Re-install electronics assembly

4.1.6.2 Removing and installing mains input

Important: Components can be effected by static electricity!

- Remove electronics assembly (see 4.1.1)

- Open electronics assembly (see 4.1.2)

- Detach cable connections at mains input (see 4.1.3 wiring diagram)

- Mains input is attached to housing with two screw connections

- Install in reverse order

4.1.7 Transformer, adapter for mains voltage conversion 100 - 127 V

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 26 of 115

Important: Components can be effected by static electricity!

- Remove electronics assembly (see 4.1.1)

- Open electronics assembly (see 4.1.2)

- Detach cable connections to transformer (see 4.1.3 wiring diagram)

- 100 - 127 V units feature the voltage adapter 83 06 462 from the accessory
set for voltage conversion 2M 21 176 between mains switch and mains input
of transformer.

- Transformer is attached to housing with four screw connections

- Install in reverse order

4.2 Electronics, complete

4.2.1 General information

The electronics module contains the entire control system for the mattress heating.
The module is made up of the following components:

- Controller PCB

- Power PCB

- Display PCB

- Mains switch

- Transformer

- Keypad

- Mains input

- Adapter for voltage conversion (100/127 V units only)

The repair information for these individual components is given in sections 4.3 -
4.9

4.2.2 Voltage conversion

As the heating is driven via the transformer, the mains voltage is no problem to
convert.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 27 of 115

The following is required for conversion from 220/240V to 100/127V:

- Accessory set, voltage 100/127V 2M 21 176

Important: It is not possible to change the voltage for the optional height
adjustment!

4.2.3 Testing electronics, complete

Assemble unit ready for operation, but do not fix electronics assembly in position in
housing. Connector for attaching sensor cable to unit is therefore accessible.

Switch on unit:

- All displays and horn are actuated for 1.2 s

- Then:

o Setpoint display = 37.0 °C

o Measured value and label "SEt" flash up alternately on actual value

display. Important: measuring range 5 °C - 45 °C.

o Pressing one of the keys " ⇑ " or " ⇓ " setpoint produces constant
actual display.

- Without prior pressing of range expansion key setpoint can be adjusted to

between 35.0 °C and 37.0 °C.

- After prior pressing of range expansion key setpoint can be adjusted in each
case to min 30.0 °C or max. 38.5 °C.

- Adjust setpoint to 37.0 °C.

- Press "check" key:

o All displays and horn are actuated for 2 s.

o All displays and horn then off for 2 s.

o This is followed by return to original display.

- If setpoint higher than actual value:

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 28 of 115

o Heating LED flashes

- If actual value is in range between 35.5 °C and 38.0 °C, adjust setpoint in
each case to 1.1 °C higher or lower than actual value:

o Visual and acoustic alarm ± 1 °C

o Acoustic alarm can be suppressed with "horn off" key

- Adjust setpoint to 38.0 °C.

- Interrupt mains connection:

o Visual and acoustic mains failure alarm

- Re-establish mains connection:

o Unit continues to operate with setpoint of 38 °C

- Disconnect plug from sensor cable at assembly:

o Visual and acoustic sensor alarm

- Reconnect plug

- Testing in DS mode, see 6.2, if actual value greater than 37 °C:

o Read out all four temperature values in each case in DS mode 6.2.1 -
6.2.4. The permitted deviation between the minimum and
maximum temperature value is 0.4 °C. Note: The value displayed in
DS mode is 1.0 °C higher than the value normally displayed in
operation.

- Instead of sensors, connect up Babytherm 8000 test plug (35 °C + 1 °C

Offset) 79 00 965.

- Testing in DS mode, see 6.1:

o Read out all four temperature values in each case in DS mode. Test
value is always 35.0 ± 0.2 °C.

- Switch off unit and assemble ready for operation.

- Electrical safety check.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 29 of 115

4.2.4 Replacement in repair situation
If a defective assembly cannot be repaired by replacing individual components, the
following spare parts are available:

For Type B:

- Electronics assembly 220/240V, complete 2M 20 880

o Conversion set 100/127V 2M 21 176

- Repair/replacement electronics assembly 2M 21 095

220/240V, complete

For Type BF:

- Electronics assembly 220/240V, complete 2M 21 500

o Conversion set 100/127V 2M 21 176

- Repair/replacement electronics assembly 2M 21 506

220/240V, complete

Important: The control system 2M 20 880 and the RAT (repair/replacement) control
system 2M 21 095 for type B will no longer be available in future.

Type BF controls are to be ordered as spare part for the old type B. On installation,
merely the housing cover with the two wiring harnesses (heating adapter and
sensor adapter) is to be taken over from the defective control system. The marking
on the housing of the new control system is to be changed to type B and the order
no. from 2M 21 500 to 2M 20 880.

4.2.5 Testing after replacement

The following tests are to be performed after replacement of the electronics
assembly:

- Visual checks:

o Correct mains voltage set in electronics assembly (see 4.2.3).

- Electrical safety check

- Functional test (Test duration at least 20 minutes)

o Function of heating

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 30 of 115

o Mains failure alarm

o Data storage with mains failure alarm

o Function of keys

o Function of display elements

o No error messages

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 31 of 115

4.2.6 Repair information and modification statuses

4.2.6.1 Alteration of class type B to BF (12.94)

Subsequent alteration from type B to BF is not envisaged.

The mattress heating controls 220/240V for types B and BF have different order
numbers.

Important: The control system 2M 20 880 and the RAT (repair/replacement) control
system 2M 21 095 for type B will no longer be available in future.

Wiring diagram/wiring harnesses

There is no change to the cable connections between the PCBs. The only
alteration is to the wiring harnesses (sensor adapter and heating adapter), i.e. the
two cable connections from the cover to the PCBs.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 32 of 115

housing cover and power PCB. housing cover (2-pin) and power PCB
(3-pin).
Wiring harness Wiring harness
Sensor adapter 2M 21 094 Sensor adapter 2M 21 508
Wiring harness with ferrite 18 31 577 Wiring harness without ferrite
between sensor connection on between sensor connection on
housing cover and controller PCB. housing cover and controller PCB
This cable can also be used in type
BF.

Controller PCB

Use in the type BF requires additional capacitors in the measurement input which
cannot be retrofitted in the field. Retrofitting has already been performed if the
modification number after the order no. is ³ 1.1, i.e. the PCB is marked with
82 90 688 - 1.1 or a higher modification number. Some units of type B already
feature this modification.

Controller PCB 82 90 688 ≤ 1.0 Controller PCB 82 90 688 ≥ 1.1

Only for use in type B. Use in type Can be used in types B and BF
BF could result in destruction of
measurement input caused by the
influence of voltage peaks

Important: A summary of class alteration from type B to BF is given in

Section 9.3. Consult this Section in the event of doubt.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 33 of 115

4.3 Controller PCB

4.3.1 General information

Important: Components can be effected by static electricity!

Position in electronics system:

Connection protective
ground PCB Power + PCB Controller

V2 V11

Transformer
Mains input with fuses

Connection heating

PCB Power
R22
Horn
Relay Gold Cap

Fuses
Test points
F2 F1

Connection
Sensors EPROM
PCB Controller
4 Service-LEDs
Switch
PCB Display
Keyboard

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 34 of 115

4.3.2 Controller PCB 82 90 668
Layout:

T1 X2

M1
M2
M3
M4
PCB Controller
M5
M6

X12
D2 EPROM
4 Service-LEDs 1

X3 X1
X11
Connection RS232
Sensors

Components and jumpers:

Item Component/function
X1 Connection to display PCB
X2 Connection to power PCB
X3 Connection to sensors of heating panel; refer to 3.2.1
for wiring diagram
X11 RS232 (not active)

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 35 of 115

Item Component/function
X12 Call-up of service mode without keys
Position in operation without jumper or jumper in park
position 2-3:

X12
1

Call-up of service mode. Short circuit for max.

30 seconds between 1-2:

X12
1

T1 Connection to housing (protective conductor)

D1 Microcontroller 68332 18 37 109
D2 EPROM, see 5. Repair information, software
M1 - M4 Temperature module 83 50 082
M5, M6 Not used
Service LEDs during switch-on test after swich-on test

EPROM defective no key pressed = V1 to V3 off

1 key pressed = 1 LED flashes
RAM defective
2 keys pressed = 2 LEDs flash
PCB Display INOP 3 keys pressed = 3 LEDs flash

Processor ok Processor ok

V1 V2 V3 V4

Important: There are no components on the controller PCB which have to be

replaced at service intervals.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 36 of 115

4.3.3 Testing controller PCB

4.3.3.1 Processor system

Following switch-on no INOP error message; LED V4 must light; refer to table in
4.3.2.

4.3.3.2 Measured value acquisition and heating control

Refer to 4.2.3 Testing of electronics, complete.

4.3.4 Replacement in repair situation

The following spare parts are available for repairs:

- Controller PCB (Babytherm) 82 90 668

o EPROM See 5.

Controller PCB 82 90 688 ≤ 1.0 Controller PCB 82 90 688 ≥ 1.1

Only for use in type B. Use in type Can be used in types B and BF
BF could result in destruction of
measurement input caused by the
influence of voltage peaks

4.3.5 Testing after replacement

Refer to 4.2.3 Testing electronics, complete

4.3.6 Repair information and modification statuses

4.3.6.1 Alteration of class type B to BF (12.94)

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 37 of 115

Subsequent alteration from type B to BF is not envisaged.

Use in the type BF requires additional capacitors in the measurement input which
cannot be retrofitted in the field. Retrofitting has already been performed if the
modification number after the order no. is 1.1, i.e. the PCB is marked with
82 90 668 - 1.1 or a higher modification number. Some units of type B already
feature this modification.

Controller PCB 82 90 668 ≤ 1.0 Controller PCB 82 90 668 ≥ 1.1

Only for use in type B. Use in type Can be used in types B and BF
BF could result in destruction of
measurement input caused by the
influence of voltage peaks

Important: A summary of class alteration from type B to BF is given in

Section 9.3. Consult this Section in the event of doubt.

4.3.6.2 New EEPROM on Controller PCB 04.01

A new EEPROM on the Controller PCB P/N 8290668 requires the new software
version 1.04. If a new Controller PCB is used with the previous software version
error code 15 will be generated.

When replacing the Controller PCB P/N 8290668, software version 1.04 (P/N
2M22467) must be installed.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 38 of 115

4.4 Power PCB

4.4.1 General information

Important: Components can be effected by static electricity!

Position in electronics system:

Connection protective
ground PCB Power + PCB Controller

V2 V11

Transformer
Mains input with fuses

Connection heating

PCB Power
R22
Horn
Relay Gold Cap

Fuses
Test points
F2 F1

Connection PCB Controller

Sensors EPROM
4 Service-LEDs
Switch
PCB Display
Keyboard

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 39 of 115

4.4.2 Power PCB 82 90 641
Layout:

T1 V2 V11
X1

X7
1 3 1 3
1 2 2

PCB Power
R22 X8
1
Horn
X2 +
Relay K1 C25
X5
Fuses 1
1 Test points
F2 F1 X6 +
1

Components and jumpers:

Item Component/function
X1 Connection to controller PCB
X2 Connection to transformer
X5 Connection to auxiliary contacts in mains
switch
X6 Test points:
1 = GND digital
2 = + 5 V digital
3 = Voltage, gold cap (battery)
4 = not used
5 = not used
6 = not used
X7 Connection, heating:
1 and 2 = Heating
3 = Protective conductor, heating panel

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 40 of 115

Item Component/function
X8 Operating position: jumper 3-2
X8
1
Horn
+
C25
X5
1
Test points
X6 +
1

Position without jumper or jumper 1-2 for

"horn off" for service only (absolutely
prohibited in operation!):
X8
1
Horn
+
C25
X5
1
Test points
X6 +
1

T1 Connection to housing (protective conductor)

F1 Fuse T 800 mA DIN 41662 18 15 075
F2 Fuse T 6.3 A DIN 41662 18 15 172
K1 Relay 5V / 8A 18 30 732
V2 Triac 600V / 8A 18 13 951
V11 Voltage regulator 5V 18 09 245
1 = In
2 = GNDD
3 = Out
C25 Gold cap 3.3F 18 36 986
Horn Buzzer 18 24 880

Important: There are no components on the power PCB which have to be

replaced at service intervals.

4.4.3 Testing power PCB

4.4.3.1 Supply voltages

Preparation for testing:

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 41 of 115

- Interrupt mains connection to Babytherm

- Remove electronics assembly or pull it out of Babytherm

- Remove cover from electronics assembly

- Heating and sensors do not have to be connected

- Establish mains connection

Caution:

Parts under current (e. g. mains switch) may

be touched by coincidance, therefore use
insulation transformer.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 42 of 115

Test set-up and measurement points:

V2 V11

Transformer

PCB Power
R22

Fuses
Test points
F2 F1

EPROM
PCB Controller
4 Service-LEDs

PCB Display

F1 = Fuse for 24 V AC - Voltage

R0 F2 = Fuse for 5 V - Voltages
9 V AC

24 V AC
Fuses
1
F2 F1
Test points
1
PCB Power

GND digital

+ 5 V digital

Batt.-Volt.

Testing:

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 43 of 115

- Switch on unit

What How Test value Possible faults

+ 5 V digital Measure with + 5.0 ± 0.2 VDC - Mains fuses defective
multimeter between - Fuse F2 defective
test points 2 and 1 - Voltage regulator defective
(GNDD) - 9 VAC from transformer
defective
Battery Measure with ≥ 3.5 VDC - Gold cap C25 defective
voltage multimeter between - Gold cap C25 not charged
test points 3 and 1 (charging time approx. 15
(GNDD) with mains min), because + 5V
connection defective
- Charging circuit for gold cap
C25 defective
Battery Measure with ≥ 3.5 VDC - Gold cap C25 defective, if
voltage multimeter between previous test with voltage
test points 3 and 1 supply OK
(GNDD) without mains
connection, however
with device switched on

4.4.3.2 Testing heating actuation, safety relay and heating feedback

Preparation for testing:

- Interrupt mains connection to Babytherm.

- Remove electronics assembly and heating panel with sensors from

Babytherm.

- Remove cover from electronics assembly.

- Interrupt ribbon cable connection between power PCB and controller PCB;
this involves disconnecting power PCB.

- Connect up Uni test board, complete 79 00 610 with 40-pin ribbon cable to
power PCB.

- Connect up heating on power PCB.

- Establish mains connection:

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 44 of 115

Test set-up and measurement points:

V2 V11

123
Connection
heating

R22
PCB Power
Horn
Relay

Test points
F2 F1

EPROM
LP Controller
4 Service-LEDs

PCB Display

IN Dräger Testboard Uni 79 00 620

OUT
free

2 40
20 36
3 13

1 39
5 VD

Heating on

Relay on

GNDD
V Feedback heating

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 45 of 115

Testing:

- Connect up multimeter on test board between TP 20 (heating feedback) and

TP 1 (GNDD).

- Switch on unit.

⇒ Horn on (no significance)

⇒ Test voltage V < 1 V (low level = heating off)

- Create short circuit on test board between TP 3 (+ 5 VD) and TP 13 (heating

on).

- Additionally create short circuit on test board between TP 3 (+ 5 VD) and TP

36 (relay on).

⇒ Test voltage V > 4 V (high level = heating on)

- Remove one short circuit in each case.

⇒ Test voltage always V < 1 V (low level)

4.4.3.3 Testing horn, acoustic mains failure alarm and mains-switch

auxiliary contacts
Preparation for testing (as for 4.4.3.2, however heating and sensors do not have to
be connected):

- Interrupt mains connection to Babytherm.

- Remove electronics assembly from Babytherm.

- Remove cover from electronics assembly.

- Interrupt ribbon cable connection between power PCB and controller PCB;
this involves disconnecting power PCB.

- Connect up Uni test board complete 79 00 610 with 40-pin ribbon cable to
power PCB.

- Establish mains connection.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 46 of 115

Test set-up and measurement points:

V2 V11

123
Connection
heating

R22
PCBPower
Horn
Relay
Fuses
Test points
1

EPROM
PCB Controller
4 Service-LEDs
Switch
PCB Display
Tastatur

IN Dräger Testboard Uni 79 00 620

OUT
free

V 2
38
40
27 37

1 39

R
R

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 47 of 115

Testing:

- Testing mains-switch auxiliary contacts (changeover switch):

Switch Resistance Resistance

position measurement on test measurement on test
board between TP 1 board between TP 1
(GNDD) and TP 37 (GNDD) and TP 38
Off R=∞ R = 0 Ohms
On R = 0 Ohms R=∞

- Testing mains-switch auxiliary contacts (on/off switch):

Switch Voltage measurement Possible faults

position between TP 27 on test
board and TP 3 on
power PCB (X6)
Off V > 3.5 VDC - Switch defective
- Gold cap C25 defective
- Gold cap C25 not
charged because
+ 5V defective
- Charging circuit for
gold cap C25 defective
On V≈0V - Switch defective

- Testing horn and mains failure recognition:

Prerequisite: Mains-switch auxiliary contacts OK

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 48 of 115

Test set-up and measurement points:

V2 V11

123
Connection
heating

R22 PCB Power

Horn
Relay
Fuses
Test points
1

EPROM
PCB Controller
4 Service-LEDs
Switch
PCB Display

IN Dräger Testboard Uni 79 00 620

OUT
free

2 40
30
3 35

1 39

Horn on

Horn off

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 49 of 115

- Switch on unit

⇒ Horn on

- Create short circuit on test board between TP 3 (+ 5 VD) and TP 30 (horn

off).

⇒ Horn off

- Interrupt mains connection but do not switch off unit.

⇒ Horn on (delay time due to monoflop)

- Reestablish mains connection

⇒ Horn off

- Additionally create short circuit on test board between TP 3 (+ 5 VD) and TP

35 (horn on ).

⇒ Horn on

4.4.3.4 Testing visual mains failure alarm

Prerequisite: mains-switch auxiliary contacts OK.

- Assemble unit ready for operation

- Create mains connection

- Switch on unit

- Interrupt mains connection

⇒ Visual and acoustic mains failure alarm

4.4.4 Replacement in repair situation

The following spare parts are available for repairs:

- Power PCB, complete (see TSB # 4 or IDM # 5) 82 90 771

o Relay 5V / 8A 18 37 001

o Fuse T 800 mA 18 15 075

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 50 of 115

o Fuse T 6.3 A 18 15 172

4.4.5 Testing after replacement

The following checks are to be carried out after performing repairs on the power
PCB or after replacing the power PCB:

- Visual checks:

o Jumper fitted on X8 position 2-3 (see 4.4.2 Layout).

o Correct connection of all cables for power PCB (see 4.1.3 Wiring
diagram).

o Heat sink attached to housing by way of screw connection.

- Electrical safety check

- Functional check (Test duration at least 20 minutes)

o Function of heating

o Mains failure alarm

o Data storage with mains failure alarm

o Function of keys

o Function of display elements

o No error messages

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 51 of 115

4.5 Display PCB

4.5.1 General information

Important: Components can be effected by static electricity!

The display PCB contains the 7-segment displays and their actuation systems.
The display PCB likewise actuates the LEDs "40°C", "±1°C", ">37°C/<35°C" and
"horn off" on the keypad in addition to reading in all keys.

4.5.2 Display PCB

Layout:

PCB Display

D1
X2
1

Components:

Item Component/function
X1 Connection to controller PCB
X2 Connection to keypad
D1 Keypad and display driver 18 20 877

4.5.3 Testing display PCB

4.5.3.1 Testing read-in of keys

Following successful switch-on test, every actuation of a key is displayed by the
service LEDs on the controller PCB. Important: a jumper on the controller PCB
X12 at position 1-2 (call-up of DS mode without keys) is classed as a key being
pressed (refer also to 4.3.3).

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 52 of 115

F2 F1

PCB Controller
EPROM
4 Service-LEDs

PCB Display
Keyboard

4 Service-LEDs on Controller PCB

during switch-on test after swich-on test

EPROM defective no key pressed = V1 to V3 off

1 key pressed = 1 LED flashes
RAM defective
2 keys pressed = 2 LEDs flash
PCB Display INOP 3 keys pressed = 3 LEDs flash

Processor ok Processor ok

V1 V2 V3 V4

Refer also to testing of keypad under 4.8.3.2.

4.5.3.2 Testing displays and LEDs in situ

Prerequisite: "Check" key OK (see 4.5.3.1).

Press "Check" key during operation:

⇒ All LEDs (and horn) are actuated for one second; "88.8" appears on the
7-segment displays.

Possible faults:

Display Possible faults

LEDs "40°C", "±1°C", ">37°C/<35°C" - Display PCB defective
and "horn off" defective (off or flash);
7-segment displays not OK

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 53 of 115

LED "40°C", "±1°C", ">37°C/<35°C" - Display PCB defective (actuation of
and "horn off" off; 7-segment displays LEDs)
OK - Keypad defective (cable break in
joint GND of these LEDs)
One - three of the LEDs "40°C", "± - Keypad defective (LED or cable
1°C", break)
">37°C/<35°C", or "horn off" off;
7-segment displays OK

Refer also to testing of keypad LEDs "40°C", "±1°C", ">37°C/<35°C" under 4.8.3.3.

4.5.4 Replacement in repair situation

The following spare parts are available for repairs:

- Display PCB 82 90 611

- Keypad and display driver 18 20 877

4.5.5 Testing after replacement

The following tests are to be performed after replacing the keypad:

- Visual checks:

o Display PCB correctly installed

- Electrical safety check

- Functional check:

Test duration at least 20 minutes

o Function of keys

o Function of displays

o Mains failure alarm

o Data storage with mains failure alarm

o No error messages

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 54 of 115

4.6 Mains switch

4.6.1 General information

The mains switch consists of four switches:

- 2 on/off switches for mains voltage

- 1 on/off switch for horn actuation in the event of mains failure

- 1 changeover switch for mains failure recognition

4.6.2 Mains switch

For connection of mains switch refer to 4.1.3 Wiring diagram.

4.6.3 Testing of mains switch

4.6.3.1 Testing of mains contacts

Testing is performed by measuring the mains voltage upstream and downstream
of the mains contacts (see 4.1.3 Wiring diagram).

4.6.3.2 Testing of auxiliary contacts

Refer to 4.4.3.3 Power PCB; Testing mains-switch auxiliary contacts

4.6.4 Replacement in repair situation

The following spare parts are available for repairs:

- Wiring harness, mains 220/240V 82 01 795

o Mains switch 83 01 781

o Knob for mains switch 83 02 369

4.6.5 Testing after replacement

The following tests are to be performed after replacing the keypad:

- Visual checks

o Mains switch correctly installed (see also 4.1.3 Wiring diagram)

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 55 of 115

- Electrical safety check

- Functional check:

Test duration at least 20 minutes.

o Function of keys

o Function of displays

o Mains failure alarm

o Data storage with mains failure alarm

o No error messages

4.7 Transformer

4.7.1 General information

The transformer uses the mains voltage to generate the AC voltages required for
operation (9 V for electronics and 24 V for resting-surface heating). The
transformer is provided with a thermal release.

4.7.2 Technical data of transformer

- Input, primary:

o 2 x 100 V

o 2 x 120 V

- Output, secondary:

o 24 V / 6.7 A with centre tap 9 V

- Frequency:

o 50 / 60 Hz

Ambient temperature:

o max. 45 °C

Limit temperature:

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 56 of 115

o 165 °C under overload condition

Thermo-switch:

o Efen 4257A

4.7.3 Testing of transformer

For testing of output voltages refer to 4.4.3.1 Power PCB, testing of supply
voltages.

Caution:
If the thermal release on the transformer has tripped, a check
is to be made as to whether the heating actuation on the
power PCB only switches through whole sinusoidal waves.
This means that if a sinusoidal wave is commenced with
positive voltage pass, it must be ended with the negative
voltage pass!
Testing is performed by taking measurements with an
oscilloscope instead of a multimeter as described under
4.4.3.2 "Testing triac and triac actuation"; the triac is only to
be actuated for an extremely brief period of time.

The transformer cannot be repaired.

4.7.4 Replacement in repair situation

The following spare part is available for repairs:

- Transformer 82 01 796

4.7.5 Testing after replacement

The following tests are to be performed after replacing the
keypad:

- Visual checks

o Transformer correctly installed (see also 4.1.3 Wiring diagram)

- Test output voltages of transformer

- Electrical safety check

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 57 of 115

- Functional check(Test duration at least 20 minutes)

o Function of keys

o Function of displays

o Mains failure alarm

o Data storage with mains failure alarm

• No error messages

4.8 Keypad

4.8.1 General information

The keypad contains:

- 5 touch-sensitive keys

- 6 LEDs

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 58 of 115

4.8.2 Keypad 2M 20 885
Layout:
1 25

L1
L2
L3
L4
L5 L6
S1 S2 S3 S4 S5

S1
1 11
S2
2 12
S3 L3
3 14
S4 L1
4 15
S5 L2
5 16
L5
9 17
L6
18
L4
22

Components and function:

Compone Function
nt
S1 Touch-sensitive key ">37°C/<35°C" read in by display
PCB
S2 Touch-sensitive key "negative setpoint" read in by
display PCB

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 59 of 115

S3 Touch-sensitive key "positive setpoint" read in by display
PCB
S4 Touch-sensitive key "horn off" read in by display PCB
S5 Touch-sensitive key "check" read in by display PCB

Component Function
L1 LED "40°C", red, actuated by display PCB
L2 LED "±1°C", red, actuated by display PCB
L3 LED "Inop.", red, actuated by controller PCB
L4 LED "power failure", red, actuated by power PCB
L5 LED ">37°C/<35°C", yellow, actuated by display PCB
L6 LED "horn off", yellow, actuated by display PCB

The keypad cannot be repaired.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 60 of 115

4.8.3 Testing of keypad

4.8.3.1 Testing of keys in situ

Following successful switch-on test, every pressing of a key is indicated by the
service LEDs on the controller PCB. Important: a jumper on the controller PCB
X12 in position 1-2 (call-up of DS mode without keys) is classed as pressing of a
key (see also 4.3.3).

F2 F1

PCB Controller
EPROM
4 Service-LEDs

PCB Display
Keyboard

4 Service-LEDs on Controller PCB

during switch-on test after swich-on test

EPROM defective no key pressed = V1 to V3 off

1 key pressed = 1 LED flashes
RAM defective
2 keys pressed = 2 LEDs flash
PCB Display INOP 3 keys pressed = 3 LEDs flash

Processor ok Processor ok

V1 V2 V3 V4

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 61 of 115

4.8.3.2 Testing keys with keypad removed
The keys can be ohmically checked at the keypad connector (see layout under
4.8.2).

Switch condition, key Resistance

Key not pressed R=∞
Key pressed R ≤ 100 ohms

4.8.3.3 Testing LEDs in situ

Prerequisite: Key "check" and display PCB OK, see 4.8.3.1.

Press "check" key during operation:

⇒ All LEDs and (horn) are actuated for 1 second; "88.8" appears on the
7-segment displays.

Possible faults:

Display Possible faults

LEDs "40°C", "±1°C", ">37°C/<35°C" - Display PCB defective
and "horn off " defective (off or flash),
7-segment displays not OK
LED "40°C", "±1°C", ">37°C/<35°C" - Display PCB defective (actuation of
and "horn off" off, 7-segment displays LEDs)
OK - Keypad defective (cable break in
joint GND of these LEDs )
One - three of LEDs "40°C", "±1°C", - Keypad defective (LED(s) defective
">37°C/<35°C" or "horn off" off, 7- or cable break)
segment displays OK
LED "horn off" off, horn on - Keypad defective (LED defective
or cable break)
- Actuation transistor on power PCB
defective
LED "horn off" and horn off - Power PCB defective
LED "Inop." off - Keypad defective (LED defective
or cable break)
- Controller PCB defective (actuation)

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 62 of 115

4.8.3.3 Testing LEDs with keypad removed
- Electronics assembly is ready for operation, however cable connection
between display PCB and keypad detached.

- Testing is performed by supplying current from test points 2 "+ 5 V digital"

and 1 "GNDD" on power PCB to contacts of LEDs at keypad connector (see
4.8.2 Layout). Caution: Only current from these test points is permitted since
the test point is safeguarded by a 14 Kohm resistor.

Fuses
Test points
F2 F1

EPROM
PCB Controller
4 Service-LEDs

PCB Displ ay

F1 = Fuse for 24 V AC - Voltage

R0 F2 = Fuse for 5 V - Voltages
9 V AC

24 V AC Fuses
1 F2 F1
Test points
1
PCB Power

GND digital

+ 5 V digital

Batt.-Volt.

- Each LED is to be checked individually. The LEDs only light very dimly on
account of the low current; the room may have to be darkened. "+" is fed in
in each case at the anodes of the LEDs (pins 14, 15, 16, 17, 18 or 22).

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 63 of 115

4.8.4 Replacement in repair situation
The following spare part is available for repairs:

- Keypad 2M 20 885

4.8.5 Testing after replacement

The following tests are to be performed after replacing the keypad:

- Visual checks

o Keypad and connecting cable correctly installed

- Electrical safety check

- Functional check:

Test duration at least 20 minutes.

o Function of keys

o Function of display elements

o Mains failure alarm

o Data storage with mains failure alarm

o No error messages

4.9 Mains input

4.9.1 General information

The mains-input assembly features the following functions:

- Power cord connector

- Accommodation of both mains fuses

- Mains filter

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 64 of 115

4.9.2 Replacement in repair situation
The following spare parts are available for repairs:

- Mains filter (mains input) 18 18 384

o 220/240V units:

2 x fuse DIN 41662, T800mA 18 15 075

o 100/127V units:

2 x fuse DIN 41662, T1.6A 18 15 105

- Euro power cord 2M 21 220

4.9.3 Testing after replacement

The following tests are to be performed after replacing the mains input:

- Visual checks

o Connecting cable correctly installed

- Electrical safety check:

- Functional check (Test duration at least 20 minutes)

o Function of keys

o Function of display elements

o Mains failure alarm

o Data storage with mains failure alarm

o No error messages

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 65 of 115

4.10 Heating and sensor adapters

4.10.1 General
The heating and sensor adapters are the two cable connections between the
PCBs and the cover of the mattress heating control.

The adapters differ depending on class type B or BF.

4.10.2 Differences between class type B and BF

Type B Type BF
Wiring harness Wiring harness
Heating adapter 2M 21 096 Heating adapter 2M 21 507
3-pin adapter cable without ferrite 2-pin adapter cable with ferrite
between heating connection on between heating connection on
housing cover and power PCB. housing cover (2-pin) and power PCB
(3-pin).
Wiring harness Wiring harness
Sensor adapter 2M 21 094 Sensor adapter 2M 21 508
Wiring harness with ferrite 18 31 577 Wiring harness without ferrite
between sensor connection on between sensor connection on
housing cover and controller PCB. housing cover and controller PCB
This cable can also be used in type
BF.

4.10.3 Replacement in the event of repair

These components are not envisaged as S-parts.

4.10.4 Repair information and modification statuses

4.10.4.1 Alteration of class type B to BF (12.94)

Subsequent alteration from type B to BF is not envisaged.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 66 of 115

The mattress heating controls 220/240V for types B and BF have different order
numbers.

Important: The control system 2M 20 880 and the RAT (repair/replacement) control
system 2M 21 095 for type B will no longer be available in future.

Important: A summary of class alteration from type B to BF is given in

Section 9.3. Consult this Section in the event of doubt.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 67 of 115

5. Mattress heating software

5.1 Software versions

The program is stored in an EPROM on the controller PCB.

Position in electronics system after opening electronics assembly:

Connection protective
ground PCB Power + PCB Controller

V2 V11

Transformer
Mains input with fuses

Connection heating

PCB Power
R22
Horn
Relay Gold Cap

Fuses
Test points
F2 F1

Connection PCB Controller

Sensors EPROM 4 Service-LEDs
Switch
PCB Display
Keyboard

The following software is envisaged:

- Software 1.00 / 1.01 mattress heating not allowed

- Software 1.02 mattress heating no longer available

- Software 1.04 mattress heating 2M 22 467

5.2 Testing after replacement

See 4.2, however not including test with Babytherm 8000 test plug.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 68 of 115

6. Troubleshooting - mattress heating

6.1 General information

The DS mode contains the following functions:

- Error list:

Whenever an error is detected, an error number is stored in an error list

together with the error frequency (max. 15). The error list can be read out
and deleted.

- Diagnosis mode:

The following can be implemented in diagnosis mode:

o Readout and setting of elapsed time meter

o Readout of all A/D converter channels and mono-times

o Actuation of safety relay and heating

- 4 Service LEDs on Controller PCB

o One LED indicates status of processor

o Three LEDs are assigned various functions depending on operating

status

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 69 of 115

6.2 Usage instructions for DS mode

6.2.1 Call-up of DS mode

Call-up is possible at all times during operation even with INOP.
There are two possibilities:

- Call-up via keys:

A BC
37°C
35°C DE F Horn
off
Check

Press both "Silence" and "negative temp." keys for four seconds during
operation.

- Call-up without keys

Call-up is effected via a short-circuit produced for approximately 1 s for

example by way of a jumper on the controller PCB after the self-test.
Important: Error message after 30 s with sustained short circuit.

Position in normal operation without jumper or jumper in park position 2-3:

X12
1

Call-up of service mode. Short circuit for max. 30 seconds between 1-2:

X12
1

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 70 of 115

6.2.2 Error list ⇔ Diagnosis mode switching
The unit is in the error list after calling up DS mode.

The key "<35 °C/>37 °C" can be employed at any time to switch between error list
and diagnosis mode.

6.2.3 Exit from service mode

It is possible to exit from service mode at any time by:

- jointly pressing the keys "horn off" and "negative temp." for more than 2 s

or by

- switching off the unit

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 71 of 115

6.3 Diagnosis mode
The scope of the diagnosis mode is as follows:

6.3.0 Mode 0 Output of software version

6.3.1 Mode 1 Readout of temperature channel 1 (Vin0)

6.3.2 Mode 2 Readout of temperature channel 2 (Vin1)

6.3.3 Mode 3 Readout of temperature channel 3 (Vin2)

6.3.4 Mode 4 Readout of temperature channel 4 (Vin3)

6.3.5 Mode 5 Free temperature channel 5 (Vin4)

6.3.6 Mode 6 Free temperature channel 6 (Vin5)

6.3.7 Mode 7 Gold cap voltage (Vin 6)

6.3.8 Mode 8 AD test channel (Vin 7)

6.3.9 Mode 9 Output of watchdog 1 time

6.3.A Mode A Output of watchdog 2 time

6.3.b Mode b Switch-on and switch-off, safety relay

6.3.C Mode C Switch-on and switch-off, heating and readout of

heating status feedback

6.3.d Mode d Position of mains switch

6.3.E Mode E Readout and setting of elapsed time meter

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 72 of 115

6.3.0 Mode 0 Output of software version

A BC
37°C
35°C DE F Horn
off
Check

F = Mode number 0 flashing

A.BC = Software version

The mode number can be switched with the keys "positive temp." or "negative
temp.".
Back

6.3.1 Mode 1 Readout of temperature channel 1 (Vin0)

Output of temperature channel 1 (Vin0) in °C, testing of excess temperature
"ANASW1" and readout of switching status of excess temperature comparator
(UETEMPQ).

A BC
37°C
35°C DE F Horn
off
Check

F = Mode number 1 flashing

AB,C = Temperature in °C without 1.0 °C offset subtracted during

operation

D = Switching status, excess temperature comparator

0 = No excess temperature
1 = Excess temperature detected

Press key "check":

Display A B , C = 41.6 ± 0.2 °C and D = 1

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 73 of 115

The mode number can be switched with the keys "positive temp." or "negative
temp.".
Back

6.3.2 Mode 2 Readout of temperature channel 2 (Vin1)

Output of temperature channel 2 (Vin1) in °C.

A BC
37°C
35°C DE F Horn
off
Check

F = Mode number 2 flashing

AB,C = Temperature in °C without 1.0 °C offset subtracted during

operation

The mode number can be switched with the keys "positive temp." or "negative
temp.".
Back

6.3.3 Mode 3 Readout of temperature channel 3 (Vin2)

Output of temperature channel 3 (Vin2) in °C, test for excess temperature
"ANASW2" and readout of switching status of excess temperature comparator
(UETEMPQ).

A BC
37°C
35°C DE F Horn
off
Check

F = Mode number 3 flashing

AB,C = Temperature in °C without 1.0 °C offset subtracted during

operation

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 74 of 115

D = Switching status of excess temperature comparator
0 = No excess temperature
1 = Excess temperature detected

Press key "check":

Display A B , C = 41.6 ± 0.2 °C and D = 1

The mode number can be switched with the keys "positive temp." or "negative
temp.".
Back

6.3.4 Mode 4 Readout of temperature channel 4 (Vin3)

Output of temperature channel 4 (Vin3) in °C.

A BC
37°C
35°C DE F Horn
off
Check

F = Mode number 4 flashing

AB,C = Temperature in °C without 1.0 °C offset subtracted during

operation

Mode number can be switched with the keys "positive temp." or "negative temp.".

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 75 of 115

6.3.5 Mode 5 Free temperature channel 5 (Vin4)

Optional channel not used at present ⇒ ignore

Mode number can be switched with the keys "positive temp." or "negative temp.".

Back

6.3.6 Mode 6 Free temperature channel 6 (Vin5)

Optional channel not used at present ⇒ ignore.

Mode number can be switched with the keys "positive temp." or "negative temp.".

Back

6.3.7 Mode 7 Gold cap voltage (Vin 6)

Output of gold cap voltage from power PCB measured by controller PCB (Vin6)
and deactivation of charging voltage.

A BC
37°C
35°C DE F Horn
off
Check

F = Mode number 7 flashing

A,BC = Gold cap voltage in V

D = Charging voltage yes/no

0 = No charging voltage
1 = Charging voltage present

Gold cap voltage with charging voltage (D = 1):

A;BC ≥ 3.5 V

Gold cap voltage without charging voltage (D = 0); to do so press key "check":

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 76 of 115

A;BC ≥ 3.5 V

Important: Charging time is approx. 15 minutes.

Mode number can be switched with the keys "positive temp." or "negative temp.".

Back

6.3.8 Mode 8 AD test channel (Vin 7)

Output of voltage, AD test channel (Vin 7).

A BC
37°C
35°C DE F Horn
off
Check

F = Mode number 8 flashing

A,BC = Voltage in V, test value = 5.0 ± 0.2 V

This voltage is formed from + 5 V digital, + 5 V analog and the reference voltage
for the A/D converter; it corresponds to the voltage of 0.39 ± 0.02 V at the input of
the A/D converter.

Mode number can be switched with the keys "positive temp." or "negative temp.".

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 77 of 115

6.3.9 Mode 9 Output of watchdog 1 time
Output of watchdog 1 time in ms.

A BC
37°C
35°C DE F Horn
off
Check

F = Mode number 9 flashing

ABC = Mono-time in ms, set value = 250 ± 3 ms

Mode number can be switched with the keys "positive temp." or "negative temp.".

Back

6.3.A Mode A Output of watchdog 2 time

Output of watchdog 2 time in ms.

A BC
37°C
35°C DE F Horn
off
Check

F = Mode number A flashing

ABC = Mono-time in ms, set value = 250 ± 3 ms

Mode number can be switched with the keys "positive temp." or "negative temp.".

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 78 of 115

6.3.b Mode b Switch-on and switch-off of safety relay
Mode for switching on and switching off safety relay on power PCB with "check"
key. The switching status is indicated and is retained until exit from diagnosis
mode is executed or until mode 1 or 3 is called up.

A BC
37°C
35°C DE F Horn
off
Check

F = Mode number b flashing

ABC = rEL as flag for relay

D = Check-back signal of independent excess temperature

deactivation path 41.6 °C
1 = Relay on (no excess temperature)
0 = Relay off (excess temperature)

The relay can be deactivated with the "check" key by setting excess temperature.

Mode number can be switched with the keys "positive temp." or "negative temp.".

Back

6.3.C Mode C Switch-on and switch-off of heating and readout of

heating status feedback
Mode for switching on and switching off heating and readout of heating status
feedback

A BC
37°C
35°C DE F Horn
off
Check

F = Mode number C flashing

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 79 of 115

ABC = HEA as flag for heater (heating)

D = Request, switching status, heating

0 = Heating off
1 = Heating on

E = Heating feedback

0 = Heating off detected

1 = Heating on detected

The heating can be switched on only in this mode for max. 60 s with the "check"
key. This causes the heating to be clocked (1 s on and 0.5 s off).

Heating test:

- Switch on safety relay in mode b.

- Switch on heating in mode C:

Alternating feedback E = 1 and 0 (in mode C)

Mode number can be switched with the keys "positive temp." or "negative temp.".

Back

6.3.d Mode d Position of mains switch

Readout of position of mains-switch auxiliary contacts for warm/cold-start
recognition.

A BC
37°C
35°C DE F Horn
off
Check

F = Mode number d flashing

ABC = P F S as flag for power fail switch

D = Position of mains-switch auxiliary contacts

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 80 of 115

0 = Fault on account of off position in operation
1 = Normal on account of on position in operation

Mode number can be switched with the keys "positive temp." or "negative temp.".

Back

6.3.E Mode E Readout and setting of elapsed time meter

Output of operating hours with possibility of adjustment.

A BC
37°C
35°C DE F Horn
off
Check

F = Mode number E flashing

ABCDE = Operating hours

Operating hours can be adjusted with keys "horn off" and "check":

Key "horn off" ⇒ Selection of digit A, B, C, D or E

Key "check" ⇒ Change digit

Mode number can be switched with the keys "positive temp." or "negative temp.".

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 81 of 115

6.4 Troubleshooting and error list

6.4.1 General information

All errors detected by the system are stored in an error list together with a number
describing the cause and the error frequency.
This results in the troubleshooting procedure described in the following.

6.4.1 Troubleshooting procedure, types of error

The troubleshooting procedure results from the type of error:

- INOP immediately after switch-on

- INOP in self-test

- INOP during operation

- Sensor warning

- Keypad error

- Others

6.4.1.1 INOP immediately after switch-on

Description: Unit switches to INOP immediately after switch-on

Cause: - Operating voltage faulty

- Controller PCB defective

Troubleshooting: - Test voltage supply (see 4.4.3.1)

- Read out service LEDs on controller PCB (see 6.3.3)

- Attempt to read out error list (probably not possible)

6.4.1.2 INOP in self-test

Description: Unit switches to INOP after switch-on in self-test

Cause: Stored in error list or indicated by service LEDs on

controller PCB

Troubleshooting: - Test voltage supply (see 4.4.3.1)

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 82 of 115

- Read out service LEDs on controller PCB (see 6.4.2)

- Read out and assess error list

6.4.1.3 INOP during operation

Description: Unit switches to INOP during operation

Cause: Stored in error list

Troubleshooting: Read out and assess error list

6.4.1.4 Sensor warning

Description: Unit switches to INOP during operation

Cause: Stored in error list

Troubleshooting: Read out and assess error list

6.4.1.5 Keypad error

Description: Pressed keys are not recognised

Cause: Keypad or keypad evaluation on display PCB defective

Troubleshooting: Test keypad and keypad evaluation:

- Via service LEDs on controller PCB (see 6.4.2)

- Test keypad (see 4.7.3.2)

6.4.1.6 Others
Description: Faults not covered by the above sections

Cause: Non-monitored functions:

- Displays defective
o Modules for displays behind keypad and
display driver on display PCB defective
- Permanent mains failure
o Power cord not correctly connected
o Mains input fuses defective (see 4.9)
o Fuse F2 for 5V supply on controller PCB

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 83 of 115

defective (see 4.4.2)

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 84 of 115

6.4.2 Service LEDs
Errors are displayed by the service LEDs on the Controller PCB in line with
operating status:

V2 V11

Transformer

PCB Power
R22

F2 F1

PCB Controller
EPROM
4 Service-LEDs

PCB Display
Keyboard

4 Service-LEDs on Controller PCB

during switch-on test after swich-on test

EPROM defective no key pressed = V1 to V3 off

1 key pressed = 1 LED flashes
RAM defective
2 keys pressed = 2 LEDs flash
PCB Display INOP 3 keys pressed = 3 LEDs flash

Processor ok Processor ok

V1 V2 V3 V4

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 85 of 115

In switch-on test:

Error Cause, remedy

LED V1 lights Cause:
- EPROM D2 on controller PCB defective
- Controller PCB defective
Remedy:
1) Renew EPROM (see 4.3)
2) If 1) unsuccessful: renew controller PCB (see 4.3)
LED V2 lights Cause:
RAM on controller PCB defective
Remedy:
Renew controller PCB (see 4.3)
LED V3 lights Cause:
- Display PCB defective
- Actuation of display PCB on controller PCB defective
Remedy:
1) Renew display PCB (see 4.5)
2) If 1) unsuccessful: renew controller PCB (see 4.3)
LED V4 off Cause:
- Voltage supply 5V defective
- Processor on controller PCB defective
Remedy:
1) Test voltage supply (see 4.4.3.1)
2) If 1) OK: renew controller PCB (see 4.3)

During the course of operation

Significance, Cause, remedy

error
LED V4 off Cause:
- Voltage supply 5V defective
- Processor on controller PCB defective
Remedy:
1) Test voltage supply, see 4.4.3.1
2) If 1) OK: renew controller PCB (see 4.3)
LED 1 - 3 Keypad test:
One key pressed:
⇒ Only one LED flashes
Two keys pressed:
⇒ Two LEDs flash
Three or more keys pressed:
⇒ Three LEDs flash

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 86 of 115

6.4.3 Error list
All errors detected by the system are stored in an error list together with a number
describing the cause and the error frequency.

A BC
37°C
35°C DE F Horn
off
Check

A = F for error

BC = Error number (if present, otherwise "--")

DE = Error frequency (max. 15 displayed)

Error list can be read out in both directions with keys "positive temp." and "negative
temp.".

Error list is deleted by pressing key "horn off" for more than 3 s.

Click on error number for viewing:

Acc Err10 Err11 Err12 Err13

Err14 Err15 Err16 Err17 Err18
Err20 Err21 Err22 Err23 Err24
Err25 Err30 Err31 Err32 Err50
Err51 Err53 Err57 Err58 Err59
Err60 Err61 Err70 Err80 Err81
Err82 Err83 Err84 Err85 Err86
Err87 Err88 Err89 Err90 Err91
Err92 Err93

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 87 of 115

Error number Cause, remedy
Acc See also error 25
No failure if the unit was switched off for a longer time.

Back / Err25
10 EPROM D2 on controller PCB defective
Error recognition:
Check sum EPROM incorrect during self-test
Cause:
- EPROM D2 on controller PCB defective
- Controller PCB defective
Remedy:
1) Renew EPROM D2 on controller PCB (see 4.3)
2) If 1) unsuccessful: renew controller PCB

Back
11 EPROM D2 on controller PCB defective
Error recognition:
Check sum EPROM incorrect during operation
Cause:
- EPROM D2 on controller PCB defective
- Controller PCB defective
Remedy:
1) Renew EPROM D2 on controller PCB (see 4.3)
2) If 1) unsuccessful: renew controller PCB (see 4.3)

Back
12 RAM on controller PCB defective
Error recognition:
RAM test in self-test unsuccessful
Cause:
- RAM on controller PCB defective
- Controller PCB defective
Remedy:
Renew controller PCB (see 4.3)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 88 of 115

Error number Cause, remedy
13 Software or RAM error
Error recognition:
Incorrectly stored value in RAM
Cause:
- RAM on controller PCB defective
- Controller PCB defective
- External fault due for example to electrostatic charging
Remedy:
If error has occurred several times, renew controller PCB
(see 4.3)

Back
14 Program run error on controller PCB
Error recognition:
The program checks itself for correct program sequence
Cause:
- Interruption due to other error
- EPROM error
- Controller PCB defective
Remedy:
In the event of no other hard errors as well:
1) Renew EPROM (see 4.3)
2) If 1) unsuccessful: renew controller PCB

Back
15 EEPROM error on controller PCB
Error recognition:
EEPROM test unsuccessful
Cause:
- EEPROM on controller PCB defective
- Controller PCB defective
- Wrong software version, see TSB Babytherm 8000 # 11
Remedy:
Renew controller PCB (see 4.3) or software version.

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 89 of 115

Error number Cause, remedy
16 Watchdog on controller PCB defective
Error recognition:
Watchdog time, heating monoflop outside tolerance
Troubleshooting:
See 6.2.9 Diagnosis mode 9
Remedy:
Renew controller PCB (see 4.3)

Back
17 Watchdog on controller PCB defective
Error recognition:
Watchdog time, INOP monoflop outside tolerance
Troubleshooting:
See 6.2.9 Diagnosis mode A
Remedy:
Renew controller PCB (see 4.3)

Back
18 Analog error
Error recognition:
Short in several analog inputs at A/D converter
Troubleshooting:
Readout A/D channels in service mode; see 6.2.1 - 6.2.8.
Remedy:
Renew controller PCB (see 4.3)

Back
20 Temperature measurement on controller PCB defective
Error recognition:
Input of temperature channel 1 (Vin0) is switched to test
resistor 41.6 °C during test; resultant measured value is
outside tolerance.
Troubleshooting:
See 6.2.1 Diagnosis mode 1
Cause:
Controller PCB defective
Remedy:
Renew controller PCB (see 4.3)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 90 of 115

21 Temperature measurement on controller PCB defective
Error recognition:
Input of temperature channel 3 (Vin2) is switched to test
resistor 41.6 °C during test; resultant measured value is
outside tolerance.
Troubleshooting:
See 6.2.3 Diagnosis mode 3
Cause:
Controller PCB defective
Remedy:
Renew controller PCB (see 4.3)

Back
22 Excess temperature comparator on controller PCB
defective
Error recognition:
Input of temperature channel 1(Vin0) is switched to test
resistor 41.6 °C during test, however excess temperature
comparator has not switched.
Troubleshooting:
See 6.2.1 Diagnosis mode 1
Cause:
Controller PCB defective
Remedy:
Renew controller PCB (see 4.3)

Back
23 Excess temperature comparator on controller PCB
defective
Error recognition:
Input of temperature channel 3 (Vin2) is switched to test
resistor 41.6 °C during test, however excess temperature
comparator has not switched.
Troubleshooting:
See 6.2.3 Diagnosis mode 3
Cause:
Controller PCB defective
Remedy:
Renew controller PCB (see 4.3)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 91 of 115

Error number Cause, remedy
24 Reference voltage on controller PCB defective
Error recognition:
The reference voltage is read in on the controller PCB and
is outside the tolerance.
Troubleshooting:
See 6.2.6 Diagnosis mode 6
Cause:
Controller PCB defective
Remedy:
Renew controller PCB (see 4.3)

Back
25 Gold cap voltage defective
Error recognition:
The voltage of the gold cap capacitor on the power PCB is
read in by the controller PCB with charging voltage off.
Troubleshooting:
See 6.2.7 Diagnosis mode 7
Cause:
- Gold cap on power PCB defective
- Charging circuit on power PCB defective
- A/D channel Vin 6 on controller PCB defective
- Activation/deactivation of charging voltage on
controller PCB defective
Remedy:
If all other A/D channels functioning:
1) Renew power PCB (see 4.4)
2) If 1) unsuccessful: renew controller PCB (see 4.3)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 92 of 115

Error number Cause, remedy
30 Safety relay K1 on Power PCB defective
Error recognition:
Relay K1 on Power PCB permanently closed
Troubleshooting:
- In diagnosis mode, see 6.2.A and 6.2.b:
Switch on relay and heating in mode A and b:
⇒ Check-back signal = heating on
Switch off relay in mode A and read out heating check-
back signal in mode b:
⇒ Check-back signal = heating on = relay defective
⇒ Check-back signal = heating off = relay OK
- Without diagnosis mode:
See 4.4.3.2
Cause:
- Relay K1 on Power PCB defective
- Check-back signal from Power PCB defective
- Read-in of check-back signal on Controller PCB defective
Remedy:
1) Renew Power PCB or Relay K1 on Power PCB (see 4.4)
2) If 1) unsuccessful: renew Controller PCB (see 4.3)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 93 of 115

Error number Cause, remedy
31 Heating cannot be switched off
Error recognition:
Heating cannot be switched off by way of triac or relay on
power PCB.
Cause:
- Relay K1 on power PCB defective
- Relay V2 on power PCB defective
- Actuation of relay or triac on power PCB defective
- Heating status feedback on power PCB defective
- Actuation or read-in of check-back signal on
controller PCB defective
Troubleshooting:
- In diagnosis mode, see 6.2.A and 6.2.b:
Switch on relay and heating in modes A and b:
⇒ Check-back signal = heating on
Switch off relay or triac in each case in modes A and b
and
read out heating check-back signal in mode b:
⇒ Check-back signal = heating on = Relay defective
⇒ Check-back signal = heating off = Relay OK
Without diagnosis mode:
See 4.4.3.2
Remedy:
1) Renew power PCB (see 4.4)
2) If 1) unsuccessful: renew controller PCB (see 4.3)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 94 of 115

Error number Cause, remedy
32 Heating cannot be switched on
Error recognition:
Heating present but cannot be switched on.
Cause:
- Fuse F2 on power PCB defective
- Relay K1 on power PCB defective
- Triac V2 on power PCB defective
- Actuation of relay or triac on power PCB defective
- Heating status feedback on power PCB defective
- Actuation or read-in of check-back signal on
controller PCB defective
Troubleshooting:
- Check Fuse F2 on power PCB
- In diagnosis mode, see 6.2.A and 6.2.b:
Switch on relay and heating in modes A and b:
⇒ Check-back signal = heating on
- Without diagnosis mode:
See 4.4.3.2
Remedy:
1) Renew power PCB (see 4.4)
2) If 1) unsuccessful: renew controller PCB (see 4.3)

Back
50 Keypad and display driver on display PCB defective
Error recognition:
The required display information from the RAM of the
display and keypad driver D1 is read back on the display
PCB during operation.
Cause:
- Display PCB defective
- Controller PCB defective
Remedy:
1) Renew display PCB or D1 on display PCB (see 4.5)
2) If 1) unsuccessful: renew controller PCB (see 4.3)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 95 of 115

Error number Cause, remedy
51 Wrong key
Error recognition:
Recognition of key which is not present.
Cause:
- External fault
- Display PCB defective

Back
53 Service jumper on controller PCB forgotten
Error recognition:
Service jumper on controller PCB in position X12/1-2
recognised as being connected for more than 30 s.
Remedy:
1) Move jumper to park position 2-3.
2) If 1) unsuccessful: renew controller PCB (see 4.3)

Back
57 "Check" key sticking
Error recognition:
Key recognised as having been pressed for more than
30 s.
Cause:
- Key on keypad defective
- Display PCB defective
Remedy:
1) If other keys function: renew keypad (see 4.8)
2) If 1) unsuccessful: renew display PCB (see 4.5)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 96 of 115

Error number Cause, remedy
58 "Horn off" key sticking
Error recognition:
Key recognised as having been pressed for more than
30 s.
Cause:
- Key on keypad defective
- Display PCB defective
Remedy:
1) If other keys function: renew keypad (see 4.8)
2) If 1) unsuccessful: renew display PCB (see 4.5)

Back
59 "Positive temp." key sticking
Error recognition:
Key recognised as pressed for more than 30 s.
Cause:
- Key on keypad defective
- Display PCB defective
Remedy:
1) If other keys function: renew keypad (see 4.8)
2) If 1) unsuccessful: renew display PCB (see 4.5)

Back
60 "Negative temp." key sticking
Error recognition:
Key recognised as pressed for more than 30 s.
Cause:
- Key on keypad defective
- Display PCB defective
Remedy:
1) If other keys function: renew keypad (see 4.8)
2) If 1) unsuccessful: renew display PCB (see 4.5)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 97 of 115

Error number Cause, remedy
61 >37 °C/<
"> <35°C" key sticking
Error recognition:
Key recognised as pressed for more than 30 s.
Cause:
- Key on keypad defective
- Display PCB defective
Remedy:
1) If other keys function: renew keypad (see 4.8)
2) If 1) unsuccessful: renew display PCB (see 4.5)

Back
70 Heating not connected or defective
Error recognition:
Heating check-back signal negative.
Cause:
- Heating not connected
- Heating high impedance
- Power PCB defective
Troubleshooting:
- Heating connected?
- Measure heating resistance approx. R = 4.8 ohms
Remedy:
If heating OK, renew power PCB (see 4.4)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 98 of 115

Error number Cause, remedy
80 Temperature sensor defective (high impedance)
Error recognition:
Temperature measured value too low.
Cause:
- Sensor 1, first half, high impedance on account of break
in cable
- Cable connection between controller PCB and connector
on cover of electronics assembly defective
- Temperature measurement on controller PCB defective
(Vin 0)
Troubleshooting:
- Test sensors (see 3.2.1)
- Test controller PCB (see 4.3)

Back
81 Temperature sensor defective (high impedance)
Error recognition:
Temperature measured value too low.
Cause:
- Sensor 2, first half, high impedance on account of break
in cable
- Cable connection between controller PCB and connector
on cover of electronics assembly defective
- Temperature measurement on controller PCB
defective (Vin 1)
Troubleshooting:
- Test sensors (see 3.2.1)
- Test controller PCB (see 4.3)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 99 of 115

Error number Cause, remedy
82 Temperature sensor defective (high impedance)
Error recognition:
Temperature measured value too low.
Cause:
- Sensor 1, second half, high impedance on account of
break in cable
- Cable connection between controller PCB and connector
on cover of electronics assembly defective
- Temperature measurement on controller PCB
defective (Vin 2)
Troubleshooting:
- Test sensors (see 3.2.1)
- Test controller PCB (see 4.3)

Back
83 Temperature sensor defective (high impedance)
Error recognition:
Temperature measured value too low.
Cause:
- Sensor 2, second half, high impedance on account of
break in cable
- Cable connection between controller PCB and connector
on cover of electronics assembly defective
- Temperature measurement on controller PCB
defective (Vin 3)
Troubleshooting:
- Test sensors (see 3.2.1)
- Test controller PCB (see 4.3)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 100 of 115

Error number Cause, remedy
84 Temperature sensor defective (short circuit)
Error recognition:
Temperature measured value too high.
Cause:
- Sensor 1, first half, high impedance on account of short
circuit in cable
- Cable connection between controller PCB and connector
on cover of electronics assembly defective
- Temperature measurement on controller PCB defective
(Vin 0)
Troubleshooting:
- Test sensors (see 3.2.1)
- Test controller PCB (see 4.3)

Back
85 Temperature sensor defective (short circuit)
Error recognition:
Temperature measured value too high.
Cause:
- Sensor 2, first half, high impedance on account of short
circuit in cable
- Cable connection between controller PCB and connector
on cover of electronics assembly defective
- Temperature measurement on controller PCB
defective (Vin 1)
Troubleshooting:
- Test sensors (see 3.2.1)
- Test controller PCB (see 4.3)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 101 of 115

Error number Cause, remedy
86 Temperature sensor defective (short circuit)
Error recognition:
Temperature measured value too high.
Cause:
- Sensor 1, second half, high impedance on account of
short circuit in cable
- Cable connection between controller PCB and connector
on cover of electronics assembly defective
- Temperature measurement on controller PCB
defective (Vin 2)
Troubleshooting:
- Test sensors (see 3.2.1)
- Test controller PCB (see 4.3)

Back
87 Temperature sensor defective (short circuit)
Error recognition:
Temperature measured value too high.
Cause:
- Sensor 2, second half, high impedance on account of
short circuit in cable
- Cable connection between controller PCB and connector
on cover of electronics assembly defective
- Temperature measurement on controller PCB
defective (Vin 3)
Troubleshooting:
- Test sensors (see 3.2.1)
- Test controller PCB (see 4.3)

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 102 of 115

Error number Cause, remedy
88 Short circuit in temperature sensors
Error recognition:
Temperature measured values at measurement location
(first half) too high.
Cause:
- Short circuit between sensors 1 and 2, first half
- Cable connection between controller PCB and connector
on cover of electronics assembly defective
- Temperature measurement on controller PCB defective
Remedy:
- Test sensors (see 3.2.1)
- Test controller PCB (see 4.3)

Back
89 Short circuit in temperature sensors
Error recognition:
Temperature measured values at measurement location
(first half) too high.
Cause:
- Short circuit between sensors 1 and 2, second half
- Cable connection between controller PCB and connector
on cover of electronics assembly defective
- Temperature measurement on controller PCB defective
Remedy:
- Test sensors (see 3.2.1)
- Test controller PCB (see 4.3)

Back
90 Excessive temperature difference
Error recognition:
Temperature difference between sensor 1 (Vin 0) and 2
(Vin1) at joint measurement location (first half) more than
0.5 °C.
Cause:
- Measurement electronics on controller PCB defective
- Sensors defective
Troubleshooting:
See 4.2
Remedy:
Depending on cause

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 103 of 115

Error number Cause, remedy
91 Excessive temperature difference
Error recognition:
Temperature difference between sensor 1 (Vin 0) and 2
(Vin1) at common measurement location (second half)
more than 0.5 °C.
Cause:
- Measurement electronics on controller PCB defective
- Sensors defective
Troubleshooting:
See 4.2
Remedy:
Depending on cause

Back
92 Excessive temperature difference
Error recognition:
Temperature difference between the two measurement
locations on the heating panel (first and second half) more
than 5.0 °C.
Cause:
If errors 90 and 91 not present:
- Cold object on one half of heating panel
- Heating defective (one half)
Troubleshooting:
- Measure heating resistance approx. R = 4.8 ohms
- Cold object on heating
Remedy:
Depending on cause

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 104 of 115

Error number Cause, remedy
93 Excess temperature shutdown 41.6 °C tripped
Error recognition:
Temperature of more than 41.6 °C, mandatory shutdown of
heating
Cause:
- External heat source
- Heating actuation defective
Troubleshooting:
See 4.2
Remedy:
Depending on cause

Back

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 105 of 115

6.5 10-minute test
A 10-minute test can be implemented in DS mode in the error list using the "check"
key. During the test run (approx. 3 seconds) the "F" appears with a decimal point.
In the event of errors being detected the unit does not switch to INOP, but rather
merely stores the errors in the error list. Readout errors with key " ⇑ " and " ⇓ ".

7. Radiant heater 600W

The radiant heater 600 W is not part of this documentation; the radiant heater has
its own service documentation.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 106 of 115

8. List of test equipment and tools
The following test equipment and tools is/are required for repair work:

8.1 Primarily for work on electrical components

- Babytherm 8000 test plug 79 01 965
(35.0 °C + offset)

- Uni test board with cable set 79 00 620

- Multimeter 79 01 021

- Measurement leads, at least 6 x, e.g.:

o Measurement lead, red, 1m, 2 x 79 01 022

o Measurement lead, black, 1m, 2 x 79 01 023

o Measurement lead, red, 0.25m, 2 x 79 01 679

o Measurement lead, black, 0.25m, 2 x 79 01 680

- Test prods, at least 6 x, e.g.:

o Test prod, red, Kleps 30, 4 x 79 01 026

o Test prod, black, Kleps 30, 4 x 79 01 027

- Test prods, at least 2 x, e.g.:

o Test prod, red, PP 130 79 01 024

o Test prod, black, PP 130 79 01 025

- Electrical Safety Tester

8.2 Primarily for work on mechanical components

- Hammer 13 22 850

- Hammer (plastic) 79 01 529

- Pin punch, 4mm 13 23 334

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 107 of 115

- Touch-up stick, blue, munsell 79 01 261

- Touch-up stick, bright orange, munsell 79 01 262

- Touch-up stick, grey-white, RAL 9002 79 00 380

- Set of 1 - 5 mm bits 16 37 428

- Drill (230 V) 79 01 604

- Epoxy hardening glue “UHU Plus“ 11 95 255

- Grease “Molykote 55 M“ 15 54 093

- Screw locking agent low-strength Loctite 221 79 01 966

8.3 Equipment for functional tests

- Temperature and moisture meter, complete 79 01 148

From this set merely:

o Temperature and moisture meter 79 01 134

o Immersion-type sensor 79 01 335

9. File for repair information and unit modification

9.1 New software version 1.02 (07.94)

The software 1.02 will be used as soon as the series production is started. The
software versions 1.00 and 1.01 used in the test devices are no longer valid.

- Software 1.00/1.01 Babytherm mattress heating not valid

- Software 1.02 Babytherm mattress heating 82 90 673

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 108 of 115

9.2 Mounting the mechanics of the resting-surface
tilt-mechanism (09.94)
With immediate effect, the mechanics of the resting-surface tilt-mechanism must
be mounted with 4 Spax screws (order no. 12 75 593). Devices already in service
must be retrofitted with this type of screws, see IDM no. 1 and conversion
instructions under "U", Chapter 2.1. The two cylinder head screws of the latch
2M 20 855 and the screw on the control lever must be secured with epoxy
hardening glue (UHU-Plus, order no. 11 95 255). See also Chapter 1.5.6.1.

9.3 Alteration of class type B to BF (12.94)

9.3.0 Contents
9.3.1 Future IEC Standard

9.3.2 Differentiation of units

9.3.3 Changes in TC or to testing following repair

9.3.4 Changes to components and assemblies

9.4.5 Conversion from type B to BF

9.3.6 Repairs and S-parts

9.3.1 Future IEC Standard

Subsequent alteration from type B to BF is not envisaged.

9.3.2 Differentiation of units

The difference can be seen from the stamp next to the rating plate of the
Babytherm:

Type B: Type BF:

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 109 of 115

(Figure with no box) (Figure in box)

To distinguish between type B and BF the mattress heating control and heating
panel have different plugs for the heating connection:

Type B (old) - 3-pin connector for heating cable,

one cable for protective conductor

Type BF (new) - 2-pin connector for heating cable

As not all parts of the mattress heating are interchangeable, the modified
components have new order numbers. Always pay attention to repair information
when performing repairs.

9.3.3 Changes in TC or to testing following repair

When performing protective conductor test, a check must be made on the basis of
the Babytherm rating plate as to whether the mattress heating class is type B or
BF:

- Type B:
There must still be a protective conductor connection to the aluminium panel
of the resting surface; there is no change to the test value of R ≤€0.2 ohms.

- Type BF:
There must not be a protective conductor connection to the aluminium panel
of the resting surface; the test value is R = ∞.

Important: Differentiation is also possible by way of a mark on the control unit for
the mattress heating. Newer control units for type BF feature a stamped mark on
the underside, i.e. readily legible even when installed.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 110 of 115

9.3.4 Changes to components and assemblies

9.3.4.1 Heating panel

The heating panels for types B and BF have different order numbers.

The following heating-panel parts differ:

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 111 of 115

9.3.4.2 Mattress heating control
The mattress heating controls 220/240V for types B and BF have different order
numbers.

Important: The control system 2M 20 880 and the RAT (repair/replacement) control
system 2M 21 095 for type B will no longer be available in future.

Wiring diagram/wiring harnesses

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 112 of 115

Controller PCB
Use in the type BF requires additional capacitors in the measurement input which
cannot be retrofitted in the field. Retrofitting has already been performed if the
modification number after the order no. is ³ 1.1, i.e. the PCB is marked with
82 90 668 - 1.1 or a higher modification number. Some units of type B already
feature this modification.

Controller PCB 82 90 668 ≤ 1.0 Controller PCB 82 90 668 ≥ 1.1

Only for use in type B. Use in type Can be used in types B and BF
BF could result in destruction of
measurement input caused by the
influence of voltage peaks

9.3.4.3 Power cord for mattress heating control

This refers to the short internal mains lead 2M 21 220 between the triple socket in
the Babytherm and the mattress heating control.

Type B Type BF
Ferrite 18 34 967 required on cable No longer ferrite on cable. If already
fitted, ferrite need not be removed

9.3.4.4 Operating instructions

There are different operating instructions for types B and BF.

Type B Type BF
Joint operating instructions for Babytherm 8000 WB (Heated
Babytherm 8000 WB (Heated cot/Resuscitation Unit)):
Cot/Resuscitation Unit) and - German 90 28 323
Babytherm 8000 OC (Resuscitation - English 90 28 324
Unit/Open Care Unit): - French 90 28 325
- German 90 28 228 - Spanish 90 28 326
- English 90 28 253 - USA 90 28 327
Babytherm 8000 OC
(Resuscitation/Open Care Unit):
- German 90 28 352
- English 90 28 353
- French 90 28 354
- Spanish 90 28 289

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 113 of 115

9.3.5 Conversion of type B to BF
Subsequent alteration of type B to BF is not envisaged.

9.3.6 Repairs and S-parts

The modified S-parts are listed below:

Mattress heating control:

Type B Type BF
Mattress heating control 2M 20 880 Mattress heating control 2M 21 500
Distinguishing feature: Distinguishing features:
- 3-pin heating connection - 2-pin heating connection
- Order no. 2M 21 500
- Marked "BF"
RAT mattress heating control RAT mattress heating control
2M 21 095 2M 21 506
Wiring harness Wiring harness
Heating adapter 2M 21 096 Heating adapter 2M 21 507
3-pin adapter cable without ferrite 2-pin adapter cable with ferrite
between heating connection on between heating connection on
housing cover and power PCB. housing cover (2-pin) and power PCB
(3-pin).
Wiring harness Wiring harness
Sensor adapter 2M 21 094 Sensor adapter 2M 21 508
Wiring harness with ferrite 18 31 577 Wiring harness without ferrite
between sensor connection on between sensor connection on
housing cover and controller PCB. housing cover and controller PCB
This cable can also be used in type
BF.
Controller PCB 82 90 688 ≤ 1.0 Controller PCB 82 90 688 ≥ 1.1
Only for use in type B. Can be used in types B and BF
Use in type BF could lead to
destruction of sensor input caused by
the influence of voltage peaks

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 114 of 115

Heating panel:

Type B Type BF
Heating panel 2M 20 877 Heating panel 2M 21 510
Distinguishing feature: Distinguishing feature:
- 3-pin connecting cable for - 2-pin connecting cable for
heating with protective conductor heating with no protective conductor

Double temp. sensor 2M 20 859 with Double temp. sensor 2M 20 859 with
shield connected to sensors. insulated shield on sensor end,
Identification: No yellow and blue distinguished by sensors with blue
shrink-down tubing at sensors. and yellow shrink-down tubing. This
Sensor cannot be converted to type sensor can also be used in type B.
BF. Some type B units already feature this
modification.
Foil heating 2M 20 876 with 3-pin Foil heating 2M 21 509 with 2-pin
connector: connector:
- 2 x heating - 2 x heating
- Protective conductor

Important:
As regards the ordering of spares, only parts for type BF will be available in future.
In the event of repair, these parts can be converted to type B; refer to Section 9.3.4
or to the appropriate component sections in "3. Heating panel with sensors" and
"4. Mattress heating electronics".

9.4 Additional height adjustment extra high (02.95)

On request, the Babytherm 8000 OC (Resuscitation/Open Care Unit), i.e. devices
equipped with the large trolley 2M 21 036, can be supplied with an electrical height
adjustment which is 64mm (= 2.5 inch) higher than the normal one. This extra high
height adjustment must not be used on the Heated Cot Babytherm 8000 WB with
the short trolley. For further details, refer to Chapters 1.1.2 und 1.2.

9.5 Castors of non-height-adjustable units (03.95)

Units which are not equipped with an electric height-adjustment facility
manufactured in 1995 (ARJx-xxxx) may occasionally be provided with castors
secured by an additional stud screw M6 for reason of tolerance, see chapter
1.1.1.1 “Removal and installation of castors“.

6132.200 Babytherm 8000 Repair Instructions 04.01 Page 115 of 115

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